CN210910546U - Prefabricated component production line - Google Patents
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- CN210910546U CN210910546U CN201921234027.1U CN201921234027U CN210910546U CN 210910546 U CN210910546 U CN 210910546U CN 201921234027 U CN201921234027 U CN 201921234027U CN 210910546 U CN210910546 U CN 210910546U
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Abstract
The utility model discloses a prefabricated part production line, which comprises a first assembly line, a second assembly line, a third assembly line, a fourth assembly line, a fifth assembly line, a maintenance unit and a touch temporary storage unit; a demolding station is arranged on the first assembly line, one end of the demolding station is connected with the maintenance unit, and the other end of the demolding station is connected with one end of the second assembly line through a bench formwork ferry mechanism; the other end of the second assembly line is connected with one end of the third assembly line; the other end of the third assembly line is connected with one end of a fourth assembly line through a bench formwork ferrying mechanism, and a rib distributing station is arranged on the fourth assembly line; the other end and the platform of fourth assembly line touch the unit of keeping in and link up, and the both ends of fifth assembly line touch the unit of keeping in with maintenance unit and platform respectively and link up, are provided with the cloth station on the fifth assembly line. The utility model provides the high adaptability of production line even if produce the prefabricated component of different grade type or size simultaneously, the production beat of also being convenient for guarantee the production line is favorable to arranging the production plan.
Description
Technical Field
The utility model relates to a prefabricated component production line belongs to prefabricated component production technical field.
Background
The production line production mode of the prefabricated part is characterized in that a bench formwork/steel trolley (namely a working platform) flows to a station corresponding to each procedure through a conveying system of a production line along with the process sequence; the operators and specific work at each station are relatively fixed, for example, bench formwork cleaning, flange die installation, embedded part embedding, steel bar arrangement, concrete pouring, vibration and the like are operated by relatively fixed people and equipment at fixed positions. The production process can reduce labor intensity, improve production efficiency and save labor, so that the prefabricated external wall panels and the internal wall panels are produced by domestic prefabricated component production enterprises in a production line production mode at present.
The production process flow of the existing prefabricated part generally comprises the following steps: cleaning a mould, spraying oil and marking, installing the mould, arranging a steel bar/embedded part, pouring vibrating concrete, scraping the concrete, pre-curing, grinding, curing in a curing kiln, demoulding, hoisting and the like.
In the working procedures, the operation (treatment) time beats of pouring vibrating concrete, scraping concrete, pre-curing, grinding, curing in a curing kiln, demoulding and hoisting stations are approximately fixed, and the large change caused by factors such as the form, the size and the like of a prefabricated member can be avoided. However, the operation time of the installation mold and the steel bar/embedded part arrangement station can be greatly different due to different forms and sizes of the prefabricated parts, and especially for customized parts individually customized for specific construction projects, the unconventional appearance of the customized parts can prolong the operation time of the installation mold and the steel bar/embedded part arrangement station. As shown in fig. 1, a production process of a relatively typical prefabricated part production line in the prior art includes: the prefabricated part who accomplishes whole production processes demolds (demolishs flange mould) at the drawing of patterns station, then hoist prefabricated part, prefabricated part shifts to in the finished product storehouse, the bench formwork that remains shifts along first assembly line, clear mould, the die filling in proper order, the reinforcing bar is arranged, the pre-buried operation of built-in fitting, in these operation processes, can shift the bench formwork to the second assembly line through platform mould ferry-boat mechanism from first assembly line, the bench formwork gets into the cloth station and carries out concrete placement and vibrates after accomplishing above operation, carry out some and pour after-treatment and get into the maintenance kiln and carry out the maintenance again, the bench formwork after the maintenance comes to drawing of patterns station, accomplish a production cycle.
If the existing production line only produces single prefabricated part products, each production process can be approximately ensured to be in a controllable state, the production plan arrangement can be carried out according to the average number of prefabricated parts produced in 24 hours, and the production takt is not easy to be disturbed. However, when different types of prefabricated components need to be produced simultaneously, especially when the prefabricated components are personalized, because the operation time of the installation mold and the positions for arranging the steel bars/the embedded parts is difficult to be coordinated to be consistent, for example, the mold installation time of the personalized customized parts is several times longer than that of the conventional prefabricated components when the mold is installed, the production beat of the subsequent conventional prefabricated components of the personalized customized parts is disordered, the production line is blocked by the slow beat positions, and the productivity of the production line is reduced.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problem that exists among the prior art, the utility model provides a prefabricated component production line, concrete technical scheme is as follows.
A prefabricated part production line is characterized by comprising a first production line, a second production line, a third production line, a fourth production line, a fifth production line, a platform die ferry mechanism, a maintenance unit and a platform die temporary storage unit; a demolding station is arranged on the first assembly line, one end of the demolding station is connected with the maintenance unit, and the other end of the demolding station is connected with one end of the second assembly line through the bench formwork ferrying mechanism; the other end of the second assembly line is connected with one end of the third assembly line; the third assembly line stretches across the maintenance unit and the table die temporary storage unit, the other end of the third assembly line is connected with one end of the fourth assembly line through the table die ferrying mechanism, and a rib distributing station is arranged on the fourth assembly line; the other end of the fourth production line is connected with the table die temporary storage unit, the two ends of the fifth production line are respectively connected with the maintenance unit and the table die temporary storage unit, and a material distribution station is arranged on the fifth production line; the first production line and the fifth production line are respectively located on two sides of the maintenance unit, and the fifth production line and the fourth production line are respectively located on two sides of the table model temporary storage unit.
The above-mentioned technical scheme of this application compares and has increased platform mould temporary storage unit in prior art for the production cycle process of prefabricated component uses platform mould temporary storage unit to roughly divide into two regions as the limit, produces the unfixed district of beat and produces the beat fixed area promptly. The specific production process is approximately as follows: after the bench formwork for producing the prefabricated part is subjected to mould dismantling and demoulding operation on a first production line, the bench formwork is transferred to a second production line through a bench formwork ferrying mechanism to be subjected to mould filling operation (flange mould installation), and then is conveyed downstream through a third production line, the bench formwork on the third production line is transferred to a fourth production line through the bench formwork ferrying mechanism, reinforcing steel bars are arranged at a reinforcing steel bar distribution station of the fourth production line, and embedded parts can be placed at the reinforcing steel bar distribution station if needed; then the bench formwork is transferred to a bench formwork temporary storage unit from the fourth production line for temporary storage; due to the difference of types and sizes of the prefabricated parts, the operation has large time difference for different prefabricated parts, particularly the processing time difference between the die filling station and the reinforcement arrangement station is obvious, so that the time from the demolding operation to the completion of reinforcement arrangement and embedded part embedding is considered to be uncertain, namely the production cycle of the part of the production line is indefinite. Bench formwork among the bench formwork temporary storage unit can be according to certain time beat (for example 15 minutes) transport out a bench formwork to the fifth assembly line, the bench formwork on the fifth assembly line carries out concrete placement and the operation of vibrating at the cloth station, then get into the maintenance unit after aftertreatment processes such as floating, mill the flat, quiet foster, napping and maintain, maintenance back bench formwork and prefabricated component transfer to first assembly line, accomplish on first assembly line that flange mould demolishs and drawing of patterns operation (prefabricated component hangs off the bench formwork), accomplish a production cycle. The operation time on the fifth production line and the maintenance unit is hardly limited by the type and size of the prefabricated parts, and the prefabricated parts of various types and sizes can be produced at the fifth production line and the maintenance unit at set time intervals, i.e. the area formed by the fifth production line and the maintenance unit can be called a takt fixing area. The platform touches temporary storage unit and is used for accumulatively storing a quantitative platform mould, can guarantee that 24h uninterruptedly provide the platform mould for the fifth assembly line, just so can guarantee to roll off the production line prefabricated component finished product according to the beat (time interval) of setting for the drawing of patterns station department of first assembly line, do not receive the influence of continuous change prefabricated component type and size at all, make the unfixed operation of production beat all be located the upper reaches of platform mould temporary storage unit, only need increase the production capacity that the production beat is unset to be distinguished under this condition, guarantee to have sufficient platform mould in the platform mould temporary storage unit and can carry out prefabricated component production in succession. The temporary storage unit of the bench formwork plays a role of 'caching and storing water', the adaptive capacity of the production line is greatly improved, and the customized prefabricated components of different production types cannot cause the blockage of the production line or the reduction of the efficiency.
Furthermore, the second assembly line is provided with more than two parallel lines, and two ends of all the second assembly lines are connected through a platform die ferry mechanism. Different second assembly lines can be used for carrying out the die filling operation to different prefabricated components, and the second assembly lines are uniformly transferred to one of the second assembly lines after the die filling operation is completed, and the second assembly line is connected with the third assembly line. So set up, can not block the production line because of carrying out comparatively complicated flange mould installation to single bench formwork.
Furthermore, the fourth assembly line is provided with more than two parallel assembly lines, and the effect is similar to that of the second assembly line. The number of the die filling stations and the rib distributing stations can be increased by arranging more than two second assembly lines and more than two fourth assembly lines, the production capacity of a production beat unfixed area is improved, and enough table dies are guaranteed to be arranged in the table die temporary storage unit all the time. So set up, can reduce the personnel quantity that the production line went to three shifts, a large amount of staff that die-filling station and cloth muscle station need can only work daytime, just can guarantee to have enough production line night to produce required bench formwork quantity in the bench formwork temporary storage unit daytime promptly, bench formwork in the bench formwork temporary storage unit night constantly shifts to first assembly line according to fixed beat on, only need arrange 24 hours incessant production that a small amount of staff can realize the production line at fifth assembly line like this night, and the staff that does not need all posts all carries out three shifts.
Further, the first production line and the second production line are arranged in parallel, and a mold warehouse is arranged between the first production line and the second production line. The mould of demolising on the first assembly line can be put into the mould storehouse nearby, and the mould in the mould storehouse also can be used in the second assembly line nearby and adorn the mould, is favorable to improving the efficiency of mould circulation.
Further, a material storage is arranged between the third production line and the fourth production line. The material storehouse is used for keeping in processed materials such as reinforcing bar, built-in fitting. The die warehouse and the material warehouse are respectively positioned at two ends of the whole production line, so that the partitioned storage of materials and dies is realized, the logistics efficiency can be obviously improved, and the management of the materials and the dies is facilitated.
Further, the curing unit adopts a curing kiln or a stacking curing unit. The curing kiln is a commonly used curing structure in the technical field of prefabricated part production; the stacking and maintaining unit is generally a prefabricated member for natural maintenance, the concrete prefabricated member after pouring and the bench formwork are stacked together to form three-dimensional stacking, the stacking process is generally completed by using a crown block, and demoulding operation is performed after the natural maintenance time passes.
Furthermore, the table die temporary storage unit comprises a lifting moving device and a plurality of accommodating spaces for accommodating the table dies; or the platform module temporary storage unit adopts a stacking storage unit. The stacking and storing unit is used for stacking a bench formwork for finishing the arrangement of the reinforcing steel bars to form three-dimensional stacking, and the stacking process is usually finished by using a crown block.
Furthermore, a first post-processing assembly line and a second post-processing assembly line which are parallel to each other are further arranged between the maintenance unit and the table touch temporary storage unit, the first post-processing assembly line and the second post-processing assembly line are located between a third assembly line and a fifth assembly line, one end of the first post-processing assembly line is connected with the fifth assembly line through the table die ferrying mechanism, the other end of the first post-processing assembly line, one end of the second post-processing assembly line and the third assembly line are connected through the table die ferrying mechanism, and the other end of the second post-processing assembly line is connected with the maintenance unit. The first post-treatment production line and the second post-treatment production line are used for carrying out post-treatment such as scraping, grinding, static maintenance, napping and the like; different post-treatments are required to be carried out on different prefabricated parts, and for the prefabricated parts with fewer post-treatment processes, the post-treatments can be directly carried out on a fifth assembly line and transferred into a maintenance unit for maintenance; for the prefabricated parts needing more post-treatment processes, the prefabricated parts can be transferred from the fifth assembly line to the first post-treatment assembly line and the second post-treatment assembly line for treatment, are preferentially carried out on the second post-treatment assembly line, and then are transferred into the maintenance unit; for the prefabricated part needing to be subjected to secondary material distribution, the prefabricated part can be transferred to a third production line from the first post-treatment production line, and then secondary material distribution and secondary pre-embedding are sequentially carried out, and the prefabricated part returns to a fifth production line to be subjected to secondary pouring (material distribution). Therefore, the first post-processing assembly line and the second post-processing assembly line are arranged, so that on one hand, the length of the fifth assembly line can be shortened, the overall length of the production line is shortened, various post-processing requirements are convenient to deal with, and the post-processing efficiency is improved; on the other hand, the circulation process of secondary material distribution is realized, and the adaptability of the production line is enhanced.
Further, a mold cleaning station of the prefabricated part production line is arranged on the first production line and/or the second production line. The mold cleaning station is positioned behind the demolding station and before the mold filling station.
Further, the fourth production line passes through the maintenance unit and the module temporary storage unit. The floor space of the production line is reduced.
The utility model discloses compare in prior art and have following beneficial effect.
1. The adaptability of the production line is improved, even if prefabricated parts of different types or sizes are produced simultaneously, the production line can be ensured not to be blocked, the production efficiency is ensured, and the limitation of single production type of the existing production line is overcome.
2. The beat consistency of the finished product production of the production line is ensured, and the production plan is convenient to arrange.
3. Under the condition that the production line continuously produces for 24 hours, the labor force of partial stations can be liberated at night, the number of workers who fall over three shifts is reduced, and the labor intensity is reduced.
4. Through the operation and the storage of the temporary storage unit of the bench formwork, the production beats of the same standard are realized by the processes of different production beats, the phenomenon that the longer production process station blocks up to the shorter production process station is avoided, and the problem of unbalanced production beats of customized products is solved.
5. The production area is divided into a production rhythm unfixed area and a production rhythm fixed area, so that the logistics operation of the die warehouse, the concrete pouring production (material distribution station) and the material warehouse in different areas is realized, and the logistics management efficiency is improved.
Drawings
FIG. 1 is a schematic view of a prior art prefabricated component production line;
FIG. 2 is a schematic view of a production line of a prefabricated part according to embodiment 1 of the present invention;
fig. 3 is a schematic view of a prefabricated part production line of embodiment 2 of the present invention.
In the figure: the device comprises a first production line 1, a second production line 2, a third production line 3, a fourth production line 4, a fifth production line 5, a table die ferrying mechanism 6, a maintenance unit 7, a table die temporary storage unit 8, a demolding station 9, a rib distributing station 10, a cloth station 11, a die library 12, a material library 13, a first post-treatment production line 14 and a second post-treatment production line 15.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1
Referring to fig. 2, a prefabricated part production line includes a first production line 1, a second production line 2, a third production line 3, a fourth production line 4, a fifth production line 5, a table mold ferry mechanism 6, a maintenance unit 7, and a table mold temporary storage unit 8; a demolding station 9 is arranged on the first production line 1, one end of the demolding station is connected with the maintenance unit 7, and the other end of the demolding station is connected with one end of the second production line 2 through a bench formwork ferry mechanism 6; the other end of the second assembly line 2 is connected with one end of the third assembly line 3; the third assembly line 3 stretches across the maintenance unit 7 and the table die temporary storage unit 8, the other end of the third assembly line 3 is connected with one end of the fourth assembly line 4 through a table die ferrying mechanism 6, and a rib distributing station 10 is arranged on the fourth assembly line 4; the other end of the fourth production line 4 is connected with the table die temporary storage unit 8, the two ends of the fifth production line 5 are respectively connected with the maintenance unit 7 and the table die temporary storage unit 8, and a material distribution station 11 is arranged on the fifth production line 5; the first production line 1 and the fifth production line 5 are respectively located on two sides of the maintenance unit 7, and the fifth production line 5 and the fourth production line 4 are respectively located on two sides of the table model temporary storage unit 8.
The first assembly line 1, the second assembly line 2, the third assembly line 3, the fourth assembly line 4 or the fifth assembly line 5 mainly comprise two rows of mutually parallel conveying guide mechanisms, such as two rows of rollers, the driving motor can drive the rollers to rotate, and when a bench formwork (steel trolley) for producing prefabricated parts is placed on the assembly line, the bench formwork can move along the assembly line under the driving of the rollers. It should be noted that: the driving mechanism can also adopt a hydraulic jacking or chain wheel dragging mode to drive, the bench formwork is moved at fixed time and fixed distance, the movement rhythm time is calculated according to the production process time, the time for executing the working procedure at each station is determined according to the production process of each component, and the bench formwork can automatically run.
The stage die ferry mechanism 6 is a mechanism for transferring stage dies on adjacent lines to each other. The platform die ferry mechanism can adopt a hoisting mechanism or a ferry trolley, and the ferry trolley is arranged on the ferry guide rail.
Preferably, more than two second assembly lines 2 are arranged in parallel, and two ends of all the second assembly lines 2 are connected through a bench formwork ferry mechanism 6. Different second assembly lines 2 can be used for carrying out the die filling operation aiming at different prefabricated components, and are uniformly transferred to one of the second assembly lines 2 after the die filling operation is finished, and the second assembly line 2 is connected with the third assembly line 3. So set up, can not block the production line because of carrying out comparatively complicated flange mould installation to single bench formwork.
More than two fourth assembly lines 4 are arranged in parallel. The number of the die filling stations and the rib distributing stations can be increased by arranging more than two second assembly lines 2 and more than two fourth assembly lines 4, the production capacity of a production beat unfixed area is improved, and enough table dies are guaranteed to be arranged in the table die temporary storage unit all the time. So set up, can reduce the personnel quantity that the production line went to three shifts, a large amount of staff that die-filling station and cloth muscle station need can only work daytime, just can guarantee to have enough production line night to produce required bench formwork quantity in the bench formwork temporary storage unit daytime promptly, bench formwork in the bench formwork temporary storage unit night constantly shifts to first assembly line according to fixed beat on, only need arrange 24 hours incessant production that a small amount of staff can realize the production line at fifth assembly line like this night, and the staff that does not need all posts all carries out three shifts.
Preferably, the first line 1 and the second line 2 are arranged in parallel, with a mold magazine 12 arranged therebetween. The moulds removed on the first production line 1 can be placed into the mould warehouse 12 nearby, and the moulds in the mould warehouse 12 can also be used on the second production line 2 nearby for mould filling, so that the efficiency of mould circulation is improved.
Preferably, a material storage 13 is arranged between the third flow line 3 and the fourth flow line 4. The material storage 13 is used for temporarily storing processed materials such as reinforcing steel bars and embedded parts. The die warehouse 12 and the material warehouse 13 are respectively positioned at two ends of the whole production line, so that the partitioned storage of materials and dies is realized, the logistics efficiency can be obviously improved, and the management of the materials and the dies is facilitated.
The curing unit 7 employs a curing kiln or a stacking curing unit (the stacking curing unit is illustrated in fig. 2). The curing kiln is a commonly used curing structure in the technical field of prefabricated part production; the stacking and maintaining unit is generally a prefabricated member for natural maintenance, the concrete prefabricated member after pouring and the bench formwork are stacked together to form three-dimensional stacking, the stacking process is generally completed by using a crown block, and demoulding operation is performed after the natural maintenance time passes.
The mold temporary storage unit 8 includes a lifting and moving device and a plurality of accommodating spaces (not shown) for accommodating the molds. For example, the table die temporary storage unit may adopt a curing device (curing kiln) disclosed in patent documents (for example, patent documents with publication numbers of CN109264276A, CN109159272A, CN109176855A, CN204136208U, CN203236582U, and CN 208697677U), and as the table die temporary storage unit, there may be no need to provide a heating and moisture-preserving device, and the lifting and moving device may transfer the table die into the accommodating cavity and may transfer the table die from the accommodating space to the downstream of the production line when a next process is required, and the lifting and moving device is a conventional device in the curing kiln in the field and may drive the table die to move in three directions (lateral, longitudinal, and vertical directions). Of course, the table module temporary storage unit can also directly adopt the existing curing kiln.
The module temporary storage unit 8 may also be a stack storage unit. The stacking and storing unit is used for stacking a bench formwork for finishing the arrangement of the reinforcing steel bars to form three-dimensional stacking, and the stacking process is usually finished by using a crown block.
A mold cleaning station (not shown) of the prefabricated part production line is arranged on the first production line and/or the second production line, and the mold cleaning station is positioned after the demolding station and before the mold filling station.
And the fourth production line 4 passes through the maintenance unit 7 and the platform touch temporary storage unit 8, so that the occupied area of the production line is reduced.
After a bench formwork for producing prefabricated parts is subjected to mould dismantling, demoulding operation and mould cleaning on a first production line 1, the bench formwork is transferred to a second production line 2 through a bench formwork ferrying mechanism 6 to be subjected to mould loading operation (flange mould installation), then the bench formwork is conveyed downstream through a third production line 3, the bench formwork on the third production line 3 is transferred to a fourth production line 4 through the bench formwork ferrying mechanism 6, reinforcing steel bars are arranged at a reinforcing steel bar distribution station 10 of the fourth production line 4, and embedded parts can be placed at the reinforcing steel bar distribution station 10 if necessary; then the bench formwork is transferred from the fourth production line 4 to a bench formwork temporary storage unit 8 for temporary storage; the second assembly line and the fourth assembly line are more than two, different second assembly lines 2 and different fourth assembly lines 4 can be used for performing die filling operation on different prefabricated parts, and are uniformly transferred to downstream after the die filling operation is completed, so that the whole production line cannot be blocked due to the fact that a single table die is subjected to complex flange die installation or is felt to be arranged or embedded by embedded parts. The number of the die filling stations and the rib distributing stations 10 can be increased by arranging the second assembly lines 2 and the fourth assembly lines 4, the production capacity of a production beat unfixed area is improved, and enough table dies are guaranteed to be arranged in the table die temporary storage unit 8 all the time.
The platform mould temporary storage unit 8 is used for accumulating and storing a certain amount of platform moulds for finishing rib arrangement, and can ensure that 24h uninterruptedly provides platform moulds for the fifth production line 5, the prefabricated parts are subjected to concrete pouring, vibration and post-treatment on the fifth production line 5 and then transferred to the maintenance unit 7 for maintenance, so that finished products of the prefabricated parts can be ensured to be discharged at a demoulding station 9 of the first production line 1 according to a set rhythm (time interval), and the influence of the type and the size of the prefabricated parts which are continuously changed is completely avoided, so that all operation processes with unfixed production rhythm are positioned at the upstream of the platform mould temporary storage unit, the production capacity of a production rhythm unfixed area is only required to be increased under the condition, and the sufficient platform moulds in the platform mould temporary storage unit can be continuously produced. The temporary storage unit of the bench formwork plays a role of 'caching and storing water', the adaptive capacity of the production line is greatly improved, and the customized prefabricated components of different production types cannot cause the blockage of the production line or the reduction of the efficiency.
Example 2
Referring to fig. 2, based on embodiment 1, the prefabricated member production line of the embodiment further includes a first post-treatment line 14 and a second post-treatment line 15 disposed between the maintenance unit 7 and the mold temporary storage unit 8, the first post-treatment line 14 and the second post-treatment line 15 are disposed between the third line 3 and the fifth line 5, one end of the first post-treatment line 14 is connected to the fifth line 5 through the mold ferry mechanism 6, the other end of the first post-treatment line 14, one end of the second post-treatment line 15 and the third line 3 are connected to each other through the mold ferry mechanism 6, and the other end of the second post-treatment line 15 is connected to the maintenance unit 7. The first post-treatment production line 14 and the second post-treatment production line 15 are used for carrying out post-treatment such as scraping, grinding, static maintenance, napping and the like; different prefabricated parts need different post-treatments, and for the prefabricated parts with fewer post-treatment processes, the post-treatments can be directly carried out on the fifth assembly line 5 and transferred into the curing unit 7 for curing; for prefabricated parts requiring more post-treatment processes, the prefabricated parts can be transferred from the fifth production line 5 to the first post-treatment production line 14 and the second post-treatment production line 15 for treatment, preferentially on the second post-treatment production line 15 and then transferred into the curing unit 7; for the prefabricated part needing to be subjected to secondary material distribution, the prefabricated part can be transferred to the third assembly line 15 from the first post-treatment assembly line 14, and then subjected to secondary rib distribution and secondary pre-embedding in sequence and returned to the fifth assembly line 5 for secondary pouring (material distribution). Therefore, the first post-treatment pipeline 14 and the second post-treatment pipeline 15 are arranged, on one hand, the length of the fifth pipeline can be shortened, so that the overall length of the production line is shortened, various post-treatment requirements are met conveniently, and the post-treatment efficiency is improved; on the other hand, the circulation process of secondary material distribution is realized, and the adaptability of the production line is enhanced.
The embodiments of the present invention have been described above with reference to the accompanying drawings, and features of the embodiments and examples of the present invention may be combined with each other without conflict. The present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make many forms without departing from the spirit and the scope of the present invention, which is encompassed by the present invention.
Claims (10)
1. A prefabricated part production line is characterized by comprising a first production line, a second production line, a third production line, a fourth production line, a fifth production line, a platform die ferry mechanism, a maintenance unit and a platform die temporary storage unit; a demolding station is arranged on the first assembly line, one end of the demolding station is connected with the maintenance unit, and the other end of the demolding station is connected with one end of the second assembly line through the bench formwork ferrying mechanism; the other end of the second assembly line is connected with one end of the third assembly line; the third assembly line stretches across the maintenance unit and the table die temporary storage unit, the other end of the third assembly line is connected with one end of the fourth assembly line through the table die ferrying mechanism, and a rib distributing station is arranged on the fourth assembly line; the other end of the fourth production line is connected with the table die temporary storage unit, the two ends of the fifth production line are respectively connected with the maintenance unit and the table die temporary storage unit, and a material distribution station is arranged on the fifth production line; the first production line and the fifth production line are respectively located on two sides of the maintenance unit, and the fifth production line and the fourth production line are respectively located on two sides of the table model temporary storage unit.
2. The prefabricated member production line of claim 1, wherein more than two of said fourth production lines are arranged in parallel.
3. The prefabricated member production line of claim 1, wherein the second production line is provided with more than two parallel second production lines, and two ends of all the second production lines are connected through a bench formwork ferry mechanism.
4. A prefabricated component production line according to claim 1, wherein said first line and said second line are arranged in parallel with a mold magazine interposed therebetween.
5. The prefabricated member production line of claim 1, wherein a material storage is arranged between the third production line and the fourth production line.
6. The prefabricated member production line of claim 1, wherein said curing unit is a curing kiln or a stacking curing unit.
7. The prefabricated member production line of claim 1, wherein the die temporarily storing unit includes a lifting and moving device and a plurality of accommodating spaces for accommodating the dies; or the platform module temporary storage unit adopts a stacking storage unit.
8. The prefabricated part production line of claim 1, wherein a first post-treatment production line and a second post-treatment production line which are parallel to each other are further arranged between the maintenance unit and the platform mould temporary storage unit, the first post-treatment production line and the second post-treatment production line are located between a third production line and a fifth production line, one end of the first post-treatment production line is connected with the fifth production line through the platform mould ferry mechanism, the other end of the first post-treatment production line, one end of the second post-treatment production line and the third production line are connected through the platform mould ferry mechanism, and the other end of the second post-treatment production line is connected with the maintenance unit.
9. A prefabricated component production line according to claim 1, wherein a mold cleaning station of the prefabricated component production line is provided on the first production line and/or the second production line.
10. The prefabricated member production line of claim 1, wherein said fourth line passes under said maintenance unit and said die register unit.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110303590A (en) * | 2019-08-01 | 2019-10-08 | 郴州远大住宅工业有限公司 | A kind of prefabricated components production line |
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| CN110303590A (en) * | 2019-08-01 | 2019-10-08 | 郴州远大住宅工业有限公司 | A kind of prefabricated components production line |
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