CN211730411U - Automatic carton opening and sleeving forming system for cartons - Google Patents
Automatic carton opening and sleeving forming system for cartons Download PDFInfo
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- CN211730411U CN211730411U CN201921736499.7U CN201921736499U CN211730411U CN 211730411 U CN211730411 U CN 211730411U CN 201921736499 U CN201921736499 U CN 201921736499U CN 211730411 U CN211730411 U CN 211730411U
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Abstract
The utility model discloses an automatic pouring jacket shaping system of unpacking of carton aims at providing the automatic pouring jacket shaping system of unpacking of carton that can reduce human cost. The device comprises an industrial robot with a manipulator and a robot support, a guardrail, a photoelectric detection switch, outer box stacking in-out guiding and positioning detection equipment, a box sucking mechanism, a folding mechanism, a base plate supporting and detecting support, a base plate detection device, inner box stacking in-out guiding and positioning detection equipment, a supporting and detecting support, a sleeve box guide device, a sleeve box detection device, a positioning folding cover conveying device, a positioning lifting sucker with a sucker positioning function, a front-back cover folding mechanism, a left-right cover folding mechanism and an industrial personal computer; the manipulator is connected with the shaft end of the industrial robot through a bolt; the box suction mechanism is connected with the manipulator through a first hinge, and the folding mechanism is connected with the manipulator through a second hinge; the backing plate supports and detects support and backing paper support and detects the support and lie in industrial robot's right side by side.
Description
Technical Field
The utility model belongs to the technical field of the automatic unpacking type technique of carton of production line pre-compaction packing section and specifically relates to an automatic unpacking and sleeving shaping system of carton.
Background
In the technical field of automatic carton unpacking and casing forming of pre-pressing packing sections of threshing and redrying production lines or reconstituted tobacco production lines, although a great deal of research and improvement are carried out in the aspects of process optimization, equipment modification and the like in recent years, the problem that hardware left in the process and equipment is stubborn is not solved fundamentally all the time. The automatic carton unpacking and sleeving forming machine can only realize semi-automation in the current packing production flow, the whole process of carton unpacking and sleeving forming still needs manual operation, generally 3-4 persons are needed for each shift, the automatic carton unpacking and sleeving forming machine is one of the process sections with intensive labor for the whole packing section, the automatic carton unpacking and sleeving forming machine is not matched with a modern production line seriously, and the mechanical full-automation carton unpacking and sleeving forming machine does not have a threshing and redrying production line or a prepressing and packing section of a reconstituted tobacco production line at present at home.
In the 21 st century today, the requirements of environmental protection, energy conservation, consumption reduction and homogenization are more and more introduced into each processing enterprise, along with the equipment updating and transformation of tobacco processing enterprises, an automatic unpacking and casing forming system for tobacco cartons is urgently needed, the automatic unpacking and casing forming of a pre-pressing and packing section of a threshing and redrying production line or a reconstituted tobacco production line is met, the unmanned operation is really realized in the carton unpacking and casing forming of the pre-pressing and packing section of the threshing and redrying production line or the reconstituted tobacco production line, the labor is reduced, the production cost is reduced, and the automatic and intelligent requirements are met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an aim at overcoming the not enough of prior art existence, provide one kind and can realize unmanned operation, reduce the recruitment, reduction in production cost's automatic unpacking pouring jacket forming system of carton.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
an automatic carton opening and sleeving forming system for cartons comprises an industrial robot with a manipulator and a robot support, a guardrail, a photoelectric detection switch, outer carton stacking, in-out guiding, positioning and detecting equipment, a carton sucking mechanism, a folding mechanism, a base plate supporting and detecting support, a base plate detecting device, inner carton stacking, in-out guiding, positioning and detecting equipment, a supporting and detecting support, a sleeving guiding device, a sleeving detecting device, positioning folding cover conveying equipment, a positioning lifting sucker with a sucker positioning function, a front-back cover folding mechanism, a left-right cover folding mechanism and an industrial personal computer; the manipulator is connected with the shaft end of the industrial robot through a bolt; the box suction mechanism is connected with the manipulator through a first hinge, and the folding mechanism is connected with the manipulator through a second hinge; the backing plate supporting detection support and the backing paper supporting detection support are arranged on the right side of the industrial robot in parallel; the backing plate detection device is arranged on the backing plate support detection support, and the backing paper detection device is arranged on the backing paper support detection support; the outer box stacking in-out guiding and positioning detection equipment is arranged on the front side of the industrial robot; the inner box stacking in-out guiding positioning detection equipment is arranged on the rear side of the industrial robot; the supporting detection support is arranged on the left side of the industrial robot, the sleeve guiding device is arranged at the upper end of the supporting detection support, and the sleeve detection device is arranged on the supporting detection support; the positioning folding cover conveying equipment is arranged on the left side of the sleeve box guide device; the positioning lifting sucker is arranged on the positioning folding cover conveying equipment; the front cover folding mechanism and the rear cover folding mechanism are two sets and are respectively arranged on the front side and the rear side of the positioning cover folding conveying equipment; the left cover folding mechanism and the right cover folding mechanism are two sets and are arranged on the left side and the right side of the positioning cover folding conveying equipment; the guardrail is positioned at the periphery, and the photoelectric detection switch is arranged on the guardrail; the industrial personal computer is respectively and electrically connected with the industrial robot, the photoelectric detection switch, the outer box stacking, feeding and discharging guiding and positioning detection equipment, the box suction mechanism, the folding mechanism, the base plate detection device, the base paper detection device, the inner box stacking, feeding and discharging guiding and positioning detection equipment, the sleeve box guide device, the sleeve box detection device, the positioning folding cover conveying equipment, the positioning lifting sucker, the front and rear cover folding mechanism and the left and right cover folding mechanism.
Preferably, the guiding device of the casing comprises a guiding shell in the shape of a double-quadrangular frustum, a supporting part arranged at the waist line of the outer wall of the guiding shell and protruding outwards, and a plurality of guiding strips arranged on the outer wall of the guiding shell and used for clamping the manipulator.
Preferably, the industrial robot is a six-axis robot.
Compared with the prior art, the utility model has the advantages of as follows:
the utility model discloses have better self-adaptation ability, can satisfy the automatic unpacking shaping of cigarette carton (inside and outside) case, and with the outer case automatic set to the inner box on, and carry the tobacco leaf packing production line with the carton that has opened is automatic, realize seamless connection with tobacco leaf pre-compaction packing production line, reduce the recruitment, improve automated production efficiency, thereby save a large amount of funds, satisfy the automatic unpacking suit-case shaping requirement of threshing redrying production line or reconstituted tobacco leaf production line pre-compaction packing section.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a left side view of fig. 1, in which the manipulator of the industrial robot is turned 90 °, and parts of the structure are omitted.
Fig. 4 is a schematic view of the structure of the guide of the casing in fig. 1, in which the inner casing is shown.
Fig. 5 is a left side view of fig. 4.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without any creative effort belong to the protection scope of the present invention. In the following description, for the sake of clarity of illustrating the structure and operation of the present invention, reference will be made to the accompanying drawings by means of directional terms, but the terms "front", "rear", "left", "right", "up", "down", etc. should be construed as convenient terms and not as limitative terms.
The automatic carton opening and sleeving forming system shown in fig. 1-3 comprises an industrial robot 3 with a manipulator 1 and a robot support 2, a guardrail 4, a photoelectric detection switch 5, an outer carton stacking in and out guiding and positioning detection device 6, a carton sucking mechanism 7, a folding mechanism 8, a base plate supporting and detecting support 9, a base plate detection device 10, a base plate supporting and detecting support 22, a base plate detection device 23, an inner carton stacking in and out guiding and positioning detection device 11, a supporting and detecting support 12, a sleeving guiding device 13, a sleeving detection device 14, a positioning folding cover conveying device 15, a positioning lifting sucker 16 with a sucker positioning function, a front and rear cover folding mechanism 17, a left and right cover folding mechanism 18 and an industrial personal computer 19; the manipulator 1 is connected with the shaft end of the industrial robot 3 through a bolt; the box suction mechanism 7 is connected with the manipulator 1 through a first hinge 20, and the folding mechanism 8 is connected with the manipulator 1 through a second hinge 21; the backing plate supporting and detecting support 9 and the backing paper supporting and detecting support 22 are arranged on the right side of the industrial robot 3 in parallel; the backing plate detection device 10 is arranged on the backing plate support detection support 9, and the backing paper detection device 23 is arranged on the backing paper support detection support 22; the outer box stacking in-out guiding and positioning detection device 6 is arranged on the front side of the industrial robot 3; the inner box stacking in-out guiding and positioning detection device 11 is arranged on the rear side of the industrial robot 3; the supporting detection support 12 is arranged on the left side of the industrial robot 3, the sleeve guiding device 13 is arranged at the upper end of the supporting detection support 12, and the sleeve detecting device 14 is arranged on the supporting detection support 12; the positioning folding cover conveying equipment 15 is arranged on the left side of the sleeve box guide device 13; the positioning lifting sucker 16 is arranged on the positioning folding cover conveying equipment 15; the front cover folding mechanism 17 and the rear cover folding mechanism 17 are divided into two sets which are arranged at the front side and the rear side of the positioning cover folding conveying equipment 15; the left cover folding mechanism and the right cover folding mechanism 18 are divided into two sets which are arranged on the left side and the right side of the positioning cover folding conveying equipment 15; the guardrail 4 is positioned at the periphery, and the photoelectric detection switch 5 is arranged on the guardrail 4; the industrial personal computer 19 is respectively and electrically connected with the industrial robot 3, the photoelectric detection switch 5, the outer box stacking in-out guiding and positioning detection equipment 6, the box suction mechanism 7, the folding mechanism 8, the base plate detection device 10, the base paper detection device 23, the inner box stacking in-out guiding and positioning detection equipment 11, the sleeve box guide device 13, the sleeve box detection device 14, the positioning folding cover conveying equipment 15, the positioning lifting suction disc 16, the front-back cover folding mechanism 17 and the left-right cover folding mechanism 18.
The guiding device of the casing comprises a guiding shell 131 in a shape of a double-quadrangular frustum, a supporting part 132 arranged at the waist line of the outer wall of the guiding shell 131 and protruding outwards, and a plurality of guiding strips 133 arranged on the outer wall of the guiding shell 131 and used for clamping the manipulator. When the box is sleeved, the upper end of the inner box is supported on the outer edge of the supporting part, and the outer box can penetrate through the outer edge of the supporting part and is sleeved with the inner box.
In this embodiment, the industrial robot 3 is a six-axis robot, and obviously, other commonly used industrial robots may be used.
The utility model discloses can handle the size and be 1136X720X725 mm's smoke box, the special carton of C48 tobacco leaf packing or other cartons that accord with the dress pipe tobacco production line.
The working process is as follows:
firstly, a piled outer box 30 and an inner box 40 are respectively sent into an outer box stacking in-out guiding and positioning detection device 6 and an inner box stacking in-out guiding and positioning detection device 11 by using trays, a backing plate 50 and a backing paper 60 are respectively placed on a backing plate supporting and detecting support 9 and a backing paper supporting and detecting support 22 on the right side of an industrial robot 3, a sleeve box guiding device 13 is placed on a supporting and detecting support 12 on the left side of the robot, after the sleeve box guiding device is in place, a starting button of an industrial personal computer is automatically pressed, an automatic button is pressed, and the system works well;
then the industrial robot drives the mechanical hand 1 arranged on the 6 th axis joint at the front end of the industrial robot to rotate to the position right above the inner box, after the mechanical hand 1 is positioned, the mechanical hand is descended, the paper box is sucked by a plurality of vacuum suction cups arranged on the mechanical hand 1 and then pulled upwards, one side of the paper box is pulled up, under the action of gravity, the lower side of the paper box collapses downwards to form a parallelogram, the paper box of the parallelogram is regulated into a rectangle by a folding mechanism 8 at the side of the mechanical hand 1, the industrial robot 3 drives the paper box to rotate 180 degrees anticlockwise in a X, Y plane, simultaneously rotates 90 degrees anticlockwise in a X, Z plane, the opening of the paper box and the cover of the paper box downwards, after the completion of the clockwise rotation of the industrial robot by 90 degrees, the inner box is rotated to the position right above a positioning folding cover conveying device 15 arranged at the left side of the industrial robot, after, the front and rear folding cover mechanism 17 arranged on the positioning folding cover conveying equipment 15 acts, the left and right folding cover mechanism 18 arranged on the left and right of the positioning folding cover conveying equipment 15 acts after time delay for several seconds, the inner box folds the box cover while descending, the inner box descends all the time, and stops when contacting with the roller conveying surface of the positioning folding cover conveying equipment 15, at the moment, a sucker with a sucker positioning function arranged in the positioning folding cover conveying equipment 15 jacks up to suck the inner box, the manipulator 1 releases the inner box, the manipulator rotates to the position above a sleeve guiding device at the 1 st station on the left side of the industrial robot 3 to suck the sleeve guiding device up to be placed on the upper part of the inner box, after the completion, the industrial manipulator rotates to the position right above the outer box, the manipulator 1 descends after reaching the position, sucks the carton through a plurality of vacuum suckers arranged on the manipulator 1 and then pulls up, and simultaneously, the box cover sucking and pulling mechanism pulls up the box cover, other suckers pull up one side of the carton, the lower side of the carton collapses downwards under the action of gravity to form a parallelogram, the carton of the parallelogram is normalized into a square through a folding mechanism 8 at the side of a manipulator 1, an industrial robot 3 drives the carton to rotate 90 degrees anticlockwise in a X, Y plane and simultaneously rotate 90 degrees anticlockwise in a X, Z plane, the carton covers are upwards, the carton openings are downwards, the industrial robot rotates 90 degrees anticlockwise after the completion, an outer box is rotated right above a sleeve box guide device on an inner box, after the outer box arrives, the manipulator descends, the outer box is sleeved on the inner box through the sleeve box guide device, when the outer box contacts a roller conveying surface of a positioning folding cover conveying device 15, the manipulator 1 is stopped, then moves upwards and rotates, the suckers align to the sleeve box guide device 13, the sleeve box guide device 13 is sucked up through downward movement, and after the sleeve box guide device 13 is separated from the inner box, set up the sucking disc of the sucking disc locate function in location folding cover conveying equipment 15 and loosen and fall down, throw off the inner box, manipulator 1 rotates the backing plate and supports and detect the support top this moment, upwards suck up the backing plate, turn to the carton top of having opened the cover after the completion, put into the carton with the packing paper, if will put the packing paper, then manipulator 1 turns to the packing paper and supports and detect support 22 top, upwards suck up the packing paper through the sucking disc after, put the packing paper in the case of having opened the cover, after the completion, see this system off by location folding cover conveying equipment 15 roll tables and get into pre-compaction packaging system.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (3)
1. An automatic carton opening and sleeving forming system for cartons comprises an industrial robot with a manipulator and a robot support, a guardrail, a photoelectric detection switch, outer carton stacking, in-out guiding, positioning and detecting equipment, a carton sucking mechanism, a folding mechanism, a base plate supporting and detecting support, a base plate detecting device, a base paper supporting and detecting support, a base paper detecting device, inner carton stacking, in-out guiding, positioning and detecting equipment, a supporting and detecting support, a sleeving guide device, a sleeving detecting device, a positioning folding cover conveying device, a positioning lifting sucker with a sucker positioning function, a front-back cover folding mechanism, a left-right cover folding mechanism and an industrial personal computer; the method is characterized in that: the manipulator is connected with the shaft end of the industrial robot through a bolt; the box suction mechanism is connected with the manipulator through a first hinge, and the folding mechanism is connected with the manipulator through a second hinge; the backing plate supporting detection support and the backing paper supporting detection support are arranged on the right side of the industrial robot in parallel; the backing plate detection device is arranged on the backing plate support detection support, and the backing paper detection device is arranged on the backing paper support detection support; the outer box stacking in-out guiding and positioning detection equipment is arranged on the front side of the industrial robot; the inner box stacking in-out guiding positioning detection equipment is arranged on the rear side of the industrial robot; the supporting detection support is arranged on the left side of the industrial robot, the sleeve guiding device is arranged at the upper end of the supporting detection support, and the sleeve detection device is arranged on the supporting detection support; the positioning folding cover conveying equipment is arranged on the left side of the sleeve box guide device; the positioning lifting sucker is arranged on the positioning folding cover conveying equipment; the front cover folding mechanism and the rear cover folding mechanism are two sets and are respectively arranged on the front side and the rear side of the positioning cover folding conveying equipment; the left cover folding mechanism and the right cover folding mechanism are two sets and are arranged on the left side and the right side of the positioning cover folding conveying equipment; the guardrail is positioned at the periphery, and the photoelectric detection switch is arranged on the guardrail; the industrial personal computer is respectively and electrically connected with the industrial robot, the photoelectric detection switch, the outer box stacking, feeding and discharging guiding and positioning detection equipment, the box suction mechanism, the folding mechanism, the base plate detection device, the base paper detection device, the inner box stacking, feeding and discharging guiding and positioning detection equipment, the sleeve box guide device, the sleeve box detection device, the positioning folding cover conveying equipment, the positioning lifting sucker, the front and rear cover folding mechanism and the left and right cover folding mechanism.
2. The automatic carton opening and encasement forming system of claim 1, wherein: the pouring jacket guider is including the direction shell that is two four corners frustum forms, set up in direction shell outer wall stringcourse department, the supporting part that protrudes to the outside to and many set up on the direction shell outer wall, supply the direction strip of manipulator centre gripping.
3. An automatic carton opening and sleeving forming system for cartons as claimed in claim 1 or 2, wherein: the industrial robot adopts a six-axis robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921736499.7U CN211730411U (en) | 2019-10-16 | 2019-10-16 | Automatic carton opening and sleeving forming system for cartons |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921736499.7U CN211730411U (en) | 2019-10-16 | 2019-10-16 | Automatic carton opening and sleeving forming system for cartons |
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| Publication Number | Publication Date |
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| CN211730411U true CN211730411U (en) | 2020-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921736499.7U Active CN211730411U (en) | 2019-10-16 | 2019-10-16 | Automatic carton opening and sleeving forming system for cartons |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113199809A (en) * | 2021-05-10 | 2021-08-03 | 重庆衍裕机电科技有限公司 | Full-automatic inner and outer box casing system |
| CN113978025A (en) * | 2021-11-05 | 2022-01-28 | 云南昆船烟草设备有限公司 | Carton nesting forming method and system |
| CN114474854A (en) * | 2022-01-22 | 2022-05-13 | 四川大胜达中飞包装科技有限公司 | Pneumatic box pressing machine |
| CN117104616A (en) * | 2023-10-24 | 2023-11-24 | 云南烟叶复烤有限责任公司 | Box opening and sleeving machine and using method thereof |
-
2019
- 2019-10-16 CN CN201921736499.7U patent/CN211730411U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113199809A (en) * | 2021-05-10 | 2021-08-03 | 重庆衍裕机电科技有限公司 | Full-automatic inner and outer box casing system |
| CN113978025A (en) * | 2021-11-05 | 2022-01-28 | 云南昆船烟草设备有限公司 | Carton nesting forming method and system |
| CN114474854A (en) * | 2022-01-22 | 2022-05-13 | 四川大胜达中飞包装科技有限公司 | Pneumatic box pressing machine |
| CN114474854B (en) * | 2022-01-22 | 2023-09-19 | 四川大胜达中飞包装科技有限公司 | Pneumatic box pressing machine |
| CN117104616A (en) * | 2023-10-24 | 2023-11-24 | 云南烟叶复烤有限责任公司 | Box opening and sleeving machine and using method thereof |
| CN117104616B (en) * | 2023-10-24 | 2023-12-29 | 云南烟叶复烤有限责任公司 | Box opening and sleeving machine and using method thereof |
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