CN107234313A - Breaker coil conductive component is welded system automatically - Google Patents
Breaker coil conductive component is welded system automatically Download PDFInfo
- Publication number
- CN107234313A CN107234313A CN201710613204.6A CN201710613204A CN107234313A CN 107234313 A CN107234313 A CN 107234313A CN 201710613204 A CN201710613204 A CN 201710613204A CN 107234313 A CN107234313 A CN 107234313A
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- cylinder
- station
- feed mechanism
- rotary table
- yoke
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- 230000007246 mechanism Effects 0.000 claims abstract description 122
- 230000001050 lubricating effect Effects 0.000 claims abstract description 98
- 239000000463 material Substances 0.000 claims abstract description 26
- 230000001360 synchronised effect Effects 0.000 claims abstract description 23
- 238000005476 soldering Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 38
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 abstract description 37
- 230000002093 peripheral effect Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 18
- 210000000038 chest Anatomy 0.000 description 14
- 230000000284 resting effect Effects 0.000 description 14
- 229910000679 solder Inorganic materials 0.000 description 11
- 229910052742 iron Inorganic materials 0.000 description 10
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000011112 process operation Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 238000010257 thawing Methods 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
It is welded automatically system, including the rotary disc assembly being located on level table the invention discloses a kind of breaker coil conductive component, rotary disc assembly, which includes being provided with below synchronous high-speed material grabbing mechanism, outer rotary table above inner rotary table and outer rotary table, inner rotary table, is provided with indexing mechanism；12 stations are uniformly provided with along the excircle of outer rotary table, each station is separately installed with a set of station clamp；Inner rotary table is provided with pushing tow cylinder one, pushing tow cylinder two；Lubricating cup feed mechanism, lower gasket feed mechanism, coil feed mechanism, Upper gasket feed mechanism, yoke feed mechanism, soldering mechanism, cutting agency are respectively equipped with the outside of outer disk peripheral；Each three axle robert of synchronous high-speed material grabbing mechanism is correspondingly provided with above lubricating cup feed mechanism, lower gasket feed mechanism, coil feed mechanism, Upper gasket feed mechanism, yoke feed mechanism, cutting agency.The device of the present invention, compact conformation, in place, welding quality stable is reliable for assembling.
Description
Technical field
The invention belongs to automatic welding device technical field, it is related to a kind of breaker coil conductive component and is welded automatically and be
System.
Background technology
Existing soldering is dragged with spot welding and straight line based on weldering, for the smaller of lubricating cup and yoke component or arch welded joint
Specification lubricating cup and yoke coil assembly welding, can only be primarily present problems with by the way of artificial spot welding：
1) staff's segmentation welding twice carries out flowing water welding, it is impossible to the complete docking of weld seam is completed, in weld seam
Butted part always have not connected part, or uneven, rough, the repair welding correction time is long, and people segmentation is twice
Welding is per minute to be only capable of completing 2-3 only, and the welding of two people's flowing water is also with regard to that can complete 3-4 only, and operating efficiency is extremely low.
2) manual fixture and compression cause welding rear magnetic yoke and coil not to reach vertical, parallel and welding total height with yoke
, there is the situation that rosin joint even occurs in crooked high, manual welding in the requirement of size, product elasticity, and influence is overall
The debugging performance of product and assembling, rework rate are high, and artificial and equipment labor intensity is big, and soldering flue dust pollutes to environment and the person
Greatly, production cost is high.
Even if 3) drag weldering with substituting multiple multiple tracks spot-welding technology, but still layer face and electricity can not be avoided using multiple rotary
The oxide layer or pit of flatiron formation, make tin amount reduce or can not go up tin and the unstable of the upper tin amount of welding will to cause welding
Failure causes welding efficiency low, it is necessary to repair solder horn or need frequently more renew flatiron, same maintenance or changes solder horn and needs
Cool and heat up again, delay the production time.Multiple rotary multilayer drags weldering to waste big by repeated processing to scolding tin.
4) existing Song Xi mechanisms, flatiron mechanism, fixture are independent agency, without integrated, and opposing product is not positioned
Lock-bit, adjustable, the function of compensating automatically, do not reach functionally and support mutually and complementary, respective independent effect, any
The change of mechanism and any product parts, can all cause the changing of welding temperature, the skew of upper tin position and the reduction of upper tin amount, lead
Cause welding unstable unreliable or failure, these single institutions can not be reached actual application in production.
The content of the invention
Be welded automatically system it is an object of the invention to provide a kind of breaker coil conductive component, solve it is existing manual or
Semi-hand welder, lubricating cup-yoke-coil conductive component weld horizontal is unstable, Product jointing quality is low, cost is high and raw
The problem of producing inefficient.
The technical scheme is that, a kind of breaker coil conductive component is welded system automatically, including is arranged on level
Rotary disc assembly on table top, rotary disc assembly includes being provided with synchronous high-speed material grabbing mechanism above inner rotary table and outer rotary table, inner rotary table,
Indexing mechanism is provided with below outer rotary table；12 stations are evenly arranged with along the excircle of outer rotary table, each station is pacified respectively
Equipped with a set of station clamp；
Pushing tow cylinder one, pushing tow cylinder two are provided with inner rotary table；
Be respectively arranged with the outside of outer disk peripheral lubricating cup feed mechanism, lower gasket feed mechanism, coil feed mechanism, on
Pad feed mechanism, yoke feed mechanism, soldering mechanism, cutting agency；
In lubricating cup feed mechanism, lower gasket feed mechanism, coil feed mechanism, Upper gasket feed mechanism, yoke feeder
Each three axle robert of synchronous high-speed material grabbing mechanism is correspondingly arranged on above structure, cutting agency.
The breaker coil conductive component of the present invention is welded system automatically, and its feature also includes：
12 described stations, are followed successively by lubricating cup feeding station, lubricating cup detection station, lower gasket feeding station, underlay
Piece detection station, coil feeding station, Coil Detector station, Upper gasket feeding station, Upper gasket detection station, yoke feeding work
Position, yoke detection station, soldering station position and discharging station；
Described outer rotary table periphery is respectively arranged with lubricating cup detector, lower gasket detector, coil checker, Upper gasket inspection
Device and yoke detector are surveyed, five detectors are separately positioned in corresponding feed mechanism；Lubricating cup detector is examined in face of lubricating cup
Survey station set, lower gasket detector in face of lower gasket detection station set, coil checker in face of Coil Detector station set,
Upper gasket detector is set in face of plate Upper gasket detection station, yoke detector is set in face of yoke detection station.
The structure of described station clamp is, including base, and base upper surface is fixed with yoke supporting plate, magnetic close to outer end
U-type groove is provided with the middle part of yoke supporting plate, U-type groove both sides have a counterbore；U-type groove is communicated with the groove of base, two ends
Counterbore is communicated with the screwed hole on base；
In the middle part of base upper surface right tilted surface projection and left tilted surface projection, right tilted surface projection and a left side are provided with horizontal chute
Extension spring is connected between inclined-plane projection, right tilted surface projection is connected with the long side of the L-type of left fixture block, the L of left tilted surface projection and right fixture block
The long side connection of type, the L-type short side of left fixture block has left semicircle groove and right half with the L-type short side snapping correspondence position of right fixture block
Circular groove, left semicircle groove and right semi-circle groove are relative to be fastened, and is provided with the base after left semicircle groove and right semi-circle groove fastening below the center of circle
Through hole；
Base upper surface is movably set with above V-block depression bar, V-block depression bar close to the inner and is provided with upper cover plate, upper lid
Plate lower surface is provided with guide groove with base upper surface, and V-block depression bar is connected by connecting rod with U-shaped piece, and spring is set with connecting rod,
Spring top is connected on U-shaped piece between upper cover plate, V-block depression bar front end tip insertion right tilted surface projection and left tilted surface projection formation
In V-type space, bearing one, bearing one and the piston rod of pushing tow cylinder one or pushing tow cylinder two are hinged with U-shaped piece of U-shaped space
Termination lug connection.
The structure of described synchronous high-speed material grabbing mechanism is, including top rotary table and fixed disk, and top rotary table is downwards and dividing engine
The machine shaft of structure is coaxially connected, fixed disk by the first supporting slider, the second supporting slider, the 3rd supporting slider, the 4th
Support slide bar is fixedly supported on inner rotary table；The first three axle robert, the two or three shaft mechanical are circumferentially evenly arranged with fixed disk
Hand, the 3rd three axle robert, the 4th three axle robert, the 5th three axle robert and the 6th three axle robert.
Described top rotary table axle center, which is provided with bearing hole, top rotary table, is along the circumferential direction evenly arranged with six circular arc slideways,
That is the first circular arc slideway, the second circular arc slideway, three-arc slideway, the 4th circular arc slideway, the 5th circular arc slideway and the 6th circular arc
Slideway.
The structures of six described three axle roberts is consistent, and the structure of one of three axle robert is, including radially
Linear bearing slide plate is provided with line slideway on fixed disk, line slideway, linear bearing slide plate inner segment is connected with
Win in succession, inner termination of winning in succession upper surface is provided with bearing two；Total of six bearing two is set in six circular arcs on top rotary table and slided
In road；
The outer section upper surface of linear bearing slide plate is connected by projection and L-type slide plate, and L-type slide plate outer end is vertically arranged with
First cylinder of double slide bars, the first cylinder piston rod lower end is connected with fixed plate, and fixed plate bottom is provided with the second cylinder, second
Cylinder front end is provided with crawl tong and detector.
The structure of described lower gasket feed mechanism is, including lower gasket shakes disk and Upper gasket shakes disk, lower gasket shake disk and
Upper gasket shakes the corresponding connection of two passages being shaken respectively with double flat of disk outlet, and the double flat outlet that shakes is provided with push frame by inner, pushes
Frame upper beam is provided with pressure and takes cylinder one and pressure to take cylinder two；Push and push cylinder is installed on the outside of frame, push and pacify on the inside of frame
Equipped with cylinder lifting frame one, the top of cylinder lifting frame one is respectively arranged with lower gasket stock chest and Upper gasket stock chest.
The structure of described cutting agency is, including support, and horizontal direction is provided with mobile slide bar cylinder on support, mobile
Vertical direction is provided with lower air cylinder on slide bar cylinder, and lower air cylinder piston rod end is provided with clamping jaw clamping cylinder, clamping jaw folder
Tight cylinder front end is provided with clamping clamping jaw.
The beneficial effects of the invention are as follows 1) using (lubricating cup, yoke, paper gasket, coil+be flexible coupling+moving contact) it is automatic on
Material and assembling+automatic welding wire positioning heating+automatic soldering iron curved surface heating+automatic soldering iron rotating welding+station Synchronization Control multiplexing
Position driving+same axis clamping of lubricating cup coil yoke, substitutes the existing upper tin+craft wire feed of flatiron heating+craft (lubricating cup, yoke, paper
Pad, coil+be flexible coupling+moving contact) assembling, eliminate the unstable of the skew of tin position and upper tin amount and cause rosin joint and prevent
Scolding tin wasting phenomenon；2) eliminate the high failure of automatic loading/unloading and get stuck, the gap for eliminating yoke and lubricating cup is inconsistent
Caused welding tilt with leakage tin, eliminate lubricating cup pole shoe (big end) size be inconsistent and cause not positioning or misplace and weld
The problem of deformation can not be assembled, is eliminated and is not caused the early tripping operation for detecting the transient delay of process coaxially due to lubricating cup coil yoke
Or the problem of evening tripping operation；3) per minute to weld 35-40 product, production efficiency is high, quality of finished product good.
Brief description of the drawings
Fig. 1 is the full welding line structure schematic diagram of present invention group weldering object；
Fig. 2 is the overall structure three-dimensional view of apparatus of the present invention；
Fig. 3 is the outer rotary table 20 and each station clamp distribution three-dimensional view in the present invention；
Fig. 4 is the stereogram one of the station clamp in the present invention；
Fig. 5 is the stereogram two of the station clamp in the present invention；
Fig. 6 is the synchronous high-speed material grabbing mechanism 3 and configuration schematic diagram of the present invention；
Fig. 7 is the structural representation of a three axle robert in Fig. 6；
Fig. 8 is the structural representation of the top rotary table 52 of the present invention；
Fig. 9 is the three-dimensional view of the soldering mechanism 9 in the present invention；
Figure 10 is the pad feed mechanism three-dimensional view in the present invention；
Figure 11 is the three-dimensional view of lubricating cup feed mechanism 4 in the present invention；
Figure 12 is the three-dimensional view of coil feed mechanism 6 in the present invention；
Figure 13 is the three-dimensional view of yoke feed mechanism 8 in the present invention；
Figure 14 is the three-dimensional view of cutting agency 10 in the present invention.
In figure, 1. level tables, 2. rotary disc assemblies, 3. synchronous high-speed material grabbing mechanisms, 4. lubricating cup feed mechanisms, 5. lower gaskets
Feed mechanism, 6. coil feed mechanisms, 7. Upper gasket feed mechanisms, 8. yoke feed mechanisms, 9. soldering mechanisms, 10. blanking machines
Structure, 11. lower feed boxs, 12. pushing tow cylinders one, 13. pushing tow cylinders two, 14. lubricating cups, 15. lower gaskets, 16. coils, 17. Upper gaskets,
18. yoke, 19. inner rotary tables, 20. outer rotary tables, 21. lubricating cup feeding stations, 22. lubricating cups detection station, 23. lower gasket feeding works
Position, 24. lower gaskets detection station, 25. coil feeding stations, 26. Coil Detector stations, 27. Upper gasket feeding stations, on 28.
Pad detects station, 29. yoke feeding stations, 30. yokes detection station, 31. soldering stations, 32. discharging stations, 33. stations
Fixture, 34. indexing mechanisms, 35. bases, 36. yoke supporting plates, 37. drive components, 38. springs, 39. upper cover plates, 40. left folders
Block, 41. right fixture blocks, 42. right tilted surface projections, 43. left tilted surface projections, 44. extension springs, 45.V type block depression bars, 46.U type blocks, 47. axles
Hold one, 48. left semicircle grooves, 49. right semi-circle grooves, 50.U type grooves, 51. counterbores, 52. top rotary tables, 53. fixed disks, 54. the 1st axles
Manipulator, 55. second three axle roberts, 56. the 3rd three axle roberts, 57. the 4th three axle roberts, 58. the 5th 3 shaft mechanicals
Hand, 59. the 6th three axle roberts, 60. first supporting sliders, 61. second supporting sliders, 62. the 3rd supporting sliders, 63. the 4th
Supporting slider, 64. machine shafts, 65. linear bearing slide plates, 66. line slideways, 67. projections, 68.L type slide plates, 69. first gas
Cylinder, 70. second cylinders, 71. crawl tongs, 72. win in succession, 73. bearings two, 74. detectors, 75. fixed plates, 76. left clamping jaws,
77. right clamping jaw, 78. bearing holes, 79. first circular arc slideways, 80. second circular arc slideways, 81. three-arc slideways, 82. the 4th circles
Arc slideway, 83. the 5th circular arc slideways, 84. the 6th circular arc slideways, 85. welding wire feeding mechanisms, 86. welding wire welding mechanisms, 87. send
Silk wheel, 88. wire-feeding pipes, 89.U type frame, 90. motors, 91. even rotating shaft plates, 93. fixed plates, 94. the 3rd cylinders, 95. electric iron,
96. solder horn, 97. compression cylinders, 98. yoke compressor arms, 99. lubricating cups shake disk, and 100. lubricating cups are flat to shake, 101. rotary chucks,
102. rotary cylinder, 104. lower gaskets are shaken disk, and 105. Upper gaskets shake disk, and 106. double flats are shaken, 107. push cylinders, and 108. push
Frame, 109. pressures take cylinder one, and 110. pressures take cylinder two, 111. lower gasket stock chests, 112. cylinder lifting frame one, 113. Upper gaskets
Stock chest, 115. coils are shaken disk, and 116. coils are flat to be shaken, and 117. coil stock chests, 118. cylinder lifting frame two, 119. yokes are shaken
Disk, 120. yokes are flat to shake, 121. yoke stock chests, 123. cylinder lifting frame three, 124. supports, 125. movement slide bar cylinders,
126. lower air cylinder, 127. clamping jaw clamping cylinders, 128. clamp clamping jaw, 130. conductive components, 131. weld seams.
Embodiment
As shown in figure 1, the group weldering object of apparatus of the present invention is the conductive component 130 applied in low-voltage circuit breaker, it is tied
Structure is, including lubricating cup 14, and the major part end section of lubricating cup 14 is the rondelle pole shoe of inverted T-type structure, in the excircle of lubricating cup 14 under
Lower gasket 15 (altogether 2), the coil 16 of multi-turn, the upper pad of multi-layer annular papery of multi-layer annular papery are up set with successively
Piece 17, the yoke 18 of inverted L shape structure implements the weld seam 131 that Formation cross-section after soldering is triangle, the maximum gauge of weld seam 131
For 2mm, the spread length of weld seam 131 is circumferentially not less than 1/3 circle.
The soldering cramping apparatus of the present invention, is exactly for by the lubricating cup 14 of above-mentioned discrete component, lower gasket 15, coil 16, upper pad
Piece 17 and the automatic welding for assembling and completing precalculated position of yoke 18, prepare integral conductive component 130, as shown in Figure 1.
As shown in Figures 2 and 3, overall structure of the invention is, including rotary disc assembly 2, and rotary disc assembly 2 is arranged on horizontal stand
On face 1, rotary disc assembly 2 includes fixed inner rotary table 19 and the outer rotary table 20 that can be rotated, and the top of inner rotary table 19 is provided with
Synchronous high-speed material grabbing mechanism 3, the lower section of outer rotary table 20 is provided with indexing mechanism 34, for driving outer rotary table 20 to turn along stepping counterclockwise
It is dynamic；12 stations are evenly arranged with along the excircle of outer rotary table 20, lubricating cup feeding station 21, lubricating cup detection station is followed successively by
22nd, lower gasket feeding station 23, lower gasket detection station 24, coil feeding station 25, Coil Detector station 26, Upper gasket feeding
Station 27, Upper gasket detection station 28, yoke feeding station 29, yoke detection station 30, soldering station position 31 and discharging station
32, above-mentioned each station is separately installed with a set of station clamp 33；
Pushing tow cylinder 1 and pushing tow cylinder 2 13, during initial position, pushing tow are respectively arranged with described inner rotary table 19
Cylinder 1 is corresponding with discharging station 32, and pushing tow cylinder 2 13 is corresponding with lubricating cup feeding station 21；
Lubricating cup feed mechanism 4, lower gasket feed mechanism 5, line are respectively arranged with the frame of the periphery of outer rotary table 20
Feed mechanism 6, Upper gasket feed mechanism 7, yoke feed mechanism 8, soldering mechanism 9, cutting agency 10 are enclosed, during initial position, respectively
Individual feed mechanism is corresponded with each feeding station；
In lubricating cup feed mechanism 4, lower gasket feed mechanism 5, coil feed mechanism 6, Upper gasket feed mechanism 7, yoke
Material mechanism 8, the top of cutting agency 10 are correspondingly arranged on each three axle robert of synchronous high-speed material grabbing mechanism 3 respectively；
Lubricating cup detector, lower gasket detector, coil checker, Upper gasket detection are respectively arranged with the periphery of outer rotary table 20
Device and yoke detector, five detectors are separately positioned in corresponding feed mechanism；Lubricating cup detector is detected in face of lubricating cup
Station 22 is set, lower gasket detector is in face of lower gasket detection station 24 is set, coil checker faces Coil Detector station 26
Set, Upper gasket detector is set in face of plate Upper gasket detection station 28, yoke detector is set in face of yoke detection station 30.
As shown in Figure 4 and Figure 5, the structure of all station clamps 33 is consistent, and its structure is, including base 35, base 35
Upper surface is fixed with yoke supporting plate 36 close to outer end, and the middle part of yoke supporting plate 36 is provided with U-type groove 50, the both sides of U-type groove 50 difference
It is provided with a counterbore 51；U-type groove 50 is communicated with the groove of base 35, and the counterbore at two ends is communicated with the screwed hole on base 35；
Right tilted surface projection 42 and left tilted surface projection 43 are provided with the horizontal chute of the upper surface middle part of base 35, right tilted surface is convex
Extension spring 44 is connected between block 42 and left tilted surface projection 43, right tilted surface projection 42 is connected with the long side of L-type of left fixture block 40, left tilted surface
Projection 43 is connected with the long side of L-type of right fixture block 41, the L-type short side of left fixture block 40 position corresponding with the L-type short side snapping of right fixture block 41
Put and have left semicircle groove 48 and right semi-circle groove 49, left semicircle groove 48 and the relative fastening of right semi-circle groove 49, for fixing lubricating cup
14, through hole is provided with the base 35 after left semicircle groove 48 and right semi-circle groove 49 are fastened below the center of circle；Right tilted surface projection 42 and a left side are oblique
Face projection 43, left fixture block 40 are collectively referred to as folding component with right fixture block 41；
The upper surface of base 35 is movably set with V-block depression bar 45 close to the inner, and the top of V-block depression bar 45 is provided with upper cover plate
39, the lower surface of upper cover plate 39 is provided with guide groove with the upper surface of base 35, and V-block depression bar 45 is connected by connecting rod with U-shaped piece 46, even
Spring 38 is set with bar, the apical grafting of spring 38 is between U-shaped piece 46 and upper cover plate 39, and the front end tip insertion of V-block depression bar 45 is right
In the V-type space of inclined-plane projection 42 and the formation of left tilted surface projection 43, bearing 1, bearing are hinged with U-shaped piece 46 of U-shaped space
One 47 are connected with the piston rod end lug of pushing tow cylinder 1 or pushing tow cylinder 2 13, and the part-structure is referred to as drive component
37。
The piston rod of pushing tow cylinder 1 stretches out ejection V-block depression bar 45 or the piston rod of pushing tow cylinder 2 13 stretches out ejection V
Type block depression bar 45, V-block depression bar 45 advances along the guide groove between the lower surface of upper cover plate 39 and the upper surface of base 35, by left fixture block
40 and right fixture block 41 squeeze, left semicircle groove 48 and right semi-circle groove 49 are relative to be left, and is easy to being put into for the pole shoe of lubricating cup 14, pushing tow cylinder
1 or pushing tow cylinder 2 13 reset, spring 38 makes V-block depression bar 45 retreat reset, and extension spring 44 is by left fixture block 40 and right fixture block 41
Tense the clamping for fastening and realizing to the pole shoe of lubricating cup 14.
As shown in fig. 6, the structure of synchronous high-speed material grabbing mechanism 3 is, including top rotary table 52 and fixed disk 53, top rotary table 52 to
It is lower coaxially connected with indexing mechanism 34 machine shaft 64, fixed disk 53 by the first supporting slider 60, the second supporting slider 61,
3rd supporting slider 62, the 4th supporting slider 63 are fixedly supported on inner rotary table 19；Circumferentially it is evenly arranged with fixed disk 53
First three axle robert 54, the second three axle robert 55, the 3rd three axle robert 56, the 4th three axle robert 57, the five or three axle
The three axle robert 59 of manipulator 58 and the 6th；First three axle robert 54, which is used for lubricating cup feeding, the 3rd three axle robert 56, to be used for
Coil feeding, the 4th three axle robert 57 is used for Upper gasket feeding, and the 5th three axle robert 58 is used for yoke feeding, the six or three axle
Manipulator 59 is used for standby feeding, and the 6th three axle robert 59 is standby.
As shown in fig. 7, the structure of six above-mentioned three axle roberts is consistent, concrete structure is, including is diametrically mounted to
Linear bearing slide plate 65 is provided with line slideway 66 on fixed disk 53, line slideway 66, the inner segment of linear bearing slide plate 65 connects
It is connected to and wins 72 in succession, 72 inner termination upper surfaces of winning in succession is provided with bearing 2 73；Total of six bearing 2 73 is set in top rotary table
On 52 in six circular arc slideways, power is exported by machine shaft 64, driving top rotary table 52 is rotated, and each bearing 2 73 is respectively along each
From a circular arc slideway motion, driving six line slideways 66 along fixed disk 53 realize move radially；
The outer section upper surface of linear bearing slide plate 65 is connected by projection 67 with L-type slide plate 68, and the outer end of L-type slide plate 68 is erected
Straight the first cylinder 69 for being provided with double slide bars, the piston-rod lower end of the first cylinder 69 is connected with fixed plate 75, the bottom of fixed plate 75 peace
Equipped with the second cylinder 70, the front end of the second cylinder 70 is provided with crawl tong 71 and detector 74, and crawl tong 71 includes a pair of folders
Pawl (left clamping jaw 76 and right clamping jaw 77 in figure), this pair of clamping jaw realizes folding by the second cylinder 70, and detector 74 is used to detect
In place whether element feeding；L-type slide plate 68 drives the second cylinder 70 and crawl tong 71 radially when being moved radially along fixed disk 53
It is mobile；Above and below the piston rod of first cylinder 69 stretch when, promote crawl tong 71 move up and down, crawl lubricating cup, Upper gasket, coil or
Yoke.
As shown in figure 8, the axle center of top rotary table 52 is provided with bearing hole 78, bearing hole 78 is used to be connected with station clamp 33,
Six circular arc slideways, i.e. the first circular arc slideway 79, the second circular arc slideway 80, are along the circumferential direction evenly arranged with top rotary table 52
Three-arc slideway 81, the 4th circular arc slideway 82, the 5th circular arc slideway 83 and the 6th circular arc slideway 84, the 6th circular arc slideway 84 are standby
With.
As shown in figure 9, soldering mechanism 9 is located at directly over the station clamp 33 of the soldering station 31 of outer rotary table 20, including weldering
Silk wire feeder 85 and welding wire welding mechanism 86,
The structure of soldering mechanism 9 is, including U-shaped frame 89, and U-shaped frame 89 is fixed on level table 1, the U-shaped top panel of frame 89
It is provided with to be fixed with fixed plate 93, fixed plate 93 on stepper motor 90, the power transmission shaft of stepper motor 90 and is provided with adjustable angle
Even rotating shaft plate 91, even rotating shaft plate 91 is provided with the 3rd cylinder 94, and the riser of the piston rod of the 3rd cylinder 94 and linear slide is connected,
Electric iron 95 is tiltedly installed with the riser；The front end of electric iron 95 is the solder horn 96 of blade type semicircle arcuation, and solder horn 96 is configured
There is a wire-feeding pipe 88, the body of rod of wire-feeding pipe 88 and electric iron 95, which is held together, to be fixed, the other end of wire-feeding pipe 88 and welding wire feeding
Wire feed rolls 87 in mechanism 85 is connected, and drawing welding wire from wire feed rolls 87 is sent at solder horn 96；It is provided with the U-shaped lower panel of frame 89
Compression cylinder 97, the piston rod of compression cylinder 97 is provided with downwards yoke compressor arm 98.
The piston rod of compression cylinder 97, which stretches out, promotes yoke compressor arm 98 to be pressed in the yoke 18 of lubricating cup 14, and the 3rd cylinder 94 is pushed away
Dynamic electric iron 95 reaches the solder side that lubricating cup is in contact with yoke, and tin silk is heated by the fixed length wire feed of wire feed rolls 87 to solder horn 96
Upper tin, the power transmission shaft of stepper motor 90 drives electric iron 95 and its solder horn 96 on even rotating shaft plate 91 to be enclosed with tin silk rotation 1/3, will
The tin welding wire of thawing screws in yoke and the formation of lubricating cup contact surface meets desired triangle arch welded joint.Gas is compressed after the completion of welding
The piston rod of cylinder 97, which is retracted, causes yoke compressor arm 98 to unclamp yoke and reset；This kind of structure design ensure that between lubricating cup 14 and yoke
Elasticity between 18 perpendicularity, the depth of parallelism and coil 16 and yoke 18.
As shown in Figure 10, the structure of lubricating cup feed mechanism 4 is, including lubricating cup shakes disk 99 and lubricating cup is flat shakes 100, and lubricating cup is flat to shake
100 outlet is correspondingly arranged on rotary cylinder 102, and the piston rod front end of rotary cylinder 102 is provided with lubricating cup detector and one and half
Circle rotary chuck 101.
Sorted by the lubricating cup disk 99 that shakes, shaken by flat 100 suspensions of shaking of lubricating cup and be sent to the port of export, front end is provided with rotation 180 degree
Rotary cylinder 102, the piston rod front end of rotary cylinder 102 is provided with detector, when detecting lubricating cup 14, and rotary cylinder 102 will
A pair of semicircle rotary chucks 101 are opened, and lubricating cup 14, which enters after neck, to be clamped, and the rotation 180 degree of rotary cylinder 102 is big by lubricating cup 14
Small side pole is protruded upward downwards at end, and synchronous high-speed material grabbing mechanism 3 is driven at the first three axle robert 54 gripping lubricating cup 14 upper end, folder
After tight lubricating cup 14, the rotary chuck 101 of rotary cylinder 102 unclamps lubricating cup 14, and lubricating cup 14 is loaded work by the first three axle robert 54
Resetted after in position fixture 33.
As shown in figure 11, the structure of lower gasket feed mechanism 5 is, including lower gasket shakes disk 104 and Upper gasket shakes disk 105,
Lower gasket shakes disk 104 and Upper gasket shakes disk 105 exports shaken respectively with double flat 106 the corresponding connection of two passages, double flat, which is shaken, 106 to be gone out
Mouth is provided with push frame 108 by inner, and the push upper beam of frame 108 is provided with pressure and takes cylinder 1 and pressure to take cylinder 2 110；Push away
Send the outside of frame 108 that push cylinder 107 is installed, push the inner side of frame 108 and cylinder lifting frame 1, cylinder lifting frame one are installed
112 tops are respectively arranged with lower gasket stock chest 111 and Upper gasket stock chest 113, and pressure takes cylinder 1 and pressure to take cylinder two
110 when being respectively used to capture the upper (lower) pad in lower gasket stock chest 111 and Upper gasket stock chest 113 foremost, with after
From follow-up upper (lower) pad.
Upper gasket 17 and lower gasket 15 shake disk 104 by lower gasket and Upper gasket shakes disk 105 and double flat are shaken 106 sequences, by double
Flat shake 106 is shaken and is sent to the port of export；Isolation is compacted close to the shake pad of 106 front ends of double flat, and double flat is shaken the Upper gaskets 17 of 106 front ends
With lower gasket 15 by the three axle robert 55 of top synchronous high-speed material grabbing mechanism 3 second and the 4th three axle robert 57, work is grabbed
Once it is assembled to after lubricating cup 14 at position fixture 33, synchronous high-speed material grabbing mechanism 3 resets.
As shown in figure 12, the structure of coil feed mechanism 6 is, including coil shakes disk 115, coil shake disk 115 outlet with
Flat 116 connections of shaking of coil, coil is flat, and shake 116 outlet is provided with cylinder lifting frame 2 118, and the front end of cylinder lifting frame 2 118 is set
Coil checker is equipped with, the top of cylinder lifting frame 2 118 is provided with coil stock chest 117.
Coil 16 is sorted by the coil disk 115 that shakes, and 116 is shaken by flat shake of coil and is sent to the port of export, in cylinder lifting frame 2 118
When coil checker detects coil 16 in place, subsequent coil 16 is simultaneously isolated in that coil is flat to shake by the lifting of cylinder lifting frame 2 118
In 116 passages, synchronous high-speed material grabbing mechanism 3 is driven at the upper end of the 3rd three axle robert 56 gripping coil 16, and coil 16 is filled
Reset after entering in station clamp 33；Cylinder lifting frame 2 118 resets, and coil is flat to shake the subsequent coil 16 in 116 and be pushed to
Front end, with this circulation material conveying.
As shown in figure 13, the structure of yoke feed mechanism 8 is, including yoke is shaken disk 119, and the yoke disk 119 that shakes is exported and magnetic
Flat 120 connections of shaking of yoke, flat 120 outlets that shake of yoke are provided with cylinder lifting frame 3 123, and the front end of cylinder lifting frame 3 123 is provided with
Yoke detector, the top of cylinder lifting frame 3 123 is provided with yoke stock chest 121.
Yoke 18 is sorted by the yoke disk 119 that shakes, and 120 is shaken by flat shake of yoke and is sent to the yoke stock chest 121 of front end, yoke storage
When the yoke detector that hopper 121 is connected with cylinder lifting frame 3 123, cylinder lifting frame 3 123 detects yoke 18 in place,
Yoke stock chest 121 is raised and follow-up yoke is isolated in yoke is flat to shake in 120 by cylinder lifting frame 3 123, and synchronous high-speed is grabbed
Material mechanism 3 drives the gripping yoke movement of the 5th three axle robert 58 to be fitted into station clamp 33 rear reset；Cylinder lifting frame 3 123
Reset, yoke is flat to shake the follow-up yoke 18 in 120 and be pushed to front end, with this circulation material conveying.
As shown in figure 14, the structure of cutting agency 10 is, including support 124, and horizontal direction is provided with movement on support 124
Vertical direction is provided with lower air cylinder 126, the piston rod end of lower air cylinder 126 on slide bar cylinder 125, mobile slide bar cylinder 125
Clamping jaw clamping cylinder 127 is installed, the front end of clamping jaw clamping cylinder 127 is provided with clamping clamping jaw 128.
When pushing tow cylinder 1 is acted, left fixture block 40 and right fixture block 41 are squeezed, left semicircle groove 48 and the phase of right semi-circle groove 49
To leaving, the finished product being clamped in station clamp 33 is released, and lower air cylinder 126 promotes clamping jaw clamping cylinder 127 to move down,
Gripped by clamping clamping jaw 128 after finished product, crawl finished product, mobile slide bar cylinder 125 is acted, and is clamped clamping jaw 128 and is transplanted on finished product
Resetted after in finished product magazine, pushing tow cylinder 1 resets simultaneously.
The feeding principle of each of the invention element is,
Treat that the lubricating cup 14 of feeding is placed on lubricating cup and shaken in disk 99, the lubricating cup rotation of disk 99 of shaking makes all lubricating cups 14 sort successively,
And all lubricating cups 14 are towards all consistent, the lubricating cup 14 sort is put down to shake again by lubricating cup and 100 come out, by feed mechanism 3 the
Cylinder tong gripping on one three axle robert 54, the motor on indexing mechanism 34 drives top rotary table 52 by rotating shaft 64, driven
Lubricating cup is sent in the station clamp 33 of lubricating cup feeding station 21 by the first three axle robert 54 on dynamic feed mechanism 3, inner rotary table 19
On drive component 13 on cylinder rod top go into operation position fixture 33, lubricating cup pole shoe is loaded station clamp 33, drive component 13 is pressed from both sides
Tight lubricating cup；(yoke, coil are identical with the structure of lubricating cup automatic charging catching robot)；The second three axle robert of lower gasket 55
(Upper gasket is identical with lower gasket automatic charging catching robot structure, is that the driving of the 3rd cylinder 74. moves left and right the 4th clamping gas
The second tong 76 and the 3rd tong 77 on cylinder 75 are constituted, and remaining structure is with being used as lower gasket feed mechanism 5, lubricating cup feed mechanism
4th, coil feed mechanism 6, Upper gasket feed mechanism 7, yoke feed mechanism 8, the gripping body of standby feed mechanism corresponds to
One three axle robert 54, the 3rd three axle robert 56, the 4th three axle robert 57, the 5th three axle robert 58 and the six or three axle machine
The structure of tool hand 59 is all identical)；
Treat that the lower gasket 15 of feeding is placed on lower gasket and shaken on disk 104, lower gasket shake disk 104 rotation make all underlays
Piece 15 sorts successively, and all lower gasket 15 is towards all consistent, and the lower gasket 15 sort is put down by lower gasket again shakes 106
+ the second three axle robert 55 is sent to lower gasket feeding station 23；
Treat that the coil 16 of feeding is placed on coil and shaken on disk 115, coil shake disk 115 rotation make all coils 16 successively
Sequence, and all coil 16, towards all consistent, the coil 16 sort passes through coil and puts down the shaft mechanicals of 116+ the three or three that shake again
Hand 56 is sent to coil feeding station 25；
Treat that the Upper gasket 17 of feeding is placed on Upper gasket and shaken on disk, Upper gasket shake disc spins make all Upper gaskets 17 according to
Minor sort, and all Upper gasket 17 is towards all consistent, the Upper gasket 17 sorted is directly shaken the+the four three axle by Upper gasket again
Manipulator 57 is sent to Upper gasket feeding station 27；
Treat that the yoke 18 of feeding is placed on yoke and shaken on disk 119, yoke shake disk 119 rotation make all yokes 18 successively
Sequence, and all yoke 18, towards all consistent, the yoke 18 sort passes through yoke and puts down the shaft mechanicals of 120+ the five or three that shake again
Hand 58 is sent to yoke feeding station 29.
When apparatus of the present invention are welded, operated according to following steps：
Preliminary step, each element is placed in respective feed mechanism,
After step 1, the step motor control outer rotary table 20 of indexing mechanism 34 are rotated, outer rotary table 20 is set to be in resting state,
Now, 12 station clamps 33 respectively correspond to 12 stations, be followed successively by lubricating cup feeding station 21, lubricating cup detection station 22,
Lower gasket feeding station 23, lower gasket detection station 24, coil feeding station 25, Coil Detector station 26, Upper gasket feeding work
Position 27, Upper gasket detection station 28, yoke feeding station 29, yoke detection station 30, soldering station position 31 and discharging station 32.
Step 2, under the resting state of outer rotary table 20, the station clamp 33, Zuo Jia positioned at the position of lubricating cup feeding station 21
Block 40 is opened with right fixture block 41, and lubricating cup 14 is sent between left semicircle groove 48 and right semi-circle groove 49 by lubricating cup feed mechanism 4, Zuo Jia
Block 40 resets with right fixture block 41 clamps the pole shoe of lubricating cup 14.
The first three axle robert 54 on synchronous driving top rotary table 52, the second three axle robert 55, the 3rd three axle robert
56, the 4th three axle robert 57, the 5th three axle robert 58, correspondence crawl lubricating cup feed mechanism 4, lower gasket feed mechanism 5, line
The part that circle feed mechanism 6, Upper gasket feed mechanism 7, yoke feed mechanism 8 are sent (is lubricating cup 14, lower gasket 15, line respectively
Circle 16, Upper gasket 17, yoke 18) carry out feeding；
Step 3, under the resting state of outer rotary table 20, the detection sensor in the outside of station 22 is detected positioned at lubricating cup, to preceding
The lubricating cup of face operation position carries out whetheing there is detection, is installed in place and then enters later process operation, no then not operation and alarmed.
Step 4, under the resting state of outer rotary table 20, the lower gasket feeder outside the position of lower gasket feeding station 23
Structure 5, grips lower gasket 15, by a lower gasket by the two or three by the second three axle robert 55 in synchronous high-speed material grabbing mechanism 3
After axis robot 551 is inserted on station clamp 33 on the lubricating cup pole shoe in lubricating cup 14, another lower gasket is captured again and is pressed in
On one lower gasket, all parts reset.
Step 5, under the resting state of outer rotary table 20, the detection sensor in the outside of station 24 is detected positioned at lower gasket, it is right
Above the lower gasket 15 of operation position carries out whetheing there is detection, is installed in place then into later process operation, no then not operation and
Alarm immediately.
Step 6, under the resting state of outer rotary table 20, the coil feed mechanism 6 outside the position of coil feeding station 25,
Coil 16 is gripped by the 3rd three axle robert 56, rear, the 3rd three axle robert 56 is inserted on the lower gasket 15 on station clamp 33
And synchronous high-speed material grabbing mechanism 3 resets.
Step 7, under the resting state of outer rotary table 20, the detection sensor positioned at the outside of Coil Detector station 26, to preceding
The coil 16 of face operation position carries out whetheing there is detection, is installed in place then into later process operation, no then not operation and immediately
Alarm.
Step 8, under the resting state of outer rotary table 20, the Upper gasket feeder outside the position of Upper gasket feeding station 27
Structure 7, Upper gasket is gripped by the 4th three axle robert 57 of synchronous high-speed material grabbing mechanism 3, by a Upper gasket by the four or three axle machine
After tool hand 57 is inserted on station clamp on the coil 16 in lubricating cup, the 4th three axle robert 57 resets.
Step 9, under the resting state of outer rotary table 20, the detection sensor in the outside of station 28 is detected positioned at Upper gasket, it is right
Above the Upper gasket 17 of operation position carries out whetheing there is detection, is installed in place then into later process operation, no then not operation and
Alarm immediately.
Step 10, under the resting state of outer rotary table 20, the coil feed mechanism outside the position of yoke feeding station 29
6, yoke 18 is gripped by the 5th three axle robert 58 of synchronous high-speed material grabbing mechanism 3, the Upper gasket 17 on station clamp 33 is inserted in
After upper, all parts reset.
Step 11, under the resting state of outer rotary table 20, the detection sensor in the outside of station 30 is detected positioned at yoke, to preceding
The yoke 18 of face operation position carries out whetheing there is detection, is installed in place then into later process operation, no then not operation and immediately
Alarm.
Step 12, under the resting state of outer rotary table 20, the soldering mechanism 9 of the position of soldering station 31 on outer rotary table 20 is moved
Make, yoke compressor arm 98 pushes down the yoke on the lubricating cup assembled, and welding wire is along electric iron 95 and solder horn 96 by the 3rd cylinder
94 send tin heating to go up tin along being sent to not less than 45 degree angles at yoke and lubricating cup heating surface, even rotating shaft plate 91 drive electric iron 95 and
Solder horn 96 rotates 120 degree (rotating 1/3 to enclose), and the tin welding wire screw-in yoke of thawing and lubricating cup formation are met to desired triangle
Shape arch welded joint.Welding is completed, and all parts reset.
Step 13, under the resting state of outer rotary table 20, the pushing tow gas at the rear of station clamp 33 of discharging station 32 position
The piston rod of cylinder 1 stretches out, and left fixture block 40 is opened with right fixture block 41, and the lubricating cup 14 clamped originally is in relaxation state, mobile to slide
Bar cylinder 125 pushes lower air cylinder 126 and driven after the clamping crawl finished product of clamping jaw 128, and finished product is transplanted on by mobile slide bar cylinder 125
Resetted after in magazine, pushing tow cylinder 12 1 resets simultaneously；Under the resting state of outer rotary table 20, circulated with this and realize finished product blanking.
Step 14, complete above-mentioned steps 2 to step 13 after, stepper motor drives move a step again, control outer rotary table 20 rotate
30 °, 12 station clamps 33 after completion step 2 to step 13 process are made respectively forwardly to move a station, then stepping
Motor control outer rotary table 20 rests again, and all a station wrong forward reenters 12 stations to each station clamp 33.
2 are repeated the above steps to step 13, the continuous productive process to the assembly welding of conductive component 130 is realized.
Claims (8)
- The system 1. a kind of breaker coil conductive component is welded automatically, it is characterized in that：Including being arranged on turning on level table (1) Disk component (2), rotary disc assembly (2) includes being provided with synchronous high-speed above inner rotary table (19) and outer rotary table (20), inner rotary table (19) Indexing mechanism (34) is provided with below material grabbing mechanism (3), outer rotary table (20)；Ten are evenly arranged with along the excircle of outer rotary table (20) Two stations, each station is separately installed with a set of station clamp (33)；Pushing tow cylinder one (12), pushing tow cylinder two (13) are provided with inner rotary table (19)；Lubricating cup feed mechanism (4), lower gasket feed mechanism (5), coil feeding are respectively arranged with outer rotary table (20) periphery Mechanism (6), Upper gasket feed mechanism (7), yoke feed mechanism (8), soldering mechanism (9), cutting agency (10)；In lubricating cup feed mechanism (4), lower gasket feed mechanism (5), coil feed mechanism (6), Upper gasket feed mechanism (7), magnetic Each three axle robert of synchronous high-speed material grabbing mechanism (3) is correspondingly arranged on above yoke feed mechanism (8), cutting agency (10).
- The system 2. breaker coil conductive component according to claim 1 is welded automatically, it is characterized in that：Described 12 Station, is followed successively by lubricating cup feeding station (21), lubricating cup detection station (22), lower gasket feeding station (23), lower gasket detection work Position (24), coil feeding station (25), Coil Detector station (26), Upper gasket feeding station (27), Upper gasket detection station (28), yoke feeding station (29), yoke detection station (30), soldering station position (31) and discharging station (32)；Described outer rotary table (20) periphery is respectively arranged with lubricating cup detector, lower gasket detector, coil checker, Upper gasket inspection Device and yoke detector are surveyed, five detectors are separately positioned in corresponding feed mechanism；Lubricating cup detector is examined in face of lubricating cup Survey station (22) setting, lower gasket detector and face Coil Detector in face of lower gasket detection station (24) setting, coil checker Station (26) is set, Upper gasket detector is set in face of plate Upper gasket detection station (28), yoke detector is detected in face of yoke Station (30) is set.
- The system 3. breaker coil conductive component according to claim 1 is welded automatically, it is characterized in that：Described station clip The structure of tool (33) is, including base (35), and base (35) upper surface is fixed with yoke supporting plate (36), yoke branch close to outer end U-type groove (50) is provided with the middle part of fagging (36), U-type groove (50) both sides have a counterbore (51)；U-type groove (50) and base (35) groove is communicated, and the counterbore at two ends is communicated with the screwed hole on base (35)；Right tilted surface projection (42) and left tilted surface projection (43), right tilted surface are provided with the horizontal chute of base (35) upper surface middle part Extension spring (44) is connected between projection (42) and left tilted surface projection (43), the L-type of right tilted surface projection (42) and left fixture block (40) is long Side is connected, and left tilted surface projection (43) is connected with the long side of L-type of right fixture block (41), L-type short side and the right fixture block of left fixture block (40) (41) L-type short side snapping correspondence position has left semicircle groove (48) and right semi-circle groove (49), left semicircle groove (48) and the right side Half slot (49) is relative to be fastened, and is provided with the base (35) after left semicircle groove (48) and right semi-circle groove (49) fastening below the center of circle logical Hole；Base (35) upper surface is movably set with above V-block depression bar (45), V-block depression bar (45) close to the inner and is provided with lid Plate (39), upper cover plate (39) lower surface and base (35) upper surface are provided with guide groove, V-block depression bar (45) by connecting rod with it is U-shaped Block (46) is connected, and is set with spring (38) on connecting rod, spring (38) apical grafting is between U-shaped piece (46) and upper cover plate (39), V-block In the V-type space of depression bar (45) front end tip insertion right tilted surface projection (42) and left tilted surface projection (43) formation, U-shaped piece (46) Bearing one (47), bearing one (47) and the piston rod of pushing tow cylinder one (12) or pushing tow cylinder two (13) are hinged with U-shaped space Termination lug connection.
- The system 4. breaker coil conductive component according to claim 1 is welded automatically, it is characterized in that：Described is synchronous high The structure of fast material grabbing mechanism (3) is, including top rotary table (52) and fixed disk (53), top rotary table (52) downwards with indexing mechanism (34) Machine shaft (64) it is coaxially connected, fixed disk (53) by the first supporting slider (60), the second supporting slider (61), the 3rd Support slide bar (62), the 4th supporting slider (63) are fixedly supported on inner rotary table (19)；Fixed disk is circumferentially uniformly arranged on (53) There are the first three axle robert (54), the second three axle robert (55), the 3rd three axle robert (56), the 4th three axle robert (57), the 5th three axle robert (58) and the 6th three axle robert (59).
- The system 5. breaker coil conductive component according to claim 4 is welded automatically, it is characterized in that：Described top rotary table (52) axle center, which is provided with bearing hole (78), top rotary table (52), is along the circumferential direction evenly arranged with six circular arc slideways, i.e., the first circle Arc slideway (79), the second circular arc slideway (80), three-arc slideway (81), the 4th circular arc slideway (82), the 5th circular arc slideway And the 6th circular arc slideway (84) (83).
- The system 6. breaker coil conductive component according to claim 4 is welded automatically, it is characterized in that：Described six three The structure of axis robot is consistent, and the structure of one of three axle robert is, including is diametrically mounted on fixed disk (53) Linear bearing slide plate (65) is provided with line slideway (66), line slideway (66), linear bearing slide plate (65) inner segment is connected with Win in succession (72), (72) inner termination upper surface of winning in succession is provided with bearing two (73)；Total of six bearing two (73) is set in In the upper six circular arc slideways of rotating disk (52)；The outer section upper surface of linear bearing slide plate (65) passes through projection (67) and L-type slide plate (68) Drive connection, L-type slide plate (68) outer end is vertically arranged with the first cylinder (69) of double slide bars, the first cylinder (69) piston-rod lower end It is connected with fixed plate (75), fixed plate (75) bottom is provided with the second cylinder (70), the second cylinder (70) front end is provided with crawl Tong (71) and detector (74).
- The system 7. breaker coil conductive component according to claim 1 is welded automatically, it is characterized in that：Described lower gasket The structure of feed mechanism (5) is, including lower gasket shakes disk (104) and Upper gasket shakes disk (105), and lower gasket shakes disk (104) and upper Pad shake disk (105) outlet shaken respectively with double flat (106) two passages it is corresponding connection, double flat shake (106) outlet by it is inner setting There is push frame (108), push frame (108) upper beam is provided with pressure and takes cylinder one (109) and pressure to take cylinder two (110)；Push Push cylinder (107) is installed on the outside of frame (108), pushes and cylinder lifting frame one (112) is installed on the inside of frame (108), cylinder lift Rise frame one (112) top and be respectively arranged with lower gasket stock chest (111) and Upper gasket stock chest (113).
- The system 8. breaker coil conductive component according to claim 1 is welded automatically, it is characterized in that：Described blanking machine The structure of structure (10) is, including support (124), and horizontal direction is provided with mobile slide bar cylinder (125) on support (124), mobile Vertical direction is provided with lower air cylinder (126) on slide bar cylinder (125), and lower air cylinder (126) piston rod end is provided with clamping jaw Clamping cylinder (127), clamping jaw clamping cylinder (127) front end is provided with clamping clamping jaw (128).
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| CN201710613204.6A CN107234313B (en) | 2017-07-25 | 2017-07-25 | Breaker coil conductive component is welded system automatically |
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Effective date of registration: 20190424 Address after: 325608 No. 31, Lane 339, Zhenxing Road, Hongqiao Town, Yueqing, Wenzhou, Zhejiang Applicant after: The dynamo-electric Co., Ltd in wild island, Leqing Address before: 325608 No. 31, Lane 339, Zhenxing Road, Hongqiao Town, Yueqing, Wenzhou, Zhejiang Applicant before: Wang Jianlin |
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