CN210549298U - Continuous feeding device for round nut lock washer and assembly line assembly equipment - Google Patents

Continuous feeding device for round nut lock washer and assembly line assembly equipment Download PDF

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Publication number
CN210549298U
CN210549298U CN201920943026.8U CN201920943026U CN210549298U CN 210549298 U CN210549298 U CN 210549298U CN 201920943026 U CN201920943026 U CN 201920943026U CN 210549298 U CN210549298 U CN 210549298U
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China
Prior art keywords
round nut
stop washer
nut stop
feeding device
axis
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CN201920943026.8U
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Chinese (zh)
Inventor
鄢飞
张则康
姚江平
吴小平
盛绍雄
余游泳
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Bozhon Precision Industry Technology Co Ltd
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Bozhon Precision Industry Technology Co Ltd
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Abstract

A continuous feeding device for a round nut lock washer and assembly line assembly equipment belong to the technical field of motor assembly. The continuous feeding device for the round nut stop washer comprises a direct vibration feeding mechanism, a material distributing mechanism and a material receiving mechanism; a limiting carrier is fixed on the direct vibration feeding mechanism and stacks the materials to be taken; the material distributing mechanism and the material receiving mechanism are arranged at the discharge end of the direct vibration feeding mechanism, and the material distributing mechanism is provided with a telescopic material distributing part; the flexible material part that divides during the ejection of compact stretches out, inserts and establishes waiting at present to take between the material and waiting next to take the material, and receiving mechanism receives the material of waiting to take at present that the feed mechanism that directly shakes carried. The utility model discloses be fit for the assembly line operation feed, the material loading is convenient, and the pay-off beat is fast.

Description

Continuous feeding device for round nut lock washer and assembly line assembly equipment
Technical Field
The utility model relates to a technique in motor assembly field specifically is a continuous material feeding unit of round nut lock washer and assembly line rigging equipment.
Background
The rotor is locked by assembling a round nut after being laminated, and a round nut stop washer is also required to be assembled in order to prevent the round nut from loosening to cause motor faults in the use process. At present, the assembly of a round nut and a round nut stop washer on a rotor is realized through manual operation, the assembly efficiency is low, and the assembly quality is uneven.
SUMMERY OF THE UTILITY MODEL
The utility model discloses it is not enough to the above-mentioned that prior art exists, provides a continuous material feeding unit of round nut lock washer and assembly line assembly equipment and rigging equipment, can realize the autoloading of M10-M200 specification round nut lock washer, makes things convenient for the assembly line automatic assembly operation of round nut and round nut lock washer.
The utility model discloses a realize through following technical scheme:
the utility model relates to a continuous feeding device for a round nut lock washer, which comprises a direct vibration feeding mechanism, a material distributing mechanism and a material receiving mechanism, wherein a limiting carrier is fixed on the direct vibration feeding mechanism, and the limiting carrier is used for stacking materials to be taken; the material distributing mechanism and the material receiving mechanism are arranged at the discharge end of the direct vibration feeding mechanism, and the material distributing mechanism is provided with a telescopic material distributing part; the flexible material part that divides during the ejection of compact stretches out, inserts and establishes waiting at present to take between the material and waiting next to take the material, and receiving mechanism receives the material of waiting to take at present that the feed mechanism that directly shakes carried.
In some technical schemes, the round nut stop washer is made of a magnetic conductive material; correspondingly, the material receiving mechanism adopts one of a magnetic material sucking mechanism, a vacuum material sucking mechanism and a cylinder clamping mechanism.
Further preferably, the magnetic material sucking mechanism comprises a material receiving disc and a plurality of micro magnets arranged on the material receiving disc, the micro magnets are arranged on the back of the material receiving disc, and the circular nut locking washer is sucked and fixed on the material receiving disc.
In some aspects, the round nut lock washer is made of a non-magnetic material; correspondingly, the material receiving mechanism adopts one of a vacuum material sucking mechanism and an air cylinder clamping mechanism.
Preferably, the limiting carrier is provided with a first limiting groove, the inner stop lug of the round nut stop washer is positioned, so that the directional loading and discharging of the round nut stop washer are realized, and the stability of the position angle of the round nut stop washer during discharging is ensured.
Preferably, the take-up pan is equipped with the second spacing groove, carries out spacing to the interior locking ear of round nut lock washer.
Preferably, the telescopic material distribution parts are provided with two parts along the direct vibration conveying direction.
Preferably, the vertical vibration feeding mechanism comprises a low-frequency conveyor, the frequency does not exceed 50Hz, and the limit carrier is fixed on the low-frequency conveyor.
The utility model relates to a circular nut lock washer assembly line assembly equipment, which comprises a continuous feeding device of the circular nut lock washer and a follow-up tooling plate, wherein the follow-up tooling plate is used for fixing a rotor;
the continuous feeding device for the round nut stop washers is provided with a round nut stop washer transferring mechanism which is arranged up and down relative to the following tooling plate; the transfer mechanism comprises an X-axis first linear displacement mechanism, a Z-axis first linear displacement mechanism, a first rotating mechanism and a clamping mechanism, wherein the Z-axis first linear displacement mechanism is arranged on a linear displacement motion part of the X-axis first linear displacement mechanism, the first rotating mechanism is arranged on a linear displacement motion part of the Z-axis first linear displacement mechanism, an L-shaped adapter plate is fixed on the first rotating mechanism, and the clamping mechanism and the L-shaped adapter plate are relatively fixedly arranged.
Preferably, a direct vibration feeding mechanism in the continuous feeding device for the round nut stop washer is arranged on a base, and a blanking assembly opening is formed in the base corresponding to a rotor on the follow-up tooling plate; the transfer mechanism assembles the round nut stop washer on the rotor of the following tooling plate through the blanking assembly hole.
Preferably, the material receiving mechanism in the continuous feeding device for the round nut lock washer is arranged on the Y-axis second linear displacement mechanism or the Z-axis second linear displacement mechanism, so that the received round nut lock washer is driven to translate from the material receiving station to the transferring station.
Preferably, the linear displacement mechanism is driven by a cylinder, a hydraulic motor or a motor.
For the receiving tray without the second limit groove and in order to deal with the change of the angular position of the rotor on the follow-up tooling plate, preferably, a second rotating mechanism is arranged on the L-shaped adapter plate, and the clamping mechanism is fixed on the second rotating mechanism so that the round nut stop washer is aligned with the rotating shaft of the rotor.
Preferably, the first rotating mechanism is driven by a cylinder to rotate around the Y-axis.
Preferably, the second rotating mechanism is driven by a cylinder to rotate around the X-axis.
Preferably, fixture includes clamping jaw and clamping jaw cylinder, opens and shuts through clamping jaw cylinder drive clamping jaw and collects and wait to take the material.
Technical effects
Compared with the prior art, the utility model discloses following technological effect has:
1) the problems that the existing stamping parts are large in tolerance and difficult to automatically feed and assemble are solved, the automatic feeding of the M10-M200 specification circular nut lock washer with the complex appearance can be realized, and the automatic assembly operation of the circular nut and the circular nut lock washer is facilitated;
2) the feeding device is suitable for feeding in assembly line operation, convenient to feed and fast in feeding beat;
3) is suitable for the assembly line operation of other types of small-size parts.
Drawings
FIG. 1 is a schematic view showing an exploded structure of a production line assembling apparatus for a round nut lock washer in embodiment 1;
FIG. 2 is a schematic view showing a structure of a continuous feeding device for a lock washer of a round nut in embodiment 1;
FIG. 3 is a schematic view of the structure of a direct vibration feeding mechanism in embodiment 1;
FIG. 4 is a schematic view of a structure of a material distributing mechanism in embodiment 1;
fig. 5 is a schematic structural view of a receiving mechanism and a transfer mechanism in embodiment 1;
in the figure:
the continuous feeding device comprises a round nut stop washer 100, a follow-up tooling plate 200, a round nut stop washer 300 and a rotor 400;
the device comprises a direct vibration feeding mechanism 1, a low-frequency conveyor 11, a limiting carrier 12 and a first limiting groove 121;
the material distributing mechanism 2 and the telescopic material distributing part 21;
the receiving mechanism 3, the Y-axis second linear displacement mechanism 31, the receiving tray 32 and the second limiting groove 321;
a base 4 and a blanking assembly opening 41;
the device comprises a transfer mechanism 5, an X-axis first linear displacement mechanism 51, a Z-axis first linear displacement mechanism 52, a first rotating mechanism 53, a clamping mechanism 54, a clamping jaw 541, a clamping jaw air cylinder 542, an L-shaped adapter plate 55 and a second rotating mechanism 56.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Example 1
As shown in fig. 1, the present embodiment relates to a round nut lock washer assembly line assembly apparatus, which includes a round nut lock washer continuous feeding device 100 and a follower work plate 200, wherein the round nut lock washer continuous feeding device 100 is used for regular feeding of a round nut lock washer 300, and the follower work plate 200 is used for fixing a rotor 400.
As shown in fig. 2 and 5, the continuous feeding device 100 for the round nut lock washer comprises a direct vibration feeding mechanism 1, a material distribution mechanism 2 and a material receiving mechanism 3, wherein the direct vibration feeding mechanism 1 is arranged on a base 4, and the base 4 is provided with a blanking assembly opening 41 corresponding to a rotor 400 on a follow-up tooling plate 200; a round nut stop washer transfer mechanism 5 is arranged on the base 4 corresponding to the blanking assembly opening 41.
As shown in fig. 3, the vertical vibration feeding mechanism 1 includes a low frequency conveyor 11 and a limit carrier 12 fixed on the low frequency conveyor 11, the limit carrier 12 is used for stacking a round nut lock washer to be taken; the position limiting carrier 12 is provided with a first position limiting groove 121 for positioning the inner stop lug of the round nut stop washer.
As shown in fig. 4, the material distributing mechanism 2 is provided with a telescopic material distributing part 21, and the telescopic material distributing part 21 extends out during material discharging and is inserted between a current round nut stop washer to be taken and a next round nut stop washer to be taken; the telescopic material distributing parts 21 are provided with two parts along the direct vibration conveying direction and driven by a cylinder.
As shown in fig. 2 and 5, the material receiving mechanism 3 is arranged at the discharge end of the direct vibration feeding mechanism 1 and fixed on a linear displacement motion part of the Y-axis second linear displacement mechanism 31, and the material receiving mechanism 3 receives a current round nut stop washer to be taken, which is conveyed by the direct vibration feeding mechanism 1, from a material receiving station and translates the current round nut stop washer to be taken to a transfer station of the transfer mechanism 5; in the embodiment, the round nut stop washer is made of a magnetic conductive material; correspondingly, the receiving mechanism adopts a magnetic force material sucking mechanism. The magnetic material sucking mechanism comprises a material receiving disc 32 and a plurality of micro magnets arranged on the back of the material receiving disc 32, the micro magnets suck a round nut stop washer and are fixed on the material receiving disc 32, and the material receiving disc 32 is provided with a second limiting groove 321 for limiting an inner stop lug of the round nut stop washer.
The transfer mechanism 5 comprises an X-axis first linear displacement mechanism 51, a Z-axis first linear displacement mechanism 52, a first rotating mechanism 53 and a clamping mechanism 54, wherein the Z-axis first linear displacement mechanism 52 is arranged on a linear displacement motion part of the X-axis first linear displacement mechanism 51, the first rotating mechanism 53 is arranged on a linear displacement motion part of the Z-axis first linear displacement mechanism 52, the first rotating mechanism 53 is provided with an L-shaped adapter plate 55, the L-shaped adapter plate 55 is provided with a second rotating mechanism 56, and the clamping mechanism 54 is fixed on the second rotating mechanism 56; the clamping mechanism 54 comprises a clamping jaw 541 and a clamping jaw cylinder 542, and the clamping jaw is driven by the clamping jaw cylinder to open and close to collect a round nut stop washer to be taken;
the first rotating mechanism 53 is driven by an air cylinder to rotate around the axis of the Y axis, and the second rotating mechanism 56 is driven by an air cylinder to rotate around the axis of the X axis, so that the two-degree-of-freedom rotation is realized.
Preferably, the linear displacement mechanism is driven by a cylinder, a hydraulic motor or a motor.
When the embodiment works, the low-frequency conveyor 11 conveys the round nut stop washer 300 to a material receiving station; the material distributing mechanism 2 sieves and blocks the material to sequentially and orderly separate the round nut stop washers 300;
the separated round nut lock washer 300 is automatically transferred to the material receiving disc 32 through the micro magnet and is limited through the second limiting groove 33 on the material receiving disc, so that the direction is accurate when the round nut lock washer is transferred;
the following tooling plate 200 on the production line drives the rotor to move to the blanking assembly port 41, and the rotor is jacked up through the lifting mechanism after being blocked by the blocking mechanism;
the material receiving disc 32 is translated to the transfer station, the upper clamping jaw 541 of the transfer mechanism 5 is driven to move through the clamping jaw air cylinder 542 to capture the round nut stop washer 300, after the transfer mechanism 5 is displaced in place in the X-axis direction and the Z-axis direction, the air cylinder is rotated to move, the round nut stop washer 300 is aligned to the rotor 400 on the traveling tool plate 200, and finally the round nut stop washer 300 is clamped on the rotor through the descending operation of the transfer mechanism 5 in the Z-axis direction, so that the assembly is completed.
It is to be emphasized that: the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form, and any simple modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.

Claims (9)

1. A continuous feeding device for a round nut stop washer is characterized by comprising a direct vibration feeding mechanism, a material distributing mechanism and a material receiving mechanism;
a limiting carrier is fixed on the vertical vibration feeding mechanism and stacks materials to be taken; the material distributing mechanism and the material receiving mechanism are arranged at the discharge end of the direct vibration feeding mechanism, and the material distributing mechanism is provided with a telescopic material distributing part; the flexible material part that divides during the ejection of compact stretches out, inserts and establishes waiting at present to take between the material and waiting next to take the material, and receiving mechanism receives the material of waiting to take at present that the feed mechanism that directly shakes carried.
2. The continuous feeding device for the round nut stop washer according to claim 1, wherein the round nut stop washer is made of a magnetic conductive material; correspondingly, the material receiving mechanism adopts one of a magnetic material sucking mechanism, a vacuum material sucking mechanism and a cylinder clamping mechanism.
3. The continuous feeding device for the round nut stop washers is characterized in that the magnetic material sucking mechanism comprises a material receiving disc and a micro magnet arranged on the material receiving disc, and the micro magnet sucks the round nut stop washers and fixes the round nut stop washers on the material receiving disc.
4. The continuous feeding device for the stop washer of the round nut as claimed in claim 3, wherein the stop carrier is provided with a first stop groove for positioning the inner stop lug of the stop washer of the round nut; and the material receiving disc is provided with a second limiting groove corresponding to the first limiting groove and used for limiting the inner stop lug of the round nut stop washer.
5. The continuous feeding device for the round nut stop washer according to claim 1, wherein the round nut stop washer is made of a non-magnetic material; correspondingly, the material receiving mechanism adopts one of a vacuum material sucking mechanism and an air cylinder clamping mechanism.
6. A circular nut stop washer assembly line assembly device is characterized by comprising a continuous feeding device of a circular nut stop washer according to any one of claims 1 to 5 and a follow-up tooling plate, wherein the follow-up tooling plate is used for fixing a rotor;
the continuous feeding device for the round nut stop washers is provided with a round nut stop washer transferring mechanism which is arranged up and down relative to the following tooling plate; the transfer mechanism comprises an X-axis first linear displacement mechanism, a Z-axis first linear displacement mechanism, a first rotating mechanism and a clamping mechanism, wherein the Z-axis first linear displacement mechanism is arranged on a linear displacement motion part of the X-axis first linear displacement mechanism, the first rotating mechanism is arranged on a linear displacement motion part of the Z-axis first linear displacement mechanism, an L-shaped adapter plate is fixed on the first rotating mechanism, and the clamping mechanism and the L-shaped adapter plate are relatively fixedly arranged.
7. The round nut stop washer assembly line assembly device according to claim 6, wherein the material receiving mechanism of the round nut stop washer continuous feeding device is arranged on the Y-axis second linear displacement mechanism or the Z-axis second linear displacement mechanism, and drives the received round nut stop washer to translate from the material receiving station to the transfer station.
8. The assembly line assembly device for the round nut stop washer according to claim 6, wherein a second rotating mechanism is provided on the L-shaped adapter plate, and the clamping mechanism is fixed on the second rotating mechanism.
9. The assembly line assembly device for the round nut stop washer according to claim 8, wherein the first rotating mechanism is driven by an air cylinder to rotate around the Y-axis, and the second rotating mechanism is driven by an air cylinder to rotate around the X-axis.
CN201920943026.8U 2019-06-21 2019-06-21 Continuous feeding device for round nut lock washer and assembly line assembly equipment Active CN210549298U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920943026.8U CN210549298U (en) 2019-06-21 2019-06-21 Continuous feeding device for round nut lock washer and assembly line assembly equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920943026.8U CN210549298U (en) 2019-06-21 2019-06-21 Continuous feeding device for round nut lock washer and assembly line assembly equipment

Publications (1)

Publication Number Publication Date
CN210549298U true CN210549298U (en) 2020-05-19

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Application Number Title Priority Date Filing Date
CN201920943026.8U Active CN210549298U (en) 2019-06-21 2019-06-21 Continuous feeding device for round nut lock washer and assembly line assembly equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110385565A (en) * 2019-06-21 2019-10-29 博众精工科技股份有限公司 Round nut stop washer continuous feeding device and assembly line equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110385565A (en) * 2019-06-21 2019-10-29 博众精工科技股份有限公司 Round nut stop washer continuous feeding device and assembly line equipment

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