CN208801025U - A kind of automatic soldering device of sheath temperature sensor end socket - Google Patents
A kind of automatic soldering device of sheath temperature sensor end socket Download PDFInfo
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- CN208801025U CN208801025U CN201821499193.XU CN201821499193U CN208801025U CN 208801025 U CN208801025 U CN 208801025U CN 201821499193 U CN201821499193 U CN 201821499193U CN 208801025 U CN208801025 U CN 208801025U
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- end socket
- temperature sensor
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- turntable
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Abstract
The utility model discloses a kind of automatic soldering devices of sheath temperature sensor end socket, including turntable, the periphery of turntable is circumferentially successively fixed, and there are five processing stations, respectively feeding station, mill powder station, end socket installs station, detection station and welding post, five processing stations realize the hot end spots localization of temperature sensor respectively, milling removes extra insulating materials, the installation of end socket, the processes such as the automatic welding of the detection and localization of end socket and end socket, location arrangements on turntable close to circumference have the profiling attachment that temperature sensor is held for installation folder, motor is sequentially connected with below turntable, the turntable can be driven to rotate by the motor, pass through above-mentioned setting, complete the automatic installation of sheath temperature sensor end socket, detection and welding, compared with prior art, greatly reduce operation difficulty, save manpower, it is raw simultaneously It is good to produce high-efficient, welding accuracy height, the stability of product quality, also reduces cost while improving production capacity.
Description
Technical field
The utility model relates to mechanical equipment technical fields, more particularly to a kind of the automatic of sheath temperature sensor end socket
Welder.
Background technique
In the prior art, the welding manner of sheath temperature sensor end socket is usually based on worker's manual welding, when welding
It needs to fill up MgO powder in the gap of hot junction, then toasts, then bit by bit accumulate welding end socket in outer sleeve edge,
Welding requirements is uniformly full and there is not allowed that gas leakage, rosin joint, weldering are broken, and service speed is very slow, and sometimes primary baking is inadequate
It must repeatedly be toasted, be welded, production efficiency is very low.Meanwhile because being the pure manual welding of worker, welding effect
The technique technical ability of operator is directly depended on, the difference of worker's technological ability will lead to the difference of product quality.
Utility model content
In order to solve the above technical problems, the purpose of the utility model is to provide a kind of the automatic of sheath temperature sensor end socket
Welder is replaced manually positioning end socket, be welded with machine, and speed of production is fast, welding accuracy is high, product quality is steady
It is qualitative good, cost is also reduced while improving yield, solves above-mentioned the deficiencies in the prior art.
In view of the above-mentioned problems, the technical solution that the utility model uses is: providing a kind of sheath temperature sensor envelope
The automatic soldering device of head, which is characterized in that including turntable, the periphery of the turntable is circumferentially successively fixed, and there are five process work
Position, respectively feeding station, milling powder station, end socket installation station, detection station and welding post, five processing stations point
Not Shi Xian the positioning at temperature sensor hot end position, milling except extra insulating materials on the position of hot end, hot end position upper cover
The processes such as feeding and the automatic welding of installation, the detection and localization of end socket and end socket, the location arrangements on turntable close to circumference are useful
In the profiling attachment of installation clamping temperature sensor, the turntable is sequentially connected with the first driving motor, drives by described first
Dynamic motor can drive the turntable to rotate.
Preferably, the feeding station includes pressure head, and the pressure head is sequentially connected with the first limiting cylinder, passes through described
One limiting cylinder can control the pressure head and move up and down,
The milling powder station includes milling cutter, the milling cutter by the second driving motor drive, the collet of the milling cutter also with
The transmission connection of second limiting cylinder, can control the milling cutter by second limiting cylinder and moves up and down, the milling cutter
Side is disposed with suction inlet, and the suction inlet is connected by pipeline with exhaust fan,
The end socket installation station includes vibrating disk automatic charging machine and the material with the vibrating disk automatic charging machine
Feed inlet is arranged in the junction of the chute feeder of pipe connection, the chute feeder and the materail tube, and the chute feeder is close to feed inlet
Side be provided with push baffle, the push baffle and feeding cylinder are sequentially connected, and can be driven by the feeding cylinder
The push baffle pushes end socket along chute feeder, and the chute feeder is provided with feed opening, the blanking far from the side of feed inlet
The top of mouth is provided with end socket pressure head, and the end socket pressure head is sequentially connected with compression cylinder, can be driven by the compression cylinder
The end socket pressure head is moved to push or lift,
The detection station includes laser displacement sensor,
The welding post includes welding machine and has in the horizontal direction in the first straight line guide rail of cross interlaced arrangement and second
Linear guide, the first straight line guide rail are fixedly connected with the sliding block of second straight line guide rail, and the welding gun of the welding machine is mounted on
On the sliding block of one linear guide, the first straight line guide rail and second straight line guide rail are driven by stepper motor,
Each electrical component is controlled by PLC setting program in the automatic soldering device.
Preferably, the profiling attachment includes being used to for temperature sensor mounted hopper and above the hopper
The pattern at temperature sensor hot end position is clamped, the pattern is sequentially connected with gripper cylinder, can be with by the gripper cylinder
Control the hot end position of the pattern clamp or release temperature sensor.
Preferably, the angle in five processing stations between every two processing stations is identical, corresponding on the turntable
Folder of the location arrangements of five processing stations there are five profiling attachment, in five profiling attachments between every two profiling attachment
Angle is identical.
Preferably, the welding gun of the welding machine is mounted on the sliding block of first straight line guide rail by longitudinal third linear guide
On, the third linear guide is sequentially connected with welding gun cylinder, can be driven by the welding gun cylinder and be moved down on the welding gun
It is dynamic.
Preferably, the turntable and five processing stations are all installed on the support frame, first driving motor, exhausting
Machine, the second driving motor, welding machine, stepper motor and each electrical component control device be installed in the inside of support frame as described above.
Preferably, outer cover is coated with above the automatic soldering device, the position of close feeding station on the outer cover
Operation door is offered, leans on the position of near operation door to be provided with the switch for controlling each electrical component on support frame as described above, it is described
Exhaust fan is additionally provided on outer cover.
Preferably, the automatic soldering device further includes a warning device, and the warning device and laser displacement sense
Chain control is set between device.
Preferably, the welding machine is argon arc welding machine, and the welding current of the welding machine and weld interval can be set by PLC
Determine program to be controlled.
Preferably, the Drying station that dries can also be set between the feeding station and welding post, it is described to dry
Drying station is for being suppressed and being dried to the insulation powder loaded in the position of temperature sensor hot end.
The beneficial effects of the utility model are: the utility model replaces artificial, completion sheath temperature sensor heat with machine
Positioning, milling powder and the automatic of end socket at end install, detect and weld, and compared with prior art, greatly reduce operation difficulty, save
Manpower is saved, while high production efficiency, welding accuracy height, the stability of product quality are good, also reduce while improving production capacity
Cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one preferred embodiment of the utility model；
Fig. 2 is the structural schematic diagram of profiling attachment in the utility model embodiment；
Fig. 3 is the structural schematic diagram of feeding station in the utility model embodiment；
Fig. 4 is the structural schematic diagram that powder station is milled in the utility model embodiment；
Fig. 5 is the structural schematic diagram of end socket installation station in the utility model embodiment；
Fig. 6 is the structural schematic diagram of detection station in the utility model embodiment；
Fig. 7 is the structural schematic diagram of welding post in the utility model embodiment；
The components in the drawings are labeled as follows: 1, turntable, 2, profiling attachment, 3, feeding station, 4, milling powder station, 5, end socket
Station, 6, detection station, 7, welding post, 8, support frame, 9, temperature sensor, 201, hopper, 202, pattern, 203, gas are installed
Cylinder, 301, first support, 302, pressure head, the 303, first limiting cylinder, 401, second support, 402, milling cutter, the 403, second limit
Cylinder, 404, suction inlet, 501, vibrating disk automatic charging machine, 502, third bracket, 503, feed inlet, 504, chute feeder, 505,
Push baffle, 506, feeding cylinder, 507, end socket pressure head, 508, compression cylinder, the 601, the 4th bracket, 602, laser displacement sensing
Device, the 701, the 5th bracket, the 702, first lead screw, the 703, second lead screw, 704, third lead screw, 705, welding gun cylinder, 706, welding gun.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model
It can be easier to be readily appreciated by one skilled in the art with feature, to make the protection scope of the utility model apparent clear
Define.
Referring to Fig. 1, the utility model embodiment includes:
A kind of automatic soldering device of sheath temperature sensor end socket, including turntable 1, the periphery of the turntable 1 is circumferentially
It is successively fixed that there are five processing stations, respectively feeding station 3, milling powder station 4, end socket installation station 5, detection station 6 and weldering
Station 7 is connect, the angle in five processing stations between every two processing stations is identical, corresponding five processing works on the turntable 1
For the location arrangements of position there are five profiling attachment 2, the angle in five profiling attachments 2 between every two profiling attachment 2 is identical,
The turntable 1 is driven by stepper motor, be can control the turntable 1 by the stepper motor and is rotated, the turntable 1 and five
A processing stations are all mounted on support frame 8,
Referring to Fig. 2, the profiling attachment 2 includes for the hopper 201 of mounting temperature sensor 9 and positioned at hopper 201
Top is used to clamp the pattern 202 at 9 hot end position of temperature sensor, is sequentially connected with gripper cylinder 203 on the pattern 202,
The hot end position of the 202 clamp or release temperature sensor 9 of pattern can be driven by the gripper cylinder 203,
Referring to Fig. 3, the feeding station 3 includes first support 301,302 are provided in the first support 301, institute
The first limiting cylinder 303 of transmission connection of pressure head 302 is stated, can control on the pressure head 302 by first limiting cylinder 303
Lower movement,
Referring to Fig. 4, the milling powder station 4 includes second support 401, milling cutter is installed in the second support 401
402, the milling cutter 402 is driven by the second driving motor, is also equipped with the second limiting cylinder 403 in the second support 401,
The collet of the milling cutter 402 and second limiting cylinder 403 are sequentially connected, and can be controlled by second limiting cylinder 403
It makes the milling cutter 402 to move up and down, the peripheral disposition of the milling cutter 402 has outer cover, and the side of the outer cover is provided with suction inlet
404, the suction inlet 404 is connected by pipeline with exhaust fan,
Referring to Fig. 5, the end socket installation station 5 includes third bracket 502 and vibrating disk automatic charging machine 501, it is described
Feed inlet 503 is provided on third bracket 502, the feed inlet 503 is connected to the materail tube of vibrating disk automatic charging machine 501,
End socket can be conveyed to the feed inlet 503 by the vibrating disk automatic charging machine 501, be arranged on the third bracket 502
There is the chute feeder 504 being connected to the feed inlet 503, the chute feeder 504 is provided with push gear close to the side of feed inlet 503
Plate 505, the push baffle 505 are sequentially connected with feeding cylinder 506, can control push gear by the feeding cylinder 506
Plate 505 pushes end socket along chute feeder 504, and the chute feeder 504 is provided with feed opening far from the side of feed inlet 503, under described
End socket pressure head 507 is provided with above material mouth, the end socket pressure head 507 is sequentially connected with compression cylinder 508, passes through the compression
Cylinder 508 can control the end socket pressure head 507 and push or lift,
Referring to Fig. 6, the detection station 6 includes the 4th bracket 601, laser position is provided on the 4th bracket 601
Displacement sensor 602 sets chain control between the laser displacement sensor 602 and alarm lamp,
Referring to Fig. 7, the welding post 7 includes welding machine and the 5th bracket 701, setting exists on the 5th bracket 701
Horizontal direction has the first lead screw 702 and the second lead screw 703 in cross interlaced arrangement, first lead screw 702 and the second lead screw
703 sliding block is fixedly connected, and first lead screw 702 and the second lead screw 703 are driven by stepper motor, the welding gun of the welding machine
706 are mounted on the sliding block of the first lead screw 702 by longitudinal third lead screw 704, and the welding gun 706 is mounted on third lead screw
On 704 sliding block, the guide rail of the third lead screw 704 is fixedly connected with the sliding block of the first lead screw 702, the third lead screw 704
Sliding block be also sequentially connected with welding gun cylinder 705, the welding gun 706 can control by the welding gun cylinder 705 and move up and down,
Each electrical component is controlled by PLC setting program in the automatic soldering device, and first driving motor is taken out
The equal inside positioned at support frame 8 of control device of blower, the second driving motor, welding machine, stepper motor and each electrical component, institute
State the switch being provided on support frame 8 for controlling each electrical component.
The end socket welding of single temperature sensor includes the following steps: in the present embodiment
One, temperature sensor blank 9 is mounted in the hopper 201 of profiling attachment 2 by operator, opens control and opens
It closing, the first driving motor drives turntable 1 to rotate, and drive the profiling attachment 2 equipped with temperature sensor 9 to turn to feeding station 3, the
One limiting cylinder, 303 drive ram 302 pushes, after the hot end position of temperature sensor 9 is pressed to designated position, gripper cylinder
203 driving patterns 202 clamp the hot end position of temperature sensor 9, and the rising of 303 drive ram 302 of the first limiting cylinder is back to
Origin, 3 execution of feeding station；
Two, the first driving motor drives turntable 1 to rotate again, and profiling attachment 2 and temperature sensor 9 are turned to milling powder station
4, the second limiting cylinder 403 driving milling cutter 402 comes downwards to above the hot end position of temperature sensor 10, the driving of the second driving motor
Milling cutter 402 starts to carry out Milling Process to the hot end position of temperature sensor 9, and insulation material feed powder extra when filling is removed in milling
Material, while exhaust fan starting takes the powder milled out from suction inlet 404 away, the second limiting cylinder 403 drives milling after completing milling powder
402 uplink of knife is back to original position, and milling powder station movement is completed；
Three, the first driving motor drives turntable 1 to rotate again, and profiling attachment 2 and temperature sensor 10 are turned to end socket peace
Station 5 is filled, vibrating disk automatic charging machine 501 conveys single end socket to feed inlet 503 by materail tube, and feeding cylinder 506 pushes
End socket is delivered to feed opening along chute feeder 504 by push baffle 505, and compression cylinder 508 drives end socket pressure head 507 to push, will seal
In the casing at 9 hot end position of head indentation temperature sensor, compression cylinder 508 drives 507 uplink of end socket pressure head to be back to original position, feeding
It is retracted into original position after the driving push baffle 505 of cylinder 506, end socket is installed the movement of station 5 and completed；
Four, the first driving motor drives turntable 1 to rotate again, will examine die clamper 2 and temperature sensor 9 turns to detection station
6, whether the height and end socket that 9 hot end position filler of temperature sensor is detected by laser displacement sensor 602 are installed in place,
If be not installed in place, laser displacement sensor 602 is sounded an alarm by warning light, if detection is errorless, detection station 6 is complete
Enter lower one of station at movement；
Five, the first driving motor drives turntable 1 to rotate again, and profiling attachment 2 and temperature sensor 9 are turned to welding post
7, stepper motor drives the first lead screw 702 and the movement of the second lead screw 703, successively acts third lead screw 704 and welding gun 706 to temperature
It spends above the solder joint of front, rear, left and right four of 9 hot end position of sensor and end socket interface periphery circumferential direction, welding gun cylinder 705 drives
Dynamic welding gun 706 comes downwards at solder joint, is sequentially completed the welding of four solder joints, and entire process is completed.
A profiling attachment 2, turntable 1, pattern are only provided in another embodiment of the utility model, on turntable 1
Fixture 2 and five processing stations are respectively arranged with individual control switch, and temperature sensor 9 is installed on by die clamp by operator
After on tool 2, the rotation of turntable 1 and the movement of each processing stations can be successively controlled by corresponding control switch, until
Complete the welding of temperature sensor 9.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in
Other related technical areas are also included in the patent protection scope of the utility model.
Claims (10)
1. a kind of automatic soldering device of sheath temperature sensor end socket, which is characterized in that including turntable, the periphery of the turntable
It is circumferentially successively fixed there are five processing stations, respectively feeding station, milling powder station, end socket installation station, detection station and
Welding post, five processing stations realize the positioning at temperature sensor hot end position, milling except extra on the position of hot end respectively
Insulating materials, the feeding of hot end position upper cover and the processes such as automatic welding of installation, the detection and localization of end socket and end socket, turn
Location arrangements on disk close to circumference have a profiling attachment that temperature sensor is held for installation folder, and the turntable is sequentially connected with the
One driving motor can drive the turntable to rotate by first driving motor.
2. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 1, which is characterized in that described
Feeding station includes pressure head, and the pressure head is sequentially connected with the first limiting cylinder, be can control by first limiting cylinder
The pressure head moves up and down,
The milling powder station includes milling cutter, and the milling cutter is driven by the second driving motor, and the collet of the milling cutter is also with second
Limiting cylinder transmission connection, can control the milling cutter by second limiting cylinder and moves up and down, the side of the milling cutter
It is disposed with suction inlet, the suction inlet is connected by pipeline with exhaust fan,
The end socket installation station includes vibrating disk automatic charging machine and connects with the materail tube of the vibrating disk automatic charging machine
Logical chute feeder, the junction of the chute feeder and the materail tube are arranged feed inlet, the chute feeder close to feed inlet one
Side is provided with push baffle, and the push baffle and feeding cylinder are sequentially connected, and can be driven by the feeding cylinder described
It pushes baffle and pushes end socket along chute feeder, the chute feeder is provided with feed opening far from the side of feed inlet, the feed opening
Top is provided with end socket pressure head, and the end socket pressure head is sequentially connected with compression cylinder, can drive institute by the compression cylinder
End socket pressure head is stated to push or lift,
The detection station includes laser displacement sensor,
The welding post includes welding machine and has the first straight line guide rail and second straight line in cross interlaced arrangement in the horizontal direction
Guide rail, the first straight line guide rail are fixedly connected with the sliding block of second straight line guide rail, and it is straight that the welding gun of the welding machine is mounted on first
On the sliding block of line guide rail, the first straight line guide rail and second straight line guide rail are driven by stepper motor,
Each electrical component is controlled by PLC setting program in the automatic soldering device.
3. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 1, which is characterized in that described
Profiling attachment includes being used to for temperature sensor mounted hopper and above the hopper clamp temperature sensor hot end
The pattern at position, the pattern are sequentially connected with gripper cylinder, by the gripper cylinder can drive the pattern clamp or
Unclamp the hot end position of temperature sensor.
4. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 1, which is characterized in that described
Angle in five processing stations between every two processing stations is identical, the position cloth of corresponding five processing stations on the turntable
It sets there are five profiling attachment, the angle in five profiling attachments between every two profiling attachment is identical.
5. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 2, which is characterized in that described
The welding gun of welding machine is mounted on the sliding block of first straight line guide rail by longitudinal third linear guide, and the third linear guide passes
It is dynamic to be connected with welding gun cylinder, the welding gun can be driven to move up and down by the welding gun cylinder.
6. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 2, which is characterized in that described
Turntable and five processing stations are all installed on the support frame, first driving motor, exhaust fan, the second driving motor, welding machine,
The control device of stepper motor and each electrical component is installed in the inside of support frame as described above.
7. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 6, which is characterized in that described
Outer cover is coated with above automatic soldering device, the position of close feeding station offers operation door, the branch on the outer cover
Position on support by near operation door is provided with the switch for controlling each electrical component, is additionally provided with air draft on the outer cover
Fan.
8. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 2, which is characterized in that described
Automatic soldering device further includes a warning device, sets chain control between the warning device and laser displacement sensor.
9. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 2, which is characterized in that described
Welding machine is argon arc welding machine, and the welding current of the welding machine and weld interval can be controlled by PLC setting program.
10. a kind of automatic soldering device of sheath temperature sensor end socket according to claim 1, which is characterized in that institute
The Drying station that dries can also be arranged by stating between feeding station and welding post, the Drying station that dries is for temperature
The insulation powder loaded in the position of sensor hot end is suppressed and is dried.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821499193.XU CN208801025U (en) | 2018-09-13 | 2018-09-13 | A kind of automatic soldering device of sheath temperature sensor end socket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821499193.XU CN208801025U (en) | 2018-09-13 | 2018-09-13 | A kind of automatic soldering device of sheath temperature sensor end socket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208801025U true CN208801025U (en) | 2019-04-30 |
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ID=66237961
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821499193.XU Active CN208801025U (en) | 2018-09-13 | 2018-09-13 | A kind of automatic soldering device of sheath temperature sensor end socket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208801025U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907743A (en) * | 2018-09-13 | 2018-11-30 | 宁波奥崎仪表成套设备有限公司 | A kind of automatic soldering device of sheath temperature sensor end socket |
| CN111421314A (en) * | 2020-04-10 | 2020-07-17 | 绍兴上虞海波喷雾塑业有限公司 | Spray bottle body assembly equipment |
-
2018
- 2018-09-13 CN CN201821499193.XU patent/CN208801025U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907743A (en) * | 2018-09-13 | 2018-11-30 | 宁波奥崎仪表成套设备有限公司 | A kind of automatic soldering device of sheath temperature sensor end socket |
| CN111421314A (en) * | 2020-04-10 | 2020-07-17 | 绍兴上虞海波喷雾塑业有限公司 | Spray bottle body assembly equipment |
| CN111421314B (en) * | 2020-04-10 | 2021-07-23 | 绍兴上虞海波喷雾塑业有限公司 | Spray bottle body assembly equipment |
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