CN210124284U - Automatic quick-freeze processing lines of shepherd's purse - Google Patents
Automatic quick-freeze processing lines of shepherd's purse Download PDFInfo
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- CN210124284U CN210124284U CN201920936032.0U CN201920936032U CN210124284U CN 210124284 U CN210124284 U CN 210124284U CN 201920936032 U CN201920936032 U CN 201920936032U CN 210124284 U CN210124284 U CN 210124284U
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Abstract
The utility model discloses an automatic quick-freezing production line for shepherd's purse, which comprises a vibrating screen, a screening and impurity removing machine, an air flotation cleaning group, a blanching machine, a primary cooling device, a vibration dewatering screen, a quick freezing machine and a metal detector, wherein the output end of the vibrating screen is connected with a first conveying mesh belt which inclines upwards, the end of the first conveying mesh belt extends into the feed inlet of the screening and impurity removing machine, the screening and impurity removing machine is arranged in an inclined way, the discharge port of the first conveying net belt is connected with a first conveying net belt, the tail end of the first conveying net belt is positioned at the inlet of an air floatation cleaning group, the output port of the air floatation cleaning group is connected with a blanching machine for blanching and enzyme-removing, the output of the blanching machine is connected with a primary cooling device, cooling liquid is sprayed for primary cooling, the output end of the vibrating dewatering screen inclines upwards and is positioned above the vibrating dewatering screen, the lower end of the vibrating dewatering screen is connected with a third conveying mesh belt and is sent to a quick freezing machine for quick freezing, and after the quick freezing is finished, the metal detector is sent to carry out metal detection.
Description
Technical Field
The utility model relates to an automation line especially relates to an automatic quick-freeze processing lines of shepherd's purse.
Background
The shepherd's purse has high nutritive value, various eating methods and high medicinal value, has the efficacies of harmonizing spleen, promoting diuresis, stopping bleeding and improving eyesight, is commonly used for treating postpartum hemorrhage, dysentery, edema, enteritis, gastric ulcer, cold fever, conjunctival congestion, swelling and pain and other symptoms, mainly adopts shepherd's purse and shepherd's purse in artificial cultivation, and can be picked in late winter and early spring.
However, the shepherd's purse needs to be cleaned, blanched and quick-frozen for long-term storage; in the process of processing a large amount of quick-frozen capsella bursa-pastoris, flow line operation is needed, the capsella bursa-pastoris processing flow line used by some enterprises at present is not perfect, the processing flow line only carries out flow line operation on a certain part, and a complete capsella bursa-pastoris processing flow line is not provided, so that the capsella bursa-pastoris is low in labor efficiency, high in energy consumption and low in yield in the production process.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's defect, provide an automatic quick-freeze processing lines of shepherd's purse, improve machining efficiency, reduce the labour.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic quick-freezing production line for shepherd's purse comprises a vibrating screen, a screening impurity removing machine, an air flotation cleaning group, a blanching machine, a primary cooling device, a vibrating dewatering screen, a quick freezing machine and a metal detector, wherein the output end of the vibrating screen is connected with a first conveying mesh belt which is inclined upwards, the tail end of the first conveying mesh belt extends into a feed inlet of the screening impurity removing machine, the screening impurity removing machine is arranged in an inclined manner, the discharge port of the first conveying net belt is connected with a first conveying net belt, the tail end of the first conveying net belt is positioned at the inlet of an air floatation cleaning group, the output port of the air floatation cleaning group is connected with a blanching machine for blanching and enzyme-removing, the output of the blanching machine is connected with a primary cooling device, cooling liquid is sprayed for primary cooling, the output end of the vibrating dewatering screen inclines upwards and is positioned above the vibrating dewatering screen, the lower end of the vibrating dewatering screen is connected with a third conveying mesh belt and is sent to a quick freezing machine for quick freezing, and after the quick freezing is finished, the metal detector is sent to carry out metal detection.
Preferably, the screening and impurity removing technology comprises a rack and an impurity removing cage which is obliquely arranged on the rack at 15-20 degrees and is driven by a motor to rotate.
Preferably, the air flotation cleaning group comprises a plurality of cleaning tanks, the tail part of each cleaning tank is connected with a draining conveying belt, one end of the draining conveying belt is obliquely inserted into the cleaning tank, and the other end of the draining conveying belt is positioned above the next cleaning tank.
Preferably, the washing tank includes the cell body, transversely installs the support in the cell body top, installs the motor at the support upper surface, transversely installs a plurality of washing subassemblies in the cell body top, is connected through the chain belt between motor and the washing subassembly, and motor drive washs the subassembly rotation, beats the washing to the vegetables that float on the surface of water.
Preferably, wash the subassembly and include that pivot and a plurality of group board, the pivot is installed in the basin top through the bearing frame at both ends, and the sprocket is installed on the pivot top simultaneously, passes through the chain with the epaxial sprocket of motor output and is connected, dials the board and passes through the connecting rod to be fixed at the pivot lateral wall, and dials the board surface and seted up the air supporting hole.
Preferably, vertical supporting plates are arranged on the surface of the draining conveyer belt at intervals.
Preferably, the primary cooling device comprises a net chain conveyor belt, a door-shaped support arranged above the net chain conveyor belt and a plurality of water spraying heads fixed on the door-shaped support side by side, the water spraying heads are connected with tap water through water pipes, the tail part of the net chain conveyor belt inclines upwards, and vertical striker plates are arranged on the surface of the net chain conveyor belt at intervals.
Preferably, a crushing and cutting device is further arranged between the vibration dewatering screen and the instant freezer.
Compared with the prior art, the utility model discloses an automatic quick-freeze processing lines of shepherd's purse has following beneficial effect: the utility model discloses a cleaning machine, including the front end, the machine that goes up, including vibrating screen, the machine that goes up and goes to remove the shale shaker cooperation, has removed the loaded down with trivial details operation of removing the impurity from the manual work from, very big reduction labour cost, adopt simultaneously to pat formula air supporting and wash, can ensure abluent cleanliness factor, whole course of working is the automation equipment realization, need not too much manual intervention, effectively improves machining efficiency, reduces the intensity of labour.
Drawings
FIG. 1 is a schematic view of a production line of the present invention;
FIG. 2 is a schematic diagram of the screening and impurity removing machine of the present invention;
FIG. 3 is a structural view of the cleaning tank of the present invention;
fig. 4 is a view showing the structure of the preliminary cooling device of the present invention.
Detailed Description
The technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention.
As shown in fig. 1-4, the utility model discloses an automatic quick-freeze processing lines of shepherd's purse includes shale shaker 1 from beginning to end in proper order, the screening removes miscellaneous machine 2, air supporting cleaning group 3, blanching machine 4, primary cooling device 5, vibration dewatering screen 6, smash cutting device 7, frozen machine 8 and metal detector 9, wherein the shale shaker removes to link to each other through first conveyer belt 10 between the miscellaneous machine with the screening, the screening removes to link to each other through second conveyer belt 11 between miscellaneous machine and the air supporting cleaning group, air supporting cleaning group links to each other with blanching machine, and vibration dewatering screen, smash cutting device, all connect through third conveyer belt 12 between frozen machine and the metal detector.
Specifically speaking, a feeding funnel 13 is arranged at one end of the vibrating screen, all the qualified shepherd's purse is guided into the feeding funnel and then falls onto the vibrating screen, the vibrating screen is inclined and in a vibrating state, so that the shepherd's purse falling on the surface of the vibrating screen continuously vibrates and moves downwards, in the vibrating process, roots and stems of the shepherd's purse including leaves are shattered by vibration to fall off, primary removal of the mud blocks is realized, and the vibrating screen is a purchased part, so that the structure of the vibrating screen is not explained too much.
The output end of the vibrating screen is directly connected with a first conveying mesh belt, the first conveying mesh belt is arranged in an inclined mode, the output end of the first conveying mesh belt is higher than the input end of the first conveying mesh belt, and the mesh size of the first conveying mesh belt is 1-2 cm; the output end of the first conveying net belt extends into the inlet of the screening impurity removing machine, and the shepherd's purse is directly conveyed into the impurity removing machine.
The screening and impurity removing machine comprises a rack 14 and an impurity removing cage 15 inclined at 15-20 degrees, the impurity removing cage is driven to rotate by a motor 16, impurities and sludge on the surface of shepherd's purse falling into the impurity removing cage are thrown out under the action of rotating centrifugal force, and the shepherd's purse is gradually discharged downwards from an outlet, and the screening and impurity removing machine is a known device and can be particularly described in patent 2015209483411.
The shepherd's purse output by the screening and impurity removing machine falls to a second conveying mesh belt, the conveying mesh belt conveys the shepherd's purse to an air flotation cleaning group, and meanwhile, workers can manually remove impurities once again in the mesh belt conveying process to mainly remove weeds or yellow leaves.
The air supporting cleaning group comprises a plurality of cleaning tanks 17, the tail of each cleaning tank is connected with a draining conveyer belt 18, one end of the draining conveyer belt is obliquely inserted into the cleaning tank, the other end of the draining conveyer belt is positioned above the next cleaning tank or a third conveying net belt, and vertical supporting plates 19 are arranged on the surface of the draining conveyer belt at intervals.
The washing tank includes cell body 20, transversely install the support 21 in the basin top, install the multiunit motor 22 on support surface, transversely install a plurality of washing subassemblies in the basin top, the motor is connected through chain belt 23 with wasing between the subassembly, motor drive washs the subassembly rotation, rhizome class vegetables are sent into from basin one side, wash the subassembly through the multiunit and pat the washing, again from basin opposite side output, it is a plurality of to wash subassembly quantity in this device, it sets up with support run-in, can evenly distributed in the support both sides, also can inhomogeneous distribution in the support both sides.
A plurality of water inlets 24 are formed in the upper portion of the side wall of the input side of the trough body, the water inlets are distributed transversely at equal intervals, can be arranged in an upper row and a lower row according to requirements and are arranged in a staggered mode, a high-pressure nozzle 25 is further mounted on each water inlet, so that input water is sprayed out in a high-pressure mode, a water outlet 26 is formed in the bottom of the side wall of the output side of the water trough, and Roots fans 31 are embedded in the two side walls of the water trough so as to blow gas into the.
The cleaning assembly comprises a rotating shaft 27 and a plurality of shifting plates 28, the rotating shaft is installed above the water tank through bearing seats at two ends, a chain wheel is installed at the top end of the rotating shaft, the chain wheel on the output shaft of the motor is connected with the chain wheel, the motor can be driven to rotate, the shifting plates are installed on the side wall of the rotating shaft through connecting rods 29 at equal intervals, a plurality of air floating holes 30 are formed in the surface of the shifting plates, multiple groups of cleaning assemblies rotate anticlockwise, vegetables floating on the water surface are conveyed to an output side from the input side, the vegetables float on the water surface, the cleaning assemblies rotate, the floating vegetables can be pressed downwards underwater when the shifting plates are used for beating the water surface, impact force of the water at the moment of pressing downwards rushes out sundries such as soil on roots and leaves, the sundries are adhered to the air floats in cooperation mode, and.
The blanching machine adopts a belt blanching machine to blanch and blanch the shepherd's purse fed in, and the blanching machine is purchased outside equipment, so that the blanching treatment is not detailed.
The primary cooling device comprises a net chain conveyor belt 36, a door-shaped support 32 arranged above the net chain conveyor belt, and a plurality of water spraying heads 33 fixed on the door-shaped support side by side, wherein the water spraying heads are connected with tap water through water pipes, the net chain conveyor belt at the rear section of the water spraying heads is arranged in a water tank 34, the tail part of the net chain conveyor belt inclines upwards, and vertical material baffle plates 35 are arranged on the surface of the net chain conveyor belt at intervals.
The vibration dewatering screen, the instant freezer and the metal detector are all purchased parts, the vibration dewatering screen realizes vibration dewatering of the shepherd's purse, the instant freezer realizes freezing of the shepherd's purse, and the metal detector carries out metal detection on the quick-frozen shepherd's purse to prevent metal impurities from being doped inside.
The smashing and cutting device is a matching part, if shepherd's purse needs to be cut into sections and smashed, the smashing and cutting device is realized through the device, the device is a known device, and particularly, refer to patent 2015108256773.
The utility model relates to a shepherd's purse quick-freezing processing method, including the following step:
a. feeding: pouring qualified shepherd's purse into a vibrating screen, removing rhizome and mud blocks on vegetable leaves through vibration of the vibrating screen, and simultaneously vibrating the shepherd's purse to an output port to be conveyed into a first conveying mesh belt, which is not operated, mainly realizes primary impurity removal of the shepherd's purse, and simultaneously crushes a plurality of mud blocks with larger size for subsequent removal;
b. primary impurity removal: the first conveying mesh belt conveys the capsella bursa-pastoris into the screening and impurity removing machine to rotate and roll, the rotating speed of the screening and impurity removing machine is controlled to be 500-1000 r/min, and the smashed mud blocks and other impurities are further thrown out by utilizing the centrifugal force during rotation;
c. secondary impurity removal: the shepherd's purse output by the screening and impurity removing machine falls onto a second conveying net belt, and workers remove the doped weeds or dead leaves for the second time;
d. and (3) air floatation cleaning: the capsella bursa-pastoris subjected to secondary impurity removal is conveyed into an air-flotation cleaning group to be subjected to multi-path air-flotation beating cleaning, rhizomes and soil inside the capsella bursa-pastoris are removed, the first cleaning mainly adopts immersion cleaning, only a cleaning assembly works to flap and clean the capsella bursa-pastoris floating on the water surface, the immersion cleaning time is 5-8 min, the second cleaning adopts washing, except that the cleaning assembly goes in and out of the immersion cleaning, a nozzle of a water inlet also sprays high-pressure water for washing, the cleaning time is 4-6 min, the third cleaning adopts air-flotation cleaning, bubbles are generated in water by a fan to realize rolling and cleaning of the capsella bursa-pastoris, and meanwhile, the cleaning time is 2-3 min by matching with the cleaning assembly to flap and realize double-effect cleaning;
e. blanching and deactivating enzyme: the shepherd's purse cleaned by the air flotation cleaning group is sent into a belt type blanching machine for blanching and fixation, the blanching temperature is controlled at 96 ℃, and the time is 55-60 s;
f. cooling and cleaning: sending the blanched high-temperature capsella bursa-pastoris into a primary cooling device, firstly adopting normal-temperature water for spraying and cooling, then sending into a cooling water tank at 0 ℃ for further cooling, and reducing the temperature to 8 ℃;
g. dynamic dewatering: lifting the cooled capsella bursa-pastoris by a conveying belt, dropping the capsella bursa-pastoris into a vibration dewatering screen by utilizing the self weight of the capsella bursa-pastoris, and performing vibration dewatering on the capsella bursa-pastoris to control the water content of the capsella bursa-pastoris to be 70-80%;
h. product die filling: loading the dehydrated shepherd's purse into a mold disc according to a specified weight, and sending the shepherd's purse back to the conveyor belt;
i. quick freezing at low temperature: sending the shepherd's purse after being molded into a quick-freezing machine, controlling the freezing temperature to be minus 30 to minus 35 ℃ and the quick-freezing time to be 5 to 7min, so that the central temperature of the product is minus 18 ℃;
j. directly feeding the quick-frozen capsella bursa-pastoris into a metal detector, and detecting whether metal objects exist inside the quick-frozen capsella bursa-pastoris;
k. demoulding, packaging and refrigerating: and removing the die disc of the qualified shepherd's purse in the environment of-5-0 ℃, putting the shepherd's purse into a food turnover box, and storing the shepherd's purse in a refrigeration house at-18 ℃.
The technical contents and features of the present invention have been disclosed as above, however, those skilled in the art can still make various substitutions and modifications based on the teaching and disclosure of the present invention without departing from the spirit of the present invention, therefore, the protection scope of the present invention should not be limited to the contents disclosed in the embodiments, but should include various substitutions and modifications without departing from the present invention, and should be covered by the claims of the present patent application.
Claims (8)
1. The automatic quick-freezing processing production line for the shepherd's purse is characterized in that: including the shale shaker, the screening removes the miscellaneous machine, the air supporting cleaning group, the machine of scalding, primary cooling device, the vibration dewatering sieve, frozen machine and metal detection machine, the first conveyer belt of tilt up is connected to the output of shale shaker, the feed inlet that the miscellaneous machine was removed in the screening is stretched into to the end of first conveyer belt, the screening removes miscellaneous machine and is the slope setting, second conveyer belt is connected to its discharge gate, the end of second conveyer belt is located the entry of air supporting cleaning group, the delivery outlet of air supporting cleaning group is connected and is floated the boiling hot machine and scald and fix out, the output connection primary cooling device of blanching machine, spray the coolant liquid and carry out primary cooling, its output tilt up just is located the vibration dewatering sieve top, the vibration dewatering sieve lower extreme is connected third conveyer belt and is sent into the frozen machine and carries out the quick-freezing, send into metal detection machine after the quick-freezing is accomplished and carry out metal detection.
2. The automatic quick-freezing processing production line for shepherd's purse according to claim 1, characterized in that: the screening impurity removing technology comprises a rack and an impurity removing cage which is obliquely arranged on the rack at 15-20 degrees and is driven by a motor to rotate.
3. The automatic quick-freezing processing production line for shepherd's purse according to claim 1, characterized in that: the air supporting cleaning group comprises a plurality of cleaning tanks, the tail part of each cleaning tank is connected with a draining conveying belt, one end of the draining conveying belt is obliquely inserted into the cleaning tank, and the other end of the draining conveying belt is positioned above the next cleaning tank.
4. The automatic quick-freezing processing production line for shepherd's purse according to claim 3, characterized in that: the washing tank comprises a tank body, a support transversely arranged above the tank body, a motor arranged on the upper surface of the support, a plurality of washing assemblies transversely arranged above the tank body, a chain belt connected between the motor and the washing assemblies, and a motor driving the washing assemblies to rotate so as to flap and wash vegetables floating on the water surface.
5. The automatic quick-freezing processing production line for shepherd's purse according to claim 4, characterized in that: the cleaning assembly comprises a rotating shaft and a plurality of shifting plates, the rotating shaft is installed above the water tank through bearing seats at two ends, a chain wheel is installed at the top end of the rotating shaft and connected with a chain wheel on a motor output shaft through a chain, the shifting plates are fixed on the side wall of the rotating shaft through connecting rods, and air floatation holes are formed in the surfaces of the shifting plates.
6. The automatic quick-freezing processing production line for shepherd's purse according to claim 3, characterized in that: and vertical supporting plates are arranged on the surface of the draining conveying belt at intervals.
7. The automatic quick-freezing processing production line for shepherd's purse according to claim 1, characterized in that: the primary cooling device comprises a net chain conveyor belt, a door-shaped support arranged above the net chain conveyor belt and a plurality of water spraying heads fixed on the door-shaped support side by side, wherein the water spraying heads are connected with tap water through water pipes, the tail part of the net chain conveyor belt inclines upwards, and vertical striker plates are arranged on the surface of the net chain conveyor belt at intervals.
8. The automatic quick-freezing processing production line for shepherd's purse according to claim 1, characterized in that: and a crushing and cutting device is also arranged between the vibration dewatering screen and the instant freezer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920936032.0U CN210124284U (en) | 2019-06-20 | 2019-06-20 | Automatic quick-freeze processing lines of shepherd's purse |
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| CN201920936032.0U CN210124284U (en) | 2019-06-20 | 2019-06-20 | Automatic quick-freeze processing lines of shepherd's purse |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110915896A (en) * | 2019-06-20 | 2020-03-27 | 南通市农村专业技术协会 | Automatic change area and wash shepherd's purse quick-freeze processing lines |
| CN113598303A (en) * | 2021-07-23 | 2021-11-05 | 湖南湘典食品有限公司 | Prefabricated dish assembly line operation preparation method |
-
2019
- 2019-06-20 CN CN201920936032.0U patent/CN210124284U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110915896A (en) * | 2019-06-20 | 2020-03-27 | 南通市农村专业技术协会 | Automatic change area and wash shepherd's purse quick-freeze processing lines |
| CN113598303A (en) * | 2021-07-23 | 2021-11-05 | 湖南湘典食品有限公司 | Prefabricated dish assembly line operation preparation method |
| CN113598303B (en) * | 2021-07-23 | 2024-03-22 | 湖南湘典食品有限公司 | Prefabricated dish pipelining preparation facilities |
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