CN210362671U

CN210362671U - Separate support forming machine

Info

Publication number: CN210362671U
Application number: CN201921150828.XU
Authority: CN
Inventors: 陈楚; 张志平; 何敏; 朱彦添; 黄志春; 熊亮
Original assignee: Guangzhou Shell-Conning Mechanical Equipment Co ltd
Current assignee: Guangzhou Shell-Conning Mechanical Equipment Co ltd
Priority date: 2019-07-22
Filing date: 2019-07-22
Publication date: 2020-04-21
Anticipated expiration: 2029-07-22

Abstract

The utility model relates to a divide support make-up machine, it includes: the conveying mechanism is provided with a support combining station; the support taking mechanism is arranged above the conveying mechanism; the support closing mechanism is arranged above the support closing station; and the clamping and supporting mechanism is arranged in the closing and supporting station. The branch of this scheme holds in the palm the make-up machine and can replace manpower manually operation, does benefit to and reduces workman intensity of labour, improves and holds in the palm box shaping efficiency, and each mechanism links up simultaneously, cooperates, can guarantee to hold in the palm the precision (the counterpoint precision of recess promptly) of closing of box, guarantees that follow-up product glass bottle can reliably pack into the hole site, improves the production reliability.

Description

Separate support forming machine

Technical Field

The utility model relates to an automatic change processing equipment technical field, especially relate to a divide and hold in palm make-up machine.

Background

At present, liquid or powder products are often used in the industries of medical treatment, health care, beauty treatment and the like, and are filled in glass bottle vessels. In order to ensure that the glass bottle is not broken by external impact in the transportation and use processes, the glass bottle needs to be placed in a hole of the plastic supporting box to be protected.

The existing support box forming mode is as follows: in an initial state, the supporting box is of a plane structure, a bending line is designed in the middle, and grooves with one open end are correspondingly designed on two sides of the bending line respectively. During production, workers pick up the supporting boxes made of the plastic materials one by one, and then manually fold the supporting boxes along the bending line, so that the supporting box parts on the two sides of the bending line are separated, combined, supported, clamped and fixed, and the grooves on the two sides are aligned to form hole positions. However, the manual operation mode has the following defects: the labor intensity of some series of operations such as manual picking of the tray box by workers, folding, pressing and the like is high, the efficiency is low, the tray box after the tray is closed cannot guarantee accurate groove alignment, subsequent glass bottles cannot be inserted into hole positions smoothly, and the subsequent processing reliability of products is affected.

SUMMERY OF THE UTILITY MODEL

Based on this, it is necessary to provide a separating and supporting forming machine, which aims to solve the problems of large labor intensity, low efficiency and low supporting precision in the prior art.

The technical scheme is as follows:

a split-support forming machine, comprising:

the conveying mechanism is provided with a support combining station;

the support taking mechanism is arranged above the conveying mechanism;

the support closing mechanism is arranged above the support closing station; and

and the clamping and supporting mechanism is arranged in the closing and supporting station.

The support separating forming machine is used for automatically completing a series of operations such as support taking, support closing, support clamping and the like on the support box. Specifically, during production, a plurality of raw materials (a plurality of support boxes are overlapped with each other to form a pile) with the support boxes placed on the conveying mechanism are driven by the conveying mechanism to continuously move downstream. The support box is a transparent plate made of plastic materials, is rectangular and is provided with a bending line in the middle; two side parts of the bending line are symmetrically provided with grooves with one ends opened, after the box supporting is processed, the box supporting parts at two sides are folded by the bending line and are mutually spliced, so that the grooves at two sides are aligned and spliced to form hole positions for placing glass bottles of products; in order to connect and fix the box supporting parts at two sides, the box supporting part at one side is provided with an insertion hole, and the box supporting part at the other side is correspondingly provided with an insertion column. Therefore, when the support box moves to the working stroke of the support taking mechanism, the support taking mechanism clamps one support box and transplants the support box into the support combining station; then, the support closing station is aligned with the bending line part to press down, so that support box parts on two sides of the bending line are turned inwards and attached relatively to realize support closing; and finally, the support box parts on two sides can be clamped and fixed (namely the columns are inserted into the insertion holes) by extruding through the support clamping mechanism, so that the automatic support-separating molding processing of the support box is completed. Compared with the existing processing mode, the branch support forming machine can replace manual operation, is favorable for reducing the labor intensity of workers and improving the forming efficiency of the support box, can ensure the support precision (namely the alignment precision of the groove) of the support box by connecting and cooperating the mechanisms, ensures that the subsequent product glass bottles can be reliably loaded into hole sites, and improves the production reliability.

The technical solution of the present application is further described below:

in one embodiment, the tray separating and forming machine further comprises a base, the conveying mechanism comprises a first conveying assembly and a second conveying assembly which are arranged on the base and are mutually connected, and the tray combining station is formed between the first conveying assembly and the second conveying assembly.

In one embodiment, the first conveying assembly comprises a first base, a first driving assembly arranged on the first base, a first conveying belt in rotary driving connection with the first driving assembly, and a first guide rod and a second guide rod which are arranged on the first base and are enclosed at two sides of the conveying direction of the first conveying belt; the tail ends of the first guide rod and the second guide rod, which are close to the taking and supporting mechanism, are provided with elastic resetting pieces and limiting hooks rotatably connected with the elastic resetting pieces.

In one embodiment, the second conveying assembly comprises a second base with a groove, a second driving assembly arranged on the second base, and a second conveyor belt movably arranged in the groove and in driving connection with the second driving assembly, and the second conveyor belt is provided with positioning protrusions.

In one embodiment, the picking mechanism comprises a support arranged on the base, a sliding shaft arranged on the support, a linear driving element arranged on the support, a sliding block connected with the linear driving element in a driving manner and sleeved with the sliding shaft, a turning driving element arranged on the sliding block, and a picking manipulator connected with the turning driving element in a driving manner.

In one embodiment, the picking and supporting manipulator comprises a vacuum generator, a vacuum pipeline communicated with the vacuum generator, a sucker communicated with the vacuum pipeline, and a yielding component connected with the overturning driving part, wherein the yielding component comprises a fixed plate, a fixed shaft arranged on the fixed plate in a sliding mode, and a spring sleeved on the fixed shaft and one end of the spring is connected with the fixed plate.

In one embodiment, the tray taking mechanism further comprises an in-position sensor arranged on the sliding shaft, and the in-position sensor is in triggering fit with the sliding block.

In one embodiment, the support closing mechanism comprises an upright frame arranged on the base, a telescopic driving piece arranged on the upright frame, and a pressing rod in driving connection with the telescopic driving piece, wherein the pressing rod can extend into the support closing station.

In one embodiment, one end of the pressure rod, which is far away from the telescopic driving piece, is provided with a flexible pressure block.

In one embodiment, the clamping and supporting mechanism comprises a clamping driving piece arranged on the first base, and a first clamping block and a second clamping block which are in driving connection with the clamping driving piece and can be close to or far away from the clamping driving piece, wherein the first clamping block and the second clamping block are arranged in the clamping and supporting station; the clamping and supporting mechanism comprises a material pushing driving piece and a push plate, wherein the material pushing driving piece is arranged in the closing and supporting station, and the push plate is in driving connection with the material pushing driving piece.

Drawings

Fig. 1 is a schematic structural view of a tray-separating molding machine according to an embodiment of the present invention;

FIG. 2 is a schematic front view of the separating and forming machine shown in FIG. 1;

fig. 3 is a schematic top view of fig. 2.

Description of reference numerals:

10. conveying mechanism, 11, first conveying assembly, 111, first base, 112, first conveyer belt, 113, first guide rod, 114, second guide rod, 115, limit hook, 20, get and hold in the palm mechanism, 21, support, 22, slide shaft, 23, linear driving piece, 24, upset driving piece, 25, get and hold in the palm manipulator, 30, close and hold in the palm mechanism, 31, grudging post, 32, flexible driving piece, 33, depression bar, 40, press from both sides and hold in the palm mechanism, 50, frame.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the following detailed description. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

It will be understood that when an element is referred to as being "secured to," "disposed on" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; the specific manner of fixedly connecting one element to another element can be implemented by the prior art, and will not be described herein, and preferably, a screw-threaded connection is used.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

In the present invention, the terms "first" and "second" do not denote any particular quantity or order, but are merely used to distinguish names.

In the prior art, products used in the medical and cosmetic industries generally comprise paper outer packaging boxes, transparent plastic trays, bottled (glass bottles or transparent plastic bottles) products (liquid or powder) and product specifications. These products are typically assembled into outer boxes using automated manufacturing systems to complete the automated assembly. More very much, in order to avoid the glass bottle to take in the installation, receive the impact damage in links such as transportation, the plastics that use in this scheme hold in the palm the box and not traditional straight form (also directly inlay the glass bottle in the recess of holding in the palm the box, half of glass bottle expose at the recess outside even most, so the glass bottle has the insecure problem of installation), but the form of buckling, the support box of the form of buckling can form the hole site, the glass bottle inserts behind the hole site, whole outer circumference all receives the maintenance of holding in the palm the box, can give the protection to the glass bottle in the at utmost.

As shown in fig. 1 and 2, the support separating forming machine shown in an embodiment of the present application is used for automatically folding and pressing a flat support box to form a hole for accommodating a glass bottle, so that the glass bottle is protected in the hole in a subsequent processing procedure.

Specifically, this branch holds in palm make-up machine includes: the automatic tray taking and clamping device comprises a machine base 50, a conveying mechanism 10, a tray taking mechanism 20, a tray closing mechanism 30 and a tray clamping mechanism 40. The machine base 50 is a bearing main body and is used for installing the conveying mechanism 10, the tray taking mechanism 20, the tray closing mechanism 30 and the tray clamping mechanism 40. The controller and the conveying mechanism 10, the support taking mechanism 20, the support closing mechanism 30 and the support clamping mechanism 40 are electrically connected through electric wires respectively, and then instructions can be sent according to a preset program, so that the energy executing mechanisms can act in a mutual cooperation mode, automatic processing of the support box is completed, and the processing quality and the production efficiency are guaranteed.

In addition, the bottom of the machine base 50 is also provided with rollers, so that the branch supporting forming machine has strong maneuverability and can flexibly change the working place according to production requirements. Further, the bottom of the machine base 50 is further provided with a positioning support leg for firmly fixing the separate-support forming machine at a designated working place, so as to ensure reliable work.

The conveying mechanism 10 is provided with a support combining station; the support taking mechanism 20 is arranged above the conveying mechanism 10; the support combining mechanism 30 is arranged above the support combining station; the clamping and supporting mechanism 40 is arranged in the closing and supporting station.

The support separating forming machine is used for automatically completing a series of operations such as support taking, support closing, support clamping and the like on the support box. Specifically, during production, a plurality of support boxes (which are overlapped with each other to form a stack) are placed on the conveying mechanism 10, and the support boxes are driven by the conveying mechanism 10 to continuously move downstream. The support box is a transparent plate made of plastic materials, is rectangular and is provided with a bending line in the middle; two side parts of the bending line are symmetrically provided with grooves with one ends opened, after the box supporting is processed, the box supporting parts at two sides are folded by the bending line and are mutually spliced, so that the grooves at two sides are aligned and spliced to form hole positions for placing glass bottles of products; in order to connect and fix the box supporting parts at two sides, the box supporting part at one side is provided with an insertion hole, and the box supporting part at the other side is correspondingly provided with an insertion column. Therefore, when the tray box moves to the working stroke of the tray taking mechanism 20, the tray taking mechanism 20 clamps one tray box and transplants the tray box into the tray closing station; then, the support closing station is aligned with the bending line part to press down, so that the support box parts on the two sides of the bending line are turned inwards and attached relatively; finally, the support box parts on two sides can be clamped and fixed (namely, the columns are inserted into the insertion holes) by extruding through the support clamping mechanism 40, so that the automatic support-separating forming processing of the support box is completed. Compared with the existing processing mode, the branch support forming machine can replace manual operation, is favorable for reducing the labor intensity of workers and improving the forming efficiency of the support box, can ensure the support precision (namely the alignment precision of the groove) of the support box by connecting and cooperating the mechanisms, ensures that the subsequent product glass bottles can be reliably loaded into hole sites, and improves the production reliability.

In an embodiment, the conveying mechanism 10 includes a first conveying component 11 and a second conveying component that are disposed on the base 50 and are connected to each other, and the first conveying component 11 and the second conveying component form the closing station therebetween. Therefore, the first conveying assembly 11 can continuously convey the support box in the initial state to the support closing station, production continuity is guaranteed, and after the support closing station finishes the support closing and box clamping processing of the support box, the bent support box with the hole positions can be continuously conveyed to the downstream station through the second conveying assembly to perform a series of processing such as bottling, boxing and the like.

Referring to fig. 1, in an embodiment, the first conveying assembly 11 includes a first base 111, a first driving assembly disposed on the first base 111, a first conveyor belt 112 connected to the first driving assembly in a rotating driving manner, and a first guide rod 113 and a second guide rod 114 disposed on the first base 111 and enclosing two sides of the first conveyor belt 112 in a conveying direction; the ends of the first guide rod 113 and the second guide rod 114 close to the picking and supporting mechanism 20 are both provided with an elastic resetting piece and a limiting hook 115 rotationally connected with the elastic resetting piece. The first drive assembly thus drives the first belt in rotation so as to feed forward a stack of pallets (flat) arranged one on top of the other, which are placed on the first belt 112. The first guide rod 113 and the second guide rod 114 are disposed at two sides of the first conveyor belt 112 in the width direction, and can laterally protect the tray to prevent the tray from falling off the first conveyor belt 112. In particular, in order to ensure the processing quality, when the picking mechanism 20 picks a single magazine, it is necessary to ensure that the magazine is gripped, and therefore, by installing the elastic reset piece and the rotatable limit hook 115 at the ends of the first guide rod 113 and the second guide rod 114, when the picking mechanism 20 grips and picks the outermost magazine, the limit hook 115 is rotated by the pushing force in the direction away from the first guide rod 113 and the second guide rod 114; when the tray box at the outermost side is completely taken away, the pushing force borne by the limiting hook 115 disappears, so that the tray box can be automatically rotated and reset under the driving of the elastic reset piece to press the remaining tray boxes at the secondary outer layer, thereby preventing two or more tray boxes from being taken away at one time, and greatly improving the reliability and accuracy of the tray taking operation.

Referring to fig. 2, the picking mechanism 20 includes a bracket 21 disposed on the base 50, a sliding shaft 22 disposed on the bracket 21, a linear driving member 23 disposed on the bracket 21, a sliding block drivingly connected to the linear driving member 23 and sleeved on the sliding shaft 22, a turning driving member 24 disposed on the sliding block, and a picking manipulator drivingly connected to the turning driving member 24. When the tray is taken out, the linear driving piece 23 outputs linear power towards the direction of the tray, and pushes the sliding block to move on the sliding shaft 22; the slider just drives upset driving piece 24 in step and is close to and holds in the palm the box removal, and at the removal in-process, upset driving piece 24 output rotary power drives the getting of horizontal state and holds in the palm the manipulator rotation to vertical state to better and outmost support the box cooperation, finally accomplish by getting and hold in the palm the manipulator and snatch the operation.

Specifically, in one embodiment, the picking manipulator 25 includes a vacuum generator, a vacuum pipeline communicated with the vacuum generator, a suction cup communicated with the vacuum pipeline, and a yielding component connected with the overturning driving member 24, where the yielding component includes a fixed plate, a fixed shaft slidably disposed on the fixed plate, and a spring sleeved on the fixed shaft and having one end connected with the fixed plate. Therefore, the support box on the outermost side can be reliably grabbed through the vacuum adsorption force of the suckers, the support box cannot be subjected to rigid clamping force in the mode of grabbing through the suckers, and the support box is prevented from being deformed and damaged. In addition, in order to avoid the sucking disc to be close to the moment of holding in the palm the box, cause too big impact to holding in the palm the box, lead to holding in the palm the box and appear warping, after sucking disc and holding in the palm the box contact, the spring atress can compress and roll back, makes sucking disc and the buffer of formation in the twinkling of an eye that holds in the palm the box contact to prevent above-mentioned problem from taking place.

Further, the support taking mechanism 20 further includes an in-position sensor disposed on the sliding shaft 22, and the in-position sensor is in triggering fit with the sliding block. The in-place sensor is electrically connected with a controller in the base 50, and can detect whether the sucker moves to a preset position or not, so that the sucker can be reliably contacted with the support box after the overturning driving piece 24 acts.

It will be appreciated that the linear drive member 23 may be a linear cylinder or a linear motor; the rotary driving piece can be a rotary air cylinder or a rotary motor; the in-place sensor may be, but is not limited to, an infrared sensor, a laser sensor, etc.

After the sucking disc grabs the outermost support box, the support box is reset through the compound motion of the rotary driving piece and the movable driving piece, and the support box in the vertical posture is changed into a horizontal posture; and then, the controller controls the vacuum generator to stop working, the sucking disc loses vacuum suction, and the support box falls into the support closing station under the action of self weight. It can be understood that the closing and supporting station is of a concave cavity structure, the size of the closing and supporting station can just accommodate one supporting box, and the closing and supporting station can support the supporting box to maintain a horizontal posture. And the tray is just under the tray closing mechanism 30.

With reference to fig. 1 and fig. 2, the support combining mechanism 30 includes a vertical frame 31 disposed on the base 50, a telescopic driving member 32 disposed on the vertical frame 31, and a pressing rod 33 in driving connection with the telescopic driving member 32, wherein the pressing rod 33 can extend into the support combining station. The telescopic driving piece 32 outputs linear power to the vertical lower part to push the pressure lever 33 to move downwards, and the pressure lever 33 just abuts against the bending line part of the supporting box; when the pressing rod 33 further moves downwards, the supporting box can be folded inwards by taking the bending line as the central line under the extrusion action of the pressing rod 33, so that the supporting operation of the supporting box is completed.

Alternatively, the telescoping drive 32 may be, but is not limited to, an air cylinder, a linear motor, or the like.

It should be noted that, in order to prevent the tray from being rigidly deformed by compression and even broken, a flexible pressing block is disposed at one end of the pressing rod 33 away from the telescopic driving member 32. Specifically, the size of the flexible pressing block should be matched with the size of the hole site formed after the grooves on the two sides are folded, so that the flexible pressing block can be pulled out of the hole site after the closing and supporting operation is finished.

Further, the clamping and supporting mechanism 40 includes a clamping driving member disposed on the first base 111, and a first clamping block and a second clamping block which are in driving connection with the clamping driving member and can be close to or far away from the clamping driving member, and the first clamping block and the second clamping block are disposed in the clamping and supporting station; the clamping and supporting mechanism 40 comprises a pushing driving piece arranged in the closing and supporting station and a push plate in driving connection with the pushing driving piece. Therefore, after the closing of the support is finished, the closed support box is just positioned between the first clamping block and the second clamping block, the clamping driving column piece drives the first clamping block and the second clamping block to move oppositely, so that the support box can be clamped, the correspondingly designed insertion column is inserted into the insertion hole, the support box is kept in the closing support shape, and the shape of the hole position is kept fixed, so that the subsequent glass bottle can be installed.

The second conveying assembly comprises a second base with a groove, a second driving assembly arranged on the second base, and a second conveying belt movably arranged in the groove and in driving connection with the second driving assembly, and a positioning convex body is arranged on the second conveying belt. After the box clamping operation is finished, the pushing driving piece drives the push plate to extend out, and the support box is pushed into the groove of the second base; and then, the second driving component drives the second conveyor belt to rotate, and the positioning convex body pushes the support box to synchronously move forwards so as to enter a subsequent processing station. Install the design of second conveyer belt in the recess, its aim at can form the side direction restraint to holding in the palm the box with the help of the U die cavity of recess, prevents to hold in the palm the box and loosen and scatter because of reasons such as vibration in data send process.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. A split-support forming machine, comprising:

the conveying mechanism is provided with a support combining station;

the support taking mechanism is arranged above the conveying mechanism;

2. The tray-separating molding machine according to claim 1, further comprising a base, wherein the conveying mechanism comprises a first conveying assembly and a second conveying assembly which are arranged on the base and are connected with each other, and the tray-combining station is formed between the first conveying assembly and the second conveying assembly.

3. The tray-separating forming machine according to claim 2, wherein the first conveying assembly comprises a first base, a first driving assembly arranged on the first base, a first conveyor belt connected with the first driving assembly in a rotating driving manner, and a first guide rod and a second guide rod which are arranged on the first base and enclose two sides of the conveying direction of the first conveyor belt; the tail ends of the first guide rod and the second guide rod, which are close to the taking and supporting mechanism, are provided with elastic resetting pieces and limiting hooks rotatably connected with the elastic resetting pieces.

4. The tray-separating forming machine according to claim 2, wherein the second conveying assembly comprises a second base with a groove, a second driving assembly arranged on the second base, and a second conveying belt movably arranged in the groove and in driving connection with the second driving assembly, and the second conveying belt is provided with a positioning convex body.

5. The split-tray forming machine according to claim 2, wherein the tray taking mechanism comprises a support arranged on the machine base, a sliding shaft arranged on the support, a linear driving member arranged on the support, a sliding block in driving connection with the linear driving member and sleeved with the sliding shaft, a turning driving member arranged on the sliding block, and a tray taking manipulator in driving connection with the turning driving member.

6. The tray-separating molding machine according to claim 5, wherein the tray-taking manipulator comprises a vacuum generator, a vacuum pipeline communicated with the vacuum generator, a suction cup communicated with the vacuum pipeline, and a yielding component connected with the overturning driving member, wherein the yielding component comprises a fixed plate, a fixed shaft arranged on the fixed plate in a sliding manner, and a spring sleeved on the fixed shaft and connected with the fixed plate at one end.

7. A split-tray forming machine as claimed in claim 5, wherein the tray picking mechanism further comprises an in-position sensor arranged on the slide shaft, and the in-position sensor is in triggering fit with the slide block.

8. The tray-separating forming machine according to claim 2, wherein the tray-closing mechanism comprises an upright frame arranged on the machine base, a telescopic driving piece arranged on the upright frame, and a pressure rod in driving connection with the telescopic driving piece, and the pressure rod can extend into the tray-closing station.

9. A split-holder forming machine according to claim 8, wherein a flexible pressing block is arranged at one end of the pressing rod far away from the telescopic driving piece.

10. The tray-separating forming machine according to claim 3, wherein the tray-clamping mechanism comprises a clamping driving member arranged on the first base, and a first clamping block and a second clamping block which are in driving connection with the clamping driving member and can be close to or far away from the clamping driving member, and the first clamping block and the second clamping block are arranged in the tray-combining station; the clamping and supporting mechanism further comprises a pushing driving piece arranged in the closing and supporting station and a push plate in driving connection with the pushing driving piece.