CN211477021U - Device for detecting elongation dispersity of whole-circle fastening bolt of large pump gland - Google Patents
Device for detecting elongation dispersity of whole-circle fastening bolt of large pump gland Download PDFInfo
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- CN211477021U CN211477021U CN202020578510.8U CN202020578510U CN211477021U CN 211477021 U CN211477021 U CN 211477021U CN 202020578510 U CN202020578510 U CN 202020578510U CN 211477021 U CN211477021 U CN 211477021U
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- 210000004907 gland Anatomy 0.000 title claims abstract description 47
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 230000005611 electricity Effects 0.000 claims abstract description 4
- 230000002093 peripheral effect Effects 0.000 claims description 22
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 14
- 238000005259 measurement Methods 0.000 description 12
- 239000006185 dispersion Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000005457 optimization Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000012795 verification Methods 0.000 description 4
- 238000007619 statistical method Methods 0.000 description 3
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model discloses a large-scale pump gland whole circle fastening bolt elongation dispersity detection device, including the sensor support that is used for installing range finding sensor, sensor support bottom is equipped with first magnet piece, first magnet piece is used for adsorbing on gland periphery lateral wall, when the sensor support adsorbs on gland periphery lateral wall through first magnet piece, range finding sensor is located one of them fastening bolt terminal surface in the whole circle fastening bolt directly over in order to detect the perpendicular distance between the two, just signal acquisition system is connected to the range finding sensor electricity. The data of the distance measuring sensor is acquired by the signal acquisition system, so that the elongation data of all the fastening bolts can be counted, and the dispersity of the elongation of the whole assembled bolt is obtained.
Description
Technical Field
The utility model belongs to large-scale pump gland assembly detection area especially relates to a whole circle of fastening bolt elongation dispersity detection device of large-scale pump gland.
Background
The contact surfaces on the water pump are numerous, fasteners of various specifications and forms are used for fastening and connecting the water pump into a whole, and due to the complex operating environment and working condition of the water pump, the fasteners are required to have reliable connection performance and enough service life guarantee and also to withstand the harsh environmental condition and operating load change. The bolt connection is one of the most common fastener connection methods for water pumps. The machine shell is used as a key part, bolts are usually combined in a mode of one circle and one group of a plurality of bolts, the connection performance of the bolt group is related to the overall operation performance of the machine set, and the bolt group plays a role in playing a role in safety and reliability. The fastening process of the bolt group directly influences the assembly quality of the whole water pump, the assembly quality is related to the static and dynamic characteristics of a product, and the negligence of the fastening process sometimes even causes serious threat to the stability of a complete set of units. The fastening process is characterized in that the fastening process of the bolt is focused, the deformation uniformity of a workpiece pre-tightened by the bolt mainly depends on the tightening sequence and tightening torque of bolt assembly, the bolt has certain elastic quantity and can slightly change in length in the pre-tightening process, and monitoring of the change of the elongation of the bolt in the pre-tightening process is an important means for obtaining the residual pre-tightening force in the bolt and has great significance for controlling the assembly quality of the water pump bolt.
However, in the production of an actual water pump, the selection of the sequence of the pre-tightening bolts and the magnitude of the pre-tightening force is based on experience, and most of the existing testing modes need to paste strain gauges on bolts and studs, so that the operability of an entity structure is poor, and a bolt elongation measuring device with certain precision and universality after being subjected to the pre-tightening force is poor.
SUMMERY OF THE UTILITY MODEL
To the not enough of above-mentioned prior art, the utility model aims to solve the technical problem that: how to detect the elongation of the bolt after the large-scale pump pressure cover bolt group is screwed, and the detection has universality and higher precision.
In order to solve the technical problem, the utility model discloses a following technical scheme:
large-scale pump gland whole circle fastening bolt elongation dispersity detection device, including the sensor support that is used for installing range finding sensor, sensor support bottom is equipped with first magnet piece, first magnet piece is used for adsorbing on gland periphery lateral wall, when the sensor support adsorbs on pump gland periphery lateral wall through first magnet piece, range finding sensor is located directly over one of them fastening bolt terminal surface in the whole circle fastening bolt in order to detect the perpendicular distance between the two, just range finding sensor electricity connection signal acquisition system.
Thus, the distance measuring sensor is arranged right above the fastening bolt to be detected through the sensor support, the sensor support is adsorbed on the peripheral side wall of the gland through the first magnet piece at the bottom of the sensor support, the detection device can be quickly and conveniently arranged by utilizing the magnetic adsorption effect of the magnet, the distance between the sensor support and the fastening bolt can be measured by utilizing the data of the distance measuring sensor acquired by the signal acquisition system, the nut matched with the fastening bolt can be repeatedly rotated to measure the distance between the sensor support and the fastening bolt under different conditions, so that the relative elongation of the fastening bolt can be obtained, the elongation data of all the fastening bolts can be counted by detecting all the fastening bolts, the dispersion degree of the elongation of the whole assembled bolt can be obtained, the bolts with larger and smaller elongations can be found, the bolt assembly process can be improved, and the dispersion degree of the elongation of the whole assembled bolt can be reduced, constantly improve assembly quality, during the improvement, can increase to tighten to the less bolt of elongation, bolt big to the elongation, in-process at pretension can consider to reduce the appropriate amount and tighten the moment of torsion, at last rethread detection device detects the verification, it requires to satisfy up to the dispersity, the device structure is small and exquisite simultaneously, install very portably on the gland, specially adapted when improving, detect the verification to single fastening bolt, arrange for square or other non-regular shapes to whole circle bolt, and is particularly suitable for.
As the optimization, the sensor support includes the horizontal installation board, the both ends of horizontal installation board are connected with respectively downwards rather than vertically second magnet piece mounting panel and fretwork support, and the bottom of second magnet piece mounting panel is equipped with and is massive second magnet piece that is used for adsorbing at pump pressure lid top, the bottom of fretwork support links firmly through bolt fastener and the first magnet piece mounting bracket that is used for installing first magnet piece, range finding sensor and horizontal installation board lateral wall fixed connection.
Therefore, the sensor support comprises a horizontal mounting plate, a second magnet piece mounting plate and a hollow support, the first magnet piece mounting frame is connected through the hollow support, a first magnet piece is installed on the first magnet piece mounting frame and is used for being adsorbed and connected with the peripheral side wall of the gland, the second magnet piece is installed at the bottom of the second magnet mounting plate and is used for being adsorbed and connected with the top of the gland, the first magnet piece and the second magnet piece act together, the sensor support is firmly adsorbed on the gland, the measurement work of a subsequent distance measuring sensor is facilitated, meanwhile, the second magnet piece is attached and adsorbed to the top of the gland, and when the sensor support moves to any fastening bolt, the sensor support is at the same horizontal height and the initial detection height is consistent.
As an optimization, a groove is formed in one side, facing the peripheral side wall of the pump pressure cover, of the first magnet piece mounting frame, the first magnet piece is a strip magnet and fixed in the groove, and the arc-shaped side wall matched with the peripheral side wall of the pressure cover is arranged in one side, facing the peripheral side wall of the pump pressure cover, of the first magnet piece mounting frame.
Therefore, the groove is formed in the first magnet piece mounting frame for installing the first magnet piece, the first magnet piece is conveniently adsorbed on the peripheral side wall of the gland, the first magnet piece mounting frame is an arc-shaped side wall facing one side of the peripheral side wall of the gland, and the first magnet piece mounting frame is conveniently attached to the peripheral side wall of the gland.
And preferably, the signal acquisition system comprises a preamplifier, a signal acquisition instrument and an industrial personal computer, and the distance measurement sensor is a laser displacement sensor which is sequentially and electrically connected with the preamplifier, the signal acquisition instrument and the industrial personal computer.
Therefore, the data of the distance measuring sensor is acquired through a signal acquisition system consisting of the preamplifier, the signal acquisition instrument and the industrial personal computer, and the required bolt elongation dispersity is obtained through statistical analysis.
Drawings
FIG. 1 is a schematic view of an installation state of a detection device according to an embodiment of the present invention;
FIG. 2 is an overall layout diagram of a detection device according to an embodiment of the present invention;
fig. 3 is a schematic view of a partial structure of a detection device according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the specific implementation: referring to fig. 1 to 3, a large-scale pump gland whole circle fastening bolt elongation dispersity detection device includes a sensor support 3 for mounting a distance measurement sensor 3.1, a first magnet piece 3.6 is arranged at the bottom of the sensor support 3, the first magnet piece 3.6 is used for being adsorbed on the peripheral side wall of a pump gland 2, when the sensor support is adsorbed on the peripheral side wall of the pump gland 2 through the first magnet piece 3.6, the distance measurement sensor 3.1 is located right above one of the fastening bolt end faces in the whole circle fastening bolt 1 to detect the vertical distance between the two, and the distance measurement sensor is electrically connected with a signal acquisition system.
Thus, the distance measuring sensor is arranged right above the fastening bolt to be detected through the sensor support, the sensor support is adsorbed on the peripheral side wall of the gland through the first magnet piece at the bottom of the sensor support, the detection device can be quickly and conveniently arranged by utilizing the magnetic adsorption effect of the magnet, the distance between the sensor support and the fastening bolt can be measured by utilizing the data of the distance measuring sensor acquired by the signal acquisition system, the nut matched with the fastening bolt can be repeatedly rotated to measure the distance between the sensor support and the fastening bolt under different conditions, so that the relative elongation of the fastening bolt can be obtained, the elongation data of all the fastening bolts can be counted by detecting all the fastening bolts, the dispersion degree of the elongation of the whole assembled bolt can be obtained, the bolts with larger and smaller elongations can be found, the bolt assembly process can be improved, and the dispersion degree of the elongation of the whole assembled bolt can be reduced, constantly improve assembly quality, during the improvement, can increase to screw up to the less bolt of elongation, to the big bolt of elongation, can consider at the in-process of pretension and reduce the appropriate amount and screw up the moment of torsion, at last rethread detection device once detects the verification, and the device structure is small and exquisite simultaneously, installs very portably on the gland, and specially adapted detects the verification to single fastening bolt when improving.
As optimization, sensor holder 3 includes horizontal mounting plate 3.2, horizontal mounting plate 3.2's both ends are connected with downwards respectively rather than vertically second magnet piece mounting panel and fretwork support 3.4, and the bottom of second magnet piece mounting panel is equipped with and is massive second magnet piece 3.7 that is used for adsorbing at pump pressure lid top, the bottom of fretwork support 3.4 links firmly with first magnet piece mounting bracket 3.3 that is used for installing first magnet piece 3.6 through bolt fastening spare, range sensor 3.1 and horizontal mounting plate 3.2 lateral wall fixed connection.
Therefore, the sensor support comprises a horizontal mounting plate, a second magnet piece mounting plate and a hollow support, the first magnet piece mounting frame is connected through the hollow support, a first magnet piece is installed on the first magnet piece mounting frame and is used for being adsorbed and connected with the peripheral side wall of the gland, the second magnet piece is installed at the bottom of the second magnet mounting plate and is used for being adsorbed and connected with the top of the gland, the first magnet piece and the second magnet piece act together, the sensor support is firmly adsorbed on the gland, the measurement work of a subsequent distance measuring sensor is facilitated, meanwhile, the second magnet piece is attached and adsorbed to the top of the gland, and when the sensor support moves to any fastening bolt, the sensor support is at the same horizontal height and the initial detection height is consistent.
As an optimization, a groove is formed in one side, facing the peripheral side wall of the pump cover, of the first magnet piece mounting frame 3.3, the first magnet piece 3.6 is a strip magnet and is fixed in the groove, and an arc-shaped side wall matched with the shape of the peripheral side wall of the pump cover is arranged in one side, facing the peripheral side wall of the pump cover, of the first magnet piece mounting frame.
Therefore, the groove is formed in the first magnet piece mounting frame for installing the first magnet piece, the first magnet piece is conveniently adsorbed on the peripheral side wall of the gland, the first magnet piece mounting frame is an arc-shaped side wall facing one side of the peripheral side wall of the gland, and the first magnet piece mounting frame is conveniently attached to the peripheral side wall of the gland.
As optimization, the signal acquisition system comprises a preamplifier 5, a signal acquisition instrument 6 and an industrial personal computer 7, and the distance measurement sensor is a laser displacement sensor which is electrically connected with the preamplifier 5, the signal acquisition instrument 6 and the industrial personal computer 7 in sequence.
Therefore, the data of the distance measuring sensor is acquired through a signal acquisition system consisting of the preamplifier, the signal acquisition instrument and the industrial personal computer, and the required bolt elongation dispersity is obtained through statistical analysis.
When the device for detecting the elongation dispersion degree of the whole circle of fastening bolts of the large pump gland is adopted for detection, the device comprises the following steps:
step a: firstly, a whole circle of fastening bolts are screwed from the inner side of a threaded hole on a cylinder body to the outer side of the cylinder body, the fastening bolts are screwed into the bottom, then through holes in a gland are in one-to-one correspondence with the fastening bolts, the gland is locked on the cylinder body through the matching of nuts and the fastening bolts, finally, 10% of rated torque is applied to screw the nuts one by one according to a preset loading sequence, and the bolts at the moment are taken as an initial extension state;
step b: mounting the whole-circle fastening bolt elongation dispersity detection device of the large pump gland on a gland to be detected at a fastening bolt, enabling a first magnet piece to be adsorbed on the peripheral side wall of the gland, enabling a distance measurement sensor to be located right above the end face of the fastening bolt to be detected, and acquiring the distance between the end face of the fastening bolt and the distance measurement sensor, which is recorded by the distance measurement sensor, through a signal acquisition system;
step c: repeating the step b, collecting the distance between the residual fastening bolt recorded by the distance measuring sensor and the distance measuring sensor through a signal collecting system, and finishing the collection of the distance between the end surface of the whole circle of fastening bolt and the distance measuring sensor;
step d: c, after the distances between the end faces of the bolts in the complete circle and the distance measuring sensors are collected in the step c, the nuts in the complete circle are continuously screwed one by one according to a preset loading sequence by 30% of rated torque, and the step c is repeated to collect the distances between the end faces of the fastening bolts and the distance measuring sensors;
step e: d, after the distances between the end faces of the bolts in the complete circle and the distance measuring sensors are collected in the step d, the nuts in the complete circle are continuously screwed one by one according to a preset loading sequence by using a rated torque of 60%, and the step c is repeated to collect the distances between the end faces of the fastening bolts and the distance measuring sensors;
step f: after the distances between the end faces of the bolts in the complete circle and the distance measuring sensors are collected in the step e, the nuts in the complete circle are continuously screwed one by one according to a preset loading sequence by 100% of rated torque, and the step c is repeated to collect the distances between the end faces of the bolts and the distance measuring sensors;
step g: after the step f is finished, counting the distances between the end faces of the corresponding bolts and the distance measuring sensor in the states of 10%, 30%, 60% and 100% of rated torque, and respectively recording the distances as d1、d2、d3、d4Get △ d1=d1-d2，△d1Representing the relative elongation of the fastening bolt at 30% of the rated torque, let △ d2=d1-d3，△d2Representing the elongation of the fastening bolt at 60% of the rated torque, △ d3=d1-d4，△d3△ d representing the elongation of the fastening bolt at 100% of the rated torque for each fastening bolt1、△d2、△d3And (5) carrying out statistical analysis to obtain the dispersion degree of the rod part elongation of the whole circle of bolt.
Therefore, by the method, the accurate measurement of the elongation of the bolt before and after the whole circle of bolt of the piston cylinder gland of the large pump is screwed is realized, so that guarantee is provided for accurately obtaining the elongation of the whole circle of bolt and evaluating the dispersion degree of the elongation, necessary original data is provided for optimizing the assembly process, and the method has the advantages of simple structure, low cost, high measurement precision and strong repeatability.
Claims (3)
1. Large-scale pump gland whole circle fastening bolt elongation dispersity detection device, its characterized in that: including the sensor support that is used for installing range sensor, sensor support bottom is equipped with first magnet spare, first magnet spare is used for adsorbing on gland periphery lateral wall, when the sensor support adsorbs on gland periphery lateral wall through first magnet spare, range sensor is located directly over one of them fastening bolt terminal surface in the whole circle fastening bolt in order to detect the perpendicular distance between the two, just range sensor electricity connects signal acquisition system, signal acquisition system includes preamplifier, signal acquisition appearance and industrial computer, and range sensor is laser displacement sensor, and it is connected with preamplifier, signal acquisition appearance and industrial computer electricity in proper order.
2. The device for detecting the elongation degree of the whole-circle fastening bolt of the large pump gland according to claim 1, is characterized in that: the sensor support includes horizontal mounting panel, horizontal mounting panel's both ends are connected with respectively downwards rather than vertically second magnet piece mounting panel and fretwork support, and the bottom of second magnet piece mounting panel is equipped with and is massive second magnet piece that is used for adsorbing at the gland top, the bottom of fretwork support links firmly through bolt fastener and the first magnet piece mounting bracket that is used for installing first magnet piece, range finding sensor and horizontal mounting panel lateral wall fixed connection.
3. The device for detecting the elongation degree of the whole-circle fastening bolt of the large pump gland according to claim 2, is characterized in that: the first magnet piece mounting frame is provided with a groove towards one side of the peripheral side wall of the gland, the first magnet piece is a strip magnet and fixed in the groove, and the arc-shaped side wall matched with the shape of the peripheral side wall of the gland is arranged on one side of the first magnet piece mounting frame towards the peripheral side wall of the gland.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020578510.8U CN211477021U (en) | 2020-04-17 | 2020-04-17 | Device for detecting elongation dispersity of whole-circle fastening bolt of large pump gland |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020578510.8U CN211477021U (en) | 2020-04-17 | 2020-04-17 | Device for detecting elongation dispersity of whole-circle fastening bolt of large pump gland |
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| CN211477021U true CN211477021U (en) | 2020-09-11 |
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| CN202020578510.8U Expired - Fee Related CN211477021U (en) | 2020-04-17 | 2020-04-17 | Device for detecting elongation dispersity of whole-circle fastening bolt of large pump gland |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113155346A (en) * | 2021-03-16 | 2021-07-23 | 青海大学 | Method for measuring joint pre-tightening force of threaded connection part |
| CN113155347A (en) * | 2021-03-16 | 2021-07-23 | 青海大学 | Bolt pretightening force loading method |
-
2020
- 2020-04-17 CN CN202020578510.8U patent/CN211477021U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113155346A (en) * | 2021-03-16 | 2021-07-23 | 青海大学 | Method for measuring joint pre-tightening force of threaded connection part |
| CN113155347A (en) * | 2021-03-16 | 2021-07-23 | 青海大学 | Bolt pretightening force loading method |
| CN113155346B (en) * | 2021-03-16 | 2023-01-24 | 青海大学 | Method for measuring joint pre-tightening force of threaded connection part |
| CN113155347B (en) * | 2021-03-16 | 2023-03-14 | 青海大学 | Bolt pretightening force loading method |
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