CN111067050A - Complete equipment for processing dried apples - Google Patents
Complete equipment for processing dried apples Download PDFInfo
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- CN111067050A CN111067050A CN201911389465.XA CN201911389465A CN111067050A CN 111067050 A CN111067050 A CN 111067050A CN 201911389465 A CN201911389465 A CN 201911389465A CN 111067050 A CN111067050 A CN 111067050A
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- 235000021016 apples Nutrition 0.000 title claims abstract description 50
- 238000012545 processing Methods 0.000 title claims abstract description 38
- 244000141359 Malus pumila Species 0.000 title 1
- 238000004140 cleaning Methods 0.000 claims abstract description 84
- 241000220225 Malus Species 0.000 claims abstract description 75
- 238000001035 drying Methods 0.000 claims abstract description 46
- 235000021452 apple slice Nutrition 0.000 claims abstract description 30
- 238000004806 packaging method and process Methods 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 81
- 239000007921 spray Substances 0.000 claims description 40
- 239000007788 liquid Substances 0.000 claims description 19
- 238000005507 spraying Methods 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 13
- 241000196324 Embryophyta Species 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 3
- 238000010981 drying operation Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 16
- 235000011869 dried fruits Nutrition 0.000 abstract description 12
- 235000013399 edible fruits Nutrition 0.000 abstract description 11
- 238000003860 storage Methods 0.000 description 9
- 235000012055 fruits and vegetables Nutrition 0.000 description 4
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- 238000009461 vacuum packaging Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/03—Products from fruits or vegetables; Preparation or treatment thereof consisting of whole pieces or fragments without mashing the original pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/02—Dehydrating; Subsequent reconstitution
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a complete set of dried apple processing equipment, which comprises a cleaning machine, a peeling, pitting and slicing machine, a conveying color-protecting draining machine, a dryer and a packaging machine, wherein the cleaning machine comprises: the left inlet of the peeling and pitting slicer is connected with the right outlet of the cleaning machine; the peeling, pitting and slicing machine is used for sequentially peeling, pitting and slicing the cleaned apples conveyed by the cleaning machine to obtain apple slices, and then conveying the apple slices to the color-protecting and draining machine; the left inlet of the conveying color-protecting draining machine is connected with the right outlet of the peeling and pitting slicing machine; the left end inlet of the dryer is connected with the right end outlet of the conveying color-protecting draining machine; the inlet at the left side of the packaging machine is connected with the output at the right end of the dryer. The complete equipment for processing the dried apples can process the fruits such as the apples in the whole process of dried fruits, and can complete the processing operations of cleaning, peeling, denucleation, slicing, conveying, color protection, draining, drying, packaging and the like in sequence, so that high-quality dried fruit finished products can be obtained quickly and reliably.
Description
Technical Field
The invention relates to the technical field of fruit and vegetable deep processing, in particular to complete equipment for processing dried apples.
Background
The fruits are processed into dried fruits, so that the additional value of deep-processed products can be greatly improved. At present, the automation level of dried fruits in the processing process is low, and a large amount of fruits are easy to rot due to improper storage of the fruits, so that after the fruits are processed into the dried fruits in time, the storage and transportation costs of products are greatly reduced while the added value is increased, and the quality guarantee period is prolonged.
The processing process of the dried fruits mainly comprises the processes of cleaning, peeling, kernel removal, slicing, conveying, color protection, draining, drying, packaging and the like.
However, at present, there is no equipment which can process the fruits such as apples in the whole process of dried fruits, and can complete the processing operations such as cleaning, peeling, denucleation, slicing, conveying, color protection, draining, drying, packaging and the like in sequence, so that high-quality dried fruit products can be obtained quickly and reliably.
Disclosure of Invention
The invention aims to provide complete equipment for processing dried apples aiming at the technical defects in the prior art.
Therefore, the invention provides complete equipment for processing dried apples, which comprises a cleaning machine, a peeling and coring slicer, a conveying color-protecting draining machine, a dryer and a packaging machine, wherein:
the cleaning machine is used for cleaning the put apples and then conveying the cleaned apples to the peeling and coring slicer;
the left inlet of the peeling and pitting slicer is connected with the right outlet of the cleaning machine;
the peeling, pitting and slicing machine is used for sequentially peeling, pitting and slicing the cleaned apples conveyed by the cleaning machine to obtain apple slices, and then conveying the apple slices to the color-protecting and draining machine;
the left inlet of the conveying color-protecting draining machine is connected with the right outlet of the peeling and pitting slicing machine;
the conveying color-protecting draining machine is used for conveying the apple slices conveyed by the peeling, pitting and slicing machine to a color-protecting liquid pool arranged in the conveying color-protecting draining machine, then performing color-protecting and moisture draining operations in sequence, and then conveying the apple slices subjected to color-protecting to a dryer;
the left end inlet of the dryer is connected with the right end outlet of the conveying color-protecting draining machine;
the dryer is used for carrying out drying operation on the color-protected apple slices conveyed by the color-protecting and draining machine to obtain dried apple slices, namely dried apples, and then conveying the dried apple slices to the packaging machine;
the left inlet of the packaging machine is connected with the right output of the dryer;
and the packaging machine is used for packaging the dried apples and finally finishing the processing operation of the dried apples.
The cleaning machine is used for cleaning apples in a spray cleaning and brush cleaning mode and specifically comprises a hollow cleaning pool;
a hollow feeding bin which is arranged downwards and downwards is arranged at an opening at the top of the left end of the cleaning pool;
the right end of the feeding bin is lower than the left end;
the left end of the feeding bin is provided with an opening and is used for placing apples;
the right end opening of the feeding bin is connected with the left end inlet of the brush roller group which is arranged in a downward inclination manner;
the outlet at the right end of the brush roller group is connected with the top of the left end of the first metal mesh belt conveyor;
the right end of the first metal mesh belt conveyor transversely penetrates through the right side wall of the cleaning pool and is positioned right above the top opening of the hollow containing box;
a plurality of spray heads are arranged right above the brush roller group;
the spray head is connected with a spraying device, and the spraying device is used for providing water required by spraying for the spray head.
Wherein, the spraying equipment comprises a circulating water pipe;
the right inlet of the circulating water pipe is inserted into the lower part of the inner side of the cleaning pool;
the left end outlet of the circulating water pipe is connected with the right end of the electric circulating water valve bank;
the left end of the electric circulating water valve bank is connected with a water inlet on the right side of the water pump;
the water outlet at the top of the water pump is connected with the lower end of the left side of the connecting pipe;
the right end of the connecting pipe is connected with the left end of the transversely arranged spray pipe;
a plurality of spray heads are arranged at the bottom of the spray pipe at equal intervals;
the water inlet of each spray head is communicated with the spray pipe.
For the spraying equipment, a connecting pipeline between the electric circulating water valve group and the water pump is also connected with the lower end of an electric water inlet valve group;
the top of the electric water inlet valve group is a clean cleaning water inlet, and the top of the electric water inlet valve group is connected with an external water supply pipeline.
Wherein, for the spraying equipment, the spraying equipment also comprises a liquid level transmitter;
the liquid level transmitter is connected with the inner side of the cleaning pool and is arranged right above the circulating water pipe in the cleaning pool.
Wherein, wash pond right side bottom, still link to each other with electronic discharge valve group.
The brush roller group comprises a plurality of upper brush rollers and a plurality of lower brush rollers which are vertically and symmetrically distributed;
the upper roller group consisting of a plurality of upper brush rollers and the lower roller group consisting of a plurality of lower brush rollers are parallel to each other and are provided with reserved clearance channels.
Wherein, the spray pipe and the spray head are positioned right above the upper brush roller.
Wherein, the drying-machine includes second guipure conveyer, tray, drying cabinet and hot-blast duct, wherein:
a second mesh belt conveyor is arranged in the middle of the drying box, and a plurality of circulating fans are arranged right above the second mesh belt conveyor;
the second mesh belt conveyor is transversely distributed and transversely penetrates through the hollow drying box;
the air inlets of the plurality of circulating fans are connected with the air outlets of the hot air pipelines;
the hot air is subjected to heat and mass exchange with the material in the tray on the second mesh belt conveyor through the air outlet of the circulating fan.
Wherein, a heat pump host is arranged behind the drying box;
the upper end outlet of the heat pump host is connected with the air inlet of the hot air pipeline;
the air outlet of the hot air pipeline is connected with the inlet at the upper end of the drying box;
the four circulating fans are arranged right above the partition board on the upper part of the inner side of the drying box, and the partition board plays a role in supporting and fixing;
the outlet at the lower end of the rear side of the drying box is connected with the inlet at the lower end of the front side of the heat pump main machine through a waste gas pipeline.
Compared with the prior art, the complete equipment for processing the dried apples can process the fruits such as the apples in the whole process of dried fruits, complete the processing operations such as cleaning, peeling, kernel removal, slicing, conveying, color protection, draining, drying, packaging and the like in sequence, quickly and reliably obtain high-quality dried fruit finished products, and has great production and practice significance.
Drawings
FIG. 1 is a schematic view of the overall structure of a dry apple processing plant according to the present invention;
FIG. 2 is a schematic structural diagram of a cleaning machine in the apple stem processing complete equipment provided by the invention;
fig. 3 is a schematic structural view of a rectangular parallelepiped dryer in the complete set of apple dry processing equipment provided by the invention, which is cut along the transverse long side direction of a drying box;
FIG. 4 is a left side view of a dryer in the dry apple processing plant of the present invention shown in FIG. 3;
in the figure: 1, a cleaning machine, 2, a peeling, pitting and slicing machine, 3, a conveying, color protecting and draining machine, 4, a drying machine and 5, a packaging machine;
101 is a feeding bin, 102 is an upper hairbrush roller, 103 is a spray pipe, 104 is a lower hairbrush roller and 105 is a spray head;
106 is a first metal mesh belt conveyor, 107 is an electric drainage valve group, 108 is a storage box, 109 is a liquid level transmitter, and 1010 is a circulating water pipe;
1011 is an electric circulating water valve group, 1012 is an electric water inlet valve group, 1013 is a water pump, 1014 is a connecting pipe, 1015 is a cleaning pool;
401 is a second mesh belt conveyor 401, 402 is a tray, 403 is a drying box, 404 is an inlet at the upper end of the drying box, and 405 is an outlet at the lower end of the rear side of the drying box;
406 is a circulating fan, 407 is a partition board, 408 is an exhaust gas pipeline, 409 is a front lower end inlet of the heat pump main machine, 4010 is the heat pump main machine, 4011 is an upper end outlet of the heat pump main machine, 4012 is a hot air pipeline.
Detailed Description
In order that those skilled in the art will better understand the technical solution of the present invention, the following detailed description of the present invention is provided in conjunction with the accompanying drawings and embodiments.
Referring to fig. 1 to 4, the invention provides a dried apple processing complete equipment, which is composed of a plurality of functional units, and specifically comprises a cleaning machine 1, a peeling and pitting slicer 2, a conveying color-protecting draining machine 3, a dryer 4 and a packing machine 5, wherein:
the cleaning machine 1 is used for cleaning the put apples and then conveying the cleaned apples to the peeling and coring slicer 2;
the left inlet of the peeling and pitting slicer 2 is connected with the right outlet of the cleaning machine 1;
the peeling, pitting and slicing machine 2 is used for sequentially peeling, pitting and slicing the cleaned apples conveyed by the cleaning machine 1 to obtain apple slices, and then conveying the apple slices to the color-protecting and draining machine 3;
the left inlet of the conveying color-protecting draining machine 3 is connected with the right outlet of the peeling and pitting slicer 2;
the conveying color-protecting draining machine 3 is used for conveying the apple slices conveyed by the peeling and pitting slicer 2 to a color-protecting liquid pool arranged in the conveying color-protecting draining machine, then performing color protection and moisture draining operation in sequence, and then conveying the apple slices subjected to color protection to the drying machine 4;
the left end inlet of the dryer 4 is connected with the right end outlet of the conveying color-protecting draining machine 3;
the dryer 4 is used for drying the color-protected apple slices conveyed by the color-protecting and draining machine 3 to obtain dried apple slices, namely dried apples, and then conveying the dried apple slices to the packing machine 5;
the left inlet of the packaging machine 5 is connected with the right output of the dryer 4;
and the packaging machine 5 is used for packaging the dried apples and finally finishing the processing operation of the dried apples.
In the present invention, it should be noted that, for the fruits such as apples, in order to ensure that the cleaning process does not cause mechanical damage to the apples, the cleaning machine 1 is a brush type cleaning machine, and the cleaning is performed by using a brush type cleaning principle.
In the present invention, the cleaning machine 1 may be a brush type cleaning machine manufactured by the existing manufacturers, or may be configured as shown in fig. 2. Referring to fig. 2, the cleaning machine 1 is specifically configured to complete an apple cleaning operation by spray cleaning and brush cleaning, and specifically includes a hollow cleaning tank 1015;
a hollow feeding bin 101 which is arranged downwards and downwards is arranged at the top opening of the left end of the cleaning pool 1015;
the right end of the feeding bin 101 is lower than the left end;
the left end of the feeding bin 101 is provided with an opening and is used for placing apples;
the right end opening of the feeding bin 101 is connected with the left end inlet of the brush roller group which is arranged in a downward inclination manner;
the outlet at the right end of the brush roller group is connected with the top of the left end of the first metal mesh belt conveyor 106;
the right end of the first metal mesh belt conveyor 106 transversely penetrates through the right side wall of the cleaning pool 1015 and is positioned right above the top opening of the hollow storage box 108;
a plurality of spray heads 105 are arranged right above the brush roller group;
the spray head 105 is connected to a spray device for supplying the spray head 105 with water required for spraying.
In concrete terms, the lower right side of the storage box 108 is connected to the left inlet of the downward-inclined outward transport pipe 1016, and the right outlet of the outward transport pipe 1016 serves as the right outlet of the washing machine 1.
In particular, the spraying equipment comprises a circulating water pipe 1010;
the inlet at the right end of the circulating water pipe 1010 is inserted into the lower part of the inner side of the cleaning pool 1015 (a filter screen can be arranged on the inlet);
the left end outlet of the circulating water pipe 1010 is connected with the right end of the electric circulating water valve bank 1011;
the left end of the electric circulating water valve group 1011 is connected with a water inlet on the right side of the water pump 1013;
a water outlet at the top of the water pump 1013 is connected with the lower end of the left side of the connecting pipe 1014;
the right end of the connecting pipe 1014 is connected with the left end of the transversely arranged spray pipe 103;
a plurality of spray heads 105 are arranged at the bottom of the spray pipe 103 at equal intervals;
the inlet of each spray head 105 is in communication with the shower 103,
in the concrete implementation, for the spraying equipment, a connecting pipeline between the electric circulating water valve group 1011 and the water pump 1013 is also connected with the lower end of an electric water inlet valve group 1012;
the top of the electric intake valve block 1012 is a clean wash water inlet, and the top of the electric intake valve block 1012 is connected to an external water supply pipe (e.g., a tap water pipe).
In particular, the spraying equipment also comprises a liquid level transmitter 109;
the liquid level transmitter 109 is connected to the inside of the cleaning tank 1015 and is disposed right above the circulating water pipe 1010 in the cleaning tank 1015.
In the concrete implementation, the bottom of the right side of the cleaning pool 1015 is also connected with the electric drainage valve group 107.
In a specific implementation, the brush roller group includes a plurality of upper brush rollers 102 and a plurality of lower brush rollers 104 which are distributed vertically symmetrically (specifically, axially symmetrically);
the upper set of rollers, consisting of a plurality of upper brush rollers 102, and the lower set of rollers, consisting of a plurality of lower brush rollers 4, are parallel to each other and have a pre-determined clearance passage of a size that requires a pre-determined maximum size of the fruit to be cleaned, such as apples.
It should be noted that each upper brush roller rotates counterclockwise, and each lower brush roller rotates clockwise, which may be specifically driven by an external motor, and a specific driving structure is well known in the art and will not be described herein again.
In a specific implementation, the shower pipe 103 and the spray head 105 are located directly above the upper brush roller 102.
It should be noted that the cleaning tank 1015 is a hollow shell, and has protective shells at the upper and lower ends and around.
According to the technical scheme, the cleaning machine 1 comprises a feeding bin 101, an upper brush roller 102, a spraying pipe 103, a lower brush roller 104, a spray head 105, a first metal mesh belt conveyor 106, an electric water discharge valve group 107, a storage box 108, a liquid level transmitter 109, a circulating water pipe 1010, an electric circulating water valve group 1011, an electric water inlet valve group 1012, a water pump 1013, a connecting pipe 1014, a cleaning pool 1015 and other parts.
The working process of the cleaning machine 1 provided by the invention is as follows:
the apples are manually placed at the left inlet of the feeding bin 101, the apples obliquely roll downwards along the feeding bin to fall into a channel between the upper brush roller 102 and the left side of the lower brush roller 104, because the upper brush roller 102 rotates anticlockwise, the lower brush roller 104 rotates clockwise, the apples roll along the channel between the upper brush roller and the lower brush roller under the combined action of the upper brush roller and the lower brush roller, meanwhile, clean tap water enters a pipeline of the electric circulating water valve set 1011 from the upper inlet of the electric water inlet valve set 1012 through the lower outlet through the electromagnetic valve and enters the water pump 1013 through the inlet of the water pump 13, enters the connecting pipe 1014 from the outlet of the water pump 1013 and enters the spray head 105 through the spray pipe 103, water is changed into water drops and mists under the combined action of the pump pressure and the spray head, the water drops are sprayed on the upper brush roller 102 right below, the surface of the apples is under the combined action of the brushes of the upper brush roller 102 and the lower brush roller 104 and the, and performing mechanical contact type cleaning and spray cleaning. The cleaned apples enter the left end metal mesh belt of the first metal mesh belt conveyor 106 through the left and right ends of the upper brush roller 102 and the lower brush roller 104, are conveyed to the right end of the first metal mesh belt conveyor 106, then slide into the storage box 108 for collection, and meanwhile, according to the situation, the cleaned apples can be conveyed outwards through the outwards conveying pipe 1016 and can be provided for an external peeling and pitting slicer 2, for example.
After being filtered by the inlet at the bottom of the circulating water pipe 1010, the water after being cleaned enters the inlet of the electric circulating water valve set 1011 from the outlet, and then enters the inlet of the water pump 1013 from the outlet, so that the circulation from clean tap water to the filtered spray water is completed. The water level height of the cleaning pool 1015 can be started and closed by the electromagnetic valve of the liquid level transmitter 109 controlling the electric drainage valve group 107 to discharge excessive water, so as to ensure the liquid level height of the cleaning pool 1015, prevent the liquid level from being too high, prevent the mesh belt adhesion of the first metal mesh belt conveyor 106 from not having filtered spray water, and ensure the cleanliness of the surface of the apple.
It should be noted that, the fruits and vegetables need to be cleaned before deep processing so as to smoothly carry out the subsequent operation, and after the fruits and vegetables are classified, the cleaning machine provided by the invention can be used for cleaning, so that the productivity can be effectively improved, the labor intensity can be reduced, the water can be saved, and the mechanical damage can be reduced.
For the cleaning machine 1 disclosed by the invention, dirt on the surface of the apple can be effectively removed in a combined manner by means of liquid spraying and brush mechanical contact, so that a clean state is achieved. The cleaning mode has the characteristics of high cleaning cleanliness, no mechanical damage and water conservation, and has good universality for blocky fruits and vegetables.
In the invention, the dryer 4 adopts a high-temperature heat pump dehumidification dryer so as to effectively save energy and control the drying quality of dried fruits;
in particular, the dryer 4 may be a drying device manufactured by an existing manufacturer, or may have a structure as shown in fig. 3. Referring to fig. 3, the dryer 4 includes a second mesh belt conveyor 401, a tray 402, a drying box 403, and a hot air duct 4012, wherein:
a second mesh belt conveyor 401 is arranged in the middle of the drying box 403, and a plurality of circulating fans 406 are installed right above the second mesh belt conveyor 401);
a second mesh belt conveyor 401 extending transversely through a hollow drying box 403 (for example, in a rectangular parallelepiped shape);
the air inlets of the plurality of circulating fans 406 are connected with the air outlet of the hot air pipeline 4012;
the circulation fan 406 is installed at an upper portion of the inner cavity of the drying box 403.
The hot air is subjected to heat and mass exchange with the material in the tray on the second mesh belt conveyor 401 through the air outlet of the circulating fan 406.
It should be noted that the circulation fan 406 is an axial flow fan, the wind direction is the axial direction of the fan, and the air flow circularly flowing inside the drying box 403 can be formed by reversing the direction of the wall of the drying box 403, for example, the air flow is blown out from the wind port of the circulation fan 406 along the axial direction of the fan, and then flows in a substantially clockwise direction.
The left end of the second mesh belt conveyor 401 is connected to the right end outlet of the conveying color-protecting draining machine 3 (for example, located right below the right end outlet);
the right end of the second mesh belt conveyor 401 is connected to the left inlet of the external packing machine 5.
In a specific implementation, a plurality of trays 402 may be disposed at equal intervals on the metal mesh belt of the second mesh belt conveyor 401.
In particular, the dryer 4 comprises a heat pump dryer unit;
and the heat pump drying unit is communicated with the hot air pipeline 4 and is used for transferring heat to air flow in the hot air pipeline 4.
It should be noted that the heat pump dryer group is a mature technology, and has been widely applied to a heat pump dryer.
In a specific implementation, the second mesh belt conveyor 401 is conveying from left to right.
It should be noted that, for the present invention, the second mesh belt conveyor may be used to send the material tray containing the apple pieces to a position right below the circulating fan 406 for hot air drying treatment, and after drying, the material tray is conveyed to an external packaging machine through the second mesh belt conveyor. Due to the adoption of the automatic feeding device, the labor intensity of workers is greatly reduced, the automation level is high, and the universality is good.
For the specific implementation of the present invention, referring to fig. 4, in the specific implementation, a heat pump host 4010 is disposed behind the drying box 403;
an upper end outlet 4011 of the heat pump host 4010 is connected with an air inlet of a hot air pipeline 4012;
the air outlet of the hot air pipeline 4012 is connected with the upper inlet 404 of the drying box 40;
in the concrete implementation, four circulating fans 406 are arranged right above a partition 407 at the upper part of the inner side of the drying box 403, and the partition 407 plays a role in supporting and fixing;
the second mesh belt conveyor 401 is connected to the middle upper portion of the drying oven 403, and extends transversely across the drying oven 403.
In the concrete implementation, the rear lower end outlet 405 of the drying box is connected with the front lower end inlet 409 of the heat pump main engine 4010 through an exhaust gas pipeline 408.
In the invention, the peeling, coring and slicing machine 2, the conveying, color-protecting and draining machine 3 and the packaging machine 5 can adopt equipment produced by the existing manufacturers, and the equipment is mature and well-known equipment in the prior art and is widely applied to the field of fruit processing. For example, a processing apparatus such as a roller cleaning and polishing (peeling) machine, a dicer, a color protection machine, and a pneumatic mesh belt draining machine, which are manufactured by Shandong Mieda Intelligent food Equipment Co.
In the present invention, the packaging machine 5 is preferably a vacuum packaging machine, and is used for performing vacuum packaging operation on the dried apples, so that the storage period of the dried apples can be effectively prolonged.
It should be noted that, in the specific implementation of the present invention, an automatic control system and an APP system of an internet of things mobile phone may be further adopted to perform real-time monitoring and remote control on the cleaning machine 1, the peeling, coring and slicing machine 2, the conveying, color-protecting and draining machine 3, the drying machine 4, the packaging machine 5 and other devices of the present invention, wherein the slicing thickness and the drying time may be adjusted as required, so as to improve the versatility of the device.
The equipment has the advantages of strong universality, high automation degree and low processing cost of dried fruits. The equipment of the invention can be suitable for apples of different shapes according to different apple types, and has the characteristics of good universality and good drying quality.
In order to more clearly understand the technical solution of the present invention, the following describes the working principle of the present invention.
The method comprises the steps that apples to be processed are manually placed into a cleaning machine 1 from a left inlet of the cleaning machine, after the apples are cleaned in the cleaning machine, the apples enter a left inlet of a peeling and pitting slicer 2 from a right outlet of the cleaning machine 1, after peeling, pitting and slicing are completed, obtained apple pieces enter an inlet of a conveying color protection draining machine 3 from a right outlet of the peeling and pitting slicer 2, the apple pieces are conveyed into a color protection liquid pool of the conveying color protection draining machine 3 by the conveying color protection draining machine 3, a mesh belt type conveying lifting device and color protection liquid are arranged in the color protection pool, the apple pieces are completely soaked in the color protection liquid, when color protection time is reached, the color protection liquid is discharged out of the color protection liquid pool and collected in a centralized mode, moisture attached to the apple pieces is removed under the action of gravity and an upper fan, and a draining process is completed. The apple slices are lifted to a right end outlet of the conveying color-protecting draining machine 3 through a mesh belt type conveying lifting device, the apple slices are conveyed to a mesh belt conveyor at a left end inlet of the dryer 4 and enter the dryer 4, and then are dried to required moisture, wherein the mesh belt conveyor belongs to a part of a heat pump dryer and plays two key roles of a conveyor and a bearing bracket in the drying process of the dried apple slices, the required dried apple slices are conveyed to the outlet at the right end of the dryer 4 through a plurality of mesh belt conveyors in the dryer 4 and enter a left end inlet of the packing machine 5, then the apple slices are subjected to vacuum packing by the packing machine, and the apple slices are conveyed into an external temporary storage box (such as a hollow carton) through a right end outlet of the packing machine 5, so that the packing process is completed.
Compared with the prior art, the complete equipment for processing the dried apples can process the dried apples and other fruits in the whole process, sequentially complete the processing operations of cleaning, peeling, denucleating, slicing, conveying, color protecting, draining, drying, packaging and the like, quickly and reliably obtain high-quality dried apple finished products, and has great production practice significance.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides an apple dry processing complete sets, its characterized in that includes cleaning machine (1), peeling and coring slicer (2), carries protect look drain-off machine (3), drying-machine (4) and packagine machine (5), wherein:
the cleaning machine (1) is used for cleaning the put apples and then conveying the cleaned apples to the peeling, coring and slicing machine (2);
the left inlet of the peeling and pitting slicer (2) is connected with the right outlet of the cleaning machine (1);
the peeling, pitting and slicing machine (2) is used for sequentially carrying out peeling, pitting and slicing operations on the cleaned apples conveyed by the cleaning machine (1) to obtain apple slices, and then conveying the apple slices to the color-protecting and draining machine (3);
the left end inlet of the conveying color-protecting draining machine (3) is connected with the right end outlet of the peeling and pitting slicing machine (2);
the conveying color-protecting draining machine (3) is used for conveying the apple slices conveyed by the peeling and pitting slicer (2) to a color-protecting liquid pool arranged in the conveying color-protecting draining machine, then performing color protection and moisture draining operations in sequence, and then conveying the apple slices subjected to color protection to the dryer (4);
the left end inlet of the dryer (4) is connected with the right end outlet of the conveying color-protecting draining machine (3);
the dryer (4) is used for carrying out drying operation on the color-protected apple slices conveyed by the color-protecting and draining machine (3) to obtain dried apple slices, namely dried apple slices, and then conveying the dried apple slices to the packing machine (5);
the left inlet of the packaging machine (5) is connected with the right output of the dryer (4);
and the packaging machine (5) is used for packaging the dried apples and finally finishing the processing operation of the dried apples.
2. The set of dried apple processing equipment according to claim 1, wherein the cleaning machine (1) is used for cleaning the apples by means of spray cleaning and brush cleaning, and comprises a hollow cleaning tank (1015);
a hollow feeding bin (101) which is arranged downwards in a downward inclining way is arranged at the top opening of the left end of the cleaning pool (1015);
the right end of the feeding bin (101) is lower than the left end;
the left end of the feeding bin (101) is opened and is used for placing apples;
the right end opening of the feeding bin (101) is connected with the left end inlet of the brush roller group which is arranged in a downward inclination manner;
the right outlet of the brush roller group is connected with the top of the left end of a first metal mesh belt conveyor (106);
the right end of the first metal mesh belt conveyor (106) transversely penetrates through the right side wall of the cleaning pool (1015) and is positioned right above the top opening of the hollow containing box (108);
a plurality of spray heads (105) are arranged right above the brush roller group;
the spray head (105) is connected with a spraying device which is used for providing water required for spraying for the spray head (105).
3. The dry apple processing plant according to claim 2, wherein the spraying means comprises a circulating water pipe (1010);
the inlet at the right end of the circulating water pipe (1010) is inserted into the lower part of the inner side of the cleaning pool (1015);
the left end outlet of the circulating water pipe (1010) is connected with the right end of the electric circulating water valve bank (1011);
the left end of the electric circulating water valve group (1011) is connected with a water inlet on the right side of the water pump (1013);
a water outlet at the top of the water pump (1013) is connected with the lower end of the left side of the connecting pipe (1014);
the right end of the connecting pipe (1014) is connected with the left end of the transversely arranged spray pipe (103);
a plurality of spray heads (105) are arranged at the bottom of the spray pipe (103) at equal intervals;
the water inlet of each spray head (105) is communicated with the spray pipe (103).
4. The dry apple processing plant according to claim 3, characterized in that for the spraying plant, the connection pipe between the electric circulating water valve set (1011) and the water pump (1013) is also connected to the lower end of an electric water inlet valve set (1012);
the top of the electric water inlet valve group (1012) is a clean washing water inlet, and the top of the electric water inlet valve group (1012) is connected with an external water supply pipeline.
5. The dry apple processing plant according to claim 3, further comprising, for the spraying device, a level transmitter (109);
the liquid level transmitter (109) is connected with the inner side of the cleaning pool (1015) and is arranged right above the circulating water pipe (1010) in the cleaning pool (1015).
6. The set of dry apple processing equipment according to claim 2, wherein the bottom of the right side of the washing tank (1015) is further connected with an electric drainage valve bank (107).
7. The apple stem processing plant according to claim 2, wherein the brush roller set comprises a plurality of upper brush rollers (102) and a plurality of lower brush rollers (104) symmetrically distributed from top to bottom;
the upper roller group consisting of a plurality of upper brush rollers (102) and the lower roller group consisting of a plurality of lower brush rollers (4) are parallel to each other and have a reserved gap channel.
8. The apple dry processing plant according to claim 7, characterized in that the shower (103) and the spray head (105) are located directly above the upper brush roller (102).
9. The apple dry processing plant according to claim 1, wherein the dryer (4) comprises a second mesh belt conveyor (401), a drying oven (403), a tray (402) and a hot air duct (4012), wherein:
a second mesh belt conveyor (401) is arranged in the middle of the drying box (403), and a plurality of circulating fans (406) are installed right above the second mesh belt conveyor (401);
a second mesh belt conveyor (401) which is transversely distributed and transversely penetrates through the hollow drying box (403);
the air inlets of the plurality of circulating fans (406) are connected with the air outlet of the hot air pipeline (4012);
the hot air is subjected to heat and mass exchange with the material in the tray on the second mesh belt conveyor (401) through an air outlet of the circulating fan (406).
10. The dry apple processing plant according to claim 9, wherein a heat pump main unit (4010) is provided behind the drying box (403);
an upper end outlet (4011) of the heat pump host machine (4010) is connected with an air inlet of the hot air pipeline (4012);
an air outlet of the hot air pipeline (4012) is connected with an inlet (404) at the upper end of the drying box (403);
four circulating fans (406) are arranged right above a partition plate (407) at the upper part of the inner side of the drying box (403), and the partition plate (407) plays a role in supporting and fixing;
the rear lower end outlet (405) of the drying box is connected with the front lower end inlet (409) of the heat pump main machine (4010) through an exhaust gas pipeline (408).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201911389465.XA CN111067050A (en) | 2019-12-30 | 2019-12-30 | Complete equipment for processing dried apples |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911389465.XA CN111067050A (en) | 2019-12-30 | 2019-12-30 | Complete equipment for processing dried apples |
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| CN111067050A true CN111067050A (en) | 2020-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911389465.XA Pending CN111067050A (en) | 2019-12-30 | 2019-12-30 | Complete equipment for processing dried apples |
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| CN112167661A (en) * | 2020-09-09 | 2021-01-05 | 广西壮族自治区农业科学院 | Mango peeling and processing device |
| CN112401264A (en) * | 2020-10-19 | 2021-02-26 | 扬州市金绿维食品有限公司 | Vegetable washing and draining device |
| CN112515137A (en) * | 2020-12-01 | 2021-03-19 | 阳云飞 | Continuous tunnel type dried sweet potato making machine |
| CN112616910A (en) * | 2020-12-18 | 2021-04-09 | 浙江艾奇尼环境科技有限公司 | Apple heat pump drying system with adjustable |
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