CN215233791U

CN215233791U - Step type fine dispersion emulsifying machine

Info

Publication number: CN215233791U
Application number: CN202022476963.2U
Authority: CN
Inventors: 陶淘; 陶裕兴
Original assignee: Nantong Fleck Fluid Equipment Co ltd
Current assignee: Nantong Fleck Fluid Equipment Co ltd
Priority date: 2020-11-01
Filing date: 2020-11-01
Publication date: 2021-12-21
Anticipated expiration: 2030-11-01

Abstract

The utility model discloses a meticulous dispersion emulsion machine of step, including two backup pads, one of them the top inner wall of backup pad has the cauldron body through the bolt fastening, the bottom outer wall of the cauldron body has the discharge tube through the bolt fastening, one side outer wall of discharge tube has the discharge valve through the thread tightening, the outer wall of the cauldron body is provided with heat transfer mechanism, one side outer wall of another backup pad has the fixed plate through the bolt fastening, consequently of fixed plate and the outer wall has the step through the bolt fastening, top one side outer wall of step has the guardrail through the bolt fastening, the opposite side outer wall of step has the support frame through the bolt fastening, the top of support frame has two storage tanks through the bolt fastening. The utility model discloses a starter motor for the output of motor drives the (mixing) shaft and rotates, thereby makes the (mixing) shaft drive the stirring frame through the connecting block and stirs the piece and stir the rotation, filters the stirring through the through-hole on the stirring piece, makes the stirring mediation more meticulous, thereby reaches the effect of meticulous emulsification.

Description

Step type fine dispersion emulsifying machine

Technical Field

The utility model relates to a dispersion emulsion machine technical field especially relates to meticulous dispersion emulsion machine of step.

Background

In the prior art, a dispersing emulsifying machine generally comprises a motor, a stator-rotor combination, a coupler, a bearing and a mechanical sealing element, and strong shearing impact and friction are generated between materials and the stator-rotor through the high-speed operation of the rotor, so that the functions of rapid dissolution, uniform mixing, dispersion and emulsification are achieved. Compared with the stirring paddle in the mechanical stirrer, the different stator-rotor combination not only can provide power for stirring and rotating the medium, but also enables the medium to be recombined into a uniform component under the action of high-speed rotating and shearing of the medium.

Through the retrieval, chinese patent publication is CN 208771278U's patent, discloses an emulsion machine, including the pot body, the outside fixedly connected with support housing of pot body bottom, the equal fixed mounting in the left and right sides of support housing bottom has the stabilizer blade, the top fixed mounting of the pot body has quick-opening manhole area sight glass, the right side fixed mounting of the pot body has the sample to be used the valve of exhibition down, the bottom fixed mounting of the pot body has manual exhibition formula baiting valve of going up, the top fixed mounting of the pot body has unable adjustment base, unable adjustment base's top fixed mounting has fixed footstock, the bottom of fixed footstock is rotated and is connected with rabbling mechanism, rabbling mechanism's outside fixed mounting has the driving gear, the left side meshing of driving gear has driven gear.

One of the emulsifying machines of the above patents has the following disadvantages: only the kettle body is heated through the electric heating wire, and the kettle body is not cooled in work, so that the kettle body is at high temperature for a long time, and the service life of the kettle body is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a stepped fine dispersion emulsifying machine.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the stepped fine dispersion emulsifying machine comprises two supporting plates, wherein a kettle body is fixed on the inner wall of the top of one of the supporting plates through bolts, a discharge pipe is fixed on the outer wall of the bottom of the kettle body through bolts, a discharge valve is fixed on the outer wall of one side of the discharge pipe through threads, a heat exchange mechanism is arranged on the outer wall of the kettle body, a fixing plate is fixed on the outer wall of one side of the other supporting plate through bolts, steps are fixed on the outer wall of the fixing plate through bolts, a guardrail is fixed on the outer wall of one side of the top of each step through bolts, a supporting frame is fixed on the outer wall of the other side of each step through bolts, two storage tanks are fixed on the top of each supporting frame through bolts, a conveying pump is fixed on the outer wall of the top of each storage tank through bolts, a conveying pipe is fixed on the discharge port of each conveying pump through threads, an operating platform is fixed on the outer wall of one side of the other supporting plate through bolts, and a control panel is fixed on the outer wall of one side of the operating platform through bolts, the top of operation panel is provided with elevating system, and elevating system one side is connected with the kettle cover, and one side inner wall of kettle cover is provided with rabbling mechanism, and the top outer wall of kettle cover has the inlet pipe through the bolt fastening, and the opposite side outer wall of kettle cover has the blast pipe through the bolt fastening.

As a further aspect of the present invention: the heat exchange mechanism comprises a steam inlet, a temperature controller, a condensate outlet, a temperature sensor, a jacket heat exchanger and a heat preservation layer, and the outer wall of one side of the temperature controller is arranged on the outer wall of one side of the control panel through a bolt.

As a further aspect of the present invention: one end of the temperature sensor is arranged on the inner wall of one side of the kettle cover through a bolt, the circumferential inner wall of the jacket heat exchanger is arranged on the circumferential outer wall of the kettle body through a bolt, the steam inlet is arranged on the outer wall of one side of the top of the jacket heat exchanger, the condensate outlet is arranged on the outer wall of one side of the bottom of the kettle body, and the heat preservation layer is bonded on the circumferential outer wall of the kettle body.

As a further aspect of the present invention: elevating system includes fixed block, vacuum pump, supporting shoe, two cylinders, exhaust tube and three above dead lever, and every cylinder all sets up on the top outer wall of operation panel through the bolt, and the bottom outer wall of supporting shoe passes through the bolt to set up on the top outer wall of every cylinder, and one side outer wall of fixed block passes through the bolt to set up on one side outer wall of supporting shoe.

As a further aspect of the present invention: every the one end of dead lever all sets up on the bottom outer wall of fixed block through the bolt, and the other end of every dead lever all is connected with the kettle cover through the screw thread, and one side outer wall of vacuum pump sets up on the top outer wall of fixed block through the bolt, and the one end of exhaust tube all sets up in the extraction opening of vacuum pump through the screw thread, and the other end of exhaust tube is connected with the kettle cover through the screw thread.

As a further aspect of the present invention: the stirring mechanism comprises a stirring frame, more than three stirring blades, a motor, a stirring shaft and a connecting block, wherein the outer wall of one side of the motor is arranged on the outer wall of one side of the top of the kettle cover through a bolt, and the stirring shaft is arranged at the output end of the motor through a coupler.

As a further aspect of the present invention: the circumference inner wall of connecting block welds in the one end of (mixing) shaft, and one side outer wall of stirring frame welds on one side outer wall of connecting block, and every stirring piece one side outer wall all welds on the circumference outer wall of stirring frame and (mixing) shaft, and the top outer wall of every stirring piece has all seted up more than three through-hole.

Compared with the prior art, the utility model provides a meticulous dispersion emulsion machine of step possesses following beneficial effect:

1. this be used for meticulous dispersion emulsion machine of stepped, through starter motor for the output of motor drives the (mixing) shaft and rotates, thereby makes the (mixing) shaft drive the stirring frame through the connecting block and stirs the piece and stir the rotation, filters the stirring through the through-hole on the stirring piece, makes the stirring mediation more meticulous, thereby reaches the effect of meticulous emulsification.

2. This be used for meticulous dispersion emulsion machine of step has the cylinder chamber and does not have the air inlet and the exhaust in cylinder to go up and down for the dead lever that passes through of cylinder drives the kettle cover and goes up and down, and then makes the height-adjustable of kettle cover, starts the vacuum pump, makes the vacuum pump take out the internal air of cauldron to the vacuum state through the exhaust tube, makes the boiling point of liquid reduce, and then promotes the emulsification effect.

3. This be used for meticulous dispersion emulsion machine of step lets in hot steam and comdenstion water through pressing from both sides in the cover heat exchanger and carries out the heat exchange for the heat that produces heats or cools off the internal material of cauldron through the heat transfer, and it is thermal-insulated to keep warm to the internal temperature of cauldron through the heat preservation, detects the temperature of the cauldron body through temperature sensor, thereby will detect signal conversion to signal of telecommunication transmit to the temperature controller on, and then the parameter on the accessible observation temperature controller, judge the temperature of the cauldron body.

The part that does not relate to in the device all is the same with prior art or can adopt prior art to realize, the utility model discloses simple structure, convenient operation.

Drawings

FIG. 1 is a schematic view of a stepped fine dispersion emulsifying machine according to the present invention;

fig. 2 is a schematic rear view of the stepped fine dispersion emulsifying machine of the present invention;

FIG. 3 is an enlarged schematic structural view of A in FIG. 2 of the stepped fine dispersion emulsifying machine according to the present invention;

FIG. 4 is a schematic view of a cross-sectional structure of a stepped fine dispersion emulsifying machine according to the present invention;

fig. 5 is a schematic diagram of a circuit flow of a temperature sensor in the stepped fine dispersion emulsifying machine according to the present invention.

In the figure: 1-supporting plate, 2-fixing plate, 3-step, 4-guardrail, 5-kettle body, 6-steam inlet, 7-stirring frame, 8-kettle cover, 9-feeding pipe, 10-fixing block, 11-vacuum pump, 12-supporting block, 13-exhaust pipe, 14-cylinder, 15-temperature controller, 16-control panel, 17-operation table, 18-storage tank, 19-delivery pump, 20-condensed water outlet, 21-delivery pipe, 22-exhaust pipe, 23-supporting frame, 24-stirring sheet, 25-fixing rod, 26-motor, 27-temperature sensor, 28-stirring shaft, 29-jacket heat exchanger, 30-connecting block, 31-insulating layer, 32-discharge pipe, 33-discharge valve.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

A step type fine dispersion emulsifying machine is shown in figures 1-5 and comprises two support plates 1, wherein a kettle body 5 is fixed on the inner wall of the top of one support plate 1 through bolts, a discharge pipe 32 is fixed on the outer wall of the bottom of the kettle body 5 through bolts, a discharge valve 33 is fixed on the outer wall of one side of the discharge pipe 32 through threads, a heat exchange mechanism is arranged on the outer wall of the kettle body 5, a fixed plate 2 is fixed on the outer wall of one side of the other support plate 1 through bolts, a step 3 is fixed on the outer wall of the fixed plate 2 through bolts, a guardrail 4 is fixed on the outer wall of one side of the top of the step 3 through bolts, a support frame 23 is fixed on the outer wall of the other side of the step 3 through bolts, two storage tanks 18 are fixed on the top of the support frame 23 through bolts, a delivery pump 19 is fixed on the outer wall of the top of each storage tank 18 through bolts, and a delivery pipe 21 is fixed on the discharge port of each delivery pump 19 through threads, an operation table 17 is fixed on the outer wall of one side of the other supporting plate 1 through bolts, a control panel 16 is fixed on the outer wall of one side of the operation table 17 through bolts, a lifting mechanism is arranged at the top of the operation table 17, a kettle cover 8 is connected to one side of the lifting mechanism, a stirring mechanism is arranged on the inner wall of one side of the kettle cover 8, a feeding pipe 9 is fixed on the outer wall of the top of the kettle cover 8 through bolts, and an exhaust pipe 13 is fixed on the outer wall of the other side of the kettle cover 8 through bolts; through starting delivery pump 19 for delivery pump 19 carries the material to the cauldron internal 5 through the conveyer pipe, heat or cool off the material of the internal 5 of cauldron through heat transfer mechanism, avoid the cauldron body 5 to be in high temperature state for a long time, influence the life of the cauldron body 5 and promote simultaneously and mediate the effect, make the height-adjustable of kettle cover 8 through elevating system, and then save the time that can artifically uncap, stir through the material of rabbling mechanism in to the cauldron body 5 and mediate, thereby reach the effect of emulsification.

In order to heat the materials in the kettle body 5, as shown in fig. 4, the heat exchange mechanism comprises a steam inlet 6, a temperature controller 15, a condensed water outlet 20, a temperature sensor 27, a jacket heat exchanger 29 and a heat preservation layer 31, wherein the outer wall of one side of the temperature controller 15 is fixed on the outer wall of one side of the control panel 16 through bolts, one end of the temperature sensor 27 is fixed on the inner wall of one side of the kettle cover 8 through bolts, the inner wall of the circumference of the jacket heat exchanger 29 is fixed on the outer wall of the circumference of the kettle body 5 through bolts, the steam inlet 6 is arranged on the outer wall of one side of the top of the jacket heat exchanger 29, the condensed water outlet 20 is arranged on the outer wall of one side of the bottom of the kettle body 5, the heat preservation layer 31 is adhered on the outer wall of the circumference of the kettle body 5, and the model of the temperature sensor 27 is MF 52; thereby let in hot steam and comdenstion water and carry out the heat exchange in through pressing from both sides cover heat exchanger 29 for the heat that produces heats or cools off the material in the cauldron body 5 through the heat transfer, it is thermal-insulated to keep warm through the temperature of heat preservation 31 in to the cauldron body 5, detect the temperature of the cauldron body 5 through temperature sensor 27, thereby with detecting signal conversion to signal transmission to temperature controller 15 on, and then the parameter on the accessible observation temperature controller 15, judge the temperature in the cauldron body 5.

In order to make the height of the kettle cover 8 adjustable, as shown in fig. 1, 2, 3 and 4, the lifting mechanism comprises a fixed block 10, the device comprises a vacuum pump 11, a supporting block 12, two cylinders 14, an exhaust pipe 22 and more than three fixing rods 25, wherein each cylinder 14 is fixed on the outer wall of the top of an operating platform 17 through a bolt, the outer wall of the bottom of the supporting block 12 is fixed on the outer wall of the top of each cylinder 14 through a bolt, the outer wall of one side of each fixing block 10 is fixed on the outer wall of one side of the supporting block 12 through a bolt, one end of each fixing rod 25 is fixed on the outer wall of the bottom of each fixing block 10 through a bolt, the other end of each fixing rod 25 is connected with a kettle cover 8 through threads, the outer wall of one side of the vacuum pump 11 is fixed on the outer wall of the top of the fixing block 10 through a bolt, one end of the exhaust pipe 22 is fixed on an exhaust opening of the vacuum pump 11 through threads, and the other end of the exhaust pipe 22 is connected with the kettle cover 8 through threads; air inlet and exhaust through having the jar chamber in the cylinder 14 and not having the jar chamber go up and down for cylinder 14 drives kettle cover 8 through dead lever 25 and goes up and down, and then makes kettle cover 8's height-adjustable, starts vacuum pump 11, makes vacuum pump 11 pump the air in the cauldron body 5 to the vacuum state through exhaust tube 22, makes the boiling point of liquid reduce, and then promotes the emulsification effect.

In order to stir and blend the materials in the kettle body 5, as shown in fig. 1, 2, 3 and 4, the stirring mechanism comprises a stirring frame 7, more than three stirring blades 24, a motor 26, a stirring shaft 28 and a connecting block 30, wherein the outer wall of one side of the motor 26 is fixed on the outer wall of one side of the top of the kettle cover 8 through a bolt, the stirring shaft 28 is fixed at the output end of the motor 26 through a coupler, the inner circumferential wall of the connecting block 30 is welded at one end of the stirring shaft 28, the outer wall of one side of the stirring frame 7 is welded on the outer wall of one side of the connecting block 30, the outer wall of one side of each stirring blade 24 is welded on the outer circumferential walls of the stirring frame 7 and the stirring shaft 28, and the outer wall of the top of each stirring blade 24 is provided with more than three through holes; through starter motor 26 for motor 26's output drives (mixing) shaft 28 and rotates, thereby makes (mixing) shaft 28 drive stirring frame 7 and stirring piece 24 through connecting block 30 and stir the rotation, filters the stirring through the through-hole on the stirring piece 24, makes the stirring mediation more meticulous, thereby reaches the effect of meticulous emulsification.

The working principle is as follows: in the use of the embodiment, the conveying pump 19 is started, the conveying pump 19 conveys materials into the kettle body 5 through the conveying pipe, hot steam and condensed water are introduced into the kettle body 5 for heat exchange, the generated heat heats or cools the materials in the kettle body 5 through heat transfer, the temperature in the kettle body 5 is insulated through the heat insulation layer 31, the temperature of the kettle body 5 is detected through the temperature sensor 27, the detection signal is converted to the electric signal and transmitted to the temperature controller 15, the temperature in the kettle body 5 can be judged through observing the parameter on the temperature controller 15, the air intake and exhaust of the cylinder cavity and the cylinder-free cavity in the air cylinder 14 are lifted, the fixing rod 25 of the air cylinder 14 drives the kettle cover 8 to lift, the height of the kettle cover 8 is adjustable, the vacuum pump 11 is started, the vacuum pump 11 pumps the air in the kettle body 5 to a vacuum state through the air pumping pipe 22, make the boiling point of liquid reduce, and then promote the emulsification effect, starter motor 26 for motor 26's output drives (mixing) shaft 28 and rotates, thereby makes (mixing) shaft 28 drive stirring frame 7 and stirring piece 24 through connecting block 30 and stir the rotation, filters the stirring through the through-hole on the stirring piece 24, makes the stirring mediation more meticulous.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The stepped fine dispersion emulsifying machine comprises two supporting plates (1), and is characterized in that a kettle body (5) is fixed on the inner wall of the top of one of the supporting plates (1) through bolts, a discharge pipe (32) is fixed on the outer wall of the bottom of the kettle body (5) through bolts, a discharge valve (33) is fixed on the outer wall of one side of the discharge pipe (32) through threads, a heat exchange mechanism is arranged on the outer wall of the kettle body (5), a fixing plate (2) is fixed on the outer wall of one side of the other supporting plate (1) through bolts, a step (3) is fixed on the outer wall of the fixing plate (2) through bolts, a guardrail (4) is fixed on the outer wall of one side of the top of the step (3) through bolts, a supporting frame (23) is fixed on the outer wall of the other side of the step (3) through bolts, two material storage tanks (18) are fixed on the top of the supporting frame (23) through bolts, and a conveying pump (19) is fixed on the outer wall of the top of each material storage tank (18) through bolts, the discharge gate of every delivery pump (19) all is through the thread tightening have conveyer pipe (21), one side outer wall of another backup pad (1) has operation panel (17) through the bolt tightening, one side outer wall of operation panel (17) has control panel (16) through the bolt tightening, the top of operation panel (17) is provided with elevating system, elevating system one side is connected with kettle cover (8), one side inner wall of kettle cover (8) is provided with rabbling mechanism, the top outer wall of kettle cover (8) has inlet pipe (9) through the bolt tightening, the opposite side outer wall of kettle cover (8) has blast pipe (13) through the bolt tightening.

2. The stepped fine dispersion emulsifying machine according to claim 1, wherein the heat exchange mechanism comprises a steam inlet (6), a temperature controller (15), a condensed water outlet (20), a temperature sensor (27), a jacket heat exchanger (29) and a heat insulation layer (31), and the outer wall of one side of the temperature controller (15) is arranged on the outer wall of one side of the control panel (16) through a bolt.

3. The stepped fine dispersion emulsifying machine according to claim 2, wherein one end of the temperature sensor (27) is arranged on the inner wall of one side of the kettle cover (8) through a bolt, the inner wall of the circumference of the jacket heat exchanger (29) is arranged on the outer wall of the circumference of the kettle body (5) through a bolt, the steam inlet (6) is arranged on the outer wall of one side of the top of the jacket heat exchanger (29), the condensed water outlet (20) is arranged on the outer wall of one side of the bottom of the kettle body (5), and the heat insulating layer (31) is adhered on the outer wall of the circumference of the kettle body (5).

4. The stepped fine dispersion emulsifying machine according to claim 1, wherein the lifting mechanism comprises a fixed block (10), a vacuum pump (11), a supporting block (12), two air cylinders (14), an air suction pipe (22) and more than three fixing rods (25), each air cylinder (14) is arranged on the outer wall of the top of the operating table (17) through a bolt, the outer wall of the bottom of the supporting block (12) is arranged on the outer wall of the top of each air cylinder (14) through a bolt, and the outer wall of one side of the fixed block (10) is arranged on the outer wall of one side of the supporting block (12) through a bolt.

5. The stepped fine dispersion emulsifying machine according to claim 4, wherein one end of each fixing rod (25) is disposed on the outer wall of the bottom of the fixing block (10) by a bolt, the other end of each fixing rod (25) is connected with the kettle cover (8) by a thread, the outer wall of one side of the vacuum pump (11) is disposed on the outer wall of the top of the fixing block (10) by a bolt, one end of the air exhaust pipe (22) is disposed on the air exhaust port of the vacuum pump (11) by a thread, and the other end of the air exhaust pipe (22) is connected with the kettle cover (8) by a thread.

6. The stepped fine dispersion emulsifying machine according to claim 1, wherein the stirring mechanism comprises a stirring frame (7), more than three stirring blades (24), a motor (26), a stirring shaft (28) and a connecting block (30), the outer wall of one side of the motor (26) is arranged on the outer wall of one side of the top of the kettle cover (8) through a bolt, and the stirring shaft (28) is arranged at the output end of the motor (26) through a coupler.

7. The stepped fine dispersion emulsifying machine according to claim 6, wherein the inner circumferential wall of the connecting block (30) is welded at one end of the stirring shaft (28), the outer wall of one side of the stirring frame (7) is welded at the outer wall of one side of the connecting block (30), the outer wall of one side of each stirring blade (24) is welded at the outer circumferential walls of the stirring frame (7) and the stirring shaft (28), and the outer wall of the top of each stirring blade (24) is provided with more than three through holes.