CN110303590A - A kind of prefabricated components production line - Google Patents
A kind of prefabricated components production line Download PDFInfo
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- CN110303590A CN110303590A CN201910706823.9A CN201910706823A CN110303590A CN 110303590 A CN110303590 A CN 110303590A CN 201910706823 A CN201910706823 A CN 201910706823A CN 110303590 A CN110303590 A CN 110303590A
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- assembly line
- line
- prefabricated components
- maintenance unit
- temporary storage
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 99
- 238000003860 storage Methods 0.000 claims abstract description 58
- 238000012423 maintenance Methods 0.000 claims abstract description 47
- 239000004744 fabric Substances 0.000 claims abstract description 28
- 210000003205 muscle Anatomy 0.000 claims abstract description 19
- 238000012958 reprocessing Methods 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 18
- 238000012805 post-processing Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000004308 accommodation Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 25
- 229910000831 Steel Inorganic materials 0.000 description 9
- 238000009434 installation Methods 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 230000003014 reinforcing effect Effects 0.000 description 6
- XXQCMVYBAALAJK-UHFFFAOYSA-N ethyl n-[4-[benzyl(2-phenylethyl)amino]-2-(2-phenylethyl)-1h-imidazo[4,5-c]pyridin-6-yl]carbamate Chemical compound N=1C=2C(N(CCC=3C=CC=CC=3)CC=3C=CC=CC=3)=NC(NC(=O)OCC)=CC=2NC=1CCC1=CC=CC=C1 XXQCMVYBAALAJK-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a kind of prefabricated components production lines comprising the first assembly line, the second assembly line, third assembly line, the 4th assembly line, the 5th assembly line, maintenance unit and platform touch temporary storage location；Demoulding station is provided on first assembly line, one end is connected with maintenance unit, and the other end is connected with one end of the second assembly line by platform mould ferry-boat mechanism；The other end of second assembly line is connected with one end of third assembly line；The other end of third assembly line is connected by platform mould ferry-boat mechanism with one end of the 4th assembly line, is provided with cloth muscle station on the 4th assembly line；The other end of 4th assembly line is touched temporary storage location with platform and is connected, and the both ends of the 5th assembly line are touched temporary storage location and be connected with maintenance unit and platform respectively, is provided with cloth station on the 5th assembly line.The present invention improves the adaptability of production line, even produces the prefabricated components of different type or size simultaneously, is also convenient for guaranteeing the productive temp of production line, is conducive to the plan of arranging production.
Description
Technical field
The present invention relates to a kind of prefabricated components production lines, belong to prefabricated components production technical field.
Background technique
The characteristics of flow line production mode of prefabricated components is platform mould/steel trolley (namely workbench) as technique is suitable
Sequence flows to the corresponding station of each process by the conveyer system of production line；The operator of each station and specific works
It is relatively fixed, for example, the cleaning of platform mould, rib mold are installed, built-in fitting is pre-buried, reinforcing bar puts arrangement, concreting, vibrates
Operation is operated in fixed position by relatively-stationary people and equipment.This production technology form can reduce labor intensity, improve
Production efficiency is saved manually, therefore domestic prefabricated components manufacturing enterprise mostly uses stream for prefabricated outer wall panel and lining at present
Waterline production method is produced.
The technological process of production of existing prefabricated components generally comprises: cleaning mold, oil spout scribing line, installation mold, arrangement steel
Muscle/built-in fitting, pour vibrated concrete, strike off concrete, precuring, polish, curing kilns maintenance, demoulding, lifting etc..
In these processes, vibrated concrete is poured, concrete is struck off, precuring, polishes, curing kilns maintenance, demoulding, lifting
Operation (processing) time beat of station is approximately fixed, will not generate biggish change because of factors such as form, the sizes of prefabricated components
Change.But installation mold and arrangement reinforcing bar/built-in fitting station operating time then will receive the form of prefabricated components, size not
With and difference is huge, especially for the customization part of Specific construction project personalized customization, unconventional shape will often prolong
Long installation mold and arrangement reinforcing bar/built-in fitting station operating time.As shown in Figure 1, in the prior art more pre- than more typical
The production process of component production line processed are as follows: the prefabricated components for completing whole production procedures are demoulded in demoulding station (removes gear
Side mode tool), then prefabricated components are lifted, prefabricated components are transferred in warehouse for finished product, and the platform mould stayed is along first-class
Waterline transfer, successively carries out clear mould, die-filling, steel bar arrangement, the pre-buried operation of built-in fitting, can be by platform in these operating process
Mould is touched ferry-boat mechanism by platform from the first assembly line and is transferred on the second assembly line, completes the above operation backstage mould and enters cloth work
Position carry out concreting simultaneously vibrate, then carry out it is some pour post-processing after enter curing kilns in conserved, after maintenance
Platform mould comes demoulding station, completes a production cycle.
If the prefabricated components product of existing production line only production list one, can substantially guarantee each production process
Be in controllable state, can be produced according to 24 hourly averages how much quantity prefabricated components carry out production plan arrangement, production
Beat is not easy to be disturbed.But when need simultaneously produce different types of prefabricated components when, especially personalization customization part when,
Since installation mold and arrangement reinforcing bar/built-in fitting station operating time are difficult to coordinate to consistent, such as personalized customization part
The die-filling time than conventional prefabricated components is needed to have more several times in installation mold, it is subsequent that this will lead to personalized customization part
Conventional prefabricated components productive temp is disturbed, and excessively slow beat station makes production line congestion occur, reduces production line production capacity.
Summary of the invention
In order to overcome problems of the prior art, the present invention provides a kind of prefabricated components production line, particular technique side
Case is as follows.
A kind of prefabricated components production line, which is characterized in that including the first assembly line, the second assembly line, third assembly line,
Four assembly lines, the 5th assembly line, platform mould ferry-boat mechanism, maintenance unit and platform touch temporary storage location；It is arranged on first assembly line
There is demoulding station, one end is connected with the maintenance unit, and one end of the other end and second assembly line passes through described mould
Ferry-boat mechanism is connected；The other end of second assembly line is connected with one end of the third assembly line；The third stream
Waterline touches temporary storage location across the maintenance unit and platform, and the other end of the third assembly line passes through described mould Ferrying machine
Structure is connected with one end of the 4th assembly line, is provided with cloth muscle station on the 4th assembly line；4th assembly line
The other end is touched temporary storage location with described and is connected, and the both ends of the 5th assembly line are touched with the maintenance unit and described respectively
Temporary storage location is connected, and is provided with cloth station on the 5th assembly line；First assembly line and the 5th assembly line point
Not Wei Yu the maintenance unit two sides, the 5th assembly line and the 4th assembly line be located at described touch it is temporary single
The two sides of member.
The above-mentioned technical proposal of the application increases platform compared with the prior art and touches temporary storage location, so that the life of prefabricated components
Two regions can be roughly divided by boundary of platform mould temporary storage location by producing cyclic process, i.e. productive temp is not fixed area and production section
Clap fixed area.Specific production process is substantially are as follows: the platform mould for producing prefabricated components carried out on the first assembly line mold dismounting,
After stripping operation, by the ferry-boat of platform mould, mechanism is transferred to the enterprising luggage modulo operation of the second assembly line (installation of rib mold), then
By third assembly line downstream transport, the platform mould on third assembly line is transferred to the 4th assembly line by platform mould ferry-boat mechanism
On, steel bar arrangement is carried out in the cloth muscle station of the 4th assembly line, built-in fitting placement can also be carried out in cloth muscle station if needed；
Then platform mould is kept in from being transferred in platform mould temporary storage location on the 4th assembly line；Due to the type and size of prefabricated components
Difference, there is biggish difference for different prefabricated components in aforesaid operations, especially die-filling station and cloth muscle in time
The processing time difference of station is different obvious, therefore, can from stripping operation to completion steel bar arrangement, built-in fitting pre-buried required time
To be considered uncertain, i.e. the productive temp of this partial region of production line is indefinite.Platform mould in platform mould temporary storage location
It can be transported out on a platform mould to the 5th assembly line according to regular hour beat (such as 15 minutes), on the 5th assembly line
Platform mould carries out concreting and operation of vibrating in cloth station, and then process is smoothed out, polished, resting, plucking etc. post-processes work
Enter in maintenance unit after sequence and conserved, conserves backstage mould and its prefabricated components are transferred on the first assembly line, first
The dismounting of rib mold and stripping operation (prefabricated components hang platform mould) are completed on assembly line, complete a production cycle.5th stream
Operating time on waterline and maintenance unit is hardly limited by prefabricated components type and size, various types and size it is pre-
Component processed can at set time intervals the 5th assembly line and maintenance unit at be produced, i.e. the 5th assembly line and
The region that maintenance unit is formed is properly termed as productive temp fixed area.Platform touches temporary storage location and stores a certain amount of for accumulative
Mould, it is ensured that provide platform mould incessantly for 24 hours for the 5th assembly line, ensure that the stripper in the first assembly line in this way
According to the offline prefabricated components finished product of beat (time interval) of setting at position, completely not by continually changing prefabricated components type and
The influence of size, so that the unfixed operational sequence of productive temp is entirely located in the upstream of platform mould temporary storage location, in such case
It only needs down to increase the production capacity that productive temp is not fixed area, guaranteeing that platform is touched in temporary storage location can connect with enough mould
It is continuous constantly to carry out prefabricated components production.Platform mould temporary storage location plays the role of " caching water storage ", the adaptability of production line
It greatly improves, producing different types of customization prefabricated components will not cause production line blocking or efficiency to reduce.
Further, second assembly line is arranged in parallel with two or more, and all the both ends of second assembly line are logical
Platform mould ferry-boat mechanism is crossed to be connected.The second different assembly lines can be used to carry out die-filling operation for different prefabricated components,
It is uniformly transferred on wherein second assembly line again after completing die-filling operation, second assembly line and third assembly line are held in the mouth
It connects.So set, production line will not be blocked because of more complicated rib mold installation is carried out to single platform mould.
Further, the 4th assembly line is arranged in parallel with two articles or more, and effect is also similar to that setting two or more
Second assembly line.Die-filling station and cloth muscle station can be increased by two articles of setting or more of the second assembly line and the 4th assembly line
Quantity, improve the production capacity that productive temp is not fixed area, guarantee there are enough platform moulds always in platform mould temporary storage location.
It is arranged such, it is possible to reduce the extensive work people that the personnel amount worked in three shifts on production line, die-filling station and cloth muscle station need
Member can diurnally work, i.e., be to ensure that in platform mould temporary storage location needed for having enough production line nights to produce when daytime comes off duty
The platform modulus amount wanted, the platform mould in night platform mould temporary storage location are continuously transferred to the first assembly line according to fixed beat
On, such night only needs that uninterrupted lifes in 24 hours of production line can be realized in a small amount of staff of the 5th assembly line arrangement
It produces, and the staff for not needing all posies works in three shifts.
Further, first assembly line and second assembly line are arranged in parallel, and are provided with die storehouse between the two.
The mold removed on first assembly line can be put into die storehouse nearby, and the mold in die storehouse can also be used in second nearby
The enterprising luggage mould of waterline is conducive to the efficiency for improving mold circulation.
Further, material library is provided between the third assembly line and the 4th assembly line.Material library is used to temporary add
The materials such as the good reinforcing bar of work, built-in fitting.Die storehouse and material library are located at the both ends of the entire production line, realize material and mould
The partitioned storage of tool, can obviously improve logistic efficiency, be conducive to the management of material and mold.
Further, the maintenance unit uses curing kilns or heap code maintenance unit.Curing kilns are prefabricated components production
Technical field commonly conserves structure；Heap code maintenance unit is usually the prefabricated components for being used for natural curing, and completion is poured
Concrete prefabricated element carries out pile together with platform mould, forms three-dimensional stacking, pile process generallys use overhead traveling crane completion, to certainly
Right curing time passes through, then carries out stripping operation.
Further, it includes the receiving that lifting and moving device is used to accommodate platform mould with several that described, which is touched temporary storage location,
Space；Or described touched temporary storage location using heap code memory unit.Heap code memory unit, which is used to stack, completes steel bar arrangement
Platform mould, forms three-dimensional stacking, and pile process generallys use overhead traveling crane completion.
Further, the maintenance unit and described, which touch, is additionally provided with parallel first post-processing stream between temporary storage location
Waterline and the second reprocessing line, first reprocessing line and the second reprocessing line be located at third assembly line and
Between 5th assembly line, one end of first reprocessing line and the 5th assembly line pass through described mould ferry-boat mechanism
It is connected, the other end of first reprocessing line, one end of second reprocessing line and third assembly line
It is connected by described mould ferry-boat mechanism, the other end of second reprocessing line is connected with the maintenance unit.
The post-processings such as the first reprocessing line and the second reprocessing line be used to struck off, polished, rested, plucking；Different
Prefabricated components need to carry out different post-processings, the prefabricated components less for postprocessing working procedures, can be on the 5th assembly line
It directly carries out post-processing being transferred in maintenance unit and be conserved；For needing to carry out the prefabricated components of more postprocessing working procedures,
Then it can be transferred to the first reprocessing line from the 5th assembly line and the second reprocessing line is handled, preferentially
It carries out, is transferred in maintenance unit later in two reprocessing lines；For needing to carry out the prefabricated components of secondary material distributing, then may be used
To be transferred on third assembly line from the first reprocessing line, then successively carry out secondary cloth muscle, it is secondary it is pre-buried after return to
It carries out secondary pouring (cloth) on five assembly lines.Therefore, the first reprocessing line and the second reprocessing line, a side are set
Face can shorten the length of the 5th assembly line, thus from shorten production line entire length, and convenient for cope with it is a variety of it is different after
Process demand improves the efficiency of post-processing；On the other hand, the cyclic process for realizing secondary material distributing enhances the suitable of production line
Ying Xing.
Further, the clear die worker position of prefabricated components production line is arranged on the first assembly line and/or the second assembly line.Clearly
Die worker position is located at after demoulding station, is located at before die-filling station.
Further, the maintenance unit is worn under the 4th assembly line and described is touched temporary storage location.Be conducive to reduce
The occupied area of production line.
The present invention has the advantages that compared with the prior art.
1, the adaptability of production line is improved, the prefabricated components of different type or size is even produced simultaneously, also can
Enough guarantee that production line does not block, it is ensured that production efficiency overcomes the single limitation of existing producing line production type.
2, it ensure that the beat consistency of the finished product production of production line, convenient for the plan of arranging production.
3, in the case where production line uninterrupted production in 24 hours, can subtract in the labour of night liberation part station
The crew numbers to work in three shifts less, reduce labor intensity.
4, by the operating of platform mould temporary storage location, storage, the process of different productive temps is realized to the production of identical standard
Beat avoids the production process station shorter compared with long production process station congestion, and it is uneven to solve customized product productive temp
The problem of weighing apparatus.
5, productive temp is divided into production and is not fixed area and productive temp fixed area, realize die storehouse, concreting
The subregion logistics operating for producing (cloth station) and material library, is conducive to the efficiency of management for improving logistics.
Detailed description of the invention
Fig. 1 is existing prefabricated components production line schematic diagram；
Fig. 2 is the prefabricated components production line schematic diagram of the embodiment of the present invention 1；
Fig. 3 is the prefabricated components production line schematic diagram of the embodiment of the present invention 2.
In figure: the first assembly line 1, the second assembly line 2, third assembly line 3, the 4th assembly line 4, the 5th assembly line 5, platform mould
Ferry-boat mechanism 6, maintenance unit 7, platform touch temporary storage location 8, demoulding station 9, cloth muscle station 10, cloth station 11, die storehouse 12, object
Expect library 13, the first reprocessing line 14, the second reprocessing line 15.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawing.
Embodiment 1
Referring to Fig. 1, a kind of prefabricated components production line comprising the first assembly line 1, the second assembly line 2, third assembly line 3,
4th assembly line 4, the 5th assembly line 5, platform mould ferry-boat mechanism 6, maintenance unit 7 and platform touch temporary storage location 8；First assembly line
Demoulding station 9 is provided on 1, one end is connected with the maintenance unit 7, and one end of the other end and second assembly line 2 is logical
Platform mould ferry-boat mechanism 6 is crossed to be connected；The other end of second assembly line 2 is connected with one end of the third assembly line 3；Institute
It states third assembly line 3 and touches temporary storage location 8 across the maintenance unit 7 and platform, and the other end of the third assembly line 3 passes through platform
Mould ferry-boat mechanism 6 is connected with one end of the 4th assembly line 4, is provided with cloth muscle station 10 on the 4th assembly line 4；It is described
The other end of 4th assembly line 4 is touched temporary storage location 8 with described and is connected, and the both ends of the 5th assembly line 5 are supported with described respectively
It protects unit 7 and described is touched the linking of temporary storage location 8, be provided with cloth station 11 on the 5th assembly line 5；First flowing water
Line 1 and the 5th assembly line 5 are located at the two sides of the maintenance unit 7, the 5th assembly line 5 and the 4th flowing water
Line 4 is located at the described two sides for touching temporary storage location 8.
First assembly line 1, the second assembly line 2, third assembly line 3, the 4th assembly line 4 or the 5th assembly line 5 mainly include
The conveying orientation mechanism that two column are parallel to each other, such as two column idler wheels, driving motor can drive the idler wheel to rotate, when prefabricated for producing
The platform mould (steel trolley) of component is placed on assembly line, can be moved along assembly line in the driving leave from office mould of idler wheel.It needs
Bright: driving of the platform mould on assembly line is not limited to idler wheel driving, and driving mechanism can also be dragged using hydraulic jacking or sprocket wheel
Drawing mode is driven, timing set a distance mobile station mould, and mobile cadence time calculates according to the production technology time, raw according to every kind of component
Production. art determines that each station executes activity time, can be automatically operated.
Platform mould ferry-boat mechanism 6 is the mechanism in order to mutually be shifted the platform mould on adjacent assembly line.Platform mould Ferrying machine
Hoisting mechanism or ferry-boat trolley can be used in structure, and the setting of ferry-boat trolley is on ferry-boat guide rail.
Preferably, the second assembly line 2 is arranged in parallel with two or more, and all the both ends of second assembly line 2 pass through platform
Mould ferry-boat mechanism 6 is connected.The second different assembly lines 2 can be used to carry out die-filling operation for different prefabricated components,
It is uniformly transferred on wherein second assembly line 2 again after completing die-filling operation, second assembly line 2 and third assembly line 3 are held in the mouth
It connects.So set, production line will not be blocked because of more complicated rib mold installation is carried out to single platform mould.
4th assembly line 4 is arranged in parallel with two articles or more.Pass through two articles of setting or more of the second assembly line 2 and the 4th flowing water
Line 4 can increase the quantity of die-filling station and cloth muscle station, improve the production capacity that productive temp is not fixed area, guarantee platform mould
Always there are enough platform moulds in temporary storage location.It is arranged such, it is possible to reduce the personnel amount worked in three shifts on production line, press setter
The extensive work personnel that position and cloth muscle station need can diurnally work, i.e., be to ensure that platform mould is temporary single when daytime comes off duty
There are enough production line nights to produce required platform modulus amount in member, the platform mould in night platform mould temporary storage location is continuously pressed
It is transferred on the first assembly line according to fixed beat, such night only needs to arrange a small amount of staff in the 5th assembly line
Realize uninterrupted productions in 24 hours of production line, and the staff for not needing all posies works in three shifts.
Preferably, the first assembly line 1 and the second assembly line 2 are arranged in parallel, and are provided with die storehouse 12 between the two.It is first-class
The mold removed on waterline 1 can be put into nearby in die storehouse 12, and the mold in die storehouse 12 can also be used in second nearby
The enterprising luggage mould of waterline 2 is conducive to the efficiency for improving mold circulation.
Preferably, material library 13 is provided between third assembly line 3 and the 4th assembly line 4.Material library 13 is used to temporary add
The materials such as the good reinforcing bar of work, built-in fitting.Die storehouse 12 and material library 13 are located at the both ends of the entire production line, realize material
With the partitioned storage of mold, logistic efficiency can obviously improve, be conducive to the management of material and mold.
It conserves unit 7 and uses curing kilns or heap code maintenance unit (illustrating that heap code maintenance unit in Fig. 2).Curing kilns
It is that prefabricated components production technical field commonly conserves structure；Heap code maintenance unit is usually the prefabricated structure for being used for natural curing
Part will complete the concrete prefabricated element poured together with platform mould and carry out pile, and form three-dimensional stacking, and pile process is usually adopted
It is completed, is passed through to the natural curing time, then carry out stripping operation with overhead traveling crane.
It includes that lifting and moving device and several accommodation spaces for being used to accommodate platform mould (are not schemed that platform, which touches temporary storage location 8,
Show).Such as platform touch temporary storage location can using patent document (such as Publication No.: CN109264276A, CN109159272A,
The patent document of CN109176855A, CN204136208U, CN203236582U, CN208697677U) disclosed in conserve dress
(curing kilns) are set, setting heating, moisturizing device can not needed by touching temporary storage location as platform, and lifting and moving device can be by platform mould
Be transferred in accommodating cavity, and when needing to carry out the next step, can from the accommodation space to the downstream of production line into
Row transfer, lifting and moving device is the conventional equipment in the curing kilns of this field, platform mould can be driven to carry out three directions (horizontal
To, longitudinal direction and vertical direction) on movement.Certainly, platform, which touches temporary storage location also, can be directly used existing curing kilns.
Platform, which touches temporary storage location 8, can also use heap code memory unit.Heap code memory unit is used to stack completion steel bar arrangement
Platform mould, formed it is three-dimensional stack, pile process generallys use overhead traveling crane completion.
The clear die worker position of prefabricated components production line is (not shown) to be arranged on the first assembly line and/or the second assembly line, clearly
Die worker position is located at after demoulding station, is located at before die-filling station.
Maintenance unit 7 is worn under 4th assembly line 4 and described is touched temporary storage location 8, is conducive to the land occupation face for reducing production line
Product.
Platform mould for producing prefabricated components carries out mold dismounting, stripping operation, mold cleaning on the first assembly line 1
Afterwards, the enterprising luggage modulo operation (installation of rib mold) of the second assembly line 2 is transferred to by platform mould mechanism 6 of ferrying, then passes through the
Three assembly lines, 3 downstream transport, platform mould on third assembly line 3 are transferred on the 4th assembly line 4 by platform mould mechanism 6 of ferrying,
Steel bar arrangement is carried out in the cloth muscle station 10 of the 4th assembly line 4, built-in fitting can also be carried out in cloth muscle station 10 if needed and put
It sets；Then platform mould is kept in from being transferred in platform mould temporary storage location 8 on the 4th assembly line 4；Wherein, the second assembly line and the 4th
Assembly line is provided with two or more, the second different assembly lines 2, the 4th assembly line 4 can be used to for different prefabricated components into
Luggage modulo operation is uniformly transferred to downstream after completing die-filling operation again, in this way will not be more multiple because of carrying out to single platform mould
Miscellaneous rib mold is installed or feeling is arranged or built-in fitting is pre-buried and blocks the entire production line.By the way that a plurality of second is arranged
Waterline 2 and the 4th assembly line 4 can increase the quantity of die-filling station and cloth muscle station 10, improve productive temp and are not fixed area
Production capacity guarantees there are enough platform moulds always in platform mould temporary storage location 8.
Platform touches platform mould of the temporary storage location 8 for a certain amount of completion cloth muscle of accumulative storage, it is ensured that is incessantly for 24 hours
5th assembly line 5 provides platform mould, and prefabricated components carry out concreting on the 5th assembly line 5, vibrate and post-process, then
It is transferred in maintenance unit 7 and is conserved, ensured that at the demoulding station of the first assembly line 1 in this way 9 according to setting
The offline prefabricated components finished product of beat (time interval), is not influenced by continually changing prefabricated components type and size completely, is made
The upstream that the unfixed operational sequence of productive temp is entirely located in platform mould temporary storage location is obtained, only needs to increase life in this case
It produces beat and is not fixed the production capacity in area, guarantee that platform touches in temporary storage location that there is enough mould can continuously carry out is pre-
Component production processed.Platform mould temporary storage location plays the role of " caching water storage ", and the adaptability of production line greatly improves, and production is not
The customization prefabricated components of same type will not cause production line blocking or efficiency to reduce.
Embodiment 2
The prefabricated components production line of embodiment further includes that setting is touched temporarily in maintenance unit 7 and platform on the basis of embodiment 1
The first reprocessing line 14 and the second reprocessing line 15 between memory cell 8, the first reprocessing line 14 and second
Reprocessing line 15 between third assembly line 3 and the 5th assembly line 5, one end of the first reprocessing line 14 with it is described
5th assembly line 5 is connected by platform mould ferry-boat mechanism 6, after the other end of the first reprocessing line 14, described second
The one end and third assembly line 3 for managing assembly line 15 are connected by platform mould ferry-boat mechanism 6, and second post-processes the another of 15 line of flowing water
One end is connected with maintenance unit 7.First reprocessing line 14 and the second reprocessing line 15 be used to struck off, polished,
It rests, the post-processing such as plucking；Different prefabricated components need to carry out different post-processings, and less for postprocessing working procedures is prefabricated
Component, can directly be carried out on the 5th assembly line 5 post-processing be transferred to maintenance unit 7 in conserved；For needing to carry out
The prefabricated components of more postprocessing working procedures can then be transferred to the first reprocessing line 14 and second from the 5th assembly line 5
Reprocessing line 15 is handled, and is preferentially carried out in the second reprocessing line 15, is transferred in maintenance unit 7 later；
For needing to carry out the prefabricated components of secondary material distributing, then third assembly line 15 can be transferred to from the first reprocessing line 14
On, then successively carry out secondary cloth muscle, it is secondary it is pre-buried after return on the 5th assembly line 5 and carry out secondary pouring (cloth).Therefore, if
The first reprocessing line 14 and the second reprocessing line 15 are set, the length of the 5th assembly line on the one hand can be shortened, thus
From the entire length for shortening production line, and convenient for coping with a variety of different post-processing demands, the efficiency of post-processing is improved；Another party
Face realizes the cyclic process of secondary material distributing, enhances the adaptability of production line.
The embodiment of the present invention is described with above attached drawing, in the absence of conflict, the reality in the present invention
The feature applied in example and embodiment can be combined with each other.The invention is not limited to above-mentioned specific embodiment, above-mentioned tool
Body embodiment is only schematical, rather than limitation, those skilled in the art under the inspiration of the present invention,
Without breaking away from the scope protected by the purposes and claims of the present invention, many forms can be also made, these belong to this
Within the protection scope of invention.
Claims (10)
1. a kind of prefabricated components production line, which is characterized in that including the first assembly line, the second assembly line, third assembly line, the 4th
Assembly line, the 5th assembly line, platform mould ferry-boat mechanism, maintenance unit and platform touch temporary storage location；It is provided on first assembly line
Demoulding station, one end are connected with the maintenance unit, and one end of the other end and second assembly line is put by described mould
Mechanism is crossed to be connected；The other end of second assembly line is connected with one end of the third assembly line；The third flowing water
Line touches temporary storage location across the maintenance unit and platform, and the other end of the third assembly line passes through described mould ferry-boat mechanism
It is connected with one end of the 4th assembly line, is provided with cloth muscle station on the 4th assembly line；4th assembly line it is another
One end is touched temporary storage location with described and is connected, and the both ends of the 5th assembly line are touched with the maintenance unit and described temporarily respectively
Memory cell is connected, and is provided with cloth station on the 5th assembly line；First assembly line and the 5th assembly line difference
Positioned at the two sides of the maintenance unit, the 5th assembly line and the 4th assembly line are located at described and touch temporary storage location
Two sides.
2. a kind of prefabricated components production line according to claim 1, which is characterized in that the 4th assembly line is arranged in parallel
There are two or more.
3. a kind of prefabricated components production line according to claim 1, which is characterized in that second assembly line is arranged in parallel
There are two or more, all the both ends of second assembly line are connected by platform mould ferry-boat mechanism.
4. a kind of prefabricated components production line according to claim 1, which is characterized in that first assembly line and described
Two assembly lines are arranged in parallel, and are provided with die storehouse between the two.
5. a kind of prefabricated components production line according to claim 1, which is characterized in that the third assembly line and the 4th stream
Material library is provided between waterline.
6. a kind of prefabricated components production line according to claim 1, which is characterized in that the maintenance unit uses curing kilns
Or heap code maintenance unit.
7. a kind of prefabricated components production line according to claim 1, which is characterized in that touching temporary storage location for described includes
Lifting and moving device is used to accommodate the accommodation space of platform mould with several；Or described to touch temporary storage location single using pile storage
Member.
8. a kind of prefabricated components production line according to claim 1, which is characterized in that the maintenance unit and described touch
Parallel the first reprocessing line and the second reprocessing line, the first post-processing stream are additionally provided between temporary storage location
Waterline and the second reprocessing line are between third assembly line and the 5th assembly line, and the one of first reprocessing line
End is connected with the 5th assembly line by described mould ferry-boat mechanism, the other end of first reprocessing line,
One end of second reprocessing line and third assembly line are connected by described mould ferry-boat mechanism, after described second
The other end of processing assembly line is connected with the maintenance unit.
9. a kind of prefabricated components production line according to claim 1, which is characterized in that the clear die worker of prefabricated components production line
Position is arranged on the first assembly line and/or the second assembly line.
10. a kind of prefabricated components production line according to claim 1, which is characterized in that wear institute under the 4th assembly line
It states maintenance unit and described is touched temporary storage location.
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| CN201910706823.9A CN110303590A (en) | 2019-08-01 | 2019-08-01 | A kind of prefabricated components production line |
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| CN201910706823.9A CN110303590A (en) | 2019-08-01 | 2019-08-01 | A kind of prefabricated components production line |
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