CN209006461U - A kind of Full-automatic section bar bending machine - Google Patents
A kind of Full-automatic section bar bending machine Download PDFInfo
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- CN209006461U CN209006461U CN201821452829.5U CN201821452829U CN209006461U CN 209006461 U CN209006461 U CN 209006461U CN 201821452829 U CN201821452829 U CN 201821452829U CN 209006461 U CN209006461 U CN 209006461U
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- host
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- 238000005452 bending Methods 0.000 title claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims description 22
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 14
- 238000007599 discharging Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 abstract description 4
- 230000007115 recruitment Effects 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 abstract description 4
- 238000007689 inspection Methods 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000012937 correction Methods 0.000 description 13
- 238000005259 measurement Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000010276 construction Methods 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model discloses a kind of Full-automatic section bar bending machines, including shape bending host, feeding trolley, lifting feeding roller-way, length-measuring appliance, data acquisition verifying attachment and control device, workspace two sides on shape bending host are mounted on a lifting feeding roller-way, and it is successively spaced setting along workspace two sides outwardly direction feeding trolley and lifting feeding roller-way, control device is electrically connected with shape bending host, feeding trolley and lifting feeding roller-way respectively.The application can be with centralized control feeding, processing, inspection, discharging overall process, workpiece interface size and bending forming size can be inputted in the controls, work piece hoisting in place, repeatedly puts pressing formation, detection is until meet workpiece theoretical curve, it completes discharging, hang lower workpiece, process is not required to manual intervention, component shaping precision stability and high production efficiency, low to operation level requirement, personnel's recruitment is few, and labor intensity is low.
Description
Technical field
The present invention relates to shape bending equipment technical fields, more specifically, in particular to a kind of Full-automatic section bar bending
Machine.
Background technique
Profile has many advantages, such as strong bending resistance, construction is simple, save the cost and lightweight construction, is mainly used for extensively each
Kind civilian and industrial building structure, various industrial premises and modernization skyscraper, large bridge, heavy equipment, highway,
Naval vessel skeleton, mine support, dam construction and various mechanical components.Bending deformation need to be carried out by design requirement, prior art is adopted
It is processed with four column press, is manually lifted into station, point-by-point compression moulding template measurement, handling goes out after completing shape bending
Material, process is time-consuming and laborious, inefficiency, and crane is needed persistently to cooperate, and quantity to worker and operational capacity have it is higher
It is required that.Therefore a kind of Full-automatic section bar bending machine is industrially needed.
Summary of the invention
It is an object of the invention to solve deficiency in the prior art, to provide a kind of straightening speed block, to worker's skill
Art requires the Full-automatic section bar that low, technical process is simple, labor intensity of workers is low, error is small, high reliablity, product accuracy are high curved
Bent machine.
In order to achieve the above object, The technical solution adopted by the invention is as follows:
A kind of Full-automatic section bar bending machine, including with lower component:
Shape bending host, for forcing profile to deform by extrudate side；
Multiple feeding trolleys, for the profile of feeding area to be moved to lifting feeding roller-way position；
Multiple lifting feeding roller-ways, for the both ends of support type material when profile extrusion is bent, and drive profile
It is moved on feeding trolley from the workspace on shape bending host, or moves up and moved to shape bending host from feeding trolley
Workspace, while the position of adjustable profile onto a working area；
Length-measuring appliance, for measuring the length of profile；
Data acquire verifying attachment, for acquiring the profile deflection of each shape bending deformation front and back；
Control device is used for according to profile length and deformation amount controlling shape bending host and lifting feeding roller-way to profile
It is bent；
Workspace two sides on the shape bending host are mounted on a lifting feeding roller-way, and along workspace two sides
Outwardly direction feeding trolley and lifting feeding roller-way are successively spaced setting, and the length-measuring appliance is mounted on the lifting and send
Expect on roller-way, data acquisition verifying attachment is parallel with moving direction of the profile on lifting feeding roller-way, and with it is described
Workspace height is adapted, and the data acquisition verifying attachment and length-measuring appliance are connect with control device, the control
Device is electrically connected with shape bending host, feeding trolley and lifting feeding roller-way respectively.
Further, the shape bending host includes host rack, active forming machanism, block mobile device, host
Frame and hydraulic system；
The host rack includes bottom mounting rack and stress leading truck, and the bottom mounting rack and stress leading truck are mutual
It is connected as T-type structure, the stress leading truck is mounted on bottom mounting rack one end top, the active forming machanism installation
On the other end top of the bottom mounting rack, and it is described connect with hydraulic system, the block mobile device is mounted on described
Stress leading truck two sides, and with the stress leading truck mobile connection.
Further, the active forming machanism includes briquetting, ball pad, snap ring, guide plate, master cylinder and cylinder rack,
The master cylinder is mounted in the cylinder rack, and the master cylinder is connect with hydraulic system, the extension bar and card of the master cylinder
The side of ring connects, and another measuring tool of the snap ring has arc groove, arc surface and the arc groove phase of the ball pad side
Cooperation, the other side of the ball pad are fixedly connected with briquetting, and the snap ring surrounding is connected by screw to briquetting, the briquetting
Lower end is equipped with guide runner, and the guide plate is mounted on top in the middle part of the bottom mounting rack, the guide runner with it is described
Guide plate slides connection.
Further, block mobile device includes block, block Mobile base, butterfly spring, linear guide, rack gear, gear
And motor reducer, the vertical plate lateral surface opposite with active forming machanism is horizontally installed with the straight line on the stress leading truck
Guide rail is connected with sliding block in the linear guide, and the sliding block is fixedly mounted on the block Mobile base, the gear
Block Mobile base lower end is equipped with the block, and the block is bonded with the lateral surface of the vertical plate, the upper plane of the vertical plate
It is also equipped with rack gear, gear cooperating with the rack is also equipped on the block Mobile base, the motor reducer
Output shaft is connect with gear.
Further, locating wheel is also equipped on the block Mobile base, what the locating wheel rolled is installed on described vertical
On the inside of plate upper end.
Further, the feeding trolley includes bottom bracket, trolley, horizontal slide rail, lead screw transmission mechanism and mobile electricity
Machine retarder, a pair of horizontal slide rail are mounted on the bottom bracket, and the trolley is erected at a pair of horizontal slide rail
On, one end of the trolley passes through the output axis connection of lead screw transmission mechanism and mobile motor retarder, and the mobile motor subtracts
Fast device is mounted on the bottom bracket.
Further, the lifting feeding roller-way includes lifting chassis, lifting cylinder, scissors bracket, servo support, feeding
Roller bearing and feeding motor speed reducer, the lifting chassis are connected with servo support by scissors bracket, above the servo support
Multiple feeding roller bearings are installed in parallel, are also equipped with the lifting cylinder between lifting chassis and the servo support, it is described to send
Material motor reducer is mounted on the servo support, and feeding motor speed reducer drives all feeding roller bearings to roll.
Further, data acquisition verifying attachment includes laser displacement sensor, datum line beam and fixing seat, described solid
Reservation is mounted on the two sides of the shape bending host, and the both ends of datum line beam are connect with the fixing seat of two sides respectively, and the base
Quasi- depth of beam is corresponding with the workspace of shape bending host height, and multiple laser displacement sensors are uniformly mounted on
On the datum line beam.
Further, the length-measuring appliance includes roller bearing, roller bearing mounting rod, rotary encoder, spring, support casing
Cylinder, a pair of bracket sleeve tube is mounted on the lifting feeding roller-way, and roller bearing mounting rod is equipped in each bracket sleeve tube,
And the spring is equipped on roller bearing mounting rod, one end backstop of the spring on the roller bearing mounting rod, the spring
Other end backstop is in the bracket sleeve tube upper end, and the both ends of the roller bearing are connected with two roller bearing mounting rod rotations respectively, and institute
The one end for stating roller bearing is also connect with rotary encoder, and the rotary encoder is electrically connected with control device.
In the present invention, chassis is rectified for installing mobile correction mechanism and fixed orthodontic mechanism, fixed orthodontic mechanism and movement
Form workspace between positive mechanism, H profile steel enters after workspace, the first rolling correction mechanism and the second rolling correction mechanism from
The two sides of H profile steel, the backstop of rolling is while conllinear with web in the middle part of two wing plates, on the one hand for positioning, on the other hand uses
It is corrected in the width to H profile steel；And the first wing plate correction mechanism and the second wing plate correction mechanism, respectively from the inside of wing plate
The medial surface of rolling and correction wing plate；The wing plate of two sides is corrected respectively, and moving frame can drive the second wing plate straightening machine
Structure and the second rolling correction mechanism move horizontally, so as to adjust between two rolling correction mechanisms and two wing plate correction mechanisms
Distance adapts to the correction of different in width H profile steel；And the first lifting device and the adjustable rolling correction mechanism of the second lifting device
Keep rolling correction mechanism that can be aligned to adapt to position of the H profile steel on transmission device with the height of wing plate correction mechanism
The height of the central-web of H profile steel.
The application profile bender usage mode is: profile is hung to the upper discharge position on feeding trolley first, then on
Profile is delivered on lifting feeding roller-way by material trolley, and lifting feeding roller-way rises, and profile is delivered to profile after picking-up profile
It is bent the workspace of host, goes up and down the length of feeding roller-way length-measuring appliance measurement profile while conveying profile；Work
After the profile in area is squeezed and deformed by profile bender, data acquire verifying attachment collecting work zone type material in length range
Deflection is compared with preset shape bending shape, is continued with profile bender and is carried out extruding bending to profile, thus
The amendment to profile shapes is realized, after repeatedly correcting, up to shape bending to preset shape.Shape bending complete with
Profile is transported to the feeding trolley of outlet side, lifting feeding roller-way decline by lifting feeding roller-way afterwards, and profile after bending drops down onto
Profile after bending is delivered to unloading position by feeding trolley, feeding trolley.
Automatic section bending machine of the present invention, can be complete with centralized control feeding, processing, inspection, discharging by PLC control system
Process can input workpiece interface size in the controls and bending forming size, work piece hoisting arrive using intelligent operation
Pressing formation is repeatedly put in position, and detection is until meet workpiece theoretical curve, and lower workpiece is hung in completion discharging, and process is not required to manually dry
In advance, component shaping precision stability and high production efficiency, low to operation level requirement, personnel's recruitment is few, and labor intensity is low.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the main view of Full-automatic section bar bending machine of the invention；
Fig. 2 is the top view of Full-automatic section bar bending machine of the invention；
Fig. 3 is the left view of Full-automatic section bar bending machine of the invention；
Fig. 4 is the left view of profile curved major machine in the present invention；
Fig. 5 is profile curved major machine top view in the present invention；
Fig. 6 is the structural schematic diagram of active forming machanism in the present invention；
Fig. 7 is the structural schematic diagram one of block mobile device in the present invention；
Fig. 8 is the structural schematic diagram two of block mobile device in the present invention；
Fig. 9 is the left view of feeding trolley in the present invention；
Figure 10 is the top view of feeding trolley in the present invention；
Figure 11 is the structural schematic diagram that feeding roller-way is gone up and down in the present invention；
Figure 12 is the structural schematic diagram of data acquisition verifying attachment in the present invention；
Figure 13 is the length-measuring appliance structural schematic diagram in the present invention.
Specific embodiment
The preferred embodiment of the present invention is described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
Embodiment one
Refering to fig. 1 and shown in Fig. 3, the present invention provides a kind of Full-automatic section bar bending machine, including with lower component:
Shape bending host 1, for forcing profile to deform by extrudate side, can be squeezed using oil cylinder or
The mode of person's flywheel punching press；
Multiple feeding trolleys 2, for the profile of feeding area 91 to be moved to lifting 3 position of feeding roller-way；
Multiple lifting feeding roller-ways 3, for the both ends of support type material when profile extrusion is bent, and drive profile
It is moved on feeding trolley from the workspace 92 on shape bending host, or is moved to shape bending host 1 from feeding trolley 2
On workspace 92, while position of the adjustable profile on workspace 92；
Length-measuring appliance 4, for measuring the length of profile to be processed；
Data acquire verifying attachment 5, for acquiring the profile deflection of each shape bending deformation front and back；
Control device is used for according to profile length and deformation amount controlling shape bending host 1 and lifting feeding roller-way 3 to type
Material is bent；
Workspace two sides on the shape bending host 1 are mounted on a lifting feeding roller-way 3, and along workspace two
Side outwardly direction feeding trolley 2 and lifting feeding roller-way 3 are successively spaced setting, and the length-measuring appliance 4 is mounted on described
It going up and down on feeding roller-way 3, the data acquisition verifying attachment 5 is parallel with moving direction of the profile on lifting feeding roller-way 3,
And be highly adapted with the workspace 92, the data acquisition verifying attachment 5 and length-measuring appliance 4 connect with control device
It connects, the control device is electrically connected with shape bending host 1, feeding trolley 2 and lifting feeding roller-way 3 respectively.
Feeding trolley 2 and lifting feeding roller-way 3 are illustratively provided with four sets in the present embodiment, and quantity can also be with
Increased according to the length of profile.When in use, profile is hung to the feeding area 91 on feeding trolley 2 first, profile can frame
It is located on two adjacent feeding trolleys 2, then feeding trolley 2 send the lifting that profile is delivered between adjacent feeding trolley 2
Expect on roller-way 3, lifting feeding roller-way 3 rises, and profile is delivered to the workspace 92 of shape bending host 1, type after picking-up profile
The both ends of material are supported by the lifting feeding roller-way 3 of 1 two sides of shape bending host, guarantee profile central plane and shape bending host
1 center is consistent；Go up and down the length that the length-measuring appliance 4 while conveying profile of feeding roller-way 3 measures profile；The type of workspace
After material is squeezed and deformed by profile bender, data acquire 5 collecting work zone type material of verifying attachment in the deformation of length range
Amount, compares with preset shape bending shape, continues with profile bender and carry out extruding bending to profile, to realize
Amendment to profile shapes, after repeatedly correcting, up to shape bending to preset shape.Shape bending rises after completing
Profile is transported to the feeding trolley 2 of outlet side by drop feeding roller-way 3, and lifting feeding roller-way 3 declines, and profile after bending drops down onto
Expect that profile after bending is delivered to unloading position 93 by trolley 2, feeding trolley 2.
The control system, including industrial personal computer, PLC programmable controller, sensor, hardware can be purchased from outside,
Comprehensive work pieces process requirement and length-measuring appliance 4 and data acquire 5 feedback information of verifying attachment, and Intelligent treatment control PLC is defeated
Out, by intermediate relay, peripheral power-equipment operating is controlled, data information is collected, is shown on visualization panel.The present invention
Reach profile forming by the way of pressing, the data of the adjacent pressure point of simulation two measure qualification through data acquisition verifying attachment 5
Afterwards, into the compression moulding of next point, reduce manual intervention in process, reduce because operator it is horizontal caused by
Component shaping difference, labor intensity and recruitment number substantially reduce.
Refering to shown in Fig. 4, Fig. 5, the shape bending host 1 includes host rack 11, active forming machanism 12, block shifting
Dynamic device 13 and hydraulic system 14；
The host rack 11 include bottom mounting rack 111 and stress leading truck 112, the bottom mounting rack 111 and by
Power leading truck 112 is connected to T-type structure, and the stress leading truck 112 is mounted on described 111 one end of bottom mounting rack
Portion, the active forming machanism 12 is mounted on the other end top of the bottom mounting rack 111, and described and hydraulic system 14 connects
Connect, host rack be top open architecture convenient for workpiece monitoring, examine and lifting, and it is described connect with hydraulic system 14, it is described
Block mobile device 13 is mounted on 112 two sides of stress leading truck, and with 112 mobile connection of stress leading truck.Control
After system obtains profile length and deflection information, after calculating the point for needing die mould, it can drive lifting feeding roller-way 3 will
Profile is moved to workspace, makes position to be pressed opposite with 1 position of shape bending host, then the corresponding shifting of block mobile device 13
It moves to profile two sides and carries out backstop.Active forming machanism 11 treat pressure position carry out extruding bending after, lifting feeding roller-way 3 drive
Ejector half material is by next position alignment shape bending host 1 to be pressed.
Refering to described in Fig. 6, the active forming machanism 12 includes briquetting 121, ball pad 122, snap ring 123, guide plate
124, master cylinder 125 and cylinder rack 126, the master cylinder 125 are mounted in the cylinder rack 126, the master cylinder 126 and liquid
Pressure system 14 connects, and oily hydraulic system 14 provides hydraulic power, the extension bar and snap ring of the master cylinder 125 to master cylinder 126
123 side connection, another measuring tool of the snap ring 123 have arc groove, the arc surface and circular arc of 122 side of ball pad
Groove matches, and the other side of the ball pad 122 is fixedly connected with briquetting 121, and 123 surrounding of snap ring and briquetting 121 are logical
Screw connection is crossed, after master cylinder 126 stretches out, briquetting 121 is pressed on profile position to be pressed, and after oil cylinder stretches out, briquetting 121 is pressed in type
Material side, due to the cooperation of ball pad 122 and snap ring 123, guarantee and the profile side that briquetting 121 can be adaptive are pasted completely
It closes, when master cylinder 125 bends profile, profile uniform force；121 lower end of briquetting is equipped with guide runner 127, institute
It states guide plate 124 and is mounted on the 111 middle part top of bottom mounting rack, the guide runner 127 is slided with the guide plate 124
Connection, for facilitating briquetting 121 can be by correct guidance when moving horizontally；
Refering to shown in Fig. 7, Fig. 8, block mobile device 13 include block 131, block Mobile base 132, butterfly spring 133,
Linear guide 134, rack gear 135, gear 136 and motor reducer 137, on the stress leading truck 112 with active forming machanism
12 opposite 1121 lateral surfaces of vertical plate are horizontally installed with the linear guide 134, are connected with cunning in the linear guide 134
Block 138, and the sliding block 138 is fixedly mounted on the block Mobile base 132,132 lower end of block Mobile base is equipped with
The block 138, and the block 138 is bonded with the lateral surface of the vertical plate 1121；Preferably, block 131 and vertical plate 1121
Between retain 2 millimeters of gaps, when block 131 is mobile, frictional force is not present in block 131 and vertical plate 1121.The vertical plate 1121
Upper plane is also equipped with rack gear 135, and the gear matched with the rack gear 135 is also equipped on the block Mobile base 132
136, the output shaft of the motor reducer 137 is connect with gear 136.Motor reducer 137 is rotated with moving gear 136, thus
It drives block one to move seat to move horizontally with respect to stress leading truck 112, so as to adjust driving block 131 with respect to stress leading truck 112
Position, guide rail 134 and sliding block 138 prevent the rotation and ends sag because of main oil cylinder piston bar for cooperating guiding, make
At oil cylinder damage, improve master cylinder service life.When in use, the adjustable block 131 of motor reducer 137 to profile waits for
The two sides for pressing position, as load baffle, and two 131 spacing of block can stepless changing, adapt to the deformation of different size profile
It needs.
Preferably, locating wheel 139 is also equipped on the block Mobile base 13, the locating wheel rolling 139 is installed on
On the inside of 1121 upper end of vertical plate.Position wheel rolls 139 and is installed on 1121 two sides of vertical plate respectively with sliding block 138, anti-stop block 131 by
When power, caused block Mobile base 132 topples.
Refering to shown in Fig. 9, Figure 10, the feeding trolley 2 includes bottom bracket 21, trolley 22, horizontal slide rail 23, screw rod biography
Motivation structure 24 and mobile motor retarder 25, a pair of horizontal slide rail 23 are mounted on the bottom bracket 21, the trolley
22 are erected in a pair of horizontal slide rail 23, and one end of the trolley 22 is slowed down by lead screw transmission mechanism 24 and mobile motor
The output axis connection of device 25, the mobile motor retarder 25 are mounted on the bottom bracket 21, mobile motor retarder 25
Trolley can be driven by lead screw transmission mechanism 24, and transversely sliding rail 23 translates on bottom bracket 21.Preferably, active briquetting
All feeding trolleys 2 of the every side of mechanism 12 can be driven by the same mobile motor retarder 25, for guaranteeing each
Movement speed of the vehicle 22 on bottom bracket 21 is all the same, when transporting profile, guarantees profile integral translation to going up and down feeding roller
3 position of road.
Refering to fig. 1 shown in 1, the lifting feeding roller-way 3 include lifting chassis 31, lifting cylinder 32, scissors bracket 33, with
Dynamic bracket 34, feeding roller bearing 35 and feeding motor speed reducer 36, the lifting chassis 31 and servo support 34 pass through scissors bracket
33 connections, 34 top of servo support are equipped with multiple feeding roller bearings 35, the lifting chassis 31 and servo support 34 in parallel
Between be also equipped with the lifting cylinder 32, the feeding motor speed reducer 36 is mounted on the servo support 34, and feeding
Motor reducer 36 drives all feeding roller bearings 35 to roll, can be by the way of chain drive or belt transmission.The lifting
Oil cylinder 32 can be driven by hydraulic system 14, control the lifting of servo support 34, rising can be by the profile support on feeding trolley 2
It rises, then feeding roller bearing 35 can convey profile.
Refering to fig. 1 shown in 2, the data acquisition verifying attachment 5 includes laser displacement sensor 51, datum line beam 52 and fixes
Seat 53, the fixing seat 53 is mounted on the two sides of the shape bending host 1, the fixation with two sides respectively of the both ends of datum line beam 52
Seat connection, and the workspace of the height of the datum line beam 52 and shape bending host 1 highly corresponding, multiple laser displacements
Sensor 51 is uniformly mounted on the datum line beam 52.It can measure the deformation of workpiece length range, using independently installed in benchmark
The mode of beam 52 avoids interfering with each other influence measurement accuracy.52 both ends of datum line beam can pass through fixing seat 53, after butterfly spring with
Nut connection, datum line beam is straightened using the expanding force of butterfly spring.The mechanism is installed independently of equipment, not by shape bending master
The influence of 1 stress deformation of machine, measurement error is small, measurement data signals feedback control system, carries out data statistic analysis according to program,
It is operated automatically into next step.
Refering to fig. 1 shown in 3, the length-measuring appliance 4 is used for the measurement of workpiece lengthwise position, including roller bearing 41, roller bearing
Mounting rod 42, rotary encoder 43, spring 44, bracket sleeve tube 45, a pair of bracket sleeve tube 45 are mounted on the lifting feeding
On roller-way 3, and it is equipped with roller bearing mounting rod 42 in each bracket sleeve tube 45, and is equipped with the spring on roller bearing mounting rod 42
44, one end backstop of the spring 44 is on the roller bearing mounting rod 42, and the other end backstop of the spring 44 is in the bracket
45 upper end of sleeve, the both ends of the roller bearing 41 are connected with two rotations of roller bearing mounting rod 42 respectively, and one end of the roller bearing 41
It is also connect with rotary encoder 43, the rotary encoder 43 is electrically connected with control device.Roller bearing 41 is higher by feeding rolling when unloaded
About 10 millimeters of axis 35, roller bearing mounting rod 42 can move up and down along the bracket sleeve tube 45 being fixed on lifting feeding roller-way 3, when work
It is bonded workpiece by the compressing force of spring 44, roller bearing 41 goes out the lengthwise position or measurement work of workpiece with the mobile wheel measuring of workpiece
The length of part.
The present invention is not necessarily to manual intervention using progressive molding technology, intelligent operation is repeatedly pressed, and controls system by PLC
System centralized control feeding, processing, inspection, discharging overall process, high degree of automation, component shaping precision and stability are high, to behaviour
It is low to make level requirement, personnel's recruitment is few, and labor intensity is low.
The processing process of workpiece in the application are as follows:
1, specification of workpieces, arch camber value information are sent to profile bender by system；
2, according to input information (Workpiece length, arch camber requirement etc.), database data, automatic imitation profile deformation point are called
Several and position；
3, workpiece is hoisted to feeding trolley, workpiece is delivered to profile bender by one-touch starting feeding trolley；
4, profile Work position information, the adjust automatically location of workpiece are measured, adjust automatically stop location transfers process data
The pressure parameter in library carries out work pieces process；
5, after the completion of work pieces process, verifying attachment progress workpiece bows deflection is acquired by data and is measured；
6, when deflection not up to requires, secondary operation is carried out, until work pieces process is qualified；
7, after processing is completed, one-touch starting feeding trolley, transports profile bender for workpiece.
Although the embodiments of the invention are described in conjunction with the attached drawings, but patent owner can be in appended claims
Within the scope of make various deformations or amendments, as long as it does not exceed the scope of protection described in the claims to the invention, all should
Within protection scope of the present invention.
Claims (9)
1. a kind of Full-automatic section bar bending machine, which is characterized in that including with lower component:
Shape bending host, for forcing profile to deform by extrudate side；
Multiple feeding trolleys, for the profile of feeding area to be moved to lifting feeding roller-way position；
Multiple lifting feeding roller-ways, for the both ends of support type material when profile extrusion is bent, and drive profile from type
Workspace on material bending host is moved on feeding trolley, or the work moved on shape bending host is moved up from feeding trolley
Area, while the position of adjustable profile onto a working area；
Length-measuring appliance, for measuring the length of profile；
Data acquire verifying attachment, for acquiring the profile deflection of each shape bending deformation front and back；
Control device, for being carried out according to profile length and deformation amount controlling shape bending host and lifting feeding roller-way to profile
Bending；
Workspace two sides on the shape bending host are mounted on a lifting feeding roller-way, and outside along workspace two sides
Direction feeding trolley and lifting feeding roller-way be successively spaced setting, the length-measuring appliance is mounted on the lifting feeding roller
On road, data acquisition verifying attachment is parallel with moving direction of the profile on lifting feeding roller-way, and with the work
Area's height is adapted, and the data acquisition verifying attachment and length-measuring appliance are connect with control device, the control device
It is electrically connected respectively with shape bending host, feeding trolley and lifting feeding roller-way.
2. Full-automatic section bar bending machine according to claim 1, it is characterised in that: the shape bending host includes host
Bracket, active forming machanism, block mobile device, mainframe and hydraulic system；
The host rack includes bottom mounting rack and stress leading truck, and the bottom mounting rack and stress leading truck are connected with each other
For T-type structure, the stress leading truck is mounted on bottom mounting rack one end top, and the active forming machanism is mounted on institute
State the other end top of bottom mounting rack, and it is described connect with hydraulic system, the block mobile device is mounted on the stress
Leading truck two sides, and with the stress leading truck mobile connection.
3. Full-automatic section bar bending machine according to claim 2, it is characterised in that: active forming machanism includes briquetting, ball
Shape pad, snap ring, guide plate, master cylinder and cylinder rack, the master cylinder are mounted in the cylinder rack, the master cylinder with it is hydraulic
System connection, the extension bar of the master cylinder and the side of snap ring connect, and another measuring tool of the snap ring has arc groove, described
The arc surface of ball pad side is matched with arc groove, and the other side of the ball pad is fixedly connected with briquetting, the snap ring
Surrounding is connected by screw to briquetting, and the briquetting lower end is equipped with guide runner, and the guide plate is mounted on the bottom peace
Middle part top is shelved, the guide runner is connect with the guide plate slides.
4. Full-automatic section bar bending machine according to claim 3, it is characterised in that: block mobile device includes block, gear
Block Mobile base, butterfly spring, linear guide, rack gear, gear and motor reducer, on the stress leading truck with active cuber
The opposite vertical plate lateral surface of structure is horizontally installed with the linear guide, sliding block is connected in the linear guide, and described
Sliding block is fixedly mounted on the block Mobile base, and block Mobile base lower end is equipped with the block, and the block with
The lateral surface of the vertical plate is bonded, and the upper plane of the vertical plate is also equipped with rack gear, be also equipped on the block Mobile base with
The output shaft of the gear that the rack gear matches, the motor reducer is connect with gear.
5. Full-automatic section bar bending machine according to claim 4, it is characterised in that: be also equipped on the block Mobile base
Locating wheel, what the locating wheel rolled is installed on the inside of the vertical plate upper end.
6. Full-automatic section bar bending machine according to claim 1, it is characterised in that: the feeding trolley includes bottom branch
Frame, trolley, horizontal slide rail, lead screw transmission mechanism and mobile motor retarder, a pair of horizontal slide rail are mounted on the bottom
On bracket, the trolley is erected in a pair of horizontal slide rail, and one end of the trolley passes through lead screw transmission mechanism and movement
The output axis connection of motor reducer, the mobile motor retarder are mounted on the bottom bracket.
7. Full-automatic section bar bending machine according to claim 1, it is characterised in that: the lifting feeding roller-way includes lifting
Chassis, lifting cylinder, scissors bracket, servo support, feeding roller bearing and feeding motor speed reducer, the lifting chassis and servo-actuated branch
Frame is connected by scissors bracket, is equipped with multiple feeding roller bearings above the servo support in parallel, the lifting chassis and is servo-actuated
The lifting cylinder is also equipped between bracket, the feeding motor speed reducer is mounted on the servo support, and feeding electricity
Machine speed reducer drives all feeding roller bearings to roll.
8. Full-automatic section bar bending machine according to claim 1, it is characterised in that: the data acquire verifying attachment and include
Laser displacement sensor, datum line beam and fixing seat, the fixing seat are mounted on the two sides of the shape bending host, datum line beam
Both ends are connect with the fixing seat of two sides respectively, and the benchmark depth of beam is opposite with the workspace height of shape bending host
It answers, multiple laser displacement sensors are uniformly mounted on the datum line beam.
9. Full-automatic section bar bending machine according to claim 8, it is characterised in that: the length-measuring appliance includes rolling
Axis, roller bearing mounting rod, rotary encoder, spring, bracket sleeve tube, a pair of bracket sleeve tube are mounted on the lifting feeding roller-way
On, and roller bearing mounting rod is equipped in each bracket sleeve tube, and the spring is equipped on roller bearing mounting rod, the one of the spring
Hold backstop on the roller bearing mounting rod, the other end backstop of the spring is in the bracket sleeve tube upper end, and the two of the roller bearing
End is connected with two roller bearing mounting rod rotations respectively, and one end of the roller bearing is also connect with rotary encoder, and the rotation is compiled
Code device is electrically connected with control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821452829.5U CN209006461U (en) | 2018-09-06 | 2018-09-06 | A kind of Full-automatic section bar bending machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821452829.5U CN209006461U (en) | 2018-09-06 | 2018-09-06 | A kind of Full-automatic section bar bending machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209006461U true CN209006461U (en) | 2019-06-21 |
Family
ID=66831148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821452829.5U Withdrawn - After Issue CN209006461U (en) | 2018-09-06 | 2018-09-06 | A kind of Full-automatic section bar bending machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209006461U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109226384A (en) * | 2018-09-06 | 2019-01-18 | 泰安华鲁锻压机床有限公司 | A kind of Full-automatic section bar bending machine |
-
2018
- 2018-09-06 CN CN201821452829.5U patent/CN209006461U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109226384A (en) * | 2018-09-06 | 2019-01-18 | 泰安华鲁锻压机床有限公司 | A kind of Full-automatic section bar bending machine |
| CN109226384B (en) * | 2018-09-06 | 2023-11-28 | 泰安华鲁锻压机床有限公司 | Full-automatic section bar bending machine |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20190621 Effective date of abandoning: 20231128 |