CN208455060U - Alloy catalytic unit - Google Patents
Alloy catalytic unit Download PDFInfo
- Publication number
- CN208455060U CN208455060U CN201820957432.5U CN201820957432U CN208455060U CN 208455060 U CN208455060 U CN 208455060U CN 201820957432 U CN201820957432 U CN 201820957432U CN 208455060 U CN208455060 U CN 208455060U
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- Prior art keywords
- stirring
- cabinet
- coating bath
- bath
- liquid outlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 19
- 239000000956 alloy Substances 0.000 title claims abstract description 19
- 230000003197 catalytic effect Effects 0.000 title claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 239000011248 coating agent Substances 0.000 claims abstract description 27
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 238000007747 plating Methods 0.000 claims abstract description 22
- 238000002360 preparation method Methods 0.000 claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims abstract description 7
- 239000004615 ingredient Substances 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000009826 distribution Methods 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 6
- 239000004809 Teflon Substances 0.000 claims description 5
- 229920006362 Teflon® Polymers 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 238000005213 imbibition Methods 0.000 claims description 5
- 239000010936 titanium Substances 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 239000002775 capsule Substances 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 7
- 238000004140 cleaning Methods 0.000 abstract description 6
- 239000000796 flavoring agent Substances 0.000 abstract description 4
- 235000019634 flavors Nutrition 0.000 abstract description 4
- 235000012976 tarts Nutrition 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000006555 catalytic reaction Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 229910000952 Be alloy Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 206010038743 Restlessness Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 235000019631 acid taste sensations Nutrition 0.000 description 1
- -1 agitating function Substances 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000034994 death Effects 0.000 description 1
- 231100000517 death Toxicity 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000004043 responsiveness Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Catalysts (AREA)
- Chemically Coating (AREA)
Abstract
The utility model provides a kind of alloy catalytic unit of Treatment of Metal Surface, the technology is coating bath, rinse bath, preparation cabinet, control panel and operating system to be arranged on the same device, form the alloy catalytic unit of a piano-style cabinet, it is completed at the same time workpiece catalysis and cleaning on the same device, it improves product quality and yield, heating system, temperature control system, circulation stirring system, exhausting system is equipped in coating bath.Heating system controls heating tube power on/off by the data of temperature control system transmission, it is energy saving to reach automatic control tank liquor temperature, circulation stirring system is that plating solution is extracted into filter vat by vertical pump to be filtered impurity while playing the role of uniform ingredients, and exhausting system, which will add thermogenetic vapor and tart flavour to take away, to be improved working condition and drain exhaust gas in time.
Description
Technical field
This technology belongs to environment-friendly type metal surface processing technology field.
Background technique
The very long course of the development experience of metal surface treatment technology, its benefit of traditional metal surface treatment technology period
With direct current, precipitating metal and is deposited in metal surface from electrolyte and obtain coating, traditional handicraft is complicated, adopts again in production
With direct current, energy consumption is big, and " high pollution, high energy consumption, high injures and deaths " are formd in traditional Treatment of Metal Surface.Many institute's weeks
Know that electroplating wastewater is complex in composition, contains the heavy metals such as chromium, copper, nickel and cyanide.
In recent years, electric at present as electroplating sewerage discharge standard is continuously improved and the update of processing equipment accelerates
Plating industry development is more and more difficult, and the processing service charge of plating industrial district plating water wasting substantially per ton is 50 yuan/ton or so,
Some medium and small electroplate factory third party running costs are also at 30 yuan/ton or so, and for enterprise, the cost of sewage treatment is larger
Burden.
The appearance of environment protection type catalytic liquid for special surface alloying opens the brand-new epoch of Treatment of Metal Surface.Ring
Protect up to standard, simple process, it is convenient to use, be not required to external power supply, can directly by plating piece be placed in the catalytic liquid impregnate 20 ~
40 minutes, it is stainless steel colored, not only beautiful but also durable that as bright as a sixpence surface can be formed.It, which overcomes, is electroplated spy in use
Point, with environmentally protective, energy-saving, simple process, it is low in cost, wear-resisting, corrosion resistance is strong many advantages, such as, obtained in the industry
The metal surface treatment technology in China has been pushed to a new mileage by the consistent praise of personage.
Currently on the market relevant device produced it is varied or with tradition plating and chemical plating used in equipment phase
Seemingly, sewage flows over, concentrated acid taste assails the nostrils so that working environment is dirty, unrest, difference.Rinse bath and coating bath be it is respectively arranged, temperature is unsuitable
Guarantee, cumbersome, quality cannot be able to all risk insurance card, and the effect of consumption reduction, emission reduction, gain is not achieved in coating bath and rinse bath.
Summary of the invention
The present invention safeguards plating solution, improves working efficiency, preserve the ecological environment, now provide one kind to reduce the plating solution temperature difference
The cda alloy catalytic unit of metal surface processing has reached the diminution temperature difference, circulation stirring, isolation impurity, uniform ingredients,
Consumption reduction, emission reduction, the effect for not constituting injury and gain to human body.
This technology discloses a kind of cda alloy catalytic unit (14) of metal surface processing, by coating bath (6), rinse bath
(16), control panel (13), preparation cabinet (12) form a piano-style cabinet, have adjustable feet (22) to be used to adjust under cabinet
Alloy catalytic unit (14) horizontal plane.Coating bath (6) bottom is equipped with temperature probe (23) and Teflon heating tube (3), temperature probe
(23) digital temperature control table (11) is connected on the control panel (13) being arranged with inclined-plane immediately ahead of preparation cabinet (12), for measuring tank liquor
Temperature, Teflon heating tube (3) A.C. contactor inner with distribution box (33) in preparation cabinet (12) connect, A.C. contactor it is another
One end end is connected with digital temperature control table (11), and power supply indicator (9) lights when energized, opens under digital temperature control table (11)
The heating starting at end switchs (8), and heating lamp (10) lights, when closing or temperature reaches digital temperature control table (11) setting value
It disconnects, result in formation of auto temperature controlled system, the taphole (5) of coating bath (6) bottom is connected with bleeder valve (23) for letdown tank
Liquid, stirring liquid sucting port (2) are connected with vertical pump (31) the imbibition pipeline (28) on electric machine support (30), and vertical pump (31) goes out liquid
Mouth is connected with the inlet of filter vat (35) by connecting tube (25), by stirring liquid outlet pipe after filter vat (35) filtering
(36) it is transported to stirring liquid outlet (4) and returns to coating bath (6), this is controlled by circulation stirring power switch (1), this just plays plating
The abundant circulation stirring of liquid makes uniform ingredients, reduces the temperature difference, the effect of impurity in plating solution can be isolated again by filter vat (35), takes out
Air port (7) and exhaust fan (34), air outlet (24) are connected when opening exhausting power switch (21), the water generated when by heating
Steam and tart flavour drain to form exhausting system, and rinse bath (16) bottom is visited equipped with temperature probe (23) and titanium heating tube (19) thermometric
Digital temperature control table (11) is connected on the control panel (13) that head (23) is arranged with inclined-plane immediately ahead of preparation cabinet (12), clear for measuring
Wash water temperature, titanium heating tube (19) the another A.C. contactor inner with distribution box (33) in preparation cabinet (12) connect, and exchange connects
The other end of the tentaculum power supply indicator (9) when energized that is connected with digital temperature control table (11) lights, and opens digital temperature control table
(11) heating lamp (10) lights when the heating starting of lower end switchs (8), when closing or temperature reach digital temperature control table (11)
It is disconnected when setting value, result in formation of auto temperature controlled system, rinse bath (16) top half is equipped with spillway hole (15), spillway hole
(15) ejected wash water extra when liquid level is higher than spillway hole (15) that be connected with spilling water valve (37) can be discharged, rinse bath (16) bottom
Portion dewatering orifice (17) is connected for discharging ejected wash water with discharging valve (27), air stirring venthole (18), gas source pipe (29),
Solenoid valve (32), intake valve (26) are connected, and open air stirring power switch (20) air stirring venthole (18) and release gas
Body forms bubble and plays the role of air stirring.
The alloy catalytic unit of this setting is arranged coating bath, rinse bath, preparation cabinet, control panel and operating system same
In platform equipment, workpiece catalysis and cleaning are completed at the same time in this equipment.Alloy catalytic unit has small in size, easy behaviour
Make, tank liquor temperature can be temperature automatically controlled, flow of the electrolyte, agitating function, and impurity is isolated, and uniform ingredients reduce the temperature difference, accelerates workpiece table
Face reaction speed, improves product quality and yield.In this way to reach consumption reduction, emission reduction, gain, plating solution can add repeatedly, follow
Ring utilizes, and extends the utilization again of the service life and ejected wash water of plating solution, and exhausting system will add thermogenetic vapor and give up
Gas, which is taken away, improves working condition.
Detailed description of the invention
Fig. 1 is the structure chart of alloy catalytic unit.
Fig. 2 is alloy catalytic unit preparation cabinet (12) interior structure chart.
1 in Fig. 1 is circulation stirring power switch, and 2 be stirring liquid sucting port, and 3 be Teflon heating tube, and 4 be to stir out liquid
Mouthful, 5 be tap hole, and 6 be coating bath, and 7 be suction opening, and 8 be heating starting switch, and 9 be power supply indicator, and 10 be heating lamp,
11 be digital temperature control table, and 12 be preparation cabinet, and 13 be control panel, and 14 be alloy catalytic unit, and 15 be spillway hole, and 16 be cleaning
Slot, 17 be dewatering orifice, and 18 be air stirring venthole, and 19 be titanium heating tube, and 20 be air stirring power switch, and 21 be exhausting electricity
Source switch, 22 be adjustable feet, and 23 be temperature probe.
23 in Fig. 2 be bleeder valve, and 24 be air outlet, and 25 be connecting tube, and 26 be intake valve, and 27 be discharging valve, and 28 be to stir
Imbibition pipeline is mixed, 29 be gas source pipe, and 30 be electric machine support, and 31 be vertical pump, and 32 be solenoid valve, and 33 be distribution box, and 12 be to match
Cabinet processed, 7 be suction opening, and 34 be exhaust fan, and 35 be filter vat, and 36 be stirring liquid outlet pipe, and 37 be spilling water valve.
Specific embodiment
In Fig. 1 alloy catalytic unit (14) by coating bath (6), rinse bath (16), preparation cabinet (12), control panel (13) and
Adjustable feet (22) is welded to form with acid and alkali-resistance anticorrosion PP plate.First with can after the completion of alloy catalytic unit (14) production
Adjusting bottom (22) is adjusted to horizontal plane and post-processes clean coating bath (6) and rinse bath (16).Preparation cabinet (12) is inner in Fig. 2 is equipped with
Distribution box (33) all electrical appliances take electricity herein, power on power supply indicator (9) on rear control panel (13) and light expression electricity
The normal preparation in road is ready, and coating bath (6) pours into alloy catalyst liquid, and rinse bath (16) pours into pure water.Coating bath (6) setting growth
Cube, equipped with Teflon heating tube (3), it has acid and alkali-resistance anticorrosion and alloy catalyst liquid not chemically reactive for coating bath (6) bottom
Service life long highly-safe advantage.
At this moment starting the heating starting switch (8) on control panel (13) first can show after digital temperature control table (11) is connected
Desired temperature and the real-time temperature values expression set starts to preheat.Coating bath (6) and rinse bath (16) rely on trough bottom
Temperature probe (23) transmission data give digital temperature control table (11), preparation is switched on or switched off by digital temperature control table (11) low-voltage
The high voltage and current for the A.C. contactor control that distribution box (33) is inner in cabinet (12) interior Fig. 2.When tank liquor temperature is lower than digital temperature control
Heating lamp (10) lights when table (11) setting value, and heating tube turn-on current is begun to warm up, until digital temperature control table (11) is set
Automatic turn-off current after point temperatures, at this moment heating lamp (10) extinguishes, and the good workpiece of pre-treatment is successively suspended and is hung into plating
Start to be catalyzed in plating solution in slot (6).When temperature is lower than digital temperature control table (11) setting value, heating lamp (10) is again bright
It plays heating tube and is again switched on electric current and begins to warm up and reach the reduction temperature difference in this way, reduce the effect of energy loss.
Being equipped with stirring liquid sucting port (2) in coating bath (6) bottom, it is to stir imbibition pipeline by (31) lower end of vertical pump in Fig. 2
(28) it is connected, vertical pump (31) is mounted on electric machine support (30) and electric machine support (30) is tightly to be welded on preparation cabinet (12)
Fixed function is played in left side, and the liquid outlet of vertical pump (31) is connected with the inlet of filter vat (35) by connecting tube (25), mistake
Lauter tub (35) liquid outlet is connected with stirring liquid outlet (4) in Fig. 1 again with stirring liquid outlet pipe (36), and result in formation of tandem tubes
Road.At this moment it presses in Fig. 1 circulation stirring power switch (1) plating solution and filtering has been drawn by vertical pump (31) by stirring liquid sucting port (2)
In bucket (35), the impurity in plating solution is separated by the filter cotton in filter vat (35), then defeated from stirring liquid outlet pipe (36)
Be sent in Fig. 1 and stir liquid outlet (4) and return in coating bath and circulate in this way, play bath filter, isolation impurity make plating solution at
Part and temperature stepless action.The bottom that tap hole (5) is arranged on the left of coating bath (6) is used to discharge plating solution convenient for cleaning coating bath again
(6) workload is reduced.It is provided with rectangle suction opening (7) in the positive upper end of coating bath (6), suction opening (7) and exhaust fan (34) in Fig. 2,
Air outlet (24) is mutually contacted, and pressing exhausting power switch (21) in Fig. 1 will be coating bath in Fig. 1 (6) plus thermogenetic vapor
It is taken away with tart flavour, improves working condition and drain exhaust gas in time.
Workpiece is successively suspended to hang into rinse bath (16) after the completion of being catalyzed and is immersed in pure water, rinse bath (16) setting
Grow up to cuboid, inside has the advantages that titanium heating tube (19) are long with the acid and alkali-resistance anticorrosion service life, leaned on right above rinse bath (16)
The right is equipped with spillway hole (15), and it is connected with spilling water valve (37) in Fig. 2, is higher than spillway hole (15) when opening spilling water valve (37)
Ejected wash water can drain from here.Dewatering orifice (17) is also provided in rinse bath (16) bottom and is used to discharge ejected wash water.In rinse bath
(16) equipped with air stirring venthole (18), it is connected with gas source pipe (29), solenoid valve (32), intake valve (26) for bottom, beats
Air valve (26) is driven into press air stirring power switch (20) in Fig. 1 at this moment solenoid valve (32) is automatically opened from the upper releasing gas in bottom
Body forms bubble and plays the role of air stirring, and being that workpiece is stationary reaches uniform cleaning efficiency, reduces workload, to
Workpiece is successively taken out after the completion of cleaning to dry.
At present alloy catalytic unit produced 4 wherein 1 sell to Nanjing Liuhe District.The customers' responsiveness plating solution temperature difference is small also to be become
Uniform ingredients are under control when clean addition concentrate, and plating solution can also recycle addition, recycle and reduce costs!Just
Choke people tart flavour road it is also small mostly.The product scrapped and done over again is few, Quality advance 20%, alloy catalytic unit production effect
The 10% of rate raising.
Claims (1)
1. a kind of alloy catalytic unit of Treatment of Metal Surface, it has small in size, easy to operate, automatic control tank liquor temperature, plating
Liquid stream is dynamic, agitating function, and impurity is isolated, and uniform ingredients reduce the temperature difference, product quality and quantity is improved, it is characterized in that: alloy is urged
Change equipment (14), a piano-style cabinet is formed by coating bath (6), rinse bath (16), preparation cabinet (12), has adjustable bottom under cabinet
Foot (22), coating bath (6) bottom equipped with Teflon heating tube (3), stirring liquid sucting port (2), stirring liquid outlet (4), taphole (5),
Temperature probe (23), coating bath (6) top half are equipped with suction opening (7), and rinse bath (16) bottom is equipped with titanium heating tube (19), spilling water
Hole (15), dewatering orifice (17), air stirring venthole (18), preparation cabinet (12) front inclined-plane setting control panel (13), control
(8), two block number word temp controlled meters (11), two power supply indicators (9), two are switched equipped with two heating startings on panel (13) processed
Heating lamp (10) is equipped with circulation stirring power switch (1), exhausting power switch in front of coating bath (6) and rinse bath (16)
(21), air stirring power switch (20) preparation cabinet (12) is inner is equipped with distribution box (33), and electric machine support (30) is welded on preparation cabinet
(12) lower end inlet, stirring imbibition pipeline (28), stirring imbibition on the left of, equipped with vertical pump (31) pump on electric machine support (30)
Mouth (2) is connected, and the lower end liquid outlet of vertical pump (31), the inlet of filter vat (35), connecting tube (25) are connected, filter vat
(35) liquid outlet, stirring liquid outlet pipe (36), stirring liquid outlet (4) be connected, the discharging valve (27) of preparation cabinet (12) bottom, in put
Water hole (17) is connected, and spilling water valve (37), spillway hole (15) are connected, and bleeder valve (38), taphole (5) are connected, intake valve (26), gas
Source capsule road (29), the series connection of solenoid valve (32) air inlet are again by another gas source pipe (29) and air stirring venthole (18) phase
Even, suction opening (7), exhaust fan (34) and air outlet (24) are mutually contacted.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820957432.5U CN208455060U (en) | 2018-06-21 | 2018-06-21 | Alloy catalytic unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820957432.5U CN208455060U (en) | 2018-06-21 | 2018-06-21 | Alloy catalytic unit |
Publications (1)
Publication Number | Publication Date |
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CN208455060U true CN208455060U (en) | 2019-02-01 |
Family
ID=65169728
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Application Number | Title | Priority Date | Filing Date |
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CN201820957432.5U Expired - Fee Related CN208455060U (en) | 2018-06-21 | 2018-06-21 | Alloy catalytic unit |
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Country | Link |
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CN (1) | CN208455060U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108642480A (en) * | 2018-07-31 | 2018-10-12 | 南京匡之伍环保科技有限公司 | Alloy as catalyst equipment |
-
2018
- 2018-06-21 CN CN201820957432.5U patent/CN208455060U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108642480A (en) * | 2018-07-31 | 2018-10-12 | 南京匡之伍环保科技有限公司 | Alloy as catalyst equipment |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190201 |
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