CN209663635U - Automatic glue pouring system - Google Patents
Automatic glue pouring system Download PDFInfo
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- CN209663635U CN209663635U CN201920157206.3U CN201920157206U CN209663635U CN 209663635 U CN209663635 U CN 209663635U CN 201920157206 U CN201920157206 U CN 201920157206U CN 209663635 U CN209663635 U CN 209663635U
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- encapsulating
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- photovoltaic module
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- terminal box
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Abstract
The utility model discloses a kind of automatic glue pouring systems, photovoltaic module is placed on the rack, there is terminal box on photovoltaic module, positioning mechanism is arranged in rack, encapsulating mechanism and optoelectronic switch, further include have respectively with optoelectronic switch, the controller that positioning mechanism and encapsulating mechanism are electrically connected, optoelectronic switch judges the encapsulating position and the encapsulating amount that set terminal box after the size of photovoltaic module automatically, controller receives encapsulating location information and feeds back to located lateral and longitudinal register that positioning mechanism realizes photovoltaic module, controller receives encapsulating location information and encapsulating amount information feeds back to positioning and equal glue-pouring that encapsulating mechanism realizes docking wire box encapsulating point.Through the above way, the utility model automatic glue pouring system is able to solve the automatic switchover problem of the orientation problem of photovoltaic module and terminal box, encapsulating uniformity problem and size component, realizes photovoltaic module precise positioning, realizes terminal box precise positioning, encapsulating is uniform, and encapsulating quality greatly improves.
Description
Technical field
The utility model relates to photovoltaic group valence production technical fields, more particularly to a kind of automatic glue pouring system.
Background technique
Development of the solar energy New Energy Industry in China is very rapid, and support on policy and technological progress are our new energy rows
The following fast-developing main drive of industry.Photovoltaic production equipment has been introduced into the epoch of automation, because production technology
Mature and stable, automation equipment replaces artificial trend to be more and more obvious.Terminal box needs filling AB when photovoltaic module produces
Glue, to guarantee that the insulation performance of terminal box terminal, protection terminal box exempt from extraneous corrosion.
In the prior art, artificial encapsulating always is on this procedure of junction box glue-pouring, because of the size of photovoltaic module
Different, positioning is difficult to precisely, and wiring box position is different, and encapsulating weight is difficult to determine, encapsulating is uneven, and processing quality is unqualified,
Furthermore artificial encapsulating is needed to stagnate with the front stage on assembly line and be linked, and it is long to manufacture the period, so that increased production cost.
Utility model content
The utility model mainly solving the technical problems that provide a kind of automatic glue pouring system, be able to solve photovoltaic module and
Orientation problem, the automatic switchover problem of encapsulating uniformity problem and size component of terminal box, realize the accurate of photovoltaic module
Positioning realizes the precise positioning of terminal box, while guaranteeing that encapsulating is uniform using crawl encapsulating mode, and encapsulating quality mentions significantly
Height has production technology and production efficiency and is significantly promoted.
In order to solve the above technical problems, the technical solution that the utility model uses is: providing a kind of automatic glue filling system
System, including rack, photovoltaic module is placed on the rack and as the delivery track in rack carries out horizontal sliding, on photovoltaic module
Terminal box is mounted with,
Arrange positioning mechanism, encapsulating mechanism and optoelectronic switch in rack, further include having a controller, controller respectively with light
Electric switch, positioning mechanism and encapsulating mechanism are electrically connected,
Optoelectronic switch can determine whether the size of photovoltaic module and set the encapsulating position of terminal box automatically according to photovoltaic module size
Set with encapsulating amount,
Controller receives encapsulating location information and feeds back to positioning mechanism, and the transverse direction of photovoltaic module is realized by positioning mechanism
Positioning and longitudinal register,
Controller receives encapsulating location information and encapsulating amount information and feeds back to encapsulating mechanism, passes through the realization pair of encapsulating mechanism
The positioning of junction box glue-pouring point and the equal glue-pouring for docking wire box.
In one preferred embodiment of the utility model, optoelectronic switch is arranged in the end of delivery track, and optoelectronic switch is adopted
Collect the dimension information of photovoltaic module and the location information and encapsulating information of terminal box, positioning mechanism is then controlled by controller
Terminal box equal glue-pouring is realized with encapsulating mechanism.
In one preferred embodiment of the utility model, the size of photovoltaic type and photovoltaic module that optoelectronic switch senses
Information is mutually adapted.
In one preferred embodiment of the utility model, positioning mechanism includes laterally driven cylinder and zigzag tread patterns cylinder,
It is disposed with laterally driven cylinder fixed plate and zigzag tread patterns air cylinder fixed plate on delivery track, is disposed in lateral cylinder fixed plate
Laterally driven cylinder is disposed with zigzag tread patterns cylinder in longitudinal cylinder fixed plate, and laterally driven cylinder and zigzag tread patterns cylinder are equal
To rotate gripper cylinder.
In one preferred embodiment of the utility model, located lateral clamping jaw is equipped in laterally driven cylinder, it is longitudinal to drive
It takes offence and is equipped with longitudinal register clamping jaw on cylinder, laterally driven cylinder and zigzag tread patterns cylinder carry out laterally under the action of controller
Movement and longitudinal movement drive located lateral clamping jaw and longitudinal register clamping jaw to realize fixed to the located lateral of photovoltaic module and longitudinal direction
Position.
In one preferred embodiment of the utility model, located lateral clamping jaw and longitudinal register clamping jaw are nylon block positioning
Clamping jaw.
In one preferred embodiment of the utility model, encapsulating mechanism includes fixing seat, stepper motor, encapsulating cylinder and filling
Sebific duct, fixing seat two sides have the sliding rail being arranged symmetrically, and stepper motor is steadily slided in the horizontal direction along the sliding rail of two sides
It moves, stepper motor and controller are electrically connected.
In one preferred embodiment of the utility model, for encapsulating cylinder arrangement above stepper motor, encapsulating cylinder can edge
Stepper motor slides in the horizontal direction, and stepper motor is mobile and encapsulating cylinder moves back and forth the precise positioning for realizing encapsulating point.
In one preferred embodiment of the utility model, encapsulating cylinder and encapsulating pipe are drivingly connected, encapsulating cylinder and control
Device is electrically connected, and controller carries out operation control by person-computer union, and by encapsulating cylinder, back and forth movement is driven back and forth
Encapsulating pipe carries out crawl encapsulating to terminal box according to the encapsulating amount of setting, and encapsulating terminates encapsulating cylinder and continues round-trip movement.
The beneficial effects of the utility model are: the utility model automatic glue pouring system realizes photovoltaic group using optoelectronic switch
The precise positioning of part is slid the precise positioning for realizing terminal box back and forth by stepper motor and encapsulating cylinder, while using point
Dynamic encapsulating mode guarantees that encapsulating is uniform, and encapsulating quality greatly improves, and has for production technology and production efficiency and is significantly promoted.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings, in which:
Fig. 1 is the main view of one preferred embodiment of automatic glue pouring system of the utility model；
Fig. 2 is the side view of one preferred embodiment of automatic glue pouring system of the utility model；
Fig. 3 is the top view of one preferred embodiment of automatic glue pouring system of the utility model；
The components in the drawings are labeled as follows: 100, rack, 200, photovoltaic module, 300, terminal box, 400, positioning mechanism,
401, laterally driven cylinder, 402, zigzag tread patterns cylinder, 403, laterally driven cylinder fixed plate, 404, zigzag tread patterns cylinder fixes
Plate, 405, located lateral clamping jaw, 406, longitudinal register clamping jaw, 500, encapsulating mechanism, 501, fixing seat, 502, stepper motor,
503, encapsulating cylinder, 504, encapsulating pipe, 505, sliding rail, 506, dumping bucket, 600, optoelectronic switch, 700, controller, 701, man-machine
Interface touch screen.
Specific embodiment
Below by the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described
Embodiment is only a part of the embodiment of the utility model, instead of all the embodiments.Based on the implementation in the utility model
Example, all other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to
The range of the utility model protection.
It please refers to Fig.1 to Fig.3, the utility model embodiment includes:
A kind of automatic glue pouring system, including rack 100, photovoltaic module 200 are placed on the rack and in rack 100
Delivery track carries out horizontal sliding, is mounted with terminal box 300 on photovoltaic module 200.
Positioning mechanism 400, encapsulating mechanism 500 and optoelectronic switch 600 are arranged in rack, can solve photovoltaic module 200 respectively
Orientation problem, the automatic switchover problem of encapsulating uniformity problem and size component with terminal box 300.
Automatic glue pouring system further includes having a controller 700, controller 700 respectively with optoelectronic switch 600, positioning mechanism
400 and encapsulating mechanism 500 be electrically connected.
Optoelectronic switch 600 is arranged in the end of delivery track, and optoelectronic switch 600 acquires the dimension information of photovoltaic module 200
And the location information and encapsulating information of terminal box 300, positioning mechanism 400 and encapsulating mechanism are then controlled by controller 700
500 realize 300 equal glue-pouring of terminal box.
The photovoltaic type that optoelectronic switch 600 senses and the dimension information of photovoltaic module 200 are mutually adapted, optoelectronic switch
600 can determine whether the size of photovoltaic module 200 and according to 200 size of photovoltaic module set automatically terminal box 300 encapsulating position and
Encapsulating amount.
According to the different of 200 size of photovoltaic module, the optoelectronic switch 600 of setting position can achieve judgement photovoltaic module
The effect of 200 sizes, while the location information and encapsulating information of terminal box 300 are acquired, it is then transferred to controller 700, is being controlled
Input encapsulating position and encapsulating amount inside 700 internal processes of device processed, to reach accurate, the encapsulating amount that is realized with a low cost encapsulating position
Accurately, comprehensive raising encapsulating quality.
Controller 700 receives encapsulating location information and feeds back to positioning mechanism 400, realizes photovoltaic by positioning mechanism 400
The located lateral and longitudinal register of component 200.
Controller 700 receives encapsulating location information and encapsulating amount information and feeds back to encapsulating mechanism 500, passes through encapsulating mechanism
200 realize the positioning of docking 300 encapsulating point of wire box and dock the equal glue-pouring of wire box 300.
Positioning mechanism 400 includes laterally driven cylinder 401 and zigzag tread patterns cylinder 402, is disposed with transverse direction on delivery track
Drive air cylinder fixed plate 403 and zigzag tread patterns air cylinder fixed plate 404, lateral cylinder fixed plate 403 and longitudinal cylinder fixed plate 404
It can all around be moved along rack 100, laterally driven cylinder 401, Zong Xiangqi is disposed in lateral cylinder fixed plate 403
Zigzag tread patterns cylinder 402 is disposed in cylinder fixed plate 404.
Located lateral clamping jaw 405 is equipped in laterally driven cylinder 401, it is longitudinal fixed to be equipped on zigzag tread patterns cylinder 402
Position clamping jaw 406, laterally driven cylinder 401 and zigzag tread patterns cylinder 402 carry out transverse shifting and are indulged under the action of controller 700
To movement, located lateral clamping jaw 405 and longitudinal register clamping jaw 406 is driven to realize located lateral and longitudinal direction to photovoltaic module 200
Positioning.
The current basic size of photovoltaic module 200 is all 1956*992 and 1640*992, for this regular problem,
Laterally driven cylinder 401 and zigzag tread patterns cylinder 402 are rotation gripper cylinder, further located lateral clamping jaw 405 and vertical
It is nylon block positioning clamping jaw to positioning clamping jaw 406, the scuffing of component can be prevented to greatest extent.
Encapsulating mechanism 500 includes fixing seat 501, stepper motor 502, encapsulating cylinder 503 and encapsulating pipe 504, fixing seat 501
Two sides have the sliding rail 505 being arranged symmetrically, and stepper motor 502 is steadily slid in the horizontal direction along the sliding rail 505 of two sides,
Encapsulating cylinder 503 is arranged in 502 top of stepper motor, and encapsulating cylinder 503 can slide in the horizontal direction along stepper motor 502.
Stepper motor and controller are electrically connected, and encapsulating cylinder and controller are electrically connected, stepper motor movement and encapsulating
Cylinder moves back and forth the precise positioning for realizing encapsulating point.
Encapsulating cylinder 503 and encapsulating pipe 504 are drivingly connected, and encapsulating cylinder 503 and controller 700 are electrically connected, controller
700 carry out operation control by person-computer union 701, and by encapsulating cylinder 503, back and forth movement drives encapsulating pipe 504 back and forth
Crawl encapsulating is carried out to terminal box 300 according to the encapsulating amount of setting, encapsulating terminates encapsulating cylinder and continues round-trip movement.
It further include alarm in encapsulating mechanism 500, alarm and controller 700 are electrically connected, when glue starved or excessive glue,
It can automatic alarm.
After encapsulating completion, it will do it automatic dumping, dumping bucket 506 drained into before glue retrogradation.
After photovoltaic module 200 enters work assembly line, according to different, the controller sense of 200 size dimension of photovoltaic module
The photovoltaic type that should be arrived is also different, and controller 700 judges according to different photovoltaic types and calls corresponding control program, so
Control laterally driven cylinder 401 is positioned afterwards, and and then zigzag tread patterns cylinder 402 positions, and encapsulating mechanism 500 is along step at this time
Gluing position is begun to move into motor 502, stepper motor 502 is mobile and encapsulating cylinder 503 starts to move back and forth, and encapsulating terminates
Afterwards, laterally driven cylinder 401 and zigzag tread patterns cylinder 402 unclamp, and component is left to deutomerite assembly line.
A kind of glue-pouring method of automatic glue pouring system, comprising the following steps:
A, system power supply module is opened, and system integrally powers on, 701 operation of person-computer union,；
B, optoelectronic switch 600 and controller 700 start, and photovoltaic module 200 enters work assembly line, and optoelectronic switch 600 is examined
It surveys and judges the size of photovoltaic module 200 on assembly line, and terminal box is set according to 200 size of photovoltaic module automatically
300 encapsulating position and encapsulating amount, then by the data information transfer of the encapsulating position of terminal box 300 and encapsulating amount to controller
Inside 700,700 internal judgment of controller calls corresponding control program；
C, positioning mechanism 400 receives the encapsulating location information of controller 700, laterally driven cylinder 401 and zigzag tread patterns gas
Transverse shifting and longitudinal movement are carried out after the data information of the reception of cylinder 402 encapsulating position, then drives located lateral clamping jaw 405 and indulges
Located lateral and longitudinal register are realized to photovoltaic module 200 to positioning clamping jaw 406；
D, stepper motor 502 and encapsulating cylinder 503 receive the encapsulating location information and encapsulating amount information of controller 700, lead to
The track that person-computer union 701 controls stepper motor 502 is crossed, all parameters can be adjusted freely,
Stepper motor 502 is slid in the horizontal direction along the sliding rail 505 of two sides, and encapsulating cylinder 503 is along stepper motor
502 slide in the horizontal direction, the mobile elaborate position for moving back and forth determining encapsulating point with encapsulating cylinder 503 of stepper motor 502；
F, after encapsulating pipe 504 reaches encapsulating point, encapsulating cylinder 503 drives encapsulating pipe 504 according to the encapsulating amount of setting to connecing
Wire box 300 carries out crawl encapsulating, realizes the equal glue-pouring of docking wire box 300；
G, after encapsulating, laterally driven cylinder 401 and zigzag tread patterns cylinder 402 unclamp, the photovoltaic with terminal box 300
Component 200 circulates to deutomerite assembly line.
The beneficial effect of the utility model automatic glue pouring system is:
The automatic switchover of the orientation problem of solution photovoltaic module and terminal box, encapsulating uniformity problem and size component is asked
Topic；
The precise positioning that photovoltaic module is realized using optoelectronic switch slides reality by stepper motor and encapsulating cylinder back and forth
The precise positioning of terminal box is showed, while having guaranteed that encapsulating is uniform using crawl encapsulating mode, encapsulating quality greatly improves, for life
Production. art and production efficiency, which have, significantly to be promoted.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Using equivalent structure or equivalent flow shift made by the utility model description, it is applied directly or indirectly in other phases
The technical field of pass, is also included in the patent protection scope of the utility model.
Claims (9)
1. a kind of automatic glue pouring system, which is characterized in that including rack, photovoltaic module is placed on the rack and in rack
Delivery track carries out horizontal sliding, is mounted with terminal box on photovoltaic module,
Positioning mechanism, encapsulating mechanism and optoelectronic switch are arranged in rack, further include having a controller, controller is opened with photoelectricity respectively
Pass, positioning mechanism and encapsulating mechanism are electrically connected,
Optoelectronic switch can determine whether the size of photovoltaic module and according to photovoltaic module size set automatically terminal box encapsulating position and
Encapsulating amount,
Controller receives encapsulating location information and feeds back to positioning mechanism, and the located lateral of photovoltaic module is realized by positioning mechanism
And longitudinal register,
Controller receives encapsulating location information and encapsulating amount information and feeds back to encapsulating mechanism, realizes butted line by encapsulating mechanism
The positioning of box encapsulating point and the equal glue-pouring for docking wire box.
2. automatic glue pouring system according to claim 1, which is characterized in that optoelectronic switch is arranged in the end of delivery track
Portion, optoelectronic switch acquire the dimension information of photovoltaic module and the location information and encapsulating information of terminal box, then pass through control
Device controls positioning mechanism and encapsulating mechanism realizes terminal box equal glue-pouring.
3. automatic glue pouring system according to claim 2, which is characterized in that the photovoltaic type and light that optoelectronic switch senses
The dimension information of volt component is mutually adapted.
4. automatic glue pouring system according to claim 1, which is characterized in that positioning mechanism includes laterally driven cylinder and indulges
To driving cylinder, it is disposed with laterally driven cylinder fixed plate and zigzag tread patterns air cylinder fixed plate on delivery track, lateral cylinder is solid
It is disposed with laterally driven cylinder on fixed board, is disposed with zigzag tread patterns cylinder in longitudinal cylinder fixed plate, laterally driven cylinder and vertical
It is rotation gripper cylinder to driving cylinder.
5. automatic glue pouring system according to claim 4, which is characterized in that it is laterally fixed to be equipped in laterally driven cylinder
Position clamping jaw, is equipped with longitudinal register clamping jaw on zigzag tread patterns cylinder, laterally driven cylinder and zigzag tread patterns cylinder are in controller
Effect is lower to carry out transverse shifting and longitudinal movement, and located lateral clamping jaw and longitudinal register clamping jaw is driven to realize the cross to photovoltaic module
To positioning and longitudinal register.
6. automatic glue pouring system according to claim 5, which is characterized in that located lateral clamping jaw and longitudinal register clamping jaw are equal
Clamping jaw is positioned for nylon block.
7. automatic glue pouring system according to claim 1, which is characterized in that encapsulating mechanism include fixing seat, stepper motor,
Encapsulating cylinder and encapsulating pipe, fixing seat two sides have the sliding rail being arranged symmetrically, and stepper motor is along the sliding rail of two sides in level side
To steadily being slid, stepper motor and controller are electrically connected.
8. automatic glue pouring system according to claim 7, which is characterized in that encapsulating cylinder arrangement above stepper motor,
Encapsulating cylinder can slide in the horizontal direction along stepper motor, and stepper motor is mobile and encapsulating cylinder moves back and forth realization encapsulating point
Precise positioning.
9. automatic glue pouring system according to claim 8, which is characterized in that encapsulating cylinder and encapsulating pipe are drivingly connected, and are filled
Glue cylinder and controller are electrically connected, and controller carries out operation control by person-computer union, back and forth by encapsulating cylinder
Back and forth movement drive encapsulating pipe according to setting encapsulating amount to terminal box carry out crawl encapsulating, encapsulating terminate encapsulating cylinder continue it is past
Return movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920157206.3U CN209663635U (en) | 2019-01-30 | 2019-01-30 | Automatic glue pouring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920157206.3U CN209663635U (en) | 2019-01-30 | 2019-01-30 | Automatic glue pouring system |
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| Publication Number | Publication Date |
|---|---|
| CN209663635U true CN209663635U (en) | 2019-11-22 |
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ID=68567726
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920157206.3U Active CN209663635U (en) | 2019-01-30 | 2019-01-30 | Automatic glue pouring system |
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| CN (1) | CN209663635U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622308A (en) * | 2019-01-30 | 2019-04-16 | 江苏昊宇光伏科技有限公司 | Automatic glue pouring system and glue-pouring method |
-
2019
- 2019-01-30 CN CN201920157206.3U patent/CN209663635U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622308A (en) * | 2019-01-30 | 2019-04-16 | 江苏昊宇光伏科技有限公司 | Automatic glue pouring system and glue-pouring method |
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