CN209007567U - A kind of explosion-proof type crusing robot - Google Patents

A kind of explosion-proof type crusing robot Download PDF

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Publication number
CN209007567U
CN209007567U CN201821802613.7U CN201821802613U CN209007567U CN 209007567 U CN209007567 U CN 209007567U CN 201821802613 U CN201821802613 U CN 201821802613U CN 209007567 U CN209007567 U CN 209007567U
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explosion
proof type
proof
box body
crusing robot
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CN201821802613.7U
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王士兴
徐义
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Xi'an Sen Intelligent Instrument Ltd By Share Ltd
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Xi'an Sen Intelligent Instrument Ltd By Share Ltd
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Abstract

The utility model relates to the parts such as a kind of explosion-proof type crusing robot, including anti-explosion box body, driving wheel, intelligent console, explosion-proof charger receiving end, explosion-proof wireless obstacle avoidance sensor, explosion-proof type magnetic navigation sensor, explosion-proof type terrestrial reference inductor and antenna.The utility model is in gas gathering station Workplace crusing robot application, it can be realized round-the-clock, comprehensive, the full autonomous intelligence inspection of gas gathering station and monitoring, labor intensity is effectively reduced, reduce gas gathering station O&M cost, the automation and intelligent level of normal inspection operation and management are improved, provides innovative technology detection means and comprehensive safety guarantee for intelligent gas gathering station and unattended gas gathering station.

Description

A kind of explosion-proof type crusing robot
Technical field
The utility model relates to industrial robot field more particularly to a kind of explosion-proof type crusing robots.
Background technique
In oil and gas production industry, anti-explosion safety production is basic demand.To guarantee safety in production, it is desirable that work Personnel periodically carry out walkaround inspection to relevant device.But manual inspection, which exists, makes an inspection tour poor timeliness, large labor intensity, low efficiency etc. Disadvantage.
Gas gathering station inspection is carried out using explosion-proof type crusing robot technology, both the flexibility with manual inspection, intelligence, Also overcome simultaneously and compensate for some defects and deficiency existing for manual inspection, more adapts to intelligent gas gathering station and unattended gas collection Stand development actual demand, have huge superiority, be the development of intelligent gas gathering station and unattended gas gathering station inspection technology Direction has wide development space and application prospect.
Utility model content
The purpose of this utility model is to provide a kind of explosion-proof type crusing robots, to apply in gas gathering station production environment, It being capable of timely and effectively discovering device failure.
Technical solution used by the utility model is as follows:
This explosion-proof type crusing robot, including battery, antenna, built-in industrial control machine, explosion-proof type omnidirectional Intelligent hot/camera shooting Instrument, motion controller, emergency stop switch, motor drive module, explosion-proof type IR evading obstacle sensors, explosion-proof wireless charger is by electricity End, anti-explosion box body, power supply, explosion-proof type terrestrial reference inductor, explosion-proof combined aural and visual alarm, transmission parts, explosion-proof type magnetic navigation sensor, Conductive wheel assembly, explosion-proof type sound pick-up, explosion-proof methane gas detector, explosion-proof stink damp bulk detector.
Further, there are two terminal plate fixed frames for installation in above-mentioned anti-explosion box body, are located at two sides in anti-explosion box body;Two Controller fixed frame, driver rack, controller fixed plate are separately installed on a terminal plate fixed frame;The controller is fixed Motion controller and built-in industrial control machine are installed on frame, motor drive module, the control are installed on the driver rack Device fixed plate processed is fixed on terminal plate fixed frame by the fixed guide rail of terminal.
Further, above-mentioned built-in industrial control machine is interacted by LAN mouthfuls with wireless base station, and the built-in industrial control machine is logical Serial ports is crossed to be connected with the motion controller, power supply and each sensor.
Further, middle part is placed with battery in above-mentioned anti-explosion box body, and the battery is fixed by battery tabletting, and the battery is logical It crosses terminal plate to be connected with the power supply, the power supply is connected with safety box;The anti-explosion box body housing rear end is equipped with antenna, and Filled with epoxy resin encapsulation.
Further, above-mentioned anti-explosion box body housing forward end is equipped with charging machine support, is equipped on the charging machine support anti- Quick-fried type wireless charger receiving end, charger is integral-filled epoxy resin.
Further, explosion-proof type omnidirectional Intelligent hot/video camera, the explosion-proof tank body shell are carried in the middle part of above-mentioned anti-explosion box body cap It covers and explosion-proof combined aural and visual alarm is installed, alarm when being abnormal, be equipped on the anti-explosion box body cap explosion-proof Type emergency stop switch controls starting and the emergent stopping of entire crusing robot.
Further, above-mentioned explosion-proof type omnidirectional Intelligent hot/video camera includes visible light camera and two kinds of thermal infrared imaging instrument; The visible light camera can detect equipment appearance, equipment division state and instrument reading etc., and image is passed through The built-in industrial control machine is uploaded to monitoring system;The thermal infrared imaging instrument can be acquired the temperature of primary equipment, And the infrared image of acquisition and temperature data can be uploaded to monitoring system by the built-in industrial control machine.
Further, above-mentioned anti-explosion box body shell two sides are equipped with four groups of transmission parts;Anti-explosion box body shell front end and Rearmost end is respectively equipped with one group of explosion-proof type magnetic navigation sensor and one group of explosion-proof type IR evading obstacle sensors, the anti-explosion box body shell Side is equipped with explosion-proof type terrestrial reference inductor;The anti-explosion box body housing side is equipped with the conductive wheel assembly to eliminate electrostatic;Institute Anti-explosion box body housing side is stated equipped with explosion-proof type sound pick-up.
Further, above-mentioned anti-explosion box body cap front end is equipped with explosion-proof methane gas detector and explosion-proof hydrogen sulfide gas is visited Survey device.
Further, above-mentioned anti-explosion box body is carbon steel cabinet, is plane flame-proof structure, and use cross reinforcing rib, meets anti- Quick-fried standard.
The utility model has the following beneficial effects:
The explosion-proof type crusing robot of the utility model is integrated robot technology, non-is connect in gas gathering station Workplace application Touch detection technique, multi-sensor fusion technology, mode identification technology, navigator fix technology and technology of Internet of things etc., Neng Goushi Labor intensity is effectively reduced in existing round-the-clock, comprehensive, the full autonomous intelligence inspection of gas gathering station and monitoring, reduce gas gathering station O&M at This, improves the automation and intelligent level of normal inspection operation and management, mentions for intelligent gas gathering station and unattended gas gathering station For innovative technology detection means and comprehensive safety guarantee, the process that quickly promotes gas gathering station unattended.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model;
Fig. 2 is the schematic view of the front view of the utility model;
Fig. 3 is the overlooking structure diagram of the utility model.
In Fig. 2,1 is battery, and 2 be safety box, and 3 be antenna, and 4 be stuffing-box assembly, and 5 be built-in industrial control machine, and 6 be explosion-proof Type omnidirectional Intelligent hot/video camera, 7 be motion controller, and 8 be terminal plate, and 9 be explosion-proof type emergency stop switch, and 10 fix for controller Frame, 11 be motor drive module, and 12 be driver rack, and 13 be explosion-proof type IR evading obstacle sensors, and 14 be charging machine support, 15 It is anti-explosion box body for explosion-proof wireless charger receiving end, 16,17 be battery tabletting, and 18 be power supply, and 19 be the sense of explosion-proof type terrestrial reference Device is answered, 21 be terminal plate fixed frame, and 22 be transmission parts, and 23 be explosion-proof type magnetic navigation sensor, and 24 be conductive wheel assembly, and 26 are Controller fixed plate, 27 be the fixed guide rail of terminal.
In Fig. 3,20 be explosion-proof combined aural and visual alarm, and 25 be explosion-proof type sound pick-up, and 28 be explosion-proof methane gas detector, and 29 are Explosion-proof stink damp bulk detector.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description:
Referring to Fig. 1-3: the explosion-proof type crusing robot of the utility model, including battery 1, antenna 3, built-in industrial control machine 5, Explosion-proof type omnidirectional Intelligent hot/video camera 6, motion controller 7, emergency stop switch 9, motor drive module 11, explosion-proof type infrared obstacle avoidance Sensor 13, explosion-proof wireless charger receiving end 15, anti-explosion box body 16, power supply 18, explosion-proof type terrestrial reference inductor 19, explosion-proof type Combined aural and visual alarm 20, transmission parts 22, explosion-proof type magnetic navigation sensor 23, conductive wheel assembly 24, explosion-proof type sound pick-up 25 are explosion-proof Methane gas detector 28, explosion-proof stink damp bulk detector 29.
There are two terminal plate fixed frames 21 for installation in anti-explosion box body 16, are located at two sides in anti-explosion box body 16;Two connect Controller fixed frame 10, driver rack 12, controller fixed plate 26 are separately installed on line plate fixed frame 21;The controller Motion controller 7 and built-in industrial control machine 5 are installed on fixed frame 10, motor driven mould is installed on the driver rack 12 Block 11, the controller fixed plate 26 are fixed on terminal plate fixed frame 21 by the fixed guide rail 27 of terminal.
The fixed guide rail 27 of terminal is galvanized steel material.Built-in industrial control machine 5 is interacted by LAN mouthfuls with wireless base station, The built-in industrial control machine 5 is connected by serial ports with the motion controller 7, power supply 18 and each sensor.
Middle part is placed with battery 1 in anti-explosion box body 16, and the battery 1 is fixed by battery tabletting 17, and the battery 1 is by connecing Line plate 8 is connected with the power supply 18, and the power supply 18 is connected with safety box 2.Battery 1 is nickel-metal hydride battery, and the power supply 18 has BMS power safety management system can monitor voltage, electric current and the monitoring crusing robot when charging of recharging device Voltage, current value size when work.16 housing rear end of anti-explosion box body is equipped with antenna 3, and is handled using encapsulation, and encapsulation agent is Epoxy resin.
16 housing forward end of anti-explosion box body is equipped with charging machine support 14, is equipped with wireless charging on the charging machine support 14 Device receiving end 15.
Further, the crusing robot of the utility model has the function of recharging, after the completion of patrol task or battery It being capable of the charging of auto-returned accumulator plant when not enough power supply.
Holder mounting base, holder mounting base and explosion-proof type omnidirectional Intelligent hot/camera shooting are welded in the middle part of 16 cap of anti-explosion box body Instrument 6 connects, and is equipped with explosion-proof combined aural and visual alarm 20 on 16 cap of anti-explosion box body, alarms when being abnormal, in institute It states and explosion-proof emergency stop switch 9 is installed by holder, control starting and the emergent stopping of entire crusing robot.The holder line outlet It is also equipped with stuffing-box assembly 4.
Preferably, explosion-proof type omnidirectional Intelligent hot/video camera 6 includes visible light camera and two kinds of thermal infrared imaging instrument.It can Light-exposed video camera can detect equipment appearance, equipment division state and instrument reading etc., and by image by described embedding Enter formula industrial personal computer 5 and is uploaded to monitoring system.The thermal infrared imaging instrument can be acquired the temperature of primary equipment, and can incite somebody to action Infrared image and temperature data are uploaded to monitoring system by the built-in industrial control machine 5.
16 shell two sides of anti-explosion box body are equipped with four groups of transmission parts 22.16 shell front end of anti-explosion box body and rearmost end respectively fill There are one group of explosion-proof type magnetic navigation sensor 23 and one group of explosion-proof type IR evading obstacle sensors 13,16 housing side of anti-explosion box body is equipped with Explosion-proof type terrestrial reference inductor 19.Explosion-proof type magnetic navigation sensor 23 and explosion-proof type terrestrial reference inductor can be utilized by being laid with track 19 make robot realize the movement such as advance, retreat, accelerate, slow down, turn to.Explosion-proof type IR evading obstacle sensors 13, which are able to detect, to patrol Whether inspection robot front or side have barrier.16 housing side of anti-explosion box body is equipped with the conductive wheel assembly to eliminate electrostatic 24.16 housing side of anti-explosion box body is equipped with explosion-proof type sound pick-up 25, can acquire noise of equipment, and noise data can be passed through to institute It states built-in industrial control machine 5 and is uploaded to monitoring system.16 cap front end of anti-explosion box body is equipped with explosion-proof 28 He of methane gas detector Explosion-proof stink damp bulk detector 29.Explosion-proof methane gas detector 28 is able to detect methane concentration, and explosion-proof hydrogen sulfide gas is visited It surveys device 29 and is able to detect concentration of hydrogen sulfide.
Preferably, anti-explosion box body 16 uses carbon steel material, using plane flame-proof structure, and it is strong using reinforcing rib increase cabinet Degree, is designed in strict accordance with explosion-proof criteria, improves explosion-proof performance.
Total described, the utility model can be realized gas gathering station whole day in gas gathering station Workplace crusing robot application It waits, is comprehensive, full autonomous intelligence inspection and monitoring, labor intensity is effectively reduced, reduces gas gathering station O&M cost, raising is normally patrolled The automation and intelligent level of operation and management are examined, provides innovative technology for intelligent gas gathering station and unattended gas gathering station Detection means and comprehensive safety guarantee.

Claims (10)

1. a kind of explosion-proof type crusing robot, which is characterized in that including battery (1), antenna (3), built-in industrial control machine (5) is prevented Bao Xing omnidirectional Intelligent hot/video camera (6), motion controller (7), emergency stop switch (9), motor drive module (11), explosion-proof type is red Outer obstacle avoidance sensor (13), explosion-proof wireless charger receiving end (15), anti-explosion box body (16), power supply (18), explosion-proof type terrestrial reference Inductor (19), explosion-proof combined aural and visual alarm (20), transmission parts (22), explosion-proof type magnetic navigation sensor (23), conductive wheel assembly (24), explosion-proof type sound pick-up (25), explosion-proof methane gas detector (28), explosion-proof stink damp bulk detector (29).
2. explosion-proof type crusing robot according to claim 1, which is characterized in that be equipped in the anti-explosion box body (16) Two terminal plate fixed frames (21) are located at anti-explosion box body (16) interior two sides;Pacify respectively on two terminal plate fixed frames (21) Equipped with controller fixed frame (10), driver rack (12), controller fixed plate (26);Pacify on the controller fixed frame (10) Equipped with motion controller (7) and built-in industrial control machine (5), motor drive module is installed on the driver rack (12) (11), the controller fixed plate (26) is fixed on terminal plate fixed frame (21) by terminal fixed guide rail (27).
3. explosion-proof type crusing robot according to claim 2, which is characterized in that the built-in industrial control machine (5) passes through LAN mouthfuls interact with wireless base station, and the built-in industrial control machine (5) passes through serial ports and the motion controller (7), power supply (18) and each sensor is connected.
4. explosion-proof type crusing robot according to claim 1, which is characterized in that middle part is put in the anti-explosion box body (16) Have battery (1), the battery (1) is fixed by battery tabletting (17), and the battery (1) passes through terminal plate (8) and the power supply (18) it is connected, the power supply (18) is connected with safety box (2);Anti-explosion box body (16) housing rear end is equipped with antenna (3), and Filled with epoxy resin encapsulation.
5. explosion-proof type crusing robot according to claim 1, which is characterized in that anti-explosion box body (16) housing forward end Charging machine support (14) is installed, explosion-proof wireless charger receiving end (15) is installed on the charging machine support (14), is filled Electric appliance is integral-filled epoxy resin.
6. explosion-proof type crusing robot according to claim 1, which is characterized in that in the middle part of anti-explosion box body (16) cap Explosion-proof type omnidirectional Intelligent hot/video camera (6) is carried, explosion-proof combined aural and visual alarm is installed on anti-explosion box body (16) cap (20), it alarms when being abnormal, is equipped with explosion-proof type emergency stop switch (9) on the anti-explosion box body (16) cap, controlled Make starting and the emergent stopping of entire crusing robot.
7. explosion-proof type crusing robot according to claim 6, which is characterized in that explosion-proof type omnidirectional Intelligent hot/take the photograph As instrument (6) include visible light camera and two kinds of thermal infrared imaging instrument;The visible light camera can be to equipment appearance, equipment Division state and instrument reading etc. are detected, and image is uploaded to monitoring system by the built-in industrial control machine (5);Institute The temperature of primary equipment can be acquired by stating thermal infrared imaging instrument, and can pass through the infrared image of acquisition and temperature data The built-in industrial control machine (5) is uploaded to monitoring system.
8. explosion-proof type crusing robot according to claim 1, which is characterized in that anti-explosion box body (16) the shell two sides Equipped with four groups of transmission parts (22);Anti-explosion box body (16) the shell front end and rearmost end are respectively equipped with one group of explosion-proof type magnetic navigation Sensor (23) and one group of explosion-proof type IR evading obstacle sensors (13), anti-explosion box body (16) housing side is equipped with explosion-proof type It marks inductor (19);Anti-explosion box body (16) housing side is equipped with the conductive wheel assembly (24) to eliminate electrostatic;It is described anti- Quick-fried cabinet (16) housing side is equipped with explosion-proof type sound pick-up (25).
9. explosion-proof type crusing robot according to claim 1, which is characterized in that anti-explosion box body (16) the cap front end Explosion-proof methane gas detector (28) and explosion-proof stink damp bulk detector (29) are installed.
10. explosion-proof type crusing robot according to claim 1, which is characterized in that the anti-explosion box body (16) is carbon steel Cabinet is plane flame-proof structure, and uses cross reinforcing rib, meets explosion-proof criteria.
CN201821802613.7U 2018-11-02 2018-11-02 A kind of explosion-proof type crusing robot Active CN209007567U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110695958A (en) * 2019-09-09 2020-01-17 上海朗驰佰特智能技术有限公司 Be applicable to explosion-proof robot of patrolling and examining of chemical industry
CN112140124A (en) * 2020-09-10 2020-12-29 南京农业大学 Laying hen health state inspection robot
CN112393733A (en) * 2019-07-31 2021-02-23 深圳壹赛联防爆智能科技有限公司 Explosion-proof intelligent navigation system
CN113021295A (en) * 2021-03-11 2021-06-25 湛江南海西部石油勘察设计有限公司 Intelligent explosion-proof inspection robot for offshore oil and gas fields
CN113820109A (en) * 2021-08-23 2021-12-21 广东电力发展股份有限公司 Power plant auxiliary engine rotating equipment inspection device, method, equipment and medium
CN114407048A (en) * 2022-03-02 2022-04-29 深圳深海智人机器人技术有限公司 Positive pressure crawler-type full-autonomous inspection robot

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112393733A (en) * 2019-07-31 2021-02-23 深圳壹赛联防爆智能科技有限公司 Explosion-proof intelligent navigation system
CN110695958A (en) * 2019-09-09 2020-01-17 上海朗驰佰特智能技术有限公司 Be applicable to explosion-proof robot of patrolling and examining of chemical industry
CN112140124A (en) * 2020-09-10 2020-12-29 南京农业大学 Laying hen health state inspection robot
CN113021295A (en) * 2021-03-11 2021-06-25 湛江南海西部石油勘察设计有限公司 Intelligent explosion-proof inspection robot for offshore oil and gas fields
CN113820109A (en) * 2021-08-23 2021-12-21 广东电力发展股份有限公司 Power plant auxiliary engine rotating equipment inspection device, method, equipment and medium
CN114407048A (en) * 2022-03-02 2022-04-29 深圳深海智人机器人技术有限公司 Positive pressure crawler-type full-autonomous inspection robot

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