CN210974346U - Broken forming device of mud - Google Patents
Broken forming device of mud Download PDFInfo
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- CN210974346U CN210974346U CN201921451934.1U CN201921451934U CN210974346U CN 210974346 U CN210974346 U CN 210974346U CN 201921451934 U CN201921451934 U CN 201921451934U CN 210974346 U CN210974346 U CN 210974346U
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Abstract
The utility model discloses a sludge crushing and forming device, which comprises a crushing shell, wherein a crushing cavity is arranged in the crushing shell, a pair of crushing rollers is arranged in the crushing cavity, a feed hopper is arranged on the upper side of the crushing shell, the lower side of the crushing shell is connected with a horizontal feed hopper through a discharge port, one end of the horizontal feed hopper is provided with an extrusion forming bin, a first hydraulic cylinder is arranged on the upper side of the extrusion forming bin, the lower side of the first hydraulic cylinder is in transmission connection with a pressing die, one side of the extrusion forming bin is provided with a material pushing mechanism, the sludge crushing and forming device can extrude sludge into the extrusion forming bin through the horizontal feed hopper, then extrude the sludge through the first hydraulic cylinder and the pressing die, and dry the sludge through the heating treatment on the outer side of the extrusion forming bin through an electric heating layer, then the sludge after drying and forming is conveniently discharged through the material pushing mechanism, and the sludge crushing and forming efficiency is high.
Description
Technical Field
The utility model relates to a sludge treatment technical field specifically is a broken forming device of mud.
Background
With the rapid development of economy, the living standard of people is remarkably improved, the discharge amount of domestic sewage is larger and larger, the output of sludge is increased as a terminal product of domestic sewage treatment, the threat to environmental pollution is serious day by day, and the water content of the sludge subjected to dehydration treatment is still higher than 80 percent mostly, so that the sludge is large in volume and difficult to transport. With the stricter treatment requirements and standards of sludge in China, the search for efficient sludge treatment methods is urgent. In the existing numerous treatment methods for sludge, the physical drying technology has the obvious advantages of small occupied area, short treatment period, low energy consumption and difficulty in causing secondary pollution, and if sludge is crushed and formed before drying, the drying effect of the sludge can be improved, and the aims of rapidness, high efficiency and energy conservation are fulfilled.
The existing sludge crushing and forming equipment can not convey, extrude, dry and mold sludge, reduces the efficiency of sludge crushing and forming treatment, and is inconvenient for discharging sludge blocks finished by forming.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a broken forming device of mud to solve the broken former of current mud and can not carry extrusion, stoving and moulding-die to mud and handle, reduced the efficiency that the broken shaping of mud was handled, be not convenient for the sludge cake discharge problem of accomplishing the shaping moreover.
In order to achieve the purpose, the utility model provides a broken forming device of mud, including broken casing, broken chamber has been seted up to broken casing inside, broken intracavity portion installs a pair of crushing roller, the feeder hopper is installed to broken casing upside, broken casing downside is connected with horizontal feeding funnel through the discharge gate, extrusion storehouse is installed to horizontal feeding funnel one end, first pneumatic cylinder is installed to extrusion storehouse upside, first pneumatic cylinder downside transmission is connected with the moulding-die, pushing equipment is installed to extrusion storehouse one side, the shaping bin outlet is installed to the opposite side in extrusion storehouse, P L C switch board is installed to broken casing one side, and the control end of each equipment all with P L C switch board electric connection, the electricity zone of heating is installed to extrusion storehouse outside.
Preferably, a plurality of broken teeth are installed to the crushing roller outside, the crushing roller both ends are rotated with broken casing through broken pivot and are connected, and broken pivot one end transmission is connected with first motor.
Preferably, cleaning nozzles are installed at two ends of the inner portion of the upper side of the crushing cavity, one end of each cleaning nozzle is connected with a water tank through a water pipe, and a water pump is installed on each water pipe.
Preferably, a spiral feeding blade is installed inside the horizontal feeding hopper, and one end of the spiral feeding blade is in transmission connection with a second motor.
Preferably, a forming feed port is formed between the horizontal feed hopper and the extrusion forming bin, and a valve is mounted on the horizontal feed hopper beside the forming feed port.
Preferably, the lower side of the first hydraulic cylinder is connected with a pressing die through a connecting seat, and the pressing die is provided with a plurality of different shapes.
Preferably, the pushing mechanism comprises a second hydraulic cylinder installed on one side of the extrusion forming bin, and one end of the second hydraulic cylinder is in transmission connection with a pushing plate.
Preferably, install electronic push-and-pull door on the shaping bin outlet, feeder hopper internally mounted has the filter screen, and the filter screen downside transmission is connected with the vibration exciter.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a horizontal feeding funnel that is equipped with can extrude into the extrusion storehouse with mud, then extrude the processing through the first pneumatic cylinder and the moulding-die that are equipped with mud, then carry out thermal treatment to the extrusion storehouse outside through the electric heating layer that is equipped with and carry out drying process to mud, then be convenient for through pushing equipment with the mud discharge that drying and shaping was accomplished, can realize breakage, extrusion transport, moulding-die and pushing material processing, the broken shaping of mud is efficient.
2. The utility model discloses a washing shower nozzle is installed at the inside both ends of broken chamber upside, and washs shower nozzle one end and have the pond through water piping connection, installs the water pump on the water pipe, can carry out cleaning treatment, washing convenient and fast to the crushing roller outside through washing shower nozzle blowout high pressure water.
3. The utility model discloses a feeder hopper internally mounted has the filter screen for large granule impurity such as little stone, fragment of brick that filter detach mud middle part, the broken tooth that prevents the crushing roller damages because of harder impurity, and the transmission of filter screen downside is connected with the vibration exciter, is used for carrying out the excitation to the filter screen lower part and handles, prevents that the filter screen from blockking up the improvement filter effect.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a front view of the internal structure of the present invention;
fig. 2 is a top view of the overall structure of the present invention;
fig. 3 is a cross sectional view of the extrusion molding bin transverse cutting structure of the present invention.
The device comprises a crushing shell 1, a feeding hopper 2, a crushing roller 3, a crushing rotating shaft 4, a crushing cavity 5, a filtering net 6, a cleaning spray head 7, a discharge port 8, a horizontal feeding hopper 9, a horizontal feeding hopper 10, a second motor 11, a spiral feeding blade 12, a valve 13, a forming feed port 14, an extrusion forming bin 15, an electric heating layer 16, a first hydraulic cylinder 17, a connecting seat 18, a pressing die 19, a P L C control cabinet 20, a first motor 21, a second hydraulic cylinder 22, a forming discharge port 23 and a material pushing plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Please refer to fig. 1, fig. 2, fig. 3, in an embodiment of the present invention, a sludge crushing and forming apparatus, including crushing shell 1, crushing shell 1 has inside broken chamber 5, which is used for improving the crushing place, crushing chamber 5 has inside a pair of crushing roller 3, hopper 2 is installed on crushing shell 1 upside, it is convenient to put sludge into crushing shell 1, crushing shell 1 downside is connected with horizontal feeding funnel 9 through discharge gate 8, it is used for horizontal feeding to extrusion storehouse 14, extrusion storehouse 14 is installed to horizontal feeding funnel 9 one end, first pneumatic cylinder 16 is installed on extrusion storehouse 14 upside, 16 downside transmissions of first pneumatic cylinder are connected with moulding-die 18, it is convenient to carry out moulding-die processing to sludge, pushing equipment is installed on one side of extrusion storehouse 14, it discharges to be convenient for the sludge blocks that shaping drying is accomplished, shaping bin 14's opposite side is installed with shaping bin discharge gate 22, P L C switch board 19 is installed on crushing shell 1 one side, and the control end of each equipment all with P L C switch board 19 electric connection, it is convenient to carry out integral control, extrusion layer 15 is installed on the extrusion storehouse 14 outside, can heat the extrusion storehouse.
Preferably, a plurality of broken teeth are installed in the 3 outsides of crushing roller, and 3 both ends of crushing roller are rotated with broken casing 1 through broken pivot 4 and are connected, and 4 one end transmissions of broken pivot are connected with first motor 20, are convenient for carry out crushing treatment to mud.
Preferably, cleaning spray heads 7 are installed at two ends of the inside of the upper side of the crushing cavity 5, one ends of the cleaning spray heads 7 are connected with a water tank through water pipes, a water pump is installed on the water pipes, and high-pressure water sprayed out of the cleaning spray heads 7 can clean the outer side of the crushing roller 3 conveniently and quickly.
Preferably, a spiral feeding blade 11 is installed inside the horizontal feeding hopper 9, one end of the spiral feeding blade 11 is connected with a second motor 10 in a transmission manner, and the second motor 10 drives the spiral feeding blade 11 to rotate so as to perform horizontal feeding.
Preferably, a forming feed port 13 is formed between the horizontal feed hopper 9 and the extrusion forming bin 14, and a valve 12 is mounted on the horizontal feed hopper 9 beside the forming feed port 13, so that the opening and closing of the forming feed port 13 can be conveniently controlled.
Preferably, the lower side of the first hydraulic cylinder 16 is connected with a pressing die 18 through a connecting seat 17, and the pressing die 18 is provided with a plurality of different shapes, so that the replacement of the die is facilitated, and sludge blocks in different shapes can be pressed.
Preferably, the pushing mechanism comprises a second hydraulic cylinder 21 installed on one side of the extrusion molding bin 14, one end of the second hydraulic cylinder 21 is in transmission connection with a pushing plate 23, and the second hydraulic cylinder 21 drives the pushing plate 23 to reciprocate to push out the sludge block.
Preferably, install electronic push-and-pull door on the shaping bin outlet 22, the switching of the control shaping bin outlet 22 of being convenient for, 2 internally mounted of feeder hopper have filter screen 6 for filter large granule impurity such as little stone, fragment of brick that detach mud middle part, prevent that the broken tooth of crushing roller 3 from damaging because of harder impurity, and 6 downside transmissions of filter screen are connected with the vibration exciter, are used for carrying out the excitation to 6 lower parts of filter screen and handle, prevent that filter screen 6 from blockking up, improve the filter effect.
The utility model discloses a theory of operation and use flow: sludge is put into a crushing cavity 5 from a feed hopper 2, a pair of crushing rollers 3 are driven to rotate inwards at a high speed by a first motor 20 so as to crush the sludge, then the sludge can be extruded into an extrusion forming bin 14 by a spiral feeding blade 11 in a horizontal feed hopper 9, then a pressing die 18 is driven to move downwards by a first hydraulic cylinder 16 so as to extrude the sludge, then the outer side of the extrusion forming bin 14 is heated by an electric heating layer 15 so as to dry the sludge, an electric door of a forming discharge port 22 is opened, then a material pushing plate 23 is driven by a second hydraulic cylinder 21 of a material pushing mechanism so as to discharge the dried and formed sludge out of the forming discharge port 22, the crushing, extrusion conveying, pressing die and material pushing processing can be realized, the sludge crushing and forming efficiency is high, and cleaning nozzles 7 are installed at two ends in the upper side of the crushing cavity 5, the cleaning spray head 7 sprays high-pressure water to clean the outer side of the crushing roller 3, and the cleaning is convenient and fast.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a broken forming device of mud, includes broken casing (1), its characterized in that broken chamber (5) have been seted up to broken casing (1) inside, broken chamber (5) internally mounted has a pair of crushing roller (3), feeder hopper (2) are installed to broken casing (1) upside, broken casing (1) downside is connected with horizontal feeding funnel (9) through discharge gate (8), extrusion storehouse (14) is installed to horizontal feeding funnel (9) one end, first pneumatic cylinder (16) are installed to extrusion storehouse (14) upside, first pneumatic cylinder (16) downside transmission is connected with moulding-die (18), pushing equipment is installed to extrusion storehouse (14) one side, shaping bin outlet (22) are installed to the opposite side in extrusion storehouse (14), P L C switch board (19) are installed to broken casing (1) one side, and the control end of each equipment all with P L C switch board (19) electric connection, electric heating layer (15) are installed in extrusion storehouse (14) outside.
2. The sludge crushing and forming device according to claim 1, wherein: a plurality of broken teeth are installed in crushing roller (3) outside, crushing roller (3) both ends are rotated with broken casing (1) through broken pivot (4) and are connected, and broken pivot (4) one end transmission is connected with first motor (20).
3. The sludge crushing and forming device according to claim 1, wherein: cleaning spray heads (7) are installed at two ends of the inner portion of the upper side of the crushing cavity (5), one ends of the cleaning spray heads (7) are connected with a water tank through water pipes, and water pumps are installed on the water pipes.
4. The sludge crushing and forming device according to claim 1, wherein: the horizontal feeding hopper (9) is internally provided with a spiral feeding blade (11), and one end of the spiral feeding blade (11) is in transmission connection with a second motor (10).
5. The sludge crushing and forming device according to claim 1, wherein: a forming feed port (13) is formed between the horizontal feed hopper (9) and the extrusion forming bin (14), and a valve (12) is mounted on the horizontal feed hopper (9) beside the forming feed port (13).
6. The sludge crushing and forming device according to claim 1, wherein: the lower side of the first hydraulic cylinder (16) is connected with a pressing die (18) through a connecting seat (17), and the pressing die (18) is provided with a plurality of different shapes.
7. The sludge crushing and forming device according to claim 1, wherein: the material pushing mechanism comprises a second hydraulic cylinder (21) installed on one side of the extrusion forming bin (14), and one end of the second hydraulic cylinder (21) is in transmission connection with a material pushing plate (23).
8. The sludge crushing and forming device according to claim 1, wherein: install electronic push-and-pull door on shaping bin outlet (22), feeder hopper (2) internally mounted has filter screen (6), and filter screen (6) downside transmission is connected with the vibration exciter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921451934.1U CN210974346U (en) | 2019-09-03 | 2019-09-03 | Broken forming device of mud |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921451934.1U CN210974346U (en) | 2019-09-03 | 2019-09-03 | Broken forming device of mud |
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| Publication Number | Publication Date |
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| CN210974346U true CN210974346U (en) | 2020-07-10 |
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| CN201921451934.1U Active CN210974346U (en) | 2019-09-03 | 2019-09-03 | Broken forming device of mud |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112138756A (en) * | 2020-09-20 | 2020-12-29 | 冯静敏 | Waste solid garbage treatment system |
| CN113526830A (en) * | 2021-07-29 | 2021-10-22 | 宁夏嘉农环保科技有限公司 | Municipal sludge innocent treatment system |
| CN113526828A (en) * | 2021-07-29 | 2021-10-22 | 宁夏嘉农环保科技有限公司 | Deep sludge dewatering system |
| CN114160292A (en) * | 2021-12-02 | 2022-03-11 | 安徽颍上县天成印业包装有限公司 | Leftover material recovery device for production of environment-friendly non-woven fabric |
| CN114260056A (en) * | 2021-11-25 | 2022-04-01 | 许昌三七生物科技有限公司 | Multifunctional pulverizer based on clean feed production |
| CN115075322A (en) * | 2022-06-28 | 2022-09-20 | 江苏筑港建设集团有限公司 | Dredging process for hydraulic engineering |
| CN115925215A (en) * | 2022-11-18 | 2023-04-07 | 盐城市泉通环保设备有限公司 | Sludge treatment device and working method thereof |
-
2019
- 2019-09-03 CN CN201921451934.1U patent/CN210974346U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112138756A (en) * | 2020-09-20 | 2020-12-29 | 冯静敏 | Waste solid garbage treatment system |
| CN112138756B (en) * | 2020-09-20 | 2022-04-08 | 山西蓝天格尔环境科技有限公司 | Waste solid garbage treatment system |
| CN113526830A (en) * | 2021-07-29 | 2021-10-22 | 宁夏嘉农环保科技有限公司 | Municipal sludge innocent treatment system |
| CN113526828A (en) * | 2021-07-29 | 2021-10-22 | 宁夏嘉农环保科技有限公司 | Deep sludge dewatering system |
| CN114260056A (en) * | 2021-11-25 | 2022-04-01 | 许昌三七生物科技有限公司 | Multifunctional pulverizer based on clean feed production |
| CN114160292A (en) * | 2021-12-02 | 2022-03-11 | 安徽颍上县天成印业包装有限公司 | Leftover material recovery device for production of environment-friendly non-woven fabric |
| CN115075322A (en) * | 2022-06-28 | 2022-09-20 | 江苏筑港建设集团有限公司 | Dredging process for hydraulic engineering |
| CN115925215A (en) * | 2022-11-18 | 2023-04-07 | 盐城市泉通环保设备有限公司 | Sludge treatment device and working method thereof |
| CN115925215B (en) * | 2022-11-18 | 2023-09-12 | 盐城市泉通环保设备有限公司 | Sludge treatment device and working method thereof |
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