CN109622308A - Automatic glue pouring system and glue-pouring method - Google Patents
Automatic glue pouring system and glue-pouring method Download PDFInfo
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- CN109622308A CN109622308A CN201910088543.6A CN201910088543A CN109622308A CN 109622308 A CN109622308 A CN 109622308A CN 201910088543 A CN201910088543 A CN 201910088543A CN 109622308 A CN109622308 A CN 109622308A
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- Prior art keywords
- encapsulating
- cylinder
- photovoltaic module
- controller
- terminal box
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- 239000003292 glue Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000005693 optoelectronics Effects 0.000 claims abstract description 29
- 238000003032 molecular docking Methods 0.000 claims abstract description 7
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 230000005622 photoelectricity Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/1013—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to flow or pressure of liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1034—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves specially designed for conducting intermittent application of small quantities, e.g. drops, of coating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of automatic glue pouring system and glue-pouring methods, photovoltaic module is placed on the rack, there is terminal box on photovoltaic module, positioning mechanism is arranged in rack, encapsulating mechanism and optoelectronic switch, further include have respectively with optoelectronic switch, the controller that positioning mechanism and encapsulating mechanism are electrically connected, optoelectronic switch judges the encapsulating position and the encapsulating amount that set terminal box after the size of photovoltaic module automatically, controller receives encapsulating location information and feeds back to located lateral and longitudinal register that positioning mechanism realizes photovoltaic module, controller receives encapsulating location information and encapsulating amount information feeds back to positioning and equal glue-pouring that encapsulating mechanism realizes docking wire box encapsulating point.Through the above way, automatic glue pouring system and glue-pouring method of the present invention are able to solve the automatic switchover problem of the orientation problem of photovoltaic module and terminal box, encapsulating uniformity problem and size component, realize photovoltaic module precise positioning, realize terminal box precise positioning, encapsulating is uniform, and encapsulating quality greatly improves.
Description
Technical field
The present invention relates to photovoltaic group valence production technical fields, more particularly to a kind of automatic glue pouring system and glue-pouring method.
Background technique
Development of the solar energy New Energy Industry in China is very rapid, and support on policy and technological progress are our new energy rows
The following fast-developing main drive of industry.Photovoltaic production equipment has been introduced into the epoch of automation, because production technology
Mature and stable, automation equipment replaces artificial trend to be more and more obvious.Terminal box needs filling AB when photovoltaic module produces
Glue, to guarantee that the insulation performance of terminal box terminal, protection terminal box exempt from extraneous corrosion.
In the prior art, artificial encapsulating always is on this procedure of junction box glue-pouring, because of the size of photovoltaic module
Different, positioning is difficult to precisely, and wiring box position is different, and encapsulating weight is difficult to determine, encapsulating is uneven, and processing quality is unqualified,
Furthermore artificial encapsulating is needed to stagnate with the front stage on assembly line and be linked, and it is long to manufacture the period, so that increased production cost.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of automatic glue pouring system and glue-pouring methods, are able to solve photovoltaic
The automatic switchover problem of the orientation problem of component and terminal box, encapsulating uniformity problem and size component, realizes photovoltaic module
Precise positioning, realize the precise positioning of terminal box, while guaranteeing that encapsulating is uniform using crawl encapsulating mode, encapsulating quality is big
It is big to improve, have for production technology and production efficiency and is significantly promoted.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of automatic glue pouring system is provided, is wrapped
Including rack, photovoltaic module are placed on the rack and as the delivery track in rack carries out horizontal sliding, are loaded on photovoltaic module
There is terminal box,
Positioning mechanism, encapsulating mechanism and optoelectronic switch are arranged in rack, further include having a controller, controller is opened with photoelectricity respectively
Pass, positioning mechanism and encapsulating mechanism are electrically connected,
Optoelectronic switch can determine whether the size of photovoltaic module and according to photovoltaic module size set automatically terminal box encapsulating position and
Encapsulating amount,
Controller receives encapsulating location information and feeds back to positioning mechanism, and the located lateral of photovoltaic module is realized by positioning mechanism
And longitudinal register,
Controller receives encapsulating location information and encapsulating amount information and feeds back to encapsulating mechanism, realizes butted line by encapsulating mechanism
The positioning of box encapsulating point and the equal glue-pouring for docking wire box.
In a preferred embodiment of the present invention, optoelectronic switch is arranged in the end of delivery track, and optoelectronic switch acquires light
The dimension information of component and the location information and encapsulating information of terminal box are lied prostrate, positioning mechanism and filling are then controlled by controller
Gluing mechanism realizes terminal box equal glue-pouring.
In a preferred embodiment of the present invention, the dimension information of optoelectronic switch senses photovoltaic type and photovoltaic module
It is mutually adapted.
In a preferred embodiment of the present invention, positioning mechanism includes laterally driven cylinder and zigzag tread patterns cylinder, conveying
It is disposed with laterally driven cylinder fixed plate and zigzag tread patterns air cylinder fixed plate on track, is disposed with transverse direction in lateral cylinder fixed plate
Cylinder is driven, zigzag tread patterns cylinder is disposed in longitudinal cylinder fixed plate, laterally driven cylinder and zigzag tread patterns cylinder are rotation
Turn gripper cylinder.
In a preferred embodiment of the present invention, located lateral clamping jaw, zigzag tread patterns gas are equipped in laterally driven cylinder
Longitudinal register clamping jaw is equipped on cylinder, laterally driven cylinder and zigzag tread patterns cylinder carry out transverse shifting under the action of controller
And longitudinal movement, drive located lateral clamping jaw and longitudinal register clamping jaw to realize located lateral and longitudinal register to photovoltaic module.
In a preferred embodiment of the present invention, located lateral clamping jaw and longitudinal register clamping jaw are nylon block locating clip
Pawl.
In a preferred embodiment of the present invention, encapsulating mechanism includes fixing seat, stepper motor, encapsulating cylinder and encapsulating
Pipe, fixing seat two sides have the sliding rail being arranged symmetrically, and stepper motor is steadily slid in the horizontal direction along the sliding rail of two sides,
Stepper motor and controller are electrically connected.
In a preferred embodiment of the present invention, for encapsulating cylinder arrangement above stepper motor, encapsulating cylinder can be along stepping
Motor slides in the horizontal direction, and stepper motor is mobile and encapsulating cylinder moves back and forth the precise positioning for realizing encapsulating point.
In a preferred embodiment of the present invention, encapsulating cylinder and encapsulating pipe are drivingly connected, encapsulating cylinder and controller electricity
Property connection, controller carries out operation control by person-computer union, passes through encapsulating cylinder back and forth movement driving encapsulating back and forth
Pipe carries out crawl encapsulating to terminal box according to the encapsulating amount of setting, and encapsulating terminates encapsulating cylinder and continues round-trip movement.
In order to solve the above technical problems, another technical solution used in the present invention is: a kind of automatic glue filling method is provided,
Characterized by comprising the following steps:
A, system power supply module is opened, and system integrally powers on;
B, optoelectronic switch and controller starting, photovoltaic module enter work assembly line, and optoelectronic switch detects and judges on assembly line
The size of photovoltaic module, and encapsulating position and the encapsulating amount of terminal box are set according to photovoltaic module size automatically, so
Afterwards by inside the data information transfer to controller of the encapsulating position of terminal box and encapsulating amount, controller internal judgment is called corresponding
Control program;
C, positioning mechanism receives the encapsulating location information of controller, and laterally driven cylinder and zigzag tread patterns cylinder receive encapsulating position
Data information after carry out transverse shifting and longitudinal movement, then drive located lateral clamping jaw and longitudinal register clamping jaw to photovoltaic module
Realize located lateral and longitudinal register;
D, stepper motor and encapsulating cylinder receive the encapsulating location information and encapsulating amount information of controller, control the rail of stepper motor
Mark, stepper motor are slid in the horizontal direction along the sliding rail of two sides, the round-trip sliding back and forth in the horizontal direction of encapsulating cylinder, step
Into the mobile elaborate position for moving back and forth determining encapsulating point with encapsulating cylinder of motor;
F, after encapsulating pipe reaches encapsulating point, encapsulating cylinder drives encapsulating pipe to carry out crawl filling to terminal box according to the encapsulating amount of setting
Glue realizes the equal glue-pouring of docking wire box;
G, after encapsulating, laterally driven cylinder and zigzag tread patterns cylinder unclamp, and the photovoltaic module with terminal box circulates to rear
Throttle waterline.
The beneficial effects of the present invention are: automatic glue pouring system of the present invention and glue-pouring method realize photovoltaic using optoelectronic switch
The precise positioning of component is slid the precise positioning for realizing terminal box back and forth by stepper motor and encapsulating cylinder, used simultaneously
Crawl encapsulating mode guarantees that encapsulating is uniform, and encapsulating quality greatly improves, and has for production technology and production efficiency and is significantly promoted.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, in which:
Fig. 1 is the main view of one preferred embodiment of automatic glue pouring system of the invention;
Fig. 2 is the side view of one preferred embodiment of automatic glue pouring system of the invention;
Fig. 3 is the top view of one preferred embodiment of automatic glue pouring system of the invention;
The components in the drawings are labeled as follows: 100, rack, 200, photovoltaic module, 300, terminal box, 400, positioning mechanism,
401, laterally driven cylinder, 402, zigzag tread patterns cylinder, 403, laterally driven cylinder fixed plate, 404, zigzag tread patterns cylinder fixes
Plate, 405, located lateral clamping jaw, 406, longitudinal register clamping jaw, 500, encapsulating mechanism, 501, fixing seat, 502, stepper motor,
503, encapsulating cylinder, 504, encapsulating pipe, 505, sliding rail, 506, dumping bucket, 600, optoelectronic switch, 700, controller, 701, man-machine
Interface touch screen.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
It please refers to Fig.1 to Fig.3, the embodiment of the present invention includes:
A kind of automatic glue pouring system, including rack 100, photovoltaic module 200 are placed on the rack and with the conveying in rack 100
Track carries out horizontal sliding, is mounted with terminal box 300 on photovoltaic module 200.
Positioning mechanism 400, encapsulating mechanism 500 and optoelectronic switch 600 are arranged in rack, can solve photovoltaic module 200 respectively
Orientation problem, the automatic switchover problem of encapsulating uniformity problem and size component with terminal box 300.
Automatic glue pouring system further includes having a controller 700, controller 700 respectively with optoelectronic switch 600, positioning mechanism
400 and encapsulating mechanism 500 be electrically connected.
Optoelectronic switch 600 is arranged in the end of delivery track, and optoelectronic switch 600 acquires the dimension information of photovoltaic module 200
And the location information and encapsulating information of terminal box 300, positioning mechanism 400 and encapsulating mechanism are then controlled by controller 700
500 realize 300 equal glue-pouring of terminal box.
The photovoltaic type that optoelectronic switch 600 senses and the dimension information of photovoltaic module 200 are mutually adapted, optoelectronic switch
600 can determine whether the size of photovoltaic module 200 and according to 200 size of photovoltaic module set automatically terminal box 300 encapsulating position and
Encapsulating amount.
According to the different of 200 size of photovoltaic module, the optoelectronic switch 600 of setting position can achieve judgement photovoltaic module
The effect of 200 sizes, while the location information and encapsulating information of terminal box 300 are acquired, it is then transferred to controller 700, is being controlled
Input encapsulating position and encapsulating amount inside 700 internal processes of device processed, to reach accurate, the encapsulating amount that is realized with a low cost encapsulating position
Accurately, comprehensive raising encapsulating quality.
Controller 700 receives encapsulating location information and feeds back to positioning mechanism 400, realizes photovoltaic by positioning mechanism 400
The located lateral and longitudinal register of component 200.
Controller 700 receives encapsulating location information and encapsulating amount information and feeds back to encapsulating mechanism 500, passes through encapsulating mechanism
200 realize the positioning of docking 300 encapsulating point of wire box and dock the equal glue-pouring of wire box 300.
Positioning mechanism 400 includes laterally driven cylinder 401 and zigzag tread patterns cylinder 402, is disposed with transverse direction on delivery track
Drive air cylinder fixed plate 403 and zigzag tread patterns air cylinder fixed plate 404, lateral cylinder fixed plate 403 and longitudinal cylinder fixed plate 404
It can all around be moved along rack 100, laterally driven cylinder 401, Zong Xiangqi is disposed in lateral cylinder fixed plate 403
Zigzag tread patterns cylinder 402 is disposed in cylinder fixed plate 404.
Located lateral clamping jaw 405 is equipped in laterally driven cylinder 401, it is longitudinal fixed to be equipped on zigzag tread patterns cylinder 402
Position clamping jaw 406, laterally driven cylinder 401 and zigzag tread patterns cylinder 402 carry out transverse shifting and are indulged under the action of controller 700
To movement, located lateral clamping jaw 405 and longitudinal register clamping jaw 406 is driven to realize located lateral and longitudinal direction to photovoltaic module 200
Positioning.
The current basic size of photovoltaic module 200 is all 1956*992 and 1640*992, for this regular problem,
Laterally driven cylinder 401 and zigzag tread patterns cylinder 402 are rotation gripper cylinder, further located lateral clamping jaw 405 and vertical
It is nylon block positioning clamping jaw to positioning clamping jaw 406, the scuffing of component can be prevented to greatest extent.
Encapsulating mechanism 500 includes fixing seat 501, stepper motor 502, encapsulating cylinder 503 and encapsulating pipe 504, fixing seat 501
Two sides have the sliding rail 505 being arranged symmetrically, and stepper motor 502 is steadily slid in the horizontal direction along the sliding rail 505 of two sides,
Encapsulating cylinder 503 is arranged in 502 top of stepper motor, and encapsulating cylinder 503 can slide in the horizontal direction along stepper motor 502.
Stepper motor and controller are electrically connected, and encapsulating cylinder and controller are electrically connected, stepper motor movement and encapsulating
Cylinder moves back and forth the precise positioning for realizing encapsulating point.
Encapsulating cylinder 503 and encapsulating pipe 504 are drivingly connected, and encapsulating cylinder 503 and controller 700 are electrically connected, controller
700 carry out operation control by person-computer union 701, and by encapsulating cylinder 503, back and forth movement drives encapsulating pipe 504 back and forth
Crawl encapsulating is carried out to terminal box 300 according to the encapsulating amount of setting, encapsulating terminates encapsulating cylinder and continues round-trip movement.
It further include alarm in encapsulating mechanism 500, alarm and controller 700 are electrically connected, when glue starved or excessive glue,
It can automatic alarm.
After encapsulating completion, it will do it automatic dumping, dumping bucket 506 drained into before glue retrogradation.
After photovoltaic module 200 enters work assembly line, according to different, the controller sense of 200 size dimension of photovoltaic module
The photovoltaic type that should be arrived is also different, and controller 700 judges according to different photovoltaic types and calls corresponding control program, so
Control laterally driven cylinder 401 is positioned afterwards, and and then zigzag tread patterns cylinder 402 positions, and encapsulating mechanism 500 is along step at this time
Gluing position is begun to move into motor 502, stepper motor 502 is mobile and encapsulating cylinder 503 starts to move back and forth, and encapsulating terminates
Afterwards, laterally driven cylinder 401 and zigzag tread patterns cylinder 402 unclamp, and component is left to deutomerite assembly line.
A kind of glue-pouring method of automatic glue pouring system, comprising the following steps:
A, system power supply module is opened, and system integrally powers on, 701 operation of person-computer union,;
B, optoelectronic switch 600 and controller 700 start, and photovoltaic module 200 enters work assembly line, and optoelectronic switch 600 detects simultaneously
Judge the size of photovoltaic module 200 on assembly line, and terminal box 300 is set according to 200 size of photovoltaic module automatically
Encapsulating position and encapsulating amount, then by the data information transfer of the encapsulating position of terminal box 300 and encapsulating amount to controller 700
Inside, 700 internal judgment of controller call corresponding control program;
C, positioning mechanism 400 receives the encapsulating location information of controller 700, laterally driven cylinder 401 and zigzag tread patterns cylinder 402
Transverse shifting and longitudinal movement are carried out after receiving the data information of encapsulating position, then drives located lateral clamping jaw 405 and longitudinal direction fixed
Position clamping jaw 406 realizes located lateral and longitudinal register to photovoltaic module 200;
D, stepper motor 502 and encapsulating cylinder 503 receive the encapsulating location information and encapsulating amount information of controller 700, pass through people
Machine interface touch screen 701 controls the track of stepper motor 502, and all parameters can be adjusted freely,
Stepper motor 502 is slid in the horizontal direction along the sliding rail 505 of two sides, and encapsulating cylinder 503 exists along stepper motor 502
Horizontal direction sliding, the mobile elaborate position for moving back and forth determining encapsulating point with encapsulating cylinder 503 of stepper motor 502;
F, after encapsulating pipe 504 reaches encapsulating point, encapsulating cylinder 503 drives encapsulating pipe 504 according to the encapsulating amount of setting to terminal box
300 carry out crawl encapsulating, realize the equal glue-pouring of docking wire box 300;
G, after encapsulating, laterally driven cylinder 401 and zigzag tread patterns cylinder 402 unclamp, the photovoltaic module with terminal box 300
200 circulate to deutomerite assembly line.
The beneficial effect of automatic glue pouring system and glue-pouring method of the present invention is:
Solve the problems, such as the automatic switchover of the orientation problem, encapsulating uniformity problem and size component of photovoltaic module and terminal box;
The precise positioning that photovoltaic module is realized using optoelectronic switch, being slid back and forth by stepper motor and encapsulating cylinder realizes
The precise positioning of terminal box, while guaranteeing that encapsulating is uniform using crawl encapsulating mode, encapsulating quality greatly improves, for producing work
Skill and production efficiency, which have, significantly to be promoted.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (10)
1. a kind of automatic glue pouring system, which is characterized in that including rack, photovoltaic module is placed on the rack and in rack
Delivery track carries out horizontal sliding, is mounted with terminal box on photovoltaic module,
Positioning mechanism, encapsulating mechanism and optoelectronic switch are arranged in rack, further include having a controller, controller is opened with photoelectricity respectively
Pass, positioning mechanism and encapsulating mechanism are electrically connected,
Optoelectronic switch can determine whether the size of photovoltaic module and according to photovoltaic module size set automatically terminal box encapsulating position and
Encapsulating amount,
Controller receives encapsulating location information and feeds back to positioning mechanism, and the located lateral of photovoltaic module is realized by positioning mechanism
And longitudinal register,
Controller receives encapsulating location information and encapsulating amount information and feeds back to encapsulating mechanism, realizes butted line by encapsulating mechanism
The positioning of box encapsulating point and the equal glue-pouring for docking wire box.
2. automatic glue pouring system according to claim 1, which is characterized in that optoelectronic switch is arranged in the end of delivery track
Portion, optoelectronic switch acquire the dimension information of photovoltaic module and the location information and encapsulating information of terminal box, then pass through control
Device controls positioning mechanism and encapsulating mechanism realizes terminal box equal glue-pouring.
3. automatic glue pouring system according to claim 2, which is characterized in that the photovoltaic type and light that optoelectronic switch senses
The dimension information of volt component is mutually adapted.
4. automatic glue pouring system according to claim 1, which is characterized in that positioning mechanism includes laterally driven cylinder and indulges
To driving cylinder, it is disposed with laterally driven cylinder fixed plate and zigzag tread patterns air cylinder fixed plate on delivery track, lateral cylinder is solid
It is disposed with laterally driven cylinder on fixed board, is disposed with zigzag tread patterns cylinder in longitudinal cylinder fixed plate, laterally driven cylinder and vertical
It is rotation gripper cylinder to driving cylinder.
5. automatic glue pouring system according to claim 4, which is characterized in that it is laterally fixed to be equipped in laterally driven cylinder
Position clamping jaw, is equipped with longitudinal register clamping jaw on zigzag tread patterns cylinder, laterally driven cylinder and zigzag tread patterns cylinder are in controller
Effect is lower to carry out transverse shifting and longitudinal movement, and located lateral clamping jaw and longitudinal register clamping jaw is driven to realize the cross to photovoltaic module
To positioning and longitudinal register.
6. automatic glue pouring system according to claim 5, which is characterized in that located lateral clamping jaw and longitudinal register clamping jaw are equal
Clamping jaw is positioned for nylon block.
7. automatic glue pouring system according to claim 1, which is characterized in that encapsulating mechanism include fixing seat, stepper motor,
Encapsulating cylinder and encapsulating pipe, fixing seat two sides have the sliding rail being arranged symmetrically, and stepper motor is along the sliding rail of two sides in level side
To steadily being slid, stepper motor and controller are electrically connected.
8. automatic glue pouring system according to claim 7, which is characterized in that encapsulating cylinder arrangement above stepper motor,
Encapsulating cylinder can slide in the horizontal direction along stepper motor, and stepper motor is mobile and encapsulating cylinder moves back and forth realization encapsulating point
Precise positioning.
9. automatic glue pouring system according to claim 8, which is characterized in that encapsulating cylinder and encapsulating pipe are drivingly connected, and are filled
Glue cylinder and controller are electrically connected, and controller carries out operation control by person-computer union, back and forth by encapsulating cylinder
Back and forth movement drive encapsulating pipe according to setting encapsulating amount to terminal box carry out crawl encapsulating, encapsulating terminate encapsulating cylinder continue it is past
Return movement.
10. a kind of automatic glue filling method, which comprises the following steps:
A, system power supply module is opened, and system integrally powers on;
B, optoelectronic switch and controller starting, photovoltaic module enter work assembly line, and optoelectronic switch detects and judges on assembly line
The size of photovoltaic module, and encapsulating position and the encapsulating amount of terminal box are set according to photovoltaic module size automatically, so
Afterwards by inside the data information transfer to controller of the encapsulating position of terminal box and encapsulating amount, controller internal judgment is called corresponding
Control program;
C, positioning mechanism receives the encapsulating location information of controller, and laterally driven cylinder and zigzag tread patterns cylinder receive encapsulating position
Data information after carry out transverse shifting and longitudinal movement, then drive located lateral clamping jaw and longitudinal register clamping jaw to photovoltaic module
Realize located lateral and longitudinal register;
D, stepper motor and encapsulating cylinder receive the encapsulating location information and encapsulating amount information of controller, control the rail of stepper motor
Mark, stepper motor are slid in the horizontal direction along the sliding rail of two sides, the round-trip sliding back and forth in the horizontal direction of encapsulating cylinder, step
Into the mobile elaborate position for moving back and forth determining encapsulating point with encapsulating cylinder of motor;
F, after encapsulating pipe reaches encapsulating point, encapsulating cylinder drives encapsulating pipe to carry out crawl filling to terminal box according to the encapsulating amount of setting
Glue realizes the equal glue-pouring of docking wire box;
G, after encapsulating, laterally driven cylinder and zigzag tread patterns cylinder unclamp, and the photovoltaic module with terminal box circulates to rear
Throttle waterline.
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CN201910088543.6A CN109622308A (en) | 2019-01-30 | 2019-01-30 | Automatic glue pouring system and glue-pouring method |
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CN201910088543.6A CN109622308A (en) | 2019-01-30 | 2019-01-30 | Automatic glue pouring system and glue-pouring method |
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CN105214898A (en) * | 2015-10-25 | 2016-01-06 | 合肥市航嘉电子技术有限公司 | Automatic glue filling machine |
CN205790031U (en) * | 2016-05-30 | 2016-12-07 | 浙江中环赛特光伏科技有限公司 | A kind of photovoltaic junction box automatic glue filling machine |
CN205932410U (en) * | 2016-08-10 | 2017-02-08 | 浙江斯菱汽车轴承股份有限公司 | Bearing oiling detects transport structure of machine |
CN209663635U (en) * | 2019-01-30 | 2019-11-22 | 江苏昊宇光伏科技有限公司 | Automatic glue pouring system |
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