CN106826165B - Kettle body and upper connector automatic assembling machine - Google Patents
Kettle body and upper connector automatic assembling machine Download PDFInfo
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- CN106826165B CN106826165B CN201710100101.XA CN201710100101A CN106826165B CN 106826165 B CN106826165 B CN 106826165B CN 201710100101 A CN201710100101 A CN 201710100101A CN 106826165 B CN106826165 B CN 106826165B
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- upper connector
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- pot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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Abstract
The invention discloses kettle bodies and upper connector automatic assembling machine, including for rotating bottle body to the bottle body pre-locating mechanism in predetermined position, bottle body transshipment acitivity for transporting in the bottle body being pre-positioned to different assembly lines, bottle body feed mechanism for being transferred to the bottle body being pre-positioned on bottle body transshipment acitivity, for by heat-conducting silicone grease point to the bottom of the pot glue applying mechanism in bottom of the pot, for upper connector to be transported to and is located in the upper connector transport mechanism of connector rigging position in bottle body, for upper connector device to be matched the lock screw mechanism being fixed in bottom of the pot, whether there is the Fu Suo testing agency of floating lock phenomenon for detecting screw and qualified product and rejected product that assembly is completed are moved away to the blanking transport mechanism of assembly line.The automatic assembling machine improves the manufacturing the degree of automation of kettle, improves production efficiency and product quality, while also reducing labour cost.
Description
Technical field
The present invention relates to kettle manufacturing technology fields, automatic more specifically to a kind of kettle body and upper connector
Assembly machine, the automatic assembling machine are applied to kettle manufacturing, solve the assembly of kettle body and upper connector.
Background technique
At present in kettle manufacture field, kettle product needs constantly to adapt to the demand of market development, successive generations of products
It is very fast.Kettle product designs and produces the demand for standardizing and could faster adapting to market.But kettle manufacturing field fills at present
Manual operation is also largely rested on technology, the problems such as the degree of automation is low, large labor intensity.Upper connector automatic assembling machine
Invention compensate for the blank of process automatic assembling before kettle assembling manufacturing industry.
Summary of the invention
The technical problem to be solved in the present invention is that in view of the above drawbacks of the prior art, provide a kind of kettle body with
Upper connector automatic assembling machine, the automatic assembling machine need to only be manually placed into kettle body and upper connector, and then equipment is according to pre-
The program being first arranged carries out a series of automations, intelligentized upper connector automatic assembling movement automatically.The kettle body with it is upper
Connector automatic assembling machine reduces operator, reduces production cost, while also improving production efficiency.
The technical solution adopted by the present invention to solve the technical problems is: providing a kind of kettle body and upper connector is automatic
Assembly machine, including for being rotated bottle body to the bottle body pre-locating mechanism in predetermined position, being used to transport the bottle body being pre-positioned extremely
Bottle body transshipment acitivity on different assembly lines, the bottle body feeding for being transferred to the bottle body being pre-positioned on bottle body transshipment acitivity
Mechanism, for by heat-conducting silicone grease point in bottom of the pot bottom of the pot glue applying mechanism, be used to transport upper connector and be located in bottle body
The upper connector transport mechanism of connector rigging position, for by upper connector device match be fixed in bottom of the pot lock screw mechanism,
Whether occur the Fu Suo testing agency of floating lock phenomenon for detecting screw and remove the qualified product that assembly is completed with rejected product
Blanking transport mechanism from assembly line.
Preferably, the bottle body pre-locating mechanism includes for placing the bottle body localization tool of kettle body, for fixing
The mounting plate of bottle body localization tool, the clamping component for clamping the kettle body on bottle body localization tool are installed, for driving
The clamping cylinder of clamping component clamp or release kettle body, for rotating mounting plate to rotate kettle body to predetermined position
Driving motor and for detecting the reflective amount of kettle body stud to determine whether kettle body turns to the laser in predetermined position
Alignment sensor；The bottle body localization tool is fixedly mounted on a mounting board, and the output shaft and mounting plate of the driving motor pass
Dynamic connection.
Preferably, the bottle body transshipment acitivity include turntable, be arranged on turntable for fix bottle body bottle body compress
Mechanism compresses or unclamps the hand-operated valve of bottle body, the touching switch for triggering manual valve function for controlling hold-down mechanism；Turntable
It is equipped with multiple kettles and places jig plate, each kettle is placed and sets a bottle body hold-down mechanism on jig plate.
Preferably, the bottle body feed mechanism includes the stud holder for correcting of bottom of the pot upper stud for identification, for adsorbing pot
The sponge-type vacuum chuck component of body is transferred to the placement jig plate of the kettle on bottle body transshipment acitivity for the bottle body of high-ranking officers just
On translation lifting assembly and driving translation lifting assembly running bottle body feeding cylinder.
Preferably, the bottom of the pot glue applying mechanism include for by heat-conducting silicone grease point in bottom of the pot glue dispensing valve, be used to go up and down
The dispensing lifting assembly of glue dispensing valve and for glue dispensing valve provide power cylinder piston type pressure pot.
Preferably, the upper connector transport mechanism includes for conveying the upper connector conveying mechanism of upper connector, using
In by upper connector from conveying mechanism be transferred to the upper connector cutting agency of transfer position, be used for upper connector is therefrom indexable
Conveying is set to the upper connector changeover mechanism of material folding position and is coordinated for upper connector to be transferred to connector device in bottle body
The upper connector feed mechanism set；
The upper connector conveying mechanism includes upper connector positioning fixture, for detecting is on upper connector positioning fixture
The no upper connector detection sensor for having placed connector, the chain transfer for conveying upper connector and for detecting
Whether upper connector has been delivered to the upper connector alignment sensor in predetermined position；
The upper connector cutting agency include in clamp or release the blanking mechanical hand of connector, for level side
The first perpendicular positioning machine of upper connector is conveyed to the first level positioning mechanism for conveying upper connector and for vertical direction
Structure；
The upper connector changeover mechanism includes upper connector adapting fixture, conveys for horizontal direction the of upper connector
Two level locating mechanisms and the second perpendicular positioning mechanism that upper connector is conveyed for vertical direction；
The upper connector feed mechanism include in clamp or release the feeding manipulator of connector, for level side
The third perpendicular positioning machine of upper connector is conveyed to the third level locating mechanism for conveying upper connector and for vertical direction
Structure.
Preferably, the lock screw mechanism includes for tightening and unscrewing the electric screwdriver component of screw, connect on compressing
Connect the connector hold-down mechanism of device and the collet positioning component for positioning electric screwdriver component.
Preferably, the Fu Suo testing agency includes the floating lock displacement sensing of floating lock phenomenon whether occur for detecting screw
Device and floating lock elevating mechanism for driving floating lock-bit displacement sensor to move up and down.
Preferably, the kettle body and upper connector automatic assembling machine further include for kettle fever valve snail after correction soldering
Whether the deviation of column reaches the bottle body stud aligning gear of matching requirements；The bottle body stud aligning gear includes stud correction sleeve
Component corrects the stud elevators structure of sleeve assembly and for kettle fever valve snail after correction soldering for going up and down stud
The bottom of the pot touching buffering needle of the deviation of column.
Preferably, the kettle body and upper connector automatic assembling machine further include for detect heat-conducting silicone grease whether put to
The dispensing testing agency of bottom of the pot.
Implement kettle body and upper connector automatic assembling machine of the invention, has the advantages that
(1) automatic assembling machine of the invention need to only be manually placed into kettle body and upper connector, and then equipment is according in advance
The program of setting carries out a series of automations, intelligentized upper connector automatic assembling movement automatically；Automatic assembling machine integration
Each production process reduces operator's saving production cost；Complete machine is controlled using automatic intelligent, easy to operate, production effect
Rate and product quality are obviously improved；
(2) each mechanism is modularized design, and equipment installation and demolition and maintenance are all very convenient.
(3) it in addition, bottle body pre-locating mechanism determines discharge position in bottle body using the laser acquisition reflective amount of bottle body stud, places
Only kettle body substantially need to be placed in a certain angle when kettle, substantially reduce the operative skill of operator, while also dropping
The labour fatigue of low operator.Two clamping cylinders are fixedly mounted on the top surface of mounting plate, and two clamping cylinders pass through two respectively
A left gripping block of slider-actuated and the movement of right gripping block, the mounting means of the clamping cylinder can save space bit to greatest extent
It sets.Height-adjustable left gripping block and right gripping block can be set into adapt to different bottle bodies in left gripping block and right gripping block
Height is also able to achieve pinching action.So that entire mechanism rotational positioning speed is more stable, positioning is more smart for the application of planetary reduction box
Really.
(4) the catching robot function of bottle body feed mechanism is real by being provided with kettle stud holder for correcting and vacuum absorption device
Existing, the purpose for designing this structure can make bottle body position location is accurate during conveying and does not swing.
(5) lock screw mechanism can simulate the speed control manually to screw, and repeatedly screw movement etc., and screw stabilization
Property is higher, and quality is more reliable.
(6) Fu Suo testing agency uses three screw detecting mechanisms of independent detection, using high-accuracy back springing type direct current LVDT
Displacement sensor, repeatable accuracy is high, detects more stable.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples, in attached drawing:
Fig. 1 is the structural schematic diagram of present pre-ferred embodiments kettle body Yu upper connector automatic assembling machine；
Fig. 2 is the structural representation of present pre-ferred embodiments kettle body Yu upper another angle of connector automatic assembling machine
Figure；
Fig. 3 is the structural schematic diagram of bottle body pre-locating mechanism in Fig. 1；
Fig. 4 is the structural schematic diagram of bottle body feed mechanism in Fig. 1；
Fig. 5 is the structural schematic diagram of bottle body transshipment acitivity in Fig. 1；
Fig. 6 is the structural schematic diagram of Fig. 1 turntable elevating mechanism；
Fig. 7 is the structural schematic diagram of bottle body stud aligning gear in Fig. 1；
Fig. 8 is the structural schematic diagram of bottom of the pot glue applying mechanism in Fig. 1；
Fig. 9 is the structural schematic diagram of Tu1Zhong dispensing testing agency；
Figure 10 is the structural schematic diagram of upper connector transport mechanism in Fig. 1；
Figure 11 is the structural schematic diagram of upper connector conveying mechanism in Figure 10；
Figure 12 is the structural schematic diagram of upper connector cutting agency in Figure 10；
Figure 13 is the structural schematic diagram of upper connector changeover mechanism in Figure 10；
Figure 14 is the structural schematic diagram of upper connector feed mechanism in Figure 10；
Figure 15 is the structural schematic diagram of lock screw mechanism in Fig. 1；
Figure 16 is the structural schematic diagram of Tu1Zhong Fusuo testing agency；
Figure 17 is the structural schematic diagram of blanking transport mechanism in Fig. 1；
Wherein, 1, bottle body pre-locating mechanism；101, bottle body localization tool；102, mounting plate；103, clamping component；104, it presss from both sides
Tight cylinder；105, driving motor；106, buffer limit component；107, laser positioning sensor；2, bottle body feed mechanism；201, spiral shell
Column holder for correcting；202, sponge-type vacuum chuck component；203, lifting assembly is translated；3, bottle body transshipment acitivity；301, turntable；302,
Bottle body hold-down mechanism；303, hand-operated valve；304, touching switch；305, kettle places jig plate；306, turntable lift mechanism；
3061, Cam splitter；3062, fixed plate；3063, guiding axis is gone up and down；3064, lifting motor；4, bottle body stud aligning gear；
401, stud corrects sleeve assembly；402, stud elevators structure；403, bottom of the pot touching buffering needle；5, bottom of the pot glue applying mechanism；
501, glue dispensing valve；502, dispensing lifting assembly；503, cylinder piston type pressure pot；6, dispensing testing agency；601, colour code senses
Device；7, upper connector transport mechanism；701, upper connector conveying mechanism；7011, upper connector positioning fixture；7012, upper connection
Device detection sensor；7013, chain transfer；7014, upper connector alignment sensor；702, upper connector cutting agency；
7021, blanking mechanical hand；7022, first level positioning mechanism；7023, the first perpendicular positioning mechanism；703, upper connector switching
Mechanism；7031, upper connector adapting fixture；7032, the second level locating mechanism；7033, the second perpendicular positioning mechanism；704, on
Connector feed mechanism；7041, feeding manipulator；7042, third level locating mechanism；7043, third perpendicular positioning mechanism；8,
Lock screw mechanism；801, electric screwdriver component；802, connector hold-down mechanism；803, collet positioning component；9, Fu Suo testing agency；
901, lock-bit displacement sensor is floated；902, lock elevating mechanism is floated；10, blanking transport mechanism；1001, blanking clamp system；1002, under
Expect elevating mechanism；1003, blanking horizontal transport agency；A, kettle；B, upper connector.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention:
As shown in Fig. 1-17, a kind of kettle body and upper connector automatic assembling machine, including for rotating bottle body to pre-
Position set bottle body pre-locating mechanism 1, the bottle body transshipment acitivity 3 for transporting in the bottle body being pre-positioned to different assembly lines,
Bottle body feed mechanism 2 for the bottle body being pre-positioned to be transferred on bottle body transshipment acitivity, be used to correct soldering after kettle send out
Whether the deviation of hot plate stud reaches the bottle body stud aligning gear 4 of matching requirements, for will be on heat-conducting silicone grease point to bottom of the pot
Bottom of the pot glue applying mechanism 5, for detecting whether heat-conducting silicone grease has been put to the dispensing testing agency 6 of bottom of the pot, for removing upper connector
It send and is located in the upper connector feed mechanism 7 of connector rigging position in bottle body, be fixed on pot for matching upper connector device
Whether lock screw mechanism 8 on bottom there is the Fu Suo testing agency 9 of floating lock phenomenon and completes assembly for detecting screw
Qualified product and rejected product move away from the blanking transport mechanism 10 of assembly line.
As shown in figure 3, the bottle body pre-locating mechanism 1 include for place the bottle body localization tool 101 of kettle body A,
Mounting plate 102 for bottle body localization tool to be fixedly mounted, the clamping group for clamping the kettle body on bottle body localization tool
Part 103, the clamping cylinder 104 for driving clamping component clamp or release kettle body, for rotating mounting plate to rotate water
Driving motor 105 of the pot bottle body to predetermined position, the buffering for limiting release distance between left and right gripping block and kettle body
Limit assembly 106, for detecting bottle body position sensor that whether kettle body has been placed on bottle body localization tool (in figure not
Show) and for detecting the reflective amount of kettle body stud with determine kettle body whether turn to predetermined position laser positioning pass
Sensor 107 (see Fig. 4).The fixed block that wherein bottle body localization tool is located at mounting plate two sides by two is fixedly mounted on mounting plate
On, the output shaft of the driving motor and the bottom driving of mounting plate connect.
Bottle body position sensor is purchased from Panasonic Corporation, the position sensor of model CX-421, laser positioning sensor purchase
From Keyemce company, the laser positioning sensor of model LR-ZB100N.Bottle body position sensor can be according to actual production line
Demand, which is mounted on, can perceive from anywhere in whether kettle body be placed on localization tool；Preferably, bottle body position passes
Sensor is mounted on the bracket of bottle body feed mechanism.Laser positioning sensor can pass through the accessory conduct of selection some angle of bottle body
Upper discharge position such as determines discharge position in bottle body by acquiring the reflective amount of bottle body stud, matches to be mounted on and can detecte bottle body
The position of part；Preferably, laser positioning sensor is mounted near the sponge-type vacuum chuck of bottle body feed mechanism.
Specifically, the clamping component includes the left gripping block of " ┕ " type and the right gripping block of " ┚ " type, left gripping block and right folder
Tight block is located at the left and right sides of bottle body, and controls it close to or far from kettle body by two clamping cylinders respectively.It is described
Two clamping cylinders are fixedly mounted on the top surface of mounting plate, two clamping cylinders pass through respectively two left gripping blocks of slider-actuated and
The bottom of right gripping block movement, the left gripping block of " ┕ " type and the right gripping block of " ┚ " type is fixed on sliding block.The installation of clamping cylinder
Mode can save spatial position to greatest extent.
In addition, height-adjustable left gripping block and right gripping block can be set into adapt in left gripping block and right gripping block
The height of different bottle bodies is also able to achieve pinching action.
Specifically, the buffer limit component includes uprightly being mounted on the mounting blocks of installation board ends and being fixed on installation
Buffering adhesive on block, the position of buffering adhesive are just directed at the corner position of left and right gripping block.The buffering adhesive effectively prevent gripping block loose
It is moved too when opening bottle body.
Driving motor is equipped with planetary reduction box.The application of planetary reduction box is so that entire mechanism rotational positioning speed is more flat
Surely, it positions more accurate.
As shown in figure 4, the bottle body feed mechanism 2 include for identification the stud holder for correcting 201 of bottom of the pot upper stud, be used for
The kettle for adsorbing the sponge-type vacuum chuck component 202 of bottle body, being transferred to for the bottle body of high-ranking officers just on bottle body transshipment acitivity
The bottle body feeding cylinder for placing the translation lifting assembly 203 on jig plate and driving translation lifting assembly running (is not marked in figure
Show).The kettle for being pre-positioned completion is transported to turntable hold-down mechanism by bottle body feed mechanism, its main purpose.In bottle body
Material mechanism catching robot function is realized by being provided with kettle stud holder for correcting and vacuum absorption device, designs the mesh of this structure
Bottle body position location during conveying can be made accurate and do not swung.Transport mechanism uses electric cylinders mode, bottle body feeding gas
Cylinder is made of two cylinders, and one is used to that catching robot structure level to be driven to move, another is for driving catching robot
Structure moves vertically up and down.
As shown in figure 5, the bottle body transshipment acitivity 3 includes turntable 301, the pot for being used to fix bottle body being arranged on turntable
Body hold-down mechanism 302 compresses or unclamps the hand-operated valve 303 of bottle body, for triggering manual valve function for controlling hold-down mechanism
Touching switch 304；Turntable is equipped with eight processing stations, and a kettle is set on each processing stations and places jig plate 305, Mei Geshui
Pot is placed and sets a bottle body hold-down mechanism on jig plate.Touching switch 304 is mounted in the fixed plate of turntable lift mechanism, (see figure
6).Mechanism is arranged in center of turntable using rotary pneumatic joint, and eight station turnplate pneumatic clampings are controlled using hand control valve, the manual control
The movement of valve is realized by touching switch by automation control program.
As shown in fig. 6, its turntable drives it to move up and down by turntable lift mechanism 306, turntable lift mechanism includes
For driving Cam splitter 3061 of the turntable precise positioning to each station, the fixed plate for Cam splitter to be fixedly mounted
3062, for adjusting lifting guiding axis 3063 that Cam splitter vertically goes up and down, for driving Cam splitter to go up and down
The lifting motor 3064 of height, lifting motor use stepper motor, can arbitrary accuracy adjusting adjustable height.Touching switch is mounted on
In fixed plate.Fixed plate, which is equipped with, divides stop position inductor, this point of stop position inductor is used to detect the segmentation of Cam splitter
Positioning.Stop position inductor is divided to be purchased from Panasonic Corporation, model PM-L25's divides stop position inductor.
As shown in fig. 7, bottle body stud aligning gear 4 is because of heat-generating disc pricker post welding distortion, stud position and theoretical correct ruler
It is very little occur it is inconsistent, and the deviation of stud position be in a certain range can satisfy connector to screw requirement, so
Its main purpose is whether the deviation of kettle heat-generating disc stud after correction is brazed reaches the requirement of assembly.Bottle body stud correction
Mechanism include stud correction sleeve assembly 401, for go up and down stud correction sleeve assembly stud elevators structure 402 and
For correct soldering after kettle heat-generating disc stud deviation bottom of the pot touching buffering needle 403.
As shown in figure 8, bottom of the pot glue applying mechanism 5 include for by heat-conducting silicone grease point in bottom of the pot glue dispensing valve 501, be used to rise
The dispensing lifting assembly 502 of glue dispensing valve and the cylinder piston type pressure pot 503 for providing power to glue dispensing valve drop (see Fig. 1-
2).The structure of bottom of the pot glue applying mechanism is designed as the dispensing simultaneously of two point rubber head, and Glue dripping head distance is designed as adjustable-width mode.Cause
The mobility of heat-conducting silicone grease is poor, this equipment is fed using cylinder piston type pressure pot.
As shown in figure 9, dispensing testing agency 6 is for detecting whether heat-conducting silicone grease has been put to bottom of the pot.Dispensing testing agency peace
Fill color mark sensor 601, preset the reflective amount of heat-conducting silicone grease, when bottom of the pot dispensing and reach anti-light amount signal output when, judgement
Bottom of the pot dispensing, on the contrary then nothing.Color mark sensor is purchased from western gram (SICK) company, Germany, the RGB color of model KT5W-2N1116
Mark sensor.
As shown in Figure 10, the upper connector B manually placed is transported and is located in bottle body and connected by upper connector transport mechanism 7
Connect device rigging position.Connector transport mechanism includes for conveying the upper connector conveying mechanism 701 of upper connector, being used on this
Upper connector is transferred to the upper connector cutting agency 702 of transfer position from conveying mechanism, is used for upper connector from transfer
Position transports to the upper connector changeover mechanism 703 of material folding position and for upper connector to be transferred to connector device in bottle body
Upper connector feed mechanism 704 with position；
As shown in figure 11, the upper connector conveying mechanism 701 includes upper connector positioning fixture 7011, for detecting
Whether the upper connector detection sensor 7012 of connector has been placed on connector positioning fixture, for conveying upper connector
Chain transfer 7013 and the upper connector alignment sensor for whether being delivered to predetermined position for detecting upper connector
7014；Upper connector detection sensor is purchased from Panasonic Corporation, model EE-11A detection sensor；Upper connector alignment sensor
Purchased from Panasonic Corporation, model EE-11A alignment sensor.
As shown in figure 12, the upper connector cutting agency 702 includes the blanking machine of the connector in clamp or release
Tool hand 7021 conveys the first level positioning mechanism 7022 of upper connector for horizontal direction and conveys for vertical direction
First perpendicular positioning mechanism 7023 of connector；Upper connector can be transported to upper connector from conveying mechanism by these three components
Adapting fixture.
As shown in figure 13, the upper connector changeover mechanism 703 includes upper connector adapting fixture 7031, is used for level side
Vertically determine to the second level locating mechanism 7032 of the upper connector of conveying and for the second of the upper connector of vertical direction conveying
Position mechanism 7033；Upper connector can be transported to the material folding position of upper connector feed mechanism by these three components.
As shown in figure 14, the upper connector feed mechanism 704 includes the feeder of the connector in clamp or release
Tool hand 7041 conveys the third level locating mechanism 7042 of upper connector for horizontal direction and conveys for vertical direction
The third perpendicular positioning mechanism 7043 of connector.Upper connector can be transported to by these three components from material folding position to be needed to beat spiral shell
Above silk station bottle body, connector and bottle body lock screw assembly in waiting.
As shown in figure 15,8 main purpose of lock screw mechanism is to match bottle body and upper connector device.Lock screw mechanism 8 includes
For tightening and unscrewing the electric screwdriver component 801 of screw, the connector hold-down mechanism 802 for compressing upper connector and be used for
Position the collet positioning component 803 of electric screwdriver component.Lock screw mechanism can simulate the speed control manually to screw, repeatedly beat spiral shell
Silk movement etc., the stability that screws is higher, and quality is more reliable.
As shown in figure 16, the Fu Suo testing agency 9 includes the floating lock-bit of floating lock phenomenon whether occur for detecting screw
Displacement sensor 901 and floating lock elevating mechanism 902 for driving floating lock-bit displacement sensor to move up and down.Fu Suo testing agency adopts
With three screw detecting mechanisms of independent detection, using high-accuracy back springing type direct current LVDT displacement sensor, repeatable accuracy is high, detection
It is more stable.
As shown in figure 17,10 main purpose of blanking transport mechanism be the qualified product for completing qualified assembly and rejected product by
Turntable is transported to other assembly lines.Blanking transport mechanism 10 includes the qualified product or rejected product completed for clamping assembly
Blanking clamp system 1001, for drive blanking clamp system do lifting transhipment blanking elevating mechanism 1002 and for driving
Dynamic blanking clamp system does the blanking horizontal transport agency 1003 of horizontal transhipment.
The course of work of automatic assembling machine of the invention is as follows:
(1) kettle body is pre-positioned: manually kettle body A being placed on localization tool, is only needed substantially when placing kettle
Kettle body is placed in a certain angle, position sensor detection kettle has been in place, and clamping cylinder drives left and right folder
Tight block Automatic-clamping kettle body.Then driving motor and planetary gear reduction box driving are clamped the bottle body completed and rotate to pre-
Fixed position, when laser positioning sensor detection bottle body in place, stop operating, positioning complete.
(2) kettle body is transported on turntable: bottle body feed mechanism main purpose removes the kettle for being pre-positioned completion
The bottle body hold-down mechanism being sent on turntable.Stud holder for correcting identifies that bottom of the pot upper stud, sponge-type vacuum chuck component adsorb bottle body,
Then bottle body feeding cylinder transports the kettle to turntable and places on jig plate, at this point, the touching switch in fixed plate passes through certainly
Dynamicization controls program and triggers manual valve function, and the decline of bottle body hold-down mechanism is driven to compress bottle body.It is rotated by turntable to each assembly
On station on line.
(3) bottle body stud corrects: after kettle body compresses, rotating to stud aligning gear station, stud correction by turntable
Elevating mechanism is fallen into place, while stud correction sleeve assembly packs into stud；Bottom of the pot touching buffering needle touches bottom of the pot, if do not had
Alarm is occurred, then stud deviation is qualified, can carry out subsequent handling operation.
(4) bottom of the pot dispensing: kettle is rotated to by turntable on the station of bottom of the pot glue applying mechanism, cylinder piston type pressure pot and point
The glue valve moment is in wait spit gluey state, and dispensing lifting assembly falls into place glue dispensing valve and quantitatively spits glue according to program setting, and it is complete to spit glue
Cheng Hou, dispensing elevating mechanism rise in place, wait for subsequent handling operation.
(5) whether there is or not: kettles is rotated on the station of dispensing testing agency by turntable for detection bottom of the pot dispensing, color mark sensor inspection
Survey presets the reflective amount of heat-conducting silicone grease, when bottom of the pot dispensing and reach anti-light amount signal output when, judge bottom of the pot dispensing, it is on the contrary
Then without.
(6) connector rigging position on connector to bottle body in conveying: upper connector is manually placed into upper connector and is determined
In the jig of position, upper connector detection sensor, which senses, has placed connector, upper connector conveying mechanism driving motor starting,
Drive chain rotation that product is transported to upper connector alignment sensor position location, conveying mechanism stops operating.Upper connector
Three cutting agency, upper connector changeover mechanism, upper connector transport mechanism mechanisms jointly remove upper connector from conveying mechanism
It is sent to connector adapting fixture.
(7) screw: kettle is rotated on the station of lock screw mechanism by turntable, and upper connector feed mechanism is by upper connection
Device is placed into connector rigging position in bottle body, and bottle body and upper connector are passed through the fixing assembling that screws by lock screw mechanism.
(8) the floating lock phenomenon of detection: the kettle for completing tentatively to assemble is rotated to by turntable on the station of Fu Suo testing agency, by
Whether floating lock-bit displacement sensor detection screw there is floating lock phenomenon.
(9) move away from assembly line: the qualified product that assembly is completed and rejected product are moved away from assembly line by blanking transport mechanism.
It will be apparent to those skilled in the art that can make various other according to the above description of the technical scheme and ideas
Corresponding change and deformation, and all these changes and deformation all should belong to the protection scope of the claims in the present invention
Within.
Claims (9)
1. kettle body and upper connector automatic assembling machine, which is characterized in that including for rotating bottle body to predetermined position
Bottle body pre-locating mechanism, the bottle body transshipment acitivity for transporting in the bottle body being pre-positioned to different assembly lines, for will in advance
The bottle body of positioning is transferred to bottle body feed mechanism on bottle body transshipment acitivity, for by heat-conducting silicone grease point to the bottom of the pot point in bottom of the pot
Gluing mechanism, for upper connector to be transported to and is located in the upper connector transport mechanism of connector rigging position in bottle body, is used for
Upper connector device is matched into the lock screw mechanism being fixed in bottom of the pot, is used to detect whether screw the floating floating lock detection for locking phenomenon occurs
Mechanism and the blanking transport mechanism that qualified product and rejected product that assembly is completed are moved away to assembly line；The bottle body is pre-positioned machine
Structure includes for placing the bottle body localization tool of kettle body, the mounting plate for bottle body localization tool to be fixedly mounted, for pressing from both sides
The clamping component of kettle body on tight bottle body localization tool, the clamping for driving clamping component clamp or release kettle body
Cylinder, for rotating mounting plate to rotate kettle body to the driving motor in predetermined position and for detecting kettle body stud
Reflective amount is to determine whether kettle body turns to the laser positioning sensor in predetermined position；The fixed peace of the bottle body localization tool
On a mounting board, the output shaft and mounting plate of the driving motor are sequentially connected dress.
2. kettle body according to claim 1 and upper connector automatic assembling machine, which is characterized in that the bottle body transhipment
Mechanism include turntable, be arranged on turntable for fix bottle body bottle body hold-down mechanism, for control hold-down mechanism compress or
The hand-operated valve of release bottle body, the touching switch for triggering manual valve function；Turntable is equipped with multiple kettles and places jig plate, often
A kettle is placed and sets a bottle body hold-down mechanism on jig plate.
3. kettle body according to claim 2 and upper connector automatic assembling machine, which is characterized in that the bottle body feeding
Mechanism includes the stud holder for correcting of bottom of the pot upper stud for identification, the sponge-type vacuum chuck component for adsorbing bottle body, is used for
The bottle body of high-ranking officers just is transferred to the kettle on bottle body transshipment acitivity and places the translation lifting assembly on jig plate and drive flat
Move the bottle body feeding cylinder of lifting assembly running.
4. kettle body according to claim 1 and upper connector automatic assembling machine, which is characterized in that the bottom of the pot dispensing
Mechanism include for by heat-conducting silicone grease point in bottom of the pot glue dispensing valve, be used to go up and down the dispensing lifting assembly of glue dispensing valve and be used for
The cylinder piston type pressure pot of power is provided to glue dispensing valve.
5. kettle body according to claim 1 and upper connector automatic assembling machine, which is characterized in that the upper connector
Transport mechanism includes for conveying the upper connector conveying mechanism of upper connector, for upper connector to be transferred to from conveying mechanism
The upper connector cutting agency of transfer position, for by upper connector therefrom indexing set conveying to material folding position upper connector turn
Connection mechanism and upper connector feed mechanism for upper connector to be transferred to connector rigging position in bottle body；
Whether the upper connector conveying mechanism include upper connector positioning fixture, for detecting on upper connector positioning fixture
The upper connector detection sensor of connector in placement, the chain transfer for conveying upper connector and connect on detecting
Connect the upper connector alignment sensor whether device has been delivered to predetermined position；
The upper connector cutting agency include in clamp or release the blanking mechanical hand of connector, for horizontal direction it is defeated
It serves the first level positioning mechanism of connector and conveys the first perpendicular positioning mechanism of upper connector for vertical direction；
The upper connector changeover mechanism includes upper connector adapting fixture, for the second water of the upper connector of horizontal direction conveying
Flat positioning mechanism and the second perpendicular positioning mechanism that upper connector is conveyed for vertical direction；
The upper connector feed mechanism include in clamp or release the feeding manipulator of connector, for horizontal direction it is defeated
It serves the third level locating mechanism of connector and conveys the third perpendicular positioning mechanism of upper connector for vertical direction.
6. kettle body according to claim 1 and upper connector automatic assembling machine, which is characterized in that the screw locking machine
Structure includes for tightening and unscrewing the electric screwdriver component of screw, the connector hold-down mechanism for compressing upper connector and is used for
Position the collet positioning component of electric screwdriver component.
7. kettle body according to claim 1 and upper connector automatic assembling machine, which is characterized in that the floating lock detection
Mechanism includes for detecting whether screw the floating lock-bit displacement sensor of floating lock phenomenon occurs and for driving floating lock-bit displacement sensor
The floating lock elevating mechanism moved up and down.
8. kettle body according to claim 1 and upper connector automatic assembling machine, which is characterized in that the kettle body with
Upper connector automatic assembling machine further includes whether reaching matching requirements for the deviation of kettle heat-generating disc stud after correcting soldering
Bottle body stud aligning gear；The bottle body stud aligning gear includes stud correction sleeve assembly, for going up and down stud correction sleeve
The stud elevators structure of component and for correct soldering after kettle heat-generating disc stud deviation bottom of the pot touching buffering needle.
9. kettle body according to claim 1 and upper connector automatic assembling machine, which is characterized in that the kettle body with
Upper connector automatic assembling machine further includes for detecting whether heat-conducting silicone grease has been put to the dispensing testing agency of bottom of the pot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710100101.XA CN106826165B (en) | 2017-02-23 | 2017-02-23 | Kettle body and upper connector automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710100101.XA CN106826165B (en) | 2017-02-23 | 2017-02-23 | Kettle body and upper connector automatic assembling machine |
Publications (2)
| Publication Number | Publication Date |
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| CN106826165A CN106826165A (en) | 2017-06-13 |
| CN106826165B true CN106826165B (en) | 2019-08-13 |
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| CN201710100101.XA Active CN106826165B (en) | 2017-02-23 | 2017-02-23 | Kettle body and upper connector automatic assembling machine |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363702B (en) * | 2017-08-08 | 2024-02-02 | 佛山市格来德小家电有限公司 | Kettle liner polishing machine |
| CN107953102B (en) * | 2017-12-13 | 2019-12-13 | 格力电器（武汉）有限公司 | Automatic nailing system for chassis assembly |
| CN108637636A (en) * | 2018-07-28 | 2018-10-12 | 浙江理工大学瓯海研究院有限公司 | End ring attitude reference device for water piston frame component assembly equipment |
| CN109551215B (en) * | 2019-01-24 | 2024-01-23 | 长沙纽泰自动化科技有限公司 | Cover plate screw tightening system |
| CN109732334B (en) * | 2019-03-19 | 2019-12-24 | 安徽惠宁进出口有限公司 | Automatic mounting machine for electric kettle handle and using method thereof |
| CN110340635A (en) * | 2019-08-03 | 2019-10-18 | 福建瑞德成自动化科技有限公司 | A kind of assembly machine for angle valve production |
| CN111958207A (en) * | 2020-08-25 | 2020-11-20 | 黄志建 | Kettle bottom installation device |
| CN114055152B (en) * | 2021-09-04 | 2023-01-10 | 青岛华成万福食品有限公司 | Full-automatic assembly equipment of miniature electric food stirrer |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08141851A (en) * | 1994-11-22 | 1996-06-04 | Toyoda Gosei Co Ltd | Workpiece feeding device |
| KR101402559B1 (en) * | 2012-05-31 | 2014-05-30 | (주)엘지하우시스 | automatic middle cover assembly device for windows and doors |
| CN103317321A (en) * | 2013-06-06 | 2013-09-25 | 苏州阿斯兰自动化科技有限公司 | Automatic assembly machine for cooling fins and transistors |
| CN103624522B (en) * | 2013-11-28 | 2016-05-11 | 四川省隆鑫科技包装有限公司 | Bottle cap apparatus for assembling and assemble method |
| CN103753205B (en) * | 2013-12-31 | 2016-04-27 | 苏州凯蒂亚半导体制造设备有限公司 | A kind of electric cooker outer pot assembly automatic assembly equipment |
| CN206578493U (en) * | 2017-02-23 | 2017-10-24 | 佛山市格来德小家电有限公司 | Kettle body and upper connector automatic assembling machine |
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