CN211972274U - Automatic conveying device for fermented grains circulating fermentation - Google Patents
Automatic conveying device for fermented grains circulating fermentation Download PDFInfo
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- CN211972274U CN211972274U CN202020233070.2U CN202020233070U CN211972274U CN 211972274 U CN211972274 U CN 211972274U CN 202020233070 U CN202020233070 U CN 202020233070U CN 211972274 U CN211972274 U CN 211972274U
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Abstract
The utility model belongs to the technical field of making wine equipment, concretely relates to automatic conveyor of wine unstrained spirits circulation fermentation. The fermented grain cooking machine comprises a transverse rail and a longitudinal rail, wherein a first travelling crane is arranged in the longitudinal rail, the transverse rail is arranged on the first travelling crane, a second travelling crane is arranged in the transverse rail, a material grabbing mechanism capable of grabbing fermented grains in a cylinder in a lifting mode is hoisted in the second travelling crane, a blanking hopper is arranged in the transverse rail, the fermented grains are unloaded by the material grabbing mechanism when the second travelling crane passes through the blanking hopper, and a discharge hole of the blanking hopper corresponds to a main conveying belt and is used for conveying the fermented grains to a cooking mechanism; the side part of the transverse rail is provided with a sub-conveying belt connected with the main conveying belt through a scraper, the sub-conveying belt is provided with a sliding inclined baffle plate for pushing materials into the ground cylinder for secondary fermentation, and the end part of the inclined baffle plate is arranged in a lateral guide rail of the transverse rail. The device can realize ejection of compact, the pan feeding process of fermented grains circulation fermentation fast and with ground jar location accuracy, get the material swift with the blowing, have convenient to use, characteristics that work efficiency is high.
Description
Technical Field
The utility model belongs to the technical field of making wine equipment, specific saying relates to an automatic conveyor of wine unstrained spirits circulation fermentation.
Background
The brewing material is fermented in the ground jar to form fermented grains, the fermented grains are put into a steamer, steamed wine skins are added with auxiliary materials such as yeast and the like and then put into the ground jar again, the fermented grains are extracted and steamed again after being fermented to be mature, and the procedures can be circulated for many times in the white spirit brewing process.
The ground jars for fermentation are generally arranged in a matrix mode, gaps among the ground jars are filled with soil, jar openings are horizontal to the ground, fermented grains are extracted from the ground jars and are called fermented grains, the fermented grains are shoveled out by workers in a workshop and are loaded into a trolley in the traditional fermented grain discharging process, and the trolley is also adopted for transportation in the circulating fermentation process.
In order to improve the working efficiency, some factories adopt overhead cranes to hoist the material grabbing hoppers instead of manually discharging the fermented grains, but the hoisted material grabbing hoppers often tilt and swing when moving among a plurality of ground cylinders, so that the problem of the fermented grains spilling is also caused; secondly, the material grabbing bucket is not accurately butted with the opening of the ground cylinder, the ground cylinder is damaged by collision, and the fermentation quality is reduced; and the existing crown block is huge in size and complex in installation, a ground vat fermentation chamber needs to be greatly modified, the construction cost is increased, and the use economy is not high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a realize the ejection of compact and the pan feeding process of wine unstrained spirits circulation fermentation fast, with ground jar location accuracy, get the material and the swift and convenient to use of blowing, novel automatic conveyor that work efficiency is high.
In order to achieve the above object, the utility model adopts the following technical scheme:
an automatic conveying device for circulating fermentation of fermented grains comprises a transverse rail and a longitudinal rail which are arranged in a fermentation chamber, wherein a first travelling crane is arranged in the longitudinal rail, the transverse rail is arranged on the first travelling crane, a second travelling crane is arranged in the transverse rail, a material grabbing mechanism capable of lifting and grabbing the fermented grains in a ground cylinder is hoisted in the second travelling crane, a blanking hopper is arranged in the transverse rail, the material grabbing mechanism unloads the fermented grains when the second travelling crane passes through the blanking hopper, and a discharge hole of the blanking hopper corresponds to a main conveying belt and is used for conveying the fermented grains to a cooking mechanism; the side part of the transverse rail is provided with a branch conveying belt, the branch conveying belt is connected with the main conveying belt through a scraper conveyor, a sliding inclined baffle is arranged on the branch conveying belt and used for pushing materials into the ground cylinder for secondary fermentation, and the end part of the inclined baffle is arranged in a lateral guide rail of the transverse rail.
The additional technical characteristics of the automatic conveying device for the fermented grains circulating fermentation further comprise that:
the first travelling crane and the second travelling crane are respectively driven to move, the material grabbing mechanism is lifted, the inclined baffle plate slides in a lateral guide rail of the transverse rail, and speed reduction motors for working the main conveying belt and the auxiliary conveying belt are electrically connected with the PLC through frequency converters;
the longitudinal rails comprise at least two parallel rails, the first travelling crane is a bar-shaped frame connected with the parallel rails, the transverse rails are arranged on parallel cross beams of the bar-shaped frame, the second travelling crane is a vertical frame, and support leg rollers on two sides of the second travelling crane are respectively arranged in the transverse rails on the parallel cross beams;
the material grabbing mechanism is an auger with a cylindrical shell, an electric hoist is arranged at the top of the vertical frame and used for driving the auger to move up and down, and a positioning mechanism is arranged at the side part of the cylindrical shell and used for guiding the auger to correspond to the ground cylinder opening;
the positioning mechanism is a Hall sensor arranged at the lower part of the cylindrical shell, the Hall sensor is matched with a positioning magnet on the ground at the edge of the ground cylinder, and the Hall sensor is electrically connected with the PLC;
the PLC controller is arranged in a distribution box, the distribution box is provided with operation keys and a display screen, and the bottom of the material grabbing mechanism is provided with a camera connected with the display screen;
the main conveying belt is connected with a first auxiliary material box through a discharging conveying belt, fermented grains and rice husks are mixed in the first auxiliary material box through stirring blades, the main conveying belt is connected with a second auxiliary material box through a feeding conveying belt, and distiller's yeast in the second auxiliary material box is mixed with the steamed rice husks to form a material to be fermented again;
the first auxiliary material box is connected with a cooking mechanism, and the cooking mechanism is connected with the second auxiliary material box through a drying conveyor belt;
the cooking mechanism comprises a steamer arranged in a rack, the rack is provided with an extension rack body provided with a traction guide rail, and the extension rack body is used for hoisting and conveying the steamer onto the airing conveyor belt;
the conveying path of the main conveying belt is U-shaped, one side of the conveying path is connected with the blanking hopper, and the other side of the conveying path is connected with the sub conveying belt through the scraper conveyor.
Compared with the prior art, the utility model provides an automatic conveyor for wine unstrained spirits circulation fermentation has following advantage: the novel automatic conveying device comprises a transverse rail and a longitudinal rail which are arranged in a fermentation chamber, a first travelling crane is arranged in the longitudinal rail, the transverse rail is arranged on the first travelling crane, a second travelling crane is arranged in the transverse rail, a material grabbing mechanism capable of grabbing fermented grains in a ground cylinder in a lifting mode is hoisted in the second travelling crane, a blanking hopper is arranged in the transverse rail, the fermented grains are unloaded by the material grabbing mechanism when the second travelling crane passes through the blanking hopper, a discharge port of the blanking hopper corresponds to a main conveying belt, the movement ranges of the first travelling crane and the second travelling crane in the transverse rail and the longitudinal rail can cover all the ground cylinders in the fermentation chamber, the fermented grains in the ground cylinder are grabbed by the material grabbing mechanism and then placed into the blanking hopper, then the fermented grains are automatically transported by the main conveying belt, manual cart transportation of materials is avoided, labor force is saved, and production efficiency is improved; secondly, as the side part of the transverse track is provided with the sub-conveying belt, the sub-conveying belt is connected with the main conveying belt through the scraper conveyor, the sub-conveying belt is provided with the sliding inclined baffle plate for pushing the materials into the ground cylinder for secondary fermentation, and the end part of the inclined baffle plate is arranged in the lateral guide rail of the transverse track, the continuous fermentation and the circular fermentation of the fermented grains are realized through the sub-conveying belt, the conveying form is more diversified, good conditions are provided for improving the brewing efficiency and the fermentation process, the manpower resource is further saved, and the production cost is reduced; thirdly, as the first travelling crane and the second travelling crane are respectively driven to move, the material grabbing mechanism is lifted, the inclined baffle plate slides in the guide rail of the transverse track, and the speed reducing motors of the main conveying belt and the auxiliary conveying belt are electrically connected with the PLC through the frequency converter, the automatic control and the standardized production are realized, the intelligent level of the whole device is higher, the labor intensity of the traditional wine brewing process is further reduced, and the white wine brewing quality is improved; fourthly, because the positioning mechanism who grabs material mechanism is the hall sensor who sets up in the shell lower part of the cylinder type, hall sensor and the subaerial location magnet cooperation in ground jar edge, hall sensor and PLC controller electrical connection, the device is when going out the unstrained spirits, PLC automatic control grabs material mechanism and adjusts well with the axis accuracy of ground jar mouth, realize quick accurate material of grabbing, the phenomenon of colliding with can not appear, it prescribes a limit to operate more steadily in vertical frame to grab material mechanism, the slope swing can not take place, the unrestrained problem of wine unstrained spirits can not appear.
Drawings
FIG. 1 is a schematic structural view of an automatic conveying device for circulating fermentation of fermented grains according to the present invention;
FIG. 2 is a schematic view of another mode of movement (indicated by arrows) of the main conveyor belt of the apparatus;
FIG. 3 is a schematic structural diagram of a material grabbing mechanism of the device;
fig. 4 is a schematic view of another movement (indicated by an arrow) of the main conveyor belt of the apparatus.
Detailed Description
The structure and the working principle of the automatic conveying device for the fermented grains circulation fermentation provided by the invention are further described in detail with reference to the attached drawings.
Referring to fig. 1, it is a schematic structural diagram of an automatic conveying device for circulating fermentation of fermented grains according to the present invention. The structure of the novel automatic conveying device comprises a longitudinal rail 1 and a transverse rail 2 which are arranged in a fermentation chamber, wherein a first travelling crane 31 is arranged in the longitudinal rail 1, the transverse rail 2 is arranged on the first travelling crane 31, a second travelling crane 32 is arranged in the transverse rail 2, a material grabbing mechanism 30 capable of grabbing the fermented grains in the ground cylinder A in a lifting mode is arranged in the second travelling crane 32, a blanking hopper 21 is arranged in the transverse rail 2, the fermented grains are unloaded by the material grabbing mechanism 30 when the second travelling crane 32 passes through the blanking hopper 21, and a discharge hole of the blanking hopper 21 corresponds to a main conveying belt 41 and is used for conveying the fermented grains to a cooking mechanism 5; the side part of the transverse rail 2 is provided with a branch conveying belt 42, the branch conveying belt 42 is connected with the main conveying belt 41 through a scraper 40, the branch conveying belt 42 is provided with a sliding inclined baffle 421 for pushing the materials into the ground cylinder for secondary fermentation, and the end part of the inclined baffle 421 is arranged in the lateral guide rail 22 of the transverse rail 2.
The working principle is as follows: a transverse rail 2 and a longitudinal rail 1 are arranged in a fermentation chamber, the longitudinal rail 1 is respectively arranged on two sides of a fermentation bed, the transverse rail 2 is arranged in the longitudinal rail 1 through a first travelling crane 31 and can move along the longitudinal rail, a second travelling crane 32 in the transverse rail 2 drives a grabbing mechanism 30 to move in the range of the whole fermentation bed, fermented grains in a ground cylinder A can be grabbed quickly, a blanking hopper 21 connected with a main conveying belt 41 is arranged in the transverse rail 2, and the grabbing mechanism 30 unloads the fermented grains when the second travelling crane 32 passes through the blanking hopper 21, and then the fermented grains fall onto the main conveying belt 41 to be transported out.
The materials (boiled wine skins and auxiliary materials such as yeast and the like) returned from the main conveyer belt 41 or the materials to be fermented for the first time enter the sub conveyer belt 42 through the scraper conveyor 40, the materials are pushed into the ground cylinder by the inclined baffle 421 on the sub conveyer belt 42 for secondary fermentation, the sub conveyer belt 42 can be symmetrically arranged at two sides of the main conveyer belt 41 and share one scraper conveyor 40, the sub conveyer belt 42 is arranged at the side part of the transverse rail 2 and moves synchronously with the first traveling crane 31, the end part of the inclined baffle 421 is arranged in the lateral guide rail 22 of the transverse rail 2, and the materials are accurately pushed into the ground cylinder A arranged along the transverse rail 2 by the sliding of the inclined baffle 421.
The main conveyer belt 41 can also be operated in a periodic reciprocating mode, the scraper conveyor 40 is arranged above the main conveyer belt 41 through the undercarriage 401, when discharging, the main conveyer belt 41 moves in the positive direction, the scraper conveyor 40 rises, and fermented grains are conveyed out through the main conveyer belt 41; when feeding, the main conveyer belt 41 moves reversely, the scraper conveyor 40 descends to contact with the main conveyer belt 41, and the materials enter the branch conveyer belt 42 from the main conveyer belt 41 through the scraper conveyor 40 and are pushed into the ground cylinder A by the sliding inclined baffle 421;
as shown in fig. 2, the main conveyor 41 may be one-way, and the sub conveyor 42 is located at the rear end of the forward direction (indicated by an arrow) for feeding, and the drop hopper 21 is located at the front end of the forward direction for discharging.
In the structure constituting the above-described novel automated conveying apparatus,
in order to improve the automation level of the device, the first traveling crane 31 and the second traveling crane 32 are respectively driven to move, the material grabbing mechanism 30 is lifted, the inclined baffle 421 slides in the lateral guide rail 22 of the transverse rail 2, the main conveying belt 41 and the auxiliary conveying belt work speed reducing motors are electrically connected with the PLC controller 7 through the frequency converter and are uniformly adjusted by the PLC controller 7, the operation of the whole device is safer and more stable, the working efficiency is higher, and manual operation and control are facilitated;
preferably, the longitudinal rail 1 comprises at least two parallel rails, the first traveling crane 31 is a bar-shaped frame connected with the parallel rails, the transverse rail 2 is arranged on a parallel beam 311 of the bar-shaped frame, the second traveling crane 32 is a vertical frame 321, support leg rollers 322 on two sides of the second traveling crane are respectively arranged in the transverse rail 2 on the parallel beam 311, and a frame-type structure can be formed by welding angle steel or connecting bolts, so that the processing is convenient, the assembly is simple, the manufacturing cost is low, the structural strength is high, and the service life is long;
as shown in fig. 3, in order to ensure that the material grabbing mechanism 30 can quickly and accurately extend into the ground cylinder a to grab the fermented grains, the material grabbing mechanism 30 is an auger 301 with a cylindrical shell, the top of the vertical frame 321 is provided with an electric hoist 302 for driving the auger 301 to move up and down, the side of the cylindrical shell is provided with a positioning mechanism for guiding the auger 301 to correspond to the opening of the ground cylinder a, the cylindrical structure is convenient for the lifting movement in the ground cylinder a and integrally limited in the vertical frame 321, the fermented grains cannot obliquely swing during the horizontal movement, the fermented grains cannot be scattered, the positioning mechanism ensures that the auger does not collide with the edge of the ground cylinder, and the fermented grains discharging safety is greatly improved;
furthermore, the positioning mechanism is a hall sensor 303 arranged at the lower part of the cylindrical shell, the hall sensor 303 is matched with a positioning magnet 304 on the ground at the edge of the ground cylinder, the hall sensor 303 is electrically connected with the PLC controller 7, when the packing auger 301 transversely moves to reach the positioning magnet 304 at the edge of the ground cylinder a, the hall sensor 303 feeds back a signal to the PLC controller 7 until the packing auger 301 accurately moves to the opening of the ground cylinder (the axes of the two coincide), and the PLC controller 7 controls the first traveling crane 31 and the second traveling crane 32 to brake and stop;
preferably, the PLC controller 7 is arranged in a distribution box, the distribution box is provided with an operation key and a display screen, the bottom of the material grabbing mechanism 30 is provided with a camera connected with the display screen, and the camera can visually feed back an image of the bottom of the second driving vehicle 32 in motion, so that information such as discharging condition, accurate position and the like of fermented grains in the ground cylinder can be conveniently mastered, and manual regulation and control are conveniently performed;
the main conveyer belt 41 is connected with the first auxiliary material box 91 through the discharging conveyer belt 81, and the fermented grains and the rice husks are mixed in the first auxiliary material box 91 through the stirring blades 911, so that the viscous fermented grains can be quickly formed into a loose structure, and the distillation effect is improved conveniently;
the main conveying belt 41 is connected with a second auxiliary material box 92 through a feeding conveying belt 82, distiller's yeast in the second auxiliary material box 92 is mixed with steamed wine peel to form a material to be fermented again, the steamed wine peel is subjected to secondary fermentation, and therefore the cyclic processes of fermentation, distillation and re-fermentation are connected in series, and the production efficiency of wine brewing processing is improved;
the first auxiliary box 91 is connected with the cooking mechanism 5, and the cooking mechanism 5 is connected with the second auxiliary box 92 through the airing conveyor belt 83, so that the process flow of the circulating fermentation is further improved;
preferably, the steaming and boiling mechanism 5 comprises a steamer 52 arranged in a frame 51, the frame 51 is provided with an extension frame 54 provided with a traction guide rail 53, the extension frame 54 is used for hoisting and conveying the steamer 51 to an airing conveyor belt 83, after distillation of condensers arranged at two sides of the steamer 51 is completed, the wrappers in the steamer 51 need to be fermented again, the traction guide rail 53 of the extension frame 54 is hoisted on the airing conveyor belt 83, and the wrappers are aired, enter a second auxiliary material box 92 and are mixed with distiller's yeast, and enter the main conveyor belt 41 through a feeding conveyor belt;
as shown in fig. 4, the conveying path of the main conveying belt 41 is U-shaped, one side 411 of the main conveying belt is connected with the blanking hopper 21, and the other side 412 of the main conveying belt is connected with the sub-conveying belt 42 through the scraper 40, and the main conveying belt 41 of the conveying path is suitable for uniformly placing the cooking mechanism 5, the first auxiliary material box 91 and the re-fermented material recovery conveying (the airing conveying belt 83 and the second auxiliary material box 92) on one side, so that the space utilization rate is improved, the indoor operation is facilitated, the overall layout of the device is more compact, and the operation efficiency is higher.
Claims (10)
1. The utility model provides an automatic conveyor of fermented grain circulation fermentation which characterized in that: the fermented grain cooking device comprises a transverse rail and a longitudinal rail which are arranged in a fermentation chamber, wherein a first travelling crane is arranged in the longitudinal rail, the transverse rail is arranged on the first travelling crane, a second travelling crane is arranged in the transverse rail, a material grabbing mechanism capable of lifting and grabbing fermented grains in a ground cylinder is hoisted in the second travelling crane, a blanking hopper is arranged in the transverse rail, the fermented grains are unloaded by the material grabbing mechanism when the second travelling crane passes through the blanking hopper, and a discharge hole of the blanking hopper corresponds to a main conveying belt and is used for conveying the fermented grains to a cooking mechanism; the side part of the transverse rail is provided with a branch conveying belt, the branch conveying belt is connected with the main conveying belt through a scraper conveyor, a sliding inclined baffle is arranged on the branch conveying belt and used for pushing materials into the ground cylinder for secondary fermentation, and the end part of the inclined baffle is arranged in a lateral guide rail of the transverse rail.
2. The automatic conveying device for fermented grains circulation fermentation according to claim 1, characterized in that: the speed reducing motors respectively drive the first travelling crane and the second travelling crane to move, the material grabbing mechanism is lifted, the inclined baffle plates slide in the guide rails of the transverse tracks, and the main conveying belt and the auxiliary conveying belt are electrically connected with the PLC through the frequency converter.
3. The automatic conveying device for fermented grains circulation fermentation according to claim 1 or 2, characterized in that: the longitudinal rails comprise at least two parallel rails, the first travelling crane is connected with the bar-shaped frame of the parallel rails, the transverse rails are arranged on the parallel cross beams of the bar-shaped frame, the second travelling crane is a vertical frame, and the support leg rollers on two sides of the second travelling crane are respectively arranged in the transverse rails on the parallel cross beams.
4. The automatic conveying device for fermented grains circulation fermentation according to claim 3, characterized in that: grab the auger of material mechanism for having the cartridge type shell, vertical frame's top sets up electric block for the drive the auger elevating movement, the lateral part of cartridge type shell sets up positioning mechanism, is used for the guide the auger corresponds with ground jar mouth.
5. The automatic conveying device for fermented grains circulation fermentation according to claim 4, characterized in that: the positioning mechanism is a Hall sensor arranged at the lower part of the cylindrical shell, the Hall sensor is matched with a positioning magnet on the ground at the edge of the ground cylinder, and the Hall sensor is electrically connected with the PLC.
6. The automatic conveying device for fermented grains circulation fermentation according to claim 2 or 5, characterized in that: the PLC controller sets up in the block terminal, the block terminal sets up operation button and display screen, grab the bottom of material mechanism set up with the camera that the display screen is connected.
7. The automatic conveying device for fermented grains circulation fermentation according to claim 1 or 2, characterized in that: the main conveyer belt passes through ejection of compact conveyer belt and connects first auxiliary material case, mix fermented grains and rice husk through stirring vane in the first auxiliary material case, the main conveyer belt passes through the pan feeding conveyer belt and connects the second auxiliary material case, the distiller's yeast in the second auxiliary material case mixes with the wine husk after cooking and forms the material of waiting for secondary fermentation.
8. The automatic conveying device for fermented grains circulation fermentation according to claim 7, characterized in that: first auxiliary material case connection boiling mechanism, boiling mechanism connects through drying the conveyer belt second auxiliary material case.
9. The automatic conveying device for fermented grains circulation fermentation according to claim 8, characterized in that: the cooking mechanism is including setting up the steamer in the frame, the frame has the extension support body that sets up the traction guide, extend the support body be used for with steamer hoist and mount conveying to dry on the conveyer belt.
10. The automatic conveying device for fermented grains circulation fermentation according to claim 1 or 2, characterized in that: the conveying path of the main conveying belt is U-shaped, one side of the main conveying belt is connected with the blanking hopper, and the other side of the main conveying belt is connected with the sub conveying belt through the scraper conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020233070.2U CN211972274U (en) | 2020-03-02 | 2020-03-02 | Automatic conveying device for fermented grains circulating fermentation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020233070.2U CN211972274U (en) | 2020-03-02 | 2020-03-02 | Automatic conveying device for fermented grains circulating fermentation |
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| CN211972274U true CN211972274U (en) | 2020-11-20 |
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| CN202020233070.2U Active CN211972274U (en) | 2020-03-02 | 2020-03-02 | Automatic conveying device for fermented grains circulating fermentation |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114350463A (en) * | 2021-12-31 | 2022-04-15 | 广西丹泉酒业有限公司 | Workshop is made in automation of soy sauce wine |
| CN114803468A (en) * | 2022-03-31 | 2022-07-29 | 河北苹乐面粉机械集团有限公司 | Ground cylinder fermented grain taking system and ground cylinder fermented grain taking operation method |
-
2020
- 2020-03-02 CN CN202020233070.2U patent/CN211972274U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114350463A (en) * | 2021-12-31 | 2022-04-15 | 广西丹泉酒业有限公司 | Workshop is made in automation of soy sauce wine |
| CN114803468A (en) * | 2022-03-31 | 2022-07-29 | 河北苹乐面粉机械集团有限公司 | Ground cylinder fermented grain taking system and ground cylinder fermented grain taking operation method |
| CN114803468B (en) * | 2022-03-31 | 2023-08-25 | 河北苹乐面粉机械集团有限公司 | Ground cylinder unstrained grain taking system and ground cylinder unstrained grain taking operation method |
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