CN208455060U - Alloy catalytic unit - Google Patents

Alloy catalytic unit Download PDF

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Publication number
CN208455060U
CN208455060U CN201820957432.5U CN201820957432U CN208455060U CN 208455060 U CN208455060 U CN 208455060U CN 201820957432 U CN201820957432 U CN 201820957432U CN 208455060 U CN208455060 U CN 208455060U
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CN
China
Prior art keywords
stirring
cabinet
coating bath
bath
liquid outlet
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Expired - Fee Related
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CN201820957432.5U
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Chinese (zh)
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不公告发明人
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Nanjing Kuang Zhi Wu Environmental Protection Technology Co Ltd
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Nanjing Kuang Zhi Wu Environmental Protection Technology Co Ltd
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Priority to CN201820957432.5U priority Critical patent/CN208455060U/en
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Publication of CN208455060U publication Critical patent/CN208455060U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model provides a kind of alloy catalytic unit of Treatment of Metal Surface, the technology is coating bath, rinse bath, preparation cabinet, control panel and operating system to be arranged on the same device, form the alloy catalytic unit of a piano-style cabinet, it is completed at the same time workpiece catalysis and cleaning on the same device, it improves product quality and yield, heating system, temperature control system, circulation stirring system, exhausting system is equipped in coating bath.Heating system controls heating tube power on/off by the data of temperature control system transmission, it is energy saving to reach automatic control tank liquor temperature, circulation stirring system is that plating solution is extracted into filter vat by vertical pump to be filtered impurity while playing the role of uniform ingredients, and exhausting system, which will add thermogenetic vapor and tart flavour to take away, to be improved working condition and drain exhaust gas in time.

Description

Alloy catalytic unit
Technical field
This technology belongs to environment-friendly type metal surface processing technology field.
Background technique
The very long course of the development experience of metal surface treatment technology, its benefit of traditional metal surface treatment technology period With direct current, precipitating metal and is deposited in metal surface from electrolyte and obtain coating, traditional handicraft is complicated, adopts again in production With direct current, energy consumption is big, and " high pollution, high energy consumption, high injures and deaths " are formd in traditional Treatment of Metal Surface.Many institute's weeks Know that electroplating wastewater is complex in composition, contains the heavy metals such as chromium, copper, nickel and cyanide.
In recent years, electric at present as electroplating sewerage discharge standard is continuously improved and the update of processing equipment accelerates Plating industry development is more and more difficult, and the processing service charge of plating industrial district plating water wasting substantially per ton is 50 yuan/ton or so, Some medium and small electroplate factory third party running costs are also at 30 yuan/ton or so, and for enterprise, the cost of sewage treatment is larger Burden.
The appearance of environment protection type catalytic liquid for special surface alloying opens the brand-new epoch of Treatment of Metal Surface.Ring Protect up to standard, simple process, it is convenient to use, be not required to external power supply, can directly by plating piece be placed in the catalytic liquid impregnate 20 ~ 40 minutes, it is stainless steel colored, not only beautiful but also durable that as bright as a sixpence surface can be formed.It, which overcomes, is electroplated spy in use Point, with environmentally protective, energy-saving, simple process, it is low in cost, wear-resisting, corrosion resistance is strong many advantages, such as, obtained in the industry The metal surface treatment technology in China has been pushed to a new mileage by the consistent praise of personage.
Currently on the market relevant device produced it is varied or with tradition plating and chemical plating used in equipment phase Seemingly, sewage flows over, concentrated acid taste assails the nostrils so that working environment is dirty, unrest, difference.Rinse bath and coating bath be it is respectively arranged, temperature is unsuitable Guarantee, cumbersome, quality cannot be able to all risk insurance card, and the effect of consumption reduction, emission reduction, gain is not achieved in coating bath and rinse bath.
Summary of the invention
The present invention safeguards plating solution, improves working efficiency, preserve the ecological environment, now provide one kind to reduce the plating solution temperature difference The cda alloy catalytic unit of metal surface processing has reached the diminution temperature difference, circulation stirring, isolation impurity, uniform ingredients, Consumption reduction, emission reduction, the effect for not constituting injury and gain to human body.
This technology discloses a kind of cda alloy catalytic unit (14) of metal surface processing, by coating bath (6), rinse bath (16), control panel (13), preparation cabinet (12) form a piano-style cabinet, have adjustable feet (22) to be used to adjust under cabinet Alloy catalytic unit (14) horizontal plane.Coating bath (6) bottom is equipped with temperature probe (23) and Teflon heating tube (3), temperature probe (23) digital temperature control table (11) is connected on the control panel (13) being arranged with inclined-plane immediately ahead of preparation cabinet (12), for measuring tank liquor Temperature, Teflon heating tube (3) A.C. contactor inner with distribution box (33) in preparation cabinet (12) connect, A.C. contactor it is another One end end is connected with digital temperature control table (11), and power supply indicator (9) lights when energized, opens under digital temperature control table (11) The heating starting at end switchs (8), and heating lamp (10) lights, when closing or temperature reaches digital temperature control table (11) setting value It disconnects, result in formation of auto temperature controlled system, the taphole (5) of coating bath (6) bottom is connected with bleeder valve (23) for letdown tank Liquid, stirring liquid sucting port (2) are connected with vertical pump (31) the imbibition pipeline (28) on electric machine support (30), and vertical pump (31) goes out liquid Mouth is connected with the inlet of filter vat (35) by connecting tube (25), by stirring liquid outlet pipe after filter vat (35) filtering (36) it is transported to stirring liquid outlet (4) and returns to coating bath (6), this is controlled by circulation stirring power switch (1), this just plays plating The abundant circulation stirring of liquid makes uniform ingredients, reduces the temperature difference, the effect of impurity in plating solution can be isolated again by filter vat (35), takes out Air port (7) and exhaust fan (34), air outlet (24) are connected when opening exhausting power switch (21), the water generated when by heating Steam and tart flavour drain to form exhausting system, and rinse bath (16) bottom is visited equipped with temperature probe (23) and titanium heating tube (19) thermometric Digital temperature control table (11) is connected on the control panel (13) that head (23) is arranged with inclined-plane immediately ahead of preparation cabinet (12), clear for measuring Wash water temperature, titanium heating tube (19) the another A.C. contactor inner with distribution box (33) in preparation cabinet (12) connect, and exchange connects The other end of the tentaculum power supply indicator (9) when energized that is connected with digital temperature control table (11) lights, and opens digital temperature control table (11) heating lamp (10) lights when the heating starting of lower end switchs (8), when closing or temperature reach digital temperature control table (11) It is disconnected when setting value, result in formation of auto temperature controlled system, rinse bath (16) top half is equipped with spillway hole (15), spillway hole (15) ejected wash water extra when liquid level is higher than spillway hole (15) that be connected with spilling water valve (37) can be discharged, rinse bath (16) bottom Portion dewatering orifice (17) is connected for discharging ejected wash water with discharging valve (27), air stirring venthole (18), gas source pipe (29), Solenoid valve (32), intake valve (26) are connected, and open air stirring power switch (20) air stirring venthole (18) and release gas Body forms bubble and plays the role of air stirring.
The alloy catalytic unit of this setting is arranged coating bath, rinse bath, preparation cabinet, control panel and operating system same In platform equipment, workpiece catalysis and cleaning are completed at the same time in this equipment.Alloy catalytic unit has small in size, easy behaviour Make, tank liquor temperature can be temperature automatically controlled, flow of the electrolyte, agitating function, and impurity is isolated, and uniform ingredients reduce the temperature difference, accelerates workpiece table Face reaction speed, improves product quality and yield.In this way to reach consumption reduction, emission reduction, gain, plating solution can add repeatedly, follow Ring utilizes, and extends the utilization again of the service life and ejected wash water of plating solution, and exhausting system will add thermogenetic vapor and give up Gas, which is taken away, improves working condition.
Detailed description of the invention
Fig. 1 is the structure chart of alloy catalytic unit.
Fig. 2 is alloy catalytic unit preparation cabinet (12) interior structure chart.
1 in Fig. 1 is circulation stirring power switch, and 2 be stirring liquid sucting port, and 3 be Teflon heating tube, and 4 be to stir out liquid Mouthful, 5 be tap hole, and 6 be coating bath, and 7 be suction opening, and 8 be heating starting switch, and 9 be power supply indicator, and 10 be heating lamp, 11 be digital temperature control table, and 12 be preparation cabinet, and 13 be control panel, and 14 be alloy catalytic unit, and 15 be spillway hole, and 16 be cleaning Slot, 17 be dewatering orifice, and 18 be air stirring venthole, and 19 be titanium heating tube, and 20 be air stirring power switch, and 21 be exhausting electricity Source switch, 22 be adjustable feet, and 23 be temperature probe.
23 in Fig. 2 be bleeder valve, and 24 be air outlet, and 25 be connecting tube, and 26 be intake valve, and 27 be discharging valve, and 28 be to stir Imbibition pipeline is mixed, 29 be gas source pipe, and 30 be electric machine support, and 31 be vertical pump, and 32 be solenoid valve, and 33 be distribution box, and 12 be to match Cabinet processed, 7 be suction opening, and 34 be exhaust fan, and 35 be filter vat, and 36 be stirring liquid outlet pipe, and 37 be spilling water valve.
Specific embodiment
In Fig. 1 alloy catalytic unit (14) by coating bath (6), rinse bath (16), preparation cabinet (12), control panel (13) and Adjustable feet (22) is welded to form with acid and alkali-resistance anticorrosion PP plate.First with can after the completion of alloy catalytic unit (14) production Adjusting bottom (22) is adjusted to horizontal plane and post-processes clean coating bath (6) and rinse bath (16).Preparation cabinet (12) is inner in Fig. 2 is equipped with Distribution box (33) all electrical appliances take electricity herein, power on power supply indicator (9) on rear control panel (13) and light expression electricity The normal preparation in road is ready, and coating bath (6) pours into alloy catalyst liquid, and rinse bath (16) pours into pure water.Coating bath (6) setting growth Cube, equipped with Teflon heating tube (3), it has acid and alkali-resistance anticorrosion and alloy catalyst liquid not chemically reactive for coating bath (6) bottom Service life long highly-safe advantage.
At this moment starting the heating starting switch (8) on control panel (13) first can show after digital temperature control table (11) is connected Desired temperature and the real-time temperature values expression set starts to preheat.Coating bath (6) and rinse bath (16) rely on trough bottom Temperature probe (23) transmission data give digital temperature control table (11), preparation is switched on or switched off by digital temperature control table (11) low-voltage The high voltage and current for the A.C. contactor control that distribution box (33) is inner in cabinet (12) interior Fig. 2.When tank liquor temperature is lower than digital temperature control Heating lamp (10) lights when table (11) setting value, and heating tube turn-on current is begun to warm up, until digital temperature control table (11) is set Automatic turn-off current after point temperatures, at this moment heating lamp (10) extinguishes, and the good workpiece of pre-treatment is successively suspended and is hung into plating Start to be catalyzed in plating solution in slot (6).When temperature is lower than digital temperature control table (11) setting value, heating lamp (10) is again bright It plays heating tube and is again switched on electric current and begins to warm up and reach the reduction temperature difference in this way, reduce the effect of energy loss.
Being equipped with stirring liquid sucting port (2) in coating bath (6) bottom, it is to stir imbibition pipeline by (31) lower end of vertical pump in Fig. 2 (28) it is connected, vertical pump (31) is mounted on electric machine support (30) and electric machine support (30) is tightly to be welded on preparation cabinet (12) Fixed function is played in left side, and the liquid outlet of vertical pump (31) is connected with the inlet of filter vat (35) by connecting tube (25), mistake Lauter tub (35) liquid outlet is connected with stirring liquid outlet (4) in Fig. 1 again with stirring liquid outlet pipe (36), and result in formation of tandem tubes Road.At this moment it presses in Fig. 1 circulation stirring power switch (1) plating solution and filtering has been drawn by vertical pump (31) by stirring liquid sucting port (2) In bucket (35), the impurity in plating solution is separated by the filter cotton in filter vat (35), then defeated from stirring liquid outlet pipe (36) Be sent in Fig. 1 and stir liquid outlet (4) and return in coating bath and circulate in this way, play bath filter, isolation impurity make plating solution at Part and temperature stepless action.The bottom that tap hole (5) is arranged on the left of coating bath (6) is used to discharge plating solution convenient for cleaning coating bath again (6) workload is reduced.It is provided with rectangle suction opening (7) in the positive upper end of coating bath (6), suction opening (7) and exhaust fan (34) in Fig. 2, Air outlet (24) is mutually contacted, and pressing exhausting power switch (21) in Fig. 1 will be coating bath in Fig. 1 (6) plus thermogenetic vapor It is taken away with tart flavour, improves working condition and drain exhaust gas in time.
Workpiece is successively suspended to hang into rinse bath (16) after the completion of being catalyzed and is immersed in pure water, rinse bath (16) setting Grow up to cuboid, inside has the advantages that titanium heating tube (19) are long with the acid and alkali-resistance anticorrosion service life, leaned on right above rinse bath (16) The right is equipped with spillway hole (15), and it is connected with spilling water valve (37) in Fig. 2, is higher than spillway hole (15) when opening spilling water valve (37) Ejected wash water can drain from here.Dewatering orifice (17) is also provided in rinse bath (16) bottom and is used to discharge ejected wash water.In rinse bath (16) equipped with air stirring venthole (18), it is connected with gas source pipe (29), solenoid valve (32), intake valve (26) for bottom, beats Air valve (26) is driven into press air stirring power switch (20) in Fig. 1 at this moment solenoid valve (32) is automatically opened from the upper releasing gas in bottom Body forms bubble and plays the role of air stirring, and being that workpiece is stationary reaches uniform cleaning efficiency, reduces workload, to Workpiece is successively taken out after the completion of cleaning to dry.
At present alloy catalytic unit produced 4 wherein 1 sell to Nanjing Liuhe District.The customers' responsiveness plating solution temperature difference is small also to be become Uniform ingredients are under control when clean addition concentrate, and plating solution can also recycle addition, recycle and reduce costs!Just Choke people tart flavour road it is also small mostly.The product scrapped and done over again is few, Quality advance 20%, alloy catalytic unit production effect The 10% of rate raising.

Claims (1)

1. a kind of alloy catalytic unit of Treatment of Metal Surface, it has small in size, easy to operate, automatic control tank liquor temperature, plating Liquid stream is dynamic, agitating function, and impurity is isolated, and uniform ingredients reduce the temperature difference, product quality and quantity is improved, it is characterized in that: alloy is urged Change equipment (14), a piano-style cabinet is formed by coating bath (6), rinse bath (16), preparation cabinet (12), has adjustable bottom under cabinet Foot (22), coating bath (6) bottom equipped with Teflon heating tube (3), stirring liquid sucting port (2), stirring liquid outlet (4), taphole (5), Temperature probe (23), coating bath (6) top half are equipped with suction opening (7), and rinse bath (16) bottom is equipped with titanium heating tube (19), spilling water Hole (15), dewatering orifice (17), air stirring venthole (18), preparation cabinet (12) front inclined-plane setting control panel (13), control (8), two block number word temp controlled meters (11), two power supply indicators (9), two are switched equipped with two heating startings on panel (13) processed Heating lamp (10) is equipped with circulation stirring power switch (1), exhausting power switch in front of coating bath (6) and rinse bath (16) (21), air stirring power switch (20) preparation cabinet (12) is inner is equipped with distribution box (33), and electric machine support (30) is welded on preparation cabinet (12) lower end inlet, stirring imbibition pipeline (28), stirring imbibition on the left of, equipped with vertical pump (31) pump on electric machine support (30) Mouth (2) is connected, and the lower end liquid outlet of vertical pump (31), the inlet of filter vat (35), connecting tube (25) are connected, filter vat (35) liquid outlet, stirring liquid outlet pipe (36), stirring liquid outlet (4) be connected, the discharging valve (27) of preparation cabinet (12) bottom, in put Water hole (17) is connected, and spilling water valve (37), spillway hole (15) are connected, and bleeder valve (38), taphole (5) are connected, intake valve (26), gas Source capsule road (29), the series connection of solenoid valve (32) air inlet are again by another gas source pipe (29) and air stirring venthole (18) phase Even, suction opening (7), exhaust fan (34) and air outlet (24) are mutually contacted.
CN201820957432.5U 2018-06-21 2018-06-21 Alloy catalytic unit Expired - Fee Related CN208455060U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820957432.5U CN208455060U (en) 2018-06-21 2018-06-21 Alloy catalytic unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820957432.5U CN208455060U (en) 2018-06-21 2018-06-21 Alloy catalytic unit

Publications (1)

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CN208455060U true CN208455060U (en) 2019-02-01

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Application Number Title Priority Date Filing Date
CN201820957432.5U Expired - Fee Related CN208455060U (en) 2018-06-21 2018-06-21 Alloy catalytic unit

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108642480A (en) * 2018-07-31 2018-10-12 南京匡之伍环保科技有限公司 Alloy as catalyst equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108642480A (en) * 2018-07-31 2018-10-12 南京匡之伍环保科技有限公司 Alloy as catalyst equipment

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Granted publication date: 20190201

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