CN210974786U - Quenching cooling device for gear ring production - Google Patents
Quenching cooling device for gear ring production Download PDFInfo
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- CN210974786U CN210974786U CN201921773025.XU CN201921773025U CN210974786U CN 210974786 U CN210974786 U CN 210974786U CN 201921773025 U CN201921773025 U CN 201921773025U CN 210974786 U CN210974786 U CN 210974786U
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Abstract
The utility model belongs to ring gear production field specifically is ring gear production is with quenching cooling device, including the supporting mechanism, the supporting mechanism is including quenching case, landing leg, the welding of quenching case lower extreme has the landing leg, the last elevating system who is used for keeping the temperature control mechanism of cooling water temperature and is used for driving the ring gear lift that is equipped with of supporting mechanism, temperature control mechanism includes controller, motor one, stirring rake, temperature sensor, inlet tube, quenching case front-mounted has the controller, there is motor one through bolted connection in the middle of the landing leg bottom, be equipped with on a motor output shaft the stirring rake, the motor one-to-one side is equipped with temperature sensor. The utility model discloses a temperature control mechanism to can control the temperature of cooling water, consequently can improve the quality that the ring gear quenched, and adopt elevating system, thereby can drive the ring gear and go up and down, consequently convenient to use when quenching.
Description
Technical Field
The utility model belongs to ring gear production field specifically relates to a quenching cooling device is used in ring gear production.
Background
The gear ring is embedded on the outer edge of the flywheel after being heated, and is fastened on the outer edge of the flywheel after being cooled, and is used for being meshed with a starter gear to drive the crankshaft to rotate and start the engine.
The existing quenching cooling device for gear ring production cannot control the temperature of cooling water, so that the quenching quality is reduced, and the gear ring is inconvenient to use during quenching because no measure for driving the gear ring to lift is provided.
It is noted that the information disclosed in this background section of the invention is only for enhancement of understanding of the general background of the invention, and should not be taken as an acknowledgement or any form of suggestion that this information constitutes prior art already known to a person skilled in the art.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists among the prior art, the utility model discloses a temperature control mechanism to can control the temperature of cooling water, consequently can improve the quality that the ring gear quenches, and adopt elevating system, thereby can drive the ring gear and go up and down, consequently convenient to use when quenching.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the quenching cooling device for gear ring production comprises a supporting mechanism, wherein the supporting mechanism comprises a quenching box and supporting legs, the lower end of the quenching box is welded with the supporting leg, the supporting mechanism is provided with a temperature control mechanism for keeping the temperature of cooling water and a lifting mechanism for driving the gear ring to lift, the temperature control mechanism comprises a controller, a first motor, a stirring paddle, a temperature sensor and a water inlet pipe, the controller is arranged at the front part of the quenching box, the middle of the bottom of the supporting leg is connected with the first motor through a bolt, the output shaft of the first motor is provided with the stirring paddle, the temperature sensor is arranged on one side of the motor, the water inlet pipe is arranged on the other side of the motor, the quenching device is characterized in that a water pump is arranged on the water inlet pipe, the water pump is far away from one end of the quenching box, a water storage tank is arranged on one side of the water storage tank, a water outlet pipe is connected to one side of the water storage tank through a pipe hoop, and a cooler is arranged on the water outlet pipe.
On the basis of the technical scheme, elevating system includes that the ring gear places case, slide bar, journal stirrup, motor two, the ring gear is placed the case front side and is close to the bottom welding and have the slide, sliding connection has on the slide bar, the lower extreme has all welded on the slide bar the journal stirrup, the journal stirrup with the welding of quenching incasement wall, the ring gear is placed the case rear side and is close to the bottom welding and have the lifter plate, be perpendicular through threaded connection with the lead screw on the lifter plate, the lead screw upper end is equipped with motor two, be equipped with the extension board on the motor two, the extension board with the quenching case is close to the welding of top inner wall, motor one temperature sensor the water pump motor two with the cooler with the controller electricity is connected.
On the basis of the technical scheme, one end of a temperature sensor probe extends to the inside of the quenching box, so that the temperature sensor can detect the temperature of cooling water in the quenching box, one end of the water inlet pipe is connected with the bottom of the quenching box through a pipe hoop, and the water pump can send water in the water storage tank into the quenching box through the water inlet pipe.
On the basis of the technical scheme, one end of the water outlet pipe, which is far away from the water storage tank, is connected with the side surface of the quenching box through a pipe hoop, and cooling water in the quenching box can penetrate through the water outlet pipe and the cooler to enter the water storage tank.
On the basis of above-mentioned technical scheme, elevating system includes that the ring gear places case, slide bar, journal stirrup, mounting panel, the ring gear is placed the case front side and is close to the bottom welding and have the slide, sliding connection has on the slide bar, the lower extreme has all welded on the slide bar the journal stirrup, the journal stirrup with the welding of quenching incasement wall, the welding of quenching case rear side has the mounting panel, the mounting panel top is and installs the cylinder perpendicularly, the cylinder top is equipped with a piece, a piece with the welding of case rear side top is placed to the ring gear, motor one temperature sensor the water pump the cylinder with the cooler with the controller electricity is connected.
On the basis of the technical scheme, the gear ring placing box is provided with water permeable holes, and cooling water can penetrate through the water permeable holes to cool and quench the gear ring.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the motor II drives the screw rod to rotate so that the lifting plate drives the gear ring placing box to lift, then the gear ring is placed in the gear ring placing box, the motor II is started again to rotate reversely to drive the gear ring placing box to descend, and the gear ring can be driven to lift, so that the quenching furnace is convenient to use during quenching;
2. the ring gear quenches at the incasement that quenches, the cooling water is cooled off through being cooled off when the cooler in the water storage tank is got into through the outlet pipe in the quenching process, temperature sensor detects the temperature of the cooling water of quenching incasement and exports the parameter for the controller simultaneously, the controller is according to the parameter with set up the start-up water pump and the cooling water of flow control extraction water storage tank and send into the incasement that quenches through the inlet tube, the motor drives behind the stirring rake rotation and makes the cooling water through the cooling mix with the cooling water in quenching fast with water rapid mixing, just also can control the temperature of cooling water, consequently, can improve the quality that the ring gear quenches.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a first isometric view of a quench cooling unit for producing a ring gear according to example 1 of the present invention;
FIG. 2 is a second perspective view of a quenching cooling device for producing a ring gear according to embodiment 1 of the present invention;
FIG. 3 is a schematic structural view of a stirring paddle in embodiment 1 of the quenching cooling device for producing a gear ring of the present invention;
FIG. 4 is a schematic structural view of a ring gear housing box in embodiment 1 of the quenching cooling device for ring gear production of the present invention;
FIG. 5 is a sectional view of a quenching box in embodiment 1 of the quenching cooling device for producing a ring gear according to the present invention;
FIG. 6 is an isometric view of example 2 of the quenching cooling device for producing a ring gear according to the present invention;
FIG. 7 is a block diagram of the circuit structure of embodiment 1 of the quenching cooling device for producing a ring gear of the present invention.
The reference numerals are explained below:
1. a support mechanism; 101. a quenching box; 102. a support leg; 2. a temperature control mechanism; 201. a controller; 202. a first motor; 203. a stirring paddle; 204. a temperature sensor; 205. a water inlet pipe; 206. a water pump; 207. a water storage tank; 208. a water outlet pipe; 209. a cooler; 3. a lifting mechanism; 301. a gear ring placement box; 302. a slide plate; 303. a slide bar; 304. supporting a lug; 305. a second motor; 306. a lead screw; 307. a support plate; 308. a lifting plate; 309. mounting a plate; 310. a cylinder; 311. and (7) supporting the blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Example 1
Referring to fig. 1-5 and fig. 7, the present invention provides a technical solution: the quenching cooling device for gear ring production comprises a supporting mechanism 1, wherein the supporting mechanism 1 comprises a quenching box 101 and supporting legs 102, the supporting legs 102 are welded at the lower end of the quenching box 101, a temperature control mechanism 2 used for keeping the temperature of cooling water and a lifting mechanism 3 used for driving a gear ring to lift are arranged on the supporting mechanism 1, the temperature control mechanism 2 comprises a controller 201, a first motor 202, a stirring paddle 203, a temperature sensor 204 and a water inlet pipe 205, the front portion of the quenching box 101 is provided with the controller 201, the middle of the bottom of the supporting legs 102 is connected with the first motor 202 through bolts, the stirring paddle 203 is arranged on an output shaft of the first motor 202, one side of the first motor 202 is provided with the temperature sensor 204, one end of a probe of the temperature sensor 204 extends into the quenching box 101, the temperature sensor 204 is convenient to detect the temperature of the cooling water in the quenching box 101, the water pump 206 can send the water in the water storage tank 207 into the quenching tank 101 through the water inlet pipe 205, the water pump 206 is arranged on the water inlet pipe 205, the water storage tank 207 for storing cooling water is arranged at one end, away from the quenching tank 101, of the water pump 206, the water storage tank 207 is connected with the water outlet pipe 208 through a pipe hoop at one side of the water storage tank 207, one end, away from the water storage tank 207, of the water outlet pipe 208 is connected with the side face of the quenching tank 101 through the pipe hoop, the cooling water in the quenching tank 101 can penetrate through the water outlet pipe 208 and the cooler 209 to enter.
On the basis of the above-described embodiment: the lifting mechanism 3 comprises a gear ring placing box 301, a sliding plate 302, a sliding rod 303 and a support lug 304, a second motor 305, a sliding plate 302 is welded on the front side of the gear ring placing box 301 close to the bottom, a water permeable hole is formed in the gear ring placing box 301, cooling water can penetrate through the water permeable hole to cool and quench the gear ring, a sliding rod 303 used for stabilizing the lifting of the sliding plate 302 and the gear ring placing box 301 is connected onto the sliding plate 302 in a sliding mode, supporting lugs 304 used for supporting the sliding rod 303 are welded at the upper end and the lower end of the sliding rod 303, the supporting lugs 304 are welded with the inner wall of the quenching box 101, a lifting plate 308 is welded on the rear side of the gear ring placing box 301 close to the bottom, a lead screw 306 is vertically connected onto the lifting plate 308 through threads, a second motor 305 is arranged at the upper end of the lead screw 306, a supporting plate 307 is arranged on the second motor 305, the supporting plate 307 is welded with the inner.
The utility model discloses a theory of operation and use flow: after the power supply is switched on, the operation controller 201 can control the starting operation of the first motor 202, the temperature sensor 204, the water pump 206, the second motor 305 and the cooler 209, firstly, the second motor 305 is started to drive the screw 306 to rotate, so that the lifting plate 308 drives the gear ring placing box 301 to lift up, then, the gear ring is placed in the gear ring placing box 301, the second motor 305 is started again to rotate reversely to drive the gear ring placing box 301 to fall down, and the gear ring can be driven to lift up and down, therefore, the gear ring is convenient to use during quenching, the gear ring is quenched in the quenching box 101, cooling water enters the water storage tank 207 through the water outlet pipe 208 during quenching, is cooled when passing through the cooler 209, meanwhile, the temperature sensor 204 detects the temperature of the cooling water in the quenching box 101 and outputs parameters to the controller 201, the controller 201 starts the water pump 206 according to the parameters and the setting and controls the flow rate, the first motor 202 drives the stirring paddle 203 to rotate and then rapidly stir water to rapidly mix the cooled cooling water with the cooling water in quenching, so that the temperature of the cooling water can be controlled, and the quenching quality of the gear ring can be improved.
Example 2
Referring to fig. 6, the difference between the embodiment 2 and the embodiment 1 is that the lifting mechanism 3 includes a gear ring placing box 301, a sliding plate 302, a sliding rod 303, a support lug 304 and a mounting plate 309, the sliding plate 302 is welded on the front side of the gear ring placing box 301 near the bottom, a water permeable hole is formed on the gear ring placing box 301, cooling water can pass through the water permeable hole to cool and quench the gear ring, the sliding rod 303 is connected on the sliding plate 302 in a sliding manner, the support lug 304 is welded on the upper and lower ends of the sliding rod 303, the support lug 304 is welded on the inner wall of the quenching box 101, the mounting plate 309 is welded on the rear side of the quenching box 101, an air cylinder 310 is vertically mounted on the top of the mounting plate 309, a support block 311 for supporting the gear ring placing box 301 to lift is arranged on the top of the air cylinder 310, the support block 311 is welded on the top of the rear side of the gear ring placing box 301, the motor 202, The temperature sensor 204, the water pump 206, the air cylinder 310 and the cooler 209 are started, the air cylinder 310 is started firstly to drive the support block 311 and the gear ring placing box 301 to rise, then the gear ring is placed in the gear ring placing box 301, the air cylinder 310 is started again to shrink to drive the gear ring placing box 301 to fall, and the gear ring can be driven to rise and fall, so that the quenching furnace is convenient to use during quenching.
Although some specific embodiments of the present invention have been described in detail by way of illustration, it should be understood by those skilled in the art that the above illustration is only for purposes of illustration and is not intended to limit the scope of the invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.
Claims (6)
1. Quenching cooling device is used in ring gear production, including supporting mechanism (1), supporting mechanism (1) is including quenching case (101), landing leg (102), the welding of quenching case (101) lower extreme has landing leg (102), its characterized in that: the supporting mechanism (1) is provided with a temperature control mechanism (2) used for keeping the temperature of cooling water and a lifting mechanism (3) used for driving a gear ring to lift, the temperature control mechanism (2) comprises a controller (201), a first motor (202), a first stirring paddle (203), a temperature sensor (204) and a water inlet pipe (205), the front portion of the quenching box (101) is provided with the controller (201), the middle of the bottom of the supporting leg (102) is connected with the first motor (202) through bolts, an output shaft of the first motor (202) is provided with the stirring paddle (203), one side of the first motor (202) is provided with the temperature sensor (204), the other side of the first motor (202) is provided with the water inlet pipe (205), the water inlet pipe (205) is provided with a water pump (206), one end of the quenching box (101) is provided with a water storage, one side of the water storage tank (207) is connected with a water outlet pipe (208) through a pipe hoop, and a cooler (209) is arranged on the water outlet pipe (208).
2. The quenching cooling device for producing a ring gear according to claim 1, characterized in that: elevating system (3) place case (301), slide (302), slide bar (303), journal stirrup (304), motor two (305) including the ring gear, the ring gear is placed case (301) front side and is close to the bottom welding and have slide (302), sliding connection has on slide bar (302) slide bar (303), the lower extreme has all been welded on slide bar (303) journal stirrup (304), journal stirrup (304) with the welding of quenching case (101) inner wall, the ring gear is placed case (301) rear side and is close to the bottom welding and have lifter plate (308), be on lifter plate (308) and have lead screw (306) through threaded connection perpendicularly, lead screw (306) upper end is equipped with motor two (305), be equipped with extension board (307) on motor two (305), extension board (307) with the welding of quenching case (101) is close to top inner wall, motor one (202), The temperature sensor (204), the water pump (206), the second motor (305) and the cooler (209) are electrically connected with the controller (201).
3. The quenching cooling device for producing a ring gear according to claim 1, characterized in that: one end of a probe of the temperature sensor (204) extends into the quenching box (101), and one end of the water inlet pipe (205) is connected with the bottom of the quenching box (101) through a pipe hoop.
4. The quenching cooling device for producing a ring gear according to claim 1, characterized in that: one end of the water outlet pipe (208), which is far away from the water storage tank (207), is connected with the side surface of the quenching box (101) through a pipe hoop.
5. The quenching cooling device for producing a ring gear according to claim 1, characterized in that: the lifting mechanism (3) comprises a gear ring placing box (301), a sliding plate (302), a sliding rod (303), a support lug (304) and a mounting plate (309), the sliding plate (302) is welded on the front side of the gear ring placing box (301) close to the bottom, the sliding plate (302) is connected with the sliding rod (303) in a sliding way, the upper end and the lower end of the sliding rod (303) are welded with the support lugs (304), the support lug (304) is welded with the inner wall of the quenching box (101), the rear side of the quenching box (101) is welded with a mounting plate (309), the top of the mounting plate (309) is vertically provided with an air cylinder (310), the top end of the air cylinder (310) is provided with a supporting block (311), the supporting block (311) is welded with the top of the rear side of the gear ring placing box (301), the first motor (202), the temperature sensor (204), the water pump (206), the cylinder (310) and the cooler (209) are electrically connected with the controller (201).
6. The quenching cooling device for producing a ring gear according to claim 2 or 5, characterized in that: and a water permeable hole is formed in the gear ring placing box (301).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921773025.XU CN210974786U (en) | 2019-10-22 | 2019-10-22 | Quenching cooling device for gear ring production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921773025.XU CN210974786U (en) | 2019-10-22 | 2019-10-22 | Quenching cooling device for gear ring production |
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| Publication Number | Publication Date |
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| CN210974786U true CN210974786U (en) | 2020-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921773025.XU Active CN210974786U (en) | 2019-10-22 | 2019-10-22 | Quenching cooling device for gear ring production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112899451A (en) * | 2021-01-18 | 2021-06-04 | 金红 | Composite steel quenching method |
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2019
- 2019-10-22 CN CN201921773025.XU patent/CN210974786U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112899451A (en) * | 2021-01-18 | 2021-06-04 | 金红 | Composite steel quenching method |
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