CN103404949B - Quick and continuous freeze-drying wild mushroom production method - Google Patents
Quick and continuous freeze-drying wild mushroom production method Download PDFInfo
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- CN103404949B CN103404949B CN201310289781.6A CN201310289781A CN103404949B CN 103404949 B CN103404949 B CN 103404949B CN 201310289781 A CN201310289781 A CN 201310289781A CN 103404949 B CN103404949 B CN 103404949B
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- 235000001674 Agaricus brunnescens Nutrition 0.000 title claims abstract description 142
- 238000004108 freeze drying Methods 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 80
- 238000000034 method Methods 0.000 claims abstract description 39
- 239000012535 impurity Substances 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
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- 241000894006 Bacteria Species 0.000 claims description 8
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- 241000196324 Embryophyta Species 0.000 claims description 6
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- 238000002347 injection Methods 0.000 claims description 6
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- 238000003860 storage Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000007605 air drying Methods 0.000 abstract 1
- 238000010924 continuous production Methods 0.000 abstract 1
- 238000011010 flushing procedure Methods 0.000 abstract 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 11
- 235000017491 Bambusa tulda Nutrition 0.000 description 11
- 241001330002 Bambuseae Species 0.000 description 11
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 11
- 239000011425 bamboo Substances 0.000 description 11
- 241000233866 Fungi Species 0.000 description 2
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention relates to a wild mushroom processing technology, in particular to a quick and continuous freeze-drying wild mushroom production method. The method includes the following steps of step 1, rough selection and impurity removal, step 2, classified fine selection, step 3, processing and rough washing, step 4, cleaning, step 5, flushing, step 6, rinsing, step 7, air drying and step 8, freeze-drying. According to the quick and continuous freeze-drying wild mushroom production method, continuous production of the wild mushroom impurity removal, cleaning and freeze-drying is achieved, and compared with a manual independent operation method in the prior art, the quick and continuous freeze-drying wild mushroom production method has the advantages that manual workload is reduced, and production efficiency is improved greatly; meanwhile, the low-temperature freeze-drying is more beneficial to storage.
Description
Technical field
The present invention relates to wild mushroom treatment process, particularly the method for quick continuous seepage freeze-drying wild mushroom.
Background technology
The topography and geomorphology of Yunnan complexity, diversified Forest Types, soil type and advantageous Stereoscopic weather condition, bred abundant Resources of The Wild Edible Fungi, and more than its kind, distribute wide, output is big, well-known everywhere.Yunnan edible mushroom be divided into two guiding principles, 11 orders, 35 sections, 96 genus, about 250 kinds, account for whole world edible mushroom over half, 2/3rds of edible fungi of china.Yunnan Wild edible mushroom, is born in mountain forest, is longer than mountain forest, is natural green food, it be rich in multivitamin, high-quality protein and other be of value to the composition of human body, nutritious, unique flavor, some edible mushrooms also have the pharmacological action of Therapeutic cancer and various diseases.
In order to allow wild mushroom have larger market, wild mushroom being processed into bottled etc. can preservation for a long time, being conducive to transport simultaneously.All based on artificial treatment in current processing technology, if wild mushroom cleaning is all manually hand-wash in pond, in whole production process, such mode of production, production efficiency is low and need a large amount of artificial, and production cost is comparatively large, is unfavorable for the long-run development of enterprise.
Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art, the invention provides a kind of wild mushroom primary election removal of impurities to be transmitted, repeatedly cleans, the method for realization quick continuous seepage freeze-drying wild mushroom of air-dry, refrigeration freeze-drying.
The technical solution adopted for the present invention to solve the technical problems is: the method for continuous seepage freeze-drying wild mushroom fast, adopts following steps to carry out:
1. roughly select removal of impurities: the weeds mud on removal wild mushroom and the part of corruption, fill basket after handling well and put on transmitting device, enter into next operation;
Described transmitting device comprises the transmission frame of two or more horizontal positioned, and each transmission frame be provided with driven pulley and driven the driving wheel rotated by drive motors, driven pulley level is installed, and described driven pulley interval 0.5-3 meter ampere fills; Driving wheel position is lower than driven pulley; After endless conveyor belts is nested into driving wheel and driven pulley, being positioned at driving wheel side is slope, is provided with enclosing sheet above endless conveyor belts; Described slope is horizontal by 30-45 °, and a rear transmission frame driving wheel is positioned at below previous transmission frame end, and a rear transmission frame slope is provided with three dwangs parallel to each other.
2. classification is selected: by the wild mushroom in large bamboo or wicker basket down to being provided with the Classification Desk of screen cloth, stir wild mushroom, falls after the sandy soil on bacterium come off from screen cloth, carries out classification as required selected to wild mushroom;
3. process and slightly wash: the wild mushroom after classification is selected is cut into slices as required, dice, slitting or chopping, is placed on afterwards on screen cloth and slightly washes with water, be placed on transport tape afterwards and be transferred to subsequent processing after draining;
4. clean: process the wild mushroom after slightly washing, enter in one-level cleaning device and clean, in cleaning device, be provided with transport tape, drive wild mushroom transmission to be cleaned;
Described one-level cleaning device comprises main water box and transport tape, transport tape has catch and surrounding has enclosing; Transport tape half level bubble is in water tank, and second half is ramped shaped; Above horizontal transmission bands one end, be provided with one piece of low swash plate, be provided with high swash plate above low swash plate, high swash plate low spot is positioned at above low swash plate height point position; Above low swash plate and high swash plate, be provided with shower, spray direction is towards corresponding swash plate; On described transport tape slope, parallel slope is provided with 3-5 root shower.Described shower is pipe, is provided with more than 2 flat injection mouths.
5. rinse: the wild mushroom after cleaning enters into secondary cleaning device, and wild mushroom is impacted by giant in secondary cleaning device;
Described secondary cleaning device comprises main water box and transport tape, transport tape has catch and surrounding has enclosing; Be provided with a swash plate above the starting end of transport tape transmission, above swash plate, be provided with shower; The second half section of transport tape raises in slope, and be provided with on slope by two of ring chain brought into motion giants, the water spraying direction of giant is perpendicular to transport tape, and straight reciprocating motion done by giant.
6. rinsing: the wild mushroom after being rinsed enters in three grades of cleaning devices and sprays, and wild mushroom reaches wash effect through spray;
Three grades of described cleaning devices comprise water tank and dankness type transport tape, and the transport tape second half section raises in ramped shaped, and edge is provided with catch, and be parallel on transport tape and arrange 5-10 root shower, shower is fixed on feed pipe by snap ring; Transport tape is vertically installed with shoe.
7. air-dry: the wild mushroom that rinsing terminates is entered on air-dry transport tape, the most of moisture on surface is removed with blower fan;
8. freeze-drying: the wild mushroom dress basket after air-dry end is sent in refrigerating chamber and carries out refrigeration freeze-drying.
Described freeze-drying adopts following steps: A, is placed in vacuum cold storehouse by wild mushroom, and initial temperature-5 DEG C ~-8 DEG C, then dropped to-15 DEG C ~-20 DEG C at 1 ~ 2 hour; B, be warmed up to 10 DEG C ~ 15 DEG C and keep 2-3 hours; C, be plummeted to-40 DEG C ~-50 DEG C and keep 5-6 hours; D, maintain the temperature at-5 DEG C ~-8 DEG C and carry out freezen protective.
Wild mushroom is manually roughly selected after removal of impurities, transmitted by transmitting device, because large bamboo or wicker basket entered the vibrating effect of dwang generation in transmitting procedure, wild mushroom in large bamboo or wicker basket is real because vibrations fill, vacate and can supplement wild mushroom in segment space subsequent transmission process and enter, improve dress basket degree, enhance productivity.
By the wild mushroom in large bamboo or wicker basket down to being provided with the Classification Desk of screen cloth, stirring wild mushroom, falling from screen cloth after the sandy soil on bacterium come off, as required classification is carried out to wild mushroom selected.
Wild mushroom after classification is selected is cut into slices as required, dice, slitting or chopping, is placed on afterwards on screen cloth and slightly washes with water, be placed on transport tape afterwards and be transferred to subsequent processing after draining.
The wild mushroom processed after slightly washing is transferred to one-level cleaning device, secondary cleaning device and three grades of cleaning devices, reduce manual operation intervention, directly by carrying out cleaning, rinsing and rinsing, slope is all adopted to be transport tape in cleaning process, realize the continuity that ensure that cleaning process, realize production line cleaning.
Wild mushroom after cleaning terminates drops into air-dry removing most of moisture on air-dry transport tape, and the wild mushroom after air-dry carries out freeze-drying after being filled basket, thoroughly removes moisture, refrigerates simultaneously, avoids adding heat abstraction moisture and causes that wild mushroom is well-done affects cold storage effect.Deepfreeze freeze-drying simultaneously is more conducive to preserving.
The present invention has following beneficial effect: 1, whole production line continuously, and the continous way achieving wild mushroom removal of impurities cleaning freeze-drying is produced, and before comparing, artificial independent operation decreases labor workload simultaneously, substantially increases production efficiency.
2, wild mushroom is improve dress basket efficiency by concussion in transmitting procedure, turn avoid because people presses the loss causing wild mushroom simultaneously.
3, enter into from wild mushroom and clean to last air-dry dress basket, whole process only needs just can complete for 3 minutes, and it is once air-dry to experienced by three cleanings, and cleaning performance does not reduce, and effectively improves enterprises production efficiency.
4, adopt freeze-drying, thoroughly remove moisture, refrigerate simultaneously, avoid adding heat abstraction moisture and cause that wild mushroom is well-done affects cold storage effect.Deepfreeze freeze-drying simultaneously is more conducive to preserving.
Accompanying drawing explanation
Fig. 1 is process chart in the present invention.
Fig. 2 is transmitting device structural representation in the present invention.
Fig. 3 is one-level cleaning device structural representation in the present invention.
Fig. 4 is secondary cleaning device structural representation in the present invention.
Fig. 5 is three grades of cleaning device structural representations in the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
embodiment 1
The method of quick continuous seepage freeze-drying wild mushroom, adopts following steps to carry out:
1. roughly select removal of impurities: the weeds mud on removal wild mushroom and the part of corruption, fill basket after handling well and put on transmitting device, enter into next operation;
As depicted in figs. 1 and 2, described transmitting device comprises the transmission frame 1 of two or more horizontal positioned, and each transmission frame be provided with driven pulley 11 and driven the driving wheel 12 rotated by drive motors, driven pulley 11 level is installed, and described driven pulley 11 interval 0.5 meter ampere fills; Driving wheel 11 position is lower than driven pulley 12; After endless conveyor belts 13 is nested into driving wheel 12 and driven pulley 11, being positioned at driving wheel 12 side is slope, is provided with enclosing sheet above endless conveyor belts 13; Described slope is horizontal by 35 °, and a rear transmission frame driving wheel is positioned at below previous transmission frame end, and a rear transmission frame slope is provided with three dwangs 14 parallel to each other.
2. classification is selected: by the wild mushroom in large bamboo or wicker basket down to being provided with the Classification Desk of screen cloth, stir wild mushroom, falls after the sandy soil on bacterium come off from screen cloth, carries out classification as required selected to wild mushroom;
3. process and slightly wash: the wild mushroom after classification is selected is cut into slices as required, dice, slitting or chopping, is placed on afterwards on screen cloth and slightly washes with water, be placed on transport tape afterwards and be transferred to subsequent processing after draining;
4. clean: process the wild mushroom after slightly washing, enter in one-level cleaning device and clean, in cleaning device, be provided with transport tape, drive wild mushroom transmission to be cleaned;
As shown in Figure 3, described one-level cleaning device 2 comprises main water box 21 and transport tape 22, transport tape 22 has catch and surrounding has enclosing; Transport tape 22 half level bubble is in water tank 21, and second half is ramped shaped; Above horizontal transmission bands one end, be provided with one piece low swash plate 23, be provided with high swash plate 24 above low swash plate, high swash plate 24 low spot is positioned at above low swash plate height point position; Above low swash plate 23 and high swash plate 24, be provided with shower 25, spray direction is towards corresponding swash plate; Slope that described transport tape slope be arranged in parallel is provided with 5 showers 25.Described shower is pipe, is provided with more than 2 flat injection mouths.
5. rinse: the wild mushroom after cleaning enters into secondary cleaning device, and wild mushroom is impacted by giant in secondary cleaning device;
As shown in Figure 4, described secondary cleaning device 3 comprises main water box 31 and transport tape 32, transport tape has catch and surrounding has enclosing; Be provided with a swash plate 33 above the starting end of transport tape transmission, above swash plate 33, be provided with shower 34; The second half section of transport tape 32 raises in slope, and be provided with on slope by two of ring chain brought into motion giants 35, the water spraying direction of giant 35 is perpendicular to transport tape 32, and straight reciprocating motion done by giant 35.
6. rinsing: the wild mushroom after being rinsed enters in three grades of cleaning devices and sprays, and wild mushroom reaches wash effect through spray; As shown in Figure 5, three grades of described cleaning devices 4 comprise water tank 41 and dankness type transport tape 42, and transport tape 42 second half section raises in ramped shaped, and is provided with catch 43, be parallel to transport tape puts and arrange 7 showers 44, shower is fixed on feed pipe by snap ring.
7. air-dry: the wild mushroom that rinsing terminates is entered on air-dry transport tape, the most of moisture on surface is removed with blower fan;
8. freeze-drying: the wild mushroom dress basket after air-dry end is sent in refrigerating chamber and carries out refrigeration freeze-drying.
Described freeze-drying adopts following steps: A, is placed in vacuum cold storehouse by wild mushroom, and initial temperature-6 DEG C, then dropped to-18 DEG C at 1.5 hours; B, be warmed up to 13 DEG C keep 2 hours; C, be plummeted to-40 DEG C keep 6 hours; D, maintain the temperature at-6 DEG C and carry out freezen protective.
Wild mushroom is manually roughly selected after removal of impurities, transmitted by transmitting device, because large bamboo or wicker basket entered the vibrating effect of dwang generation in transmitting procedure, wild mushroom in large bamboo or wicker basket is real because vibrations fill, vacate and can supplement wild mushroom in segment space subsequent transmission process and enter, improve dress basket degree, enhance productivity.
By the wild mushroom in large bamboo or wicker basket down to being provided with the Classification Desk of screen cloth, stirring wild mushroom, falling from screen cloth after the sandy soil on bacterium come off, as required classification is carried out to wild mushroom selected.
Wild mushroom after classification is selected is cut into slices as required, dice, slitting or chopping, is placed on afterwards on screen cloth and slightly washes with water, be placed on transport tape afterwards and be transferred to subsequent processing after draining.
The wild mushroom processed after slightly washing is transferred to one-level cleaning device, secondary cleaning device and three grades of cleaning devices, reduce manual operation intervention, directly by carrying out cleaning, rinsing and rinsing, slope is all adopted to be transport tape in cleaning process, realize the continuity that ensure that cleaning process, realize production line cleaning.
Wild mushroom after cleaning terminates drops into air-dry removing most of moisture on air-dry transport tape, and the wild mushroom after air-dry carries out freeze-drying after being filled basket, thoroughly removes moisture, refrigerates simultaneously, avoids adding heat abstraction moisture and causes that wild mushroom is well-done affects cold storage effect.Deepfreeze freeze-drying simultaneously is more conducive to preserving.
embodiment 2
The method of quick continuous seepage freeze-drying wild mushroom, adopts following steps to carry out:
1. roughly select removal of impurities: the weeds mud on removal wild mushroom and the part of corruption, fill basket after handling well and put on transmitting device, enter into next operation;
As depicted in figs. 1 and 2, described transmitting device comprises the transmission frame 1 of two or more horizontal positioned, and each transmission frame be provided with driven pulley 11 and driven the driving wheel 12 rotated by drive motors, driven pulley 11 level is installed, and described driven pulley 11 interval 0.5 meter ampere fills; Driving wheel 11 position is lower than driven pulley 12; After endless conveyor belts 13 is nested into driving wheel 12 and driven pulley 11, being positioned at driving wheel 12 side is slope, is provided with enclosing sheet above endless conveyor belts 13; Described slope is horizontal by 45 °, and a rear transmission frame driving wheel is positioned at below previous transmission frame end, and a rear transmission frame slope is provided with three dwangs 14 parallel to each other.
2. classification is selected: by the wild mushroom in large bamboo or wicker basket down to being provided with the Classification Desk of screen cloth, stir wild mushroom, falls after the sandy soil on bacterium come off from screen cloth, carries out classification as required selected to wild mushroom;
3. process and slightly wash: the wild mushroom after classification is selected is cut into slices as required, dice, slitting or chopping, is placed on afterwards on screen cloth and slightly washes with water, be placed on transport tape afterwards and be transferred to subsequent processing after draining;
4. clean: process the wild mushroom after slightly washing, enter in one-level cleaning device and clean, in cleaning device, be provided with transport tape, drive wild mushroom transmission to be cleaned;
As shown in Figure 3, described one-level cleaning device 2 comprises main water box 21 and transport tape 22, transport tape 22 has catch and surrounding has enclosing; Transport tape 22 half level bubble is in water tank 21, and second half is ramped shaped; Above horizontal transmission bands one end, be provided with one piece low swash plate 23, be provided with high swash plate 24 above low swash plate, high swash plate 24 low spot is positioned at above low swash plate height point position; Above low swash plate 23 and high swash plate 24, be provided with shower 25, spray direction is towards corresponding swash plate; Slope that described transport tape slope be arranged in parallel is provided with 3 showers 25.Described shower is pipe, is provided with more than 2 flat injection mouths.
5. rinse: the wild mushroom after cleaning enters into secondary cleaning device, and wild mushroom is impacted by giant in secondary cleaning device;
As shown in Figure 4, described secondary cleaning device 3 comprises main water box 31 and transport tape 32, transport tape has catch and surrounding has enclosing; Be provided with a swash plate 33 above the starting end of transport tape transmission, above swash plate 33, be provided with shower 34; The second half section of transport tape 32 raises in slope, and be provided with on slope by two of ring chain brought into motion giants 35, the water spraying direction of giant 35 is perpendicular to transport tape 32, and straight reciprocating motion done by giant 35.
6. rinsing: the wild mushroom after being rinsed enters in three grades of cleaning devices and sprays, and wild mushroom reaches wash effect through spray; As shown in Figure 5, three grades of described cleaning devices 4 comprise water tank 41 and dankness type transport tape 42, and transport tape 42 second half section raises in ramped shaped, and is provided with catch 43, and be parallel on transport tape and arrange 8 showers 44, shower is fixed on feed pipe by snap ring.
7. air-dry: the wild mushroom that rinsing terminates is entered on air-dry transport tape, the most of moisture on surface is removed with blower fan;
8. freeze-drying: the wild mushroom dress basket after air-dry end is sent in refrigerating chamber and carries out refrigeration freeze-drying.
Described freeze-drying adopts following steps: A, is placed in vacuum cold storehouse by wild mushroom, and initial temperature-5 DEG C, then dropped to-15 DEG C at 1 ~ 2 hour; B, be warmed up to 10 DEG C keep 2 hours; C, be plummeted to-40 DEG C keep 6 hours; D, maintain the temperature at-8 DEG C and carry out freezen protective.
embodiment 3
The method of quick continuous seepage freeze-drying wild mushroom, adopts following steps to carry out:
1. roughly select removal of impurities: the weeds mud on removal wild mushroom and the part of corruption, fill basket after handling well and put on transmitting device, enter into next operation;
As depicted in figs. 1 and 2, described transmitting device comprises the transmission frame 1 of two or more horizontal positioned, and each transmission frame be provided with driven pulley 11 and driven the driving wheel 12 rotated by drive motors, driven pulley 11 level is installed, and described driven pulley 11 interval 0.5 meter ampere fills; Driving wheel 11 position is lower than driven pulley 12; After endless conveyor belts 13 is nested into driving wheel 12 and driven pulley 11, being positioned at driving wheel 12 side is slope, is provided with enclosing sheet above endless conveyor belts 13; Described slope is horizontal by 30-45 °, and a rear transmission frame driving wheel is positioned at below previous transmission frame end, and a rear transmission frame slope is provided with three dwangs 14 parallel to each other.
2. classification is selected: by the wild mushroom in large bamboo or wicker basket down to being provided with the Classification Desk of screen cloth, stir wild mushroom, falls after the sandy soil on bacterium come off from screen cloth, carries out classification as required selected to wild mushroom;
3. process and slightly wash: the wild mushroom after classification is selected is cut into slices as required, dice, slitting or chopping, is placed on afterwards on screen cloth and slightly washes with water, be placed on transport tape afterwards and be transferred to subsequent processing after draining;
4. clean: process the wild mushroom after slightly washing, enter in one-level cleaning device and clean, in cleaning device, be provided with transport tape, drive wild mushroom transmission to be cleaned;
As shown in Figure 3, described one-level cleaning device 2 comprises main water box 21 and transport tape 22, transport tape 22 has catch and surrounding has enclosing; Transport tape 22 half level bubble is in water tank 21, and second half is ramped shaped; Above horizontal transmission bands one end, be provided with one piece low swash plate 23, be provided with high swash plate 24 above low swash plate, high swash plate 24 low spot is positioned at above low swash plate height point position; Above low swash plate 23 and high swash plate 24, be provided with shower 25, spray direction is towards corresponding swash plate; Slope that described transport tape slope be arranged in parallel is provided with 3-5 root shower 25.Described shower is pipe, is provided with more than 2 flat injection mouths.
5. rinse: the wild mushroom after cleaning enters into secondary cleaning device, and wild mushroom is impacted by giant in secondary cleaning device;
As shown in Figure 4, described secondary cleaning device 3 comprises main water box 31 and transport tape 32, transport tape has catch and surrounding has enclosing; Be provided with a swash plate 33 above the starting end of transport tape transmission, above swash plate 33, be provided with shower 34; The second half section of transport tape 32 raises in slope, and be provided with on slope by two of ring chain brought into motion giants 35, the water spraying direction of giant 35 is perpendicular to transport tape 32, and straight reciprocating motion done by giant 35.
6. rinsing: the wild mushroom after being rinsed enters in three grades of cleaning devices and sprays, and wild mushroom reaches wash effect through spray; As shown in Figure 5, three grades of described cleaning devices 4 comprise water tank 41 and dankness type transport tape 42, and transport tape 42 second half section raises in ramped shaped, and is provided with catch 43, and be parallel on transport tape and arrange 5 showers 44, shower is fixed on feed pipe by snap ring.
7. air-dry: the wild mushroom that rinsing terminates is entered on air-dry transport tape, the most of moisture on surface is removed with blower fan;
8. freeze-drying: the wild mushroom dress basket after air-dry end is sent in refrigerating chamber and carries out refrigeration freeze-drying.
Described freeze-drying adopts following steps: A, is placed in vacuum cold storehouse by wild mushroom, and initial temperature-8 DEG C, then dropped to-15 DEG C at 1 hour; B, be warmed up to 10 DEG C keep 3 hours; C, be plummeted to-50 DEG C keep 5 hours; D, maintain the temperature at-8 DEG C and carry out freezen protective.
embodiment 4
The method of quick continuous seepage freeze-drying wild mushroom, adopts following steps to carry out:
1. roughly select removal of impurities: the weeds mud on removal wild mushroom and the part of corruption, fill basket after handling well and put on transmitting device, enter into next operation;
Described transmitting device comprises the transmission frame 1 of two or more horizontal positioned, and each transmission frame be provided with driven pulley 11 and driven the driving wheel 12 rotated by drive motors, driven pulley 11 level is installed, and described driven pulley 11 interval 0.5 meter ampere fills; Driving wheel 11 position is lower than driven pulley 12; After endless conveyor belts 13 is nested into driving wheel 12 and driven pulley 11, being positioned at driving wheel 12 side is slope, is provided with enclosing sheet above endless conveyor belts 13; Described slope is horizontal by 35 °, and a rear transmission frame driving wheel is positioned at below previous transmission frame end, and a rear transmission frame slope is provided with three dwangs 14 parallel to each other.
2. classification is selected: by the wild mushroom in large bamboo or wicker basket down to being provided with the Classification Desk of screen cloth, stir wild mushroom, falls after the sandy soil on bacterium come off from screen cloth, carries out classification as required selected to wild mushroom;
3. process and slightly wash: the wild mushroom after classification is selected is cut into slices as required, dice, slitting or chopping, is placed on afterwards on screen cloth and slightly washes with water, be placed on transport tape afterwards and be transferred to subsequent processing after draining;
4. clean: process the wild mushroom after slightly washing, enter in one-level cleaning device and clean, in cleaning device, be provided with transport tape, drive wild mushroom transmission to be cleaned;
Described one-level cleaning device 2 comprises main water box 21 and transport tape 22, transport tape 22 has catch and surrounding has enclosing; Transport tape 22 half level bubble is in water tank 21, and second half is ramped shaped; Above horizontal transmission bands one end, be provided with one piece low swash plate 23, be provided with high swash plate 24 above low swash plate, high swash plate 24 low spot is positioned at above low swash plate height point position; Above low swash plate 23 and high swash plate 24, be provided with shower 25, spray direction is towards corresponding swash plate; Slope that described transport tape slope be arranged in parallel is provided with 5 showers 25.Described shower is on pipe, and it is provided with more than 2 flat injection mouths.
5. rinse: the wild mushroom after cleaning enters into secondary cleaning device, and wild mushroom is impacted by giant in secondary cleaning device;
Described secondary cleaning device 3 comprises main water box 31 and transport tape 32, transport tape has catch and surrounding has enclosing; Be provided with a swash plate 33 above the starting end of transport tape transmission, above swash plate 33, be provided with shower 34; The second half section of transport tape 32 raises in slope, and be provided with on slope by two of ring chain brought into motion giants 35, the water spraying direction of giant 35 is perpendicular to transport tape 32, and straight reciprocating motion done by giant 35.
6. rinsing: the wild mushroom after being rinsed enters in three grades of cleaning devices and sprays, and wild mushroom reaches wash effect through spray; Three grades of described cleaning devices 4 comprise water tank 41 and dankness type transport tape 42, and transport tape 42 second half section raises in ramped shaped, and is provided with catch 43, and be parallel on transport tape and arrange 5 showers 44, shower is fixed on feed pipe by snap ring.
7. air-dry: the wild mushroom that rinsing terminates is entered on air-dry transport tape, the most of moisture on surface is removed with blower fan;
8. freeze-drying: the wild mushroom dress basket after air-dry end is sent in refrigerating chamber and carries out refrigeration freeze-drying.
Described freeze-drying adopts following steps: A, is placed in vacuum cold storehouse by wild mushroom, and initial temperature-8 DEG C, then dropped to-20 DEG C at 2 hours; B, be warmed up to 15 DEG C keep 2 hours; C, be plummeted to-50 DEG C keep 5 hours; D, maintain the temperature at-5 DEG C and carry out freezen protective.
Claims (7)
1. the method for quick continuous seepage freeze-drying wild mushroom, adopts following steps to carry out:
1. removal of impurities is roughly selected: the weeds mud on removal wild mushroom and the part of corruption, frame up after handling well and put on transmitting device, enter into next operation;
Described transmitting device comprises the transmission frame of two or more horizontal positioned, and each transmission frame be provided with driven pulley and driven the driving wheel rotated by drive motors, driven pulley level is installed, and described driven pulley interval 0.5-3 meter ampere fills; Driving wheel position is lower than driven pulley; After endless conveyor belts is nested into driving wheel and driven pulley, being positioned at driving wheel side is slope, is provided with enclosing sheet above endless conveyor belts; Described slope is horizontal by 30-45 °, and a rear transmission frame driving wheel is positioned at below previous transmission frame end, and a rear transmission frame slope is provided with three dwangs parallel to each other;
2. classification is selected: by the wild mushroom in frame down in the Classification Desk being provided with screen cloth, stir wild mushroom, falls after the sandy soil on bacterium come off from screen cloth, carries out classification as required selected to wild mushroom;
3. process and slightly wash: the wild mushroom after classification is selected is cut into slices as required, dice, slitting or chopping, is placed on afterwards on screen cloth and slightly washes with water, be placed on transport tape afterwards and be transferred to subsequent processing after draining;
4. clean: process the wild mushroom after slightly washing, enter in one-level cleaning device and clean, in cleaning device, be provided with transport tape, drive wild mushroom transmission to be cleaned;
5. rinse: the wild mushroom after cleaning enters into secondary cleaning device, and wild mushroom is impacted by giant in secondary cleaning device;
6. rinsing: the wild mushroom after being rinsed enters in three grades of cleaning devices and sprays, and wild mushroom reaches wash effect through spray;
7. air-dry: the wild mushroom that rinsing terminates is entered on air-dry transport tape, the most of moisture on surface is removed with blower fan;
8. freeze-drying: the wild mushroom after air-dry end frames up to be sent in refrigerating chamber and carries out refrigeration freeze-drying.
2. the method for quick continuous seepage freeze-drying wild mushroom as claimed in claim 1, is characterized in that: described one-level cleaning device comprises main water box and transport tape, transport tape has catch and surrounding has enclosing; Transport tape half level bubble is in water tank, and second half is ramped shaped; Above horizontal transmission bands one end, be provided with one piece of low swash plate, be provided with high swash plate above low swash plate, high swash plate low spot is positioned at above low swash plate height point position; Above low swash plate and high swash plate, be provided with shower, spray direction is towards corresponding swash plate; On described transport tape slope, parallel slope is provided with 3-5 root shower; Described shower is pipe, is provided with more than 2 flat injection mouths.
3. the method for quick continuous seepage freeze-drying wild mushroom as claimed in claim 1, is characterized in that: described secondary cleaning device comprises main water box and transport tape, transport tape has catch and surrounding has enclosing; Be provided with a swash plate above the starting end of transport tape transmission, above swash plate, be provided with shower; The second half section of transport tape raises in slope, and be provided with on slope by two of ring chain brought into motion giants, the water spraying direction of giant is perpendicular to transport tape.
4. the method for quick continuous seepage freeze-drying wild mushroom as claimed in claim 2, is characterized in that: described secondary cleaning device comprises main water box and transport tape, transport tape has catch and surrounding has enclosing; Be provided with a swash plate above the starting end of transport tape transmission, above swash plate, be provided with shower; The second half section of transport tape raises in slope, and be provided with on slope by two of ring chain brought into motion giants, the water spraying direction of giant is perpendicular to transport tape.
5. the method for quick continuous seepage freeze-drying wild mushroom as described in any one of claim 1-4, it is characterized in that: three grades of described cleaning devices comprise water tank and dankness type transport tape, the transport tape second half section raises in ramped shaped, and edge is provided with catch, be parallel to above transport tape and arrange 5-10 root shower, shower is fixed on feed pipe by snap ring; Transport tape is vertically installed with shoe.
6. the method for quick continuous seepage freeze-drying wild mushroom as described in any one of claim 1-4, it is characterized in that described freeze-drying adopts following steps: A, is placed in vacuum cold storehouse by wild mushroom, initial temperature-5 DEG C ~-8 DEG C, then dropped to-15 DEG C ~-20 DEG C at 1 ~ 2 hour; B, be warmed up to 10 DEG C ~ 15 DEG C and keep 2-3 hours; C, be plummeted to-40 DEG C ~-50 DEG C and keep 5-6 hours; D, maintain the temperature at-5 DEG C ~-8 DEG C and carry out freezen protective.
7. the method for quick continuous seepage freeze-drying wild mushroom as claimed in claim 5, it is characterized in that described freeze-drying adopts following steps: A, is placed in vacuum cold storehouse by wild mushroom, initial temperature-5 DEG C ~-8 DEG C, then dropped to-15 DEG C ~-20 DEG C at 1 ~ 2 hour; B, be warmed up to 10 DEG C ~ 15 DEG C and keep 2-3 hours; C, be plummeted to-40 DEG C ~-50 DEG C and keep 5-6 hours; D, maintain the temperature at-5 DEG C ~-8 DEG C and carry out freezen protective.
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| CN103976298B (en) * | 2014-04-22 | 2015-10-07 | 山东瑞帆果蔬机械科技有限公司 | A kind of date palm process for producing line |
| CN104223330A (en) * | 2014-10-11 | 2014-12-24 | 宜宾梦幻森林食品有限责任公司 | Cleaning equipment and processing method of easily damaged vegetables |
| CN108175061A (en) * | 2017-12-08 | 2018-06-19 | 颍上县皖奇食品有限公司 | A kind of production method of mealy potato |
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Effective date of registration: 20200717 Address after: 651100 zengsuo District, Yimen Industrial Park, Longquan street, Yimen County, Yuxi City, Yunnan Province Co-patentee after: Li Zhuojun Patentee after: Yimen Xinghao edible fungus Co.,Ltd. Address before: Longquan Town, Yuxi city village 651100 Yunnan province Mei Patentee before: YIMEN COUNTY KANGYUAN BACTERIA Co.,Ltd. |
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