CN110993315A - Small magnet ring inductor winding device - Google Patents
Small magnet ring inductor winding device Download PDFInfo
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- CN110993315A CN110993315A CN201911238841.5A CN201911238841A CN110993315A CN 110993315 A CN110993315 A CN 110993315A CN 201911238841 A CN201911238841 A CN 201911238841A CN 110993315 A CN110993315 A CN 110993315A
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- 238000004804 winding Methods 0.000 title claims abstract description 39
- 230000005540 biological transmission Effects 0.000 claims abstract description 92
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 230000008859 change Effects 0.000 abstract description 7
- 238000010923 batch production Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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Abstract
The invention relates to the technical field of mechanical devices and discloses a small magnetic ring inductance winding device which comprises a left panel, a right panel, a left limiting plate and a right limiting plate, wherein the front surface of the right panel is fixedly connected with a right limiting slice driving wheel support, a top end transmission shaft support, a right enameled wire middle feeding shaft support, a middle transmission shaft support and a tail end transmission shaft support from the left upper side to the right lower side in sequence. Through adopting the modular design, can install side by side according to the demand when batch production, can change the spacing thin slice of long-end and the spacing thin slice of short-end of length through setting up, come the restriction to change the orbit of marcing of enameled wire end of a thread with it, thereby reasonable utilization enameled wire, through the top at the uide shield and the eccentric connected mode of position circle, when little magnetic ring is passed to later enameled wire end of first round, can let the enameled wire arrange in proper order along the gap between position circle and the little magnetic ring, thereby prevent the phenomenon of lapping between the adjacent two circles.
Description
Technical Field
The invention relates to the technical field of mechanical devices, in particular to a small magnetic ring inductor winding device.
Background
An inductor is a component capable of converting electric energy into magnetic energy for storage, the inductor is similar to a transformer in structure but has only one winding, the inductor has a certain inductance which only hinders the change of current, and if the inductor is in a state that no current flows, the inductor tries to hinder the current from flowing through the inductor when a circuit is switched on; if the inductor is in a state that current passes through the inductor, when a circuit is disconnected, the inductor tries to maintain the current unchanged, the inductor is also called a choke, a reactor and a dynamic reactor, the size of the inductor is reduced along with the trend of reducing the structural size of an electronic product, the cost of the inductor is low, most of the inductor is finished by machine winding, but small magnetic ring inductors exist in the current market, the inner diameter of the small magnetic ring inductor in the rewinding process is only 1.5-2mm, so that the current cannot be effectively produced in batches, the small magnetic ring inductor is formed by manual winding of workers, the use cost of the small magnetic ring is increased, and the current magnetic ring winding device is inconvenient to use and is not beneficial to popularization and use.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a small magnetic ring inductor winding device, which solves the problems that the size of an inductor is reduced along with the trend of reducing the structural size of an electronic product, most of inductors are wound by a machine due to lower cost of the inductor, but the small magnetic ring inductor exists in the current market, the effective batch production of the small magnetic ring inductor is not available at present due to the fact that the inner diameter of the small magnetic ring inductor is only 1.5-2mm in the rewinding process, the small magnetic ring inductor is formed by manual winding of workers, and the use cost of a small magnetic ring is increased, so that the current magnetic ring winding device is inconvenient to use and is not beneficial to popularization and use.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a little magnetic ring inductance winding device, includes left panel, right panel, left limiting plate and right limiting plate, its characterized in that: the front of right side board is by upper left side to right side below spacing thin slice drive wheel support in proper order fixedly connected with right side, top transmission moving axis support, right-hand member enameled wire middle part feeding shaft support, middle part transmission shaft support and terminal transmission shaft support, the through-hole has all been seted up to the positive well department of going up of left side board and right side board, and rotates respectively in two through-holes and be connected with female end input cover and public end output from the driving wheel, limiting plate spliced pole fixedly connected with right limiting plate is passed through in the front of right side board, and the place ahead of right limiting plate is provided with left limiting plate, the positive fixedly connected with spring polished rod of left limiting plate, panel spliced pole fixedly connected with left side board is passed through in the place ahead of right.
Preferably, the front end of the right limit sheet driving wheel bracket is rotatably connected with a right limit sheet driving wheel, the right limit sheet driving wheel is rotatably connected with a right limit plate through a right limit sheet driving wheel supporting block, one end of the right limit sheet driving wheel close to the right limit sheet driving wheel supporting block is fixedly connected with a limit sheet driving wheel driven gear, the outer surface gear of the limit sheet driving wheel driven gear is connected with a limit sheet driving wheel driving gear, the right lower part of the limit sheet driving wheel driving gear is provided with a middle driving wheel, the lower part of the middle driving wheel is provided with a transmission shaft, the limit sheet driving wheel driving gear, the middle driving wheel and the transmission shaft are rotatably connected through a driving wheel transmission belt, and the limit sheet driving wheel driving gear, the middle driving wheel and, the right-hand enameled wire feeding mechanism comprises a right-hand enameled wire feeding shaft support, a middle transmission shaft support and a tail transmission shaft support, wherein the right-hand enameled wire feeding shaft support, the middle transmission shaft support and the tail transmission shaft support are rotatably connected with a transmission shaft, the outer surface of a right-hand limiting sheet driving wheel is rotatably connected with a left limiting sheet driving wheel, the left limiting sheet driving wheel is rotatably connected with a left limiting plate through a left limiting sheet driving wheel supporting block and a left limiting sheet driving wheel support, the left surfaces of the left limiting sheet driving wheel supporting block and the right limiting sheet driving wheel supporting block are respectively rotatably connected with a left enameled wire head end feeding wheel and a right enameled wire head end feeding wheel, a motor is arranged on the left side of the right enameled wire head.
Preferably, the right side below of the back face of the left limiting plate and the right limiting plate is fixedly connected with a left limiting plate reinforcing frame and a right limiting plate reinforcing frame respectively, the right side below of the back face of the left limiting plate and the back face of the right limiting plate are provided with grooves, a left end enameled wire middle feeding shaft and a right end enameled wire middle feeding shaft are arranged in the grooves respectively, the left end enameled wire middle feeding shaft and the left limiting plate are rotatably connected through a left end enameled wire middle feeding shaft bracket, the right end enameled wire middle feeding shaft and the right panel are rotatably connected through a transmission shaft, the two sides of the groove formed in the right side below the front face of the right limiting plate are provided with chutes respectively, and a limiting sheet lower sliding block and a limiting sheet upper sliding.
Preferably, the upper surface of the middle transmission shaft support is provided with a transmission shaft middle driving gear, the transmission shaft middle driving gear is fixedly connected with a transmission shaft, one side of the transmission shaft middle driving gear, which is close to the motor, is provided with a worm sleeve, the worm sleeve is sleeved on the outer surface of the transmission shaft, the transmission shaft middle driving gear is connected with a transmission shaft middle driven gear through a transmission shaft middle driven gear, the right end enameled wire middle feeding shaft is rotatably connected with a middle transmission shaft support, the lower surface of the worm sleeve is connected with a worm gear, one side of the worm gear, which is far away from the right panel, is rotatably connected with a worm gear support through a worm gear connecting rod fixedly connected with a winding and unwinding groove, and the worm gear and winding.
Preferably, the well middle fixedly connected with guide housing of right limit plate left surface, the sliding connection of spacing thin slice top shoe has the spacing thin slice of short-end, and the spacing thin slice of short-end is close to the one end that receive and releases the winding up groove and receive and release winding up groove fixed connection, and the one end and the guide housing fixed connection that receive and release the winding up groove are kept away from to the spacing thin slice of short-end, and the spacing thin slice of last fixed surface of slider has the spacing thin slice of long-end under the spacing thin slice, and the one end that the spacing thin slice of long-end is close to the motor rotates with the spacing thin slice drive wheel in right side and the spacing thin slice drive wheel in left side to be connected, the spacing.
Preferably, a nut input gear is arranged above the end transmission shaft support, the nut input gear is fixedly connected with the transmission shaft, a nut gear is connected with an outer surface gear of the nut input gear, the nut gear is rotatably connected with the end transmission shaft support, a linear screw is connected with a central thread of the nut gear, a pushing plate slide block is fixedly connected with the top end of the linear screw, a pushing plate slide rail is slidably connected with the lower surface of the pushing plate slide block, the pushing plate slide rail is fixedly connected with a right panel through a pushing plate slide rail support, a pushing plate is fixedly connected with the upper surface of the pushing plate slide block, the upper side and the lower side of the top end of the pushing plate are respectively fixedly connected with a limiting sheet lower slide block and a limiting sheet upper slide block, an inclined gear is arranged above the left side of the nut input gear, the inclined gear is fixedly connected with the transmission shaft, the male input driving wheel is rotationally connected with the right panel.
Preferably, public end output is connected from driving wheel and right limiting plate through public end output from driving wheel support rotation, and public end output is connected through public end drive belt rotation from driving wheel and public end input action wheel, the place ahead of public end input action wheel is passed through female end output connecting axle fixedly connected with female end input from the driving wheel, and female end input is rotated from driving wheel and left panel and is connected, and female end input is rotated through female end drive belt from the upper left side of driving wheel and is connected with female end input action wheel, female end input action wheel and female end input cover fixed connection, be provided with the spring between the opposite face of left side limiting plate and left panel, the spring encircles at the surface of spring polished rod, the positive left side below fixedly connected with adjusting screw of left side limiting plate to adjusting screw and left panel sliding connection, adjusting screw's front end threaded connection has adjusting nut.
Preferably, the top end of the guide cover is clamped with a positioning ring, a magnetic ring frame is arranged below the positioning ring, the magnetic ring frame is fixedly clamped with the guide cover, a small magnetic ring is lapped on the upper surface of the magnetic ring frame, and an initial guide pipe is fixedly connected to the outer surface of the guide pipe at the top end of the guide cover.
The invention has the following beneficial effects:
compared with the prior art, the invention provides a small magnetic ring inductor winding device which has the following beneficial effects: the small magnetic ring inductance winding device adopts a modularized design, can be installed side by side according to the requirement during batch production, leads the male end output driven wheel and the female end input sleeve of two adjacent devices to be connected, thereby enhancing the stackability of the devices, limits the advancing track of the enameled wire end to be changed by arranging the long end limiting sheet and the short end limiting sheet which can change the length, thereby reasonably utilizing the enameled wire and avoiding the waste of the enameled wire, can lead the enameled wire to be sequentially arranged along the gap between the positioning ring and the small magnetic ring when the enameled wire end after the first circle passes through the small magnetic ring by arranging the long end limiting sheet and the short end limiting sheet which can change the length, thereby preventing the overlapping between two adjacent circles, and solves the trend of reducing the structural size of the electronic product along with the trend of reducing the structural size through the integral structural arrangement, because the cost of the inductor is low, most of inductors are wound by machines, but small magnetic ring inductors exist in the current market, and the inner diameter of the rewinding process of the small magnetic ring inductors is only 1.5-2mm, so that the small magnetic ring inductors cannot be effectively produced in batches at present, the small magnetic ring inductors are manually wound by workers, the use cost of the small magnetic ring is increased, and the current magnetic ring winding device is inconvenient to use and is not beneficial to popularization and use.
Drawings
FIG. 1 is a schematic structural view of a left limiting plate of the present invention;
FIG. 2 is an enlarged view of the structure of the guide housing of the present invention;
FIG. 3 is a schematic view of a left limiting plate according to the present invention;
FIG. 4 is an enlarged view of the structure of the male input driving wheel according to the present invention;
FIG. 5 is a schematic view of the right limiting plate of the present invention;
FIG. 6 is an enlarged view of the structure of the worm gear support of the present invention;
FIG. 7 is an enlarged view of the structure of the motor of the present invention;
FIG. 8 is a schematic view of a right limiting plate according to the present invention;
FIG. 9 is an enlarged view of the worm gear support of the present invention;
FIG. 10 is an enlarged view of the structure of the guide housing of the present invention;
FIG. 11 is a schematic view of a right limiting plate according to the present invention;
FIG. 12 is an enlarged view of the structure of the lower slider of the limiting sheet according to the present invention;
FIG. 13 is an exploded view of the overall construction of the present invention;
FIG. 14 is a disassembled view of the overall structure of the present invention;
FIG. 15 is an enlarged view of the male input driving wheel structure of the present invention;
FIG. 16 is a schematic view of the right panel structure of the present invention;
FIG. 17 is a schematic view of a left stop plate structure according to the present invention;
FIG. 18 is a disassembled view of the guide cover structure of the present invention.
In the figure: 1-left panel; 101-a female input sleeve; 102-a primary input driving wheel; 103-female end transmission belt; 104-female input driven wheel; 105-female end output connecting shaft; 106-an adjusting nut; 2-right panel; 201-male end output driven wheel; 202-male output driven wheel bracket; 203-male end transmission belt; 204-a male input driving wheel; 3-a linear lead screw; 301-nut gear; 302-thrust plate slide; 303-propulsion plate slide rail; 304-a pusher plate; 305-a pusher plate slide rail mount; 306-end drive shaft support; 307-bevel gear; 308-nut input gear; 4-left limiting plate; 401-left limit sheet drive wheel carriage; 402-left limit sheet drive wheel; 403-left limit sheet drive wheel support block; 404-feeding wheel at the head end of the left enameled wire; 405-adjusting the screw; 406-a feeding shaft bracket in the middle of the left-end enameled wire; 407-a feeding shaft in the middle of the left-end enameled wire; 408-a left limiting plate reinforcing frame; 409-a spring; 410-spring polish rod; 5-right limiting plate; 501-right limit sheet driving wheel; 502-intermediate transmission wheel; 503-right side limit sheet drive wheel bracket; 504-top transmission shaft support; 505-drive wheel drive belt; 506-a middle feeding shaft bracket of the enameled wire at the right end; 507-a transmission shaft; 508-right limiting plate reinforcing frame; 509-a right end enameled wire middle feeding shaft; 510-a right enameled wire head end feed wheel; 511-right side limit sheet drive wheel support block; 512-limit sheet driving wheel driven gear; 513-a limit sheet drive wheel drive gear; 6-a worm gear support; 601-a worm gear; 602-worm cover; 603-a transmission shaft middle driven gear; 604-a drive gear in the middle of the drive shaft; 605-worm gear connecting rod; 606-coiling and uncoiling slots; 7-long end limit slice; 701-short end limit thin slice; 702-a limiting sheet upper slide block; 703-a limiting thin sheet lower slide block; 8-an electric motor; 801-motor mount; 9-a guide cover; 901-a positioning ring; 902-small magnetic ring; 903-magnetic ring frame; 10-panel connection post; 11-a limiting plate connecting column; 12-middle drive shaft support; 13-initial catheter.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12, fig. 13, fig. 14, fig. 15, fig. 16, fig. 17, and fig. 18, the present invention provides a technical solution: a small magnetic ring inductance winding device comprises a left panel 1, a right panel 2, a left limit plate 4 and a right limit plate 5, wherein the front of the right panel 2 is fixedly connected with a right limit sheet driving wheel bracket 503, a top end transmission shaft bracket 504, a right end enameled wire middle feeding shaft bracket 506, a middle transmission shaft bracket 12 and a tail end transmission shaft bracket 306 from the left upper part to the right lower part in sequence, through holes are respectively arranged at the middle upper parts of the front of the left panel 1 and the front of the right panel 2, a female end input sleeve 101 and a male end output driven wheel 201 are respectively and rotatably connected in the two through holes, the front surface of the right panel 2 is fixedly connected with a right limiting plate 5 through a limiting plate connecting post 11, a left limiting plate 4 is arranged in front of the right limiting plate 5, a spring polished rod 410 is fixedly connected with the front surface of the left limiting plate 4, a left panel 1 is fixedly connected in front of the right panel 2 through a panel connecting post 10, and the spring polished rod 410 is in sliding connection with the left panel 1;
the front end of the right limit sheet driving wheel bracket 503 is rotationally connected with a right limit sheet driving wheel 501, the right limit sheet driving wheel 501 is rotationally connected with a right limit plate 5 through a right limit sheet driving wheel supporting block 511, one end of the right limit sheet driving wheel 501 close to the right limit sheet driving wheel supporting block 511 is fixedly connected with a limit sheet driving wheel driven gear 512, the outer surface gear of the limit sheet driving wheel driven gear 512 is connected with a limit sheet driving wheel driving gear 513, the right lower part of the limit sheet driving wheel driving gear 513 is provided with an intermediate driving wheel 502, the lower part of the intermediate driving wheel 502 is provided with a transmission shaft 507, the limit sheet driving wheel driving gear 513, the intermediate driving wheel 502 and the transmission shaft 507 are rotationally connected through a driving wheel transmission belt 505, and the limit sheet driving wheel driving gear 513, the intermediate, a right enameled wire middle feeding shaft bracket 506, a middle transmission shaft bracket 12 and a tail transmission shaft bracket 306 are rotatably connected with a transmission shaft 507, the outer surface of a right limit sheet driving wheel 501 is rotatably connected with a left limit sheet driving wheel 402, the left limit sheet driving wheel 402 is rotatably connected with a left limit plate 4 through a left limit sheet driving wheel supporting block 403 and a left limit sheet driving wheel bracket 401, the left surfaces of the left limit sheet driving wheel supporting block 403 and the right limit sheet driving wheel supporting block 511 are respectively rotatably connected with a left enameled wire head end feeding wheel 404 and a right enameled wire head end feeding wheel 510, a motor 8 is arranged on the left of the right enameled wire head end feeding wheel 510, the motor 8 is fixedly connected with a right panel 2 through a motor bracket 801, and the right enameled wire head end feeding wheel 510 is fixedly connected with an;
the right lower parts of the back surfaces of the left limiting plate 4 and the right limiting plate 5 are respectively and fixedly connected with a left limiting plate reinforcing frame 408 and a right limiting plate reinforcing frame 508, the right lower parts of the back surfaces of the left limiting plate 4 and the right limiting plate 5 are respectively provided with a groove, a left end enameled wire middle feeding shaft 407 and a right end enameled wire middle feeding shaft 509 are respectively arranged in the grooves, the left end enameled wire middle feeding shaft 407 and the left limiting plate 4 are rotatably connected through a left end enameled wire middle feeding shaft bracket 406, the right end enameled wire middle feeding shaft 509 is rotatably connected with the right panel 2 through a transmission shaft 507, two sides of the right lower part of the front surface of the right limiting plate 5, which are provided with the grooves, are respectively provided with a limiting sheet lower sliding block 703 and a limiting sheet upper;
a transmission shaft middle driving gear 604 is arranged on the upper surface of the middle transmission shaft support 12, the transmission shaft middle driving gear 604 is fixedly connected with a transmission shaft 507, a worm sleeve 602 is arranged on one side of the transmission shaft middle driving gear 604 close to the motor 8, the worm sleeve 602 is sleeved on the outer surface of the transmission shaft 507, the transmission shaft middle driving gear 604 is in gear connection with a right end enameled wire middle feeding shaft 509 through a transmission shaft middle driven gear 603, the right end enameled wire middle feeding shaft 509 is in rotary connection with the middle transmission shaft support 12, a worm gear 601 is connected with the lower surface gear of the worm sleeve 602, one side of the worm gear 601 far away from the right panel 2 is fixedly connected with a take-up and pay-off winding groove 606 through a worm gear connecting rod 605, the worm gear 601 and the take-up;
a guide cover 9 is fixedly connected to the middle upper part of the left side surface of the right limiting plate 5, a short-end limiting sheet 701 is connected to a limiting sheet upper sliding block 702 in a sliding manner, one end, close to a winding and unwinding groove 606, of the short-end limiting sheet 701 is fixedly connected with the winding and unwinding groove 606, one end, far away from the winding and unwinding groove 606, of the short-end limiting sheet 701 is fixedly connected with the guide cover 9, a long-end limiting sheet 7 is fixedly connected to the upper surface of a limiting sheet lower sliding block 703, one end, close to a motor 8, of the long-end limiting sheet 7 is rotatably connected with a right-side limiting sheet driving wheel 501 and a left-side limiting sheet driving wheel 402, and the long-end limiting sheet 7 and the short-end limiting;
a nut input gear 308 is arranged above the tail end transmission shaft bracket 306, the nut input gear 308 is fixedly connected with a transmission shaft 507, a nut gear 301 is connected with a gear on the outer surface of the nut input gear 308, the nut gear 301 is rotatably connected with the tail end transmission shaft bracket 306, a linear screw 3 is connected with the center thread of the nut gear 301, a pushing plate slider 302 is fixedly connected with the top end of the linear screw 3, a pushing plate slide rail 303 is slidably connected with the lower surface of the pushing plate slider 302, the pushing plate slide rail 303 is fixedly connected with the right panel 2 through a pushing plate slide rail bracket 305, a pushing plate 304 is fixedly connected with the upper surface of the pushing plate slider 302, the upper side and the lower side of the top end of the pushing plate 304 are respectively fixedly connected with a limiting sheet lower slider 703 and a limiting sheet upper slider 702, an inclined gear 307 is arranged above the left side of the nut input, the outer surface gear of the bevel gear 307 is connected with a male input driving wheel 204, and the male input driving wheel 204 is rotationally connected with the right panel 2;
a male end output driven wheel 201 is rotatably connected with a right limit plate 5 through a male end output driven wheel bracket 202, the male end output driven wheel 201 is rotatably connected with a male end input driving wheel 204 through a male end transmission belt 203, the front of the male end input driving wheel 204 is fixedly connected with a female end input driven wheel 104 through a female end output connection shaft 105, the female end input driven wheel 104 is rotatably connected with a left panel 1, the upper left side of the female end input driven wheel 104 is rotatably connected with a female end input driving wheel 102 through a female end transmission belt 103, the female end input driving wheel 102 is fixedly connected with a female end input sleeve 101, a spring 409 is arranged between the opposite surfaces of the left limit plate 4 and the left panel 1, the spring 409 surrounds the outer surface of a spring polished rod 410, and an adjusting screw 405 is fixedly connected with the lower left, the adjusting screw 405 is connected with the left panel 1 in a sliding manner, and the front end of the adjusting screw 405 is connected with an adjusting nut 106 in a threaded manner;
the top end of the guide cover 9 is clamped with a positioning ring 901, a magnetic ring frame 903 is arranged below the positioning ring 901, the magnetic ring frame 903 is fixedly clamped with the guide cover 9, a small magnetic ring 902 is lapped on the upper surface of the magnetic ring frame 903, and an initial guide pipe 13 is fixedly connected to the outer surface of a guide pipe at the top end of the guide cover 9.
When the enameled wire head feeding device is used, firstly, a user adjusts the distance between the left limiting plate 4 and the right limiting plate 5 by rotating the adjusting nut 106 according to the diameter of the enameled wire, then the user places the small magnetic ring 902 on the upper surface of the magnetic ring frame 903, inserts one end of the enameled wire into the initial guide pipe 13, the enameled wire head penetrates into the inner ring of the small magnetic ring 902 under the guidance of the initial guide pipe 13, when the head of the enameled wire reaches between the right enameled wire head end feeding wheel 510 and the left enameled wire head end feeding wheel 404, the motor 8 is started to drive the right enameled wire head end feeding wheel 510 to rotate, so that the enameled wire passes through the right enameled wire head end feeding wheel 510 and the left enameled wire head end feeding wheel 404 to continue to move upwards, when the enameled wire head reaches the long-end limiting sheet 7, because the left end of the long-end limiting sheet 7 and the enameled wire are bent by, therefore, the enameled wire moves forward along the inner ring of the long-end limiting sheet 7 under the guidance of the long-end limiting sheet 7, when the end of the enameled wire reaches between the right-end enameled wire middle feeding shaft 509 and the left-end enameled wire middle feeding shaft 407, the female-end input sleeve 101 is rotated to drive the female-end input driven wheel 104 to rotate through the female-end input driving wheel 102 and the female-end transmission belt 103, since the female-end input driven wheel 104 and the male-end input driving wheel 204 are fixedly connected through the female-end output connection shaft 105, the male-end input driving wheel 204 rotates through the male-end output driven wheel 201 of the male-end transmission belt 203, and meanwhile, the male-end input driving wheel 204 drives the transmission shaft 507 to rotate through the bevel gear 307, and the transmission shaft 507 drives the right-end enameled wire middle feeding shaft 509 to, at this time, the enameled wire will continue to move forward under the drive of the middle feeding shaft 509 of the enameled wire at the right end, and at the same time, the user fixes the enameled wire at the inlet of the initial guide tube 13, so that the enameled wire stops moving forward, at this time, the end of the enameled wire will continue to move forward along the short-end limiting sheet 701, when the end of the enameled wire is fast entering into the guide housing 9, because of the length limitation of the whole enameled wire entering device, the enameled wire located in the guide housing 9 and clamped between the right-side head end feeding wheel 510 and the left-side head end feeding wheel 404 will be separated from between the right-side head end feeding wheel 510 and the left-side head end feeding wheel 404 under the traction of the middle feeding shaft 509 of the enameled wire at the right end, and then separated from the slit of the guide housing 9, when the end of the enameled wire enters into the guide housing 9, the enameled wire will penetrate into the small inner ring, when the wire end of the enameled wire reaches between the right enameled wire head end feeding wheel 510 and the left enameled wire head end feeding wheel 404 again, the wire end of the enameled wire will continue to move upwards, the enameled wire continues to move forwards along the inner ring of the long end limiting sheet 7 under the guidance of the long end limiting sheet 7, at this time, the enameled wire has wound a circle on the small magnetic ring 902, so the whole length of the enameled wire in the device will be shortened, at this time, the transmission shaft 507 will drive the right limiting sheet driving wheel 501 to rotate through the driving wheel driving belt 505, the middle driving wheel 502 and the limiting sheet driving wheel driving gear 513, so as to pull the long end limiting sheet 7 to move towards the seat, so the surrounding radius of the long end limiting sheet 7 in the device will be reduced, so as to further attach the long end limiting sheet 7 to continue to move forwards, and at the same time, the transmission shaft, because the worm wheel 601 and the winding and unwinding slot 606 are fixedly connected through the worm wheel connecting rod 605, the winding and unwinding slot 606 rotates, so as to pull the short-end limiting sheet 701 and make the surrounding radius of the short-end limiting sheet 701 in the device become smaller, meanwhile, because the nut input gear 308 is in gear connection with the nut gear 301, the nut input gear 308 drives the nut gear 301 to rotate, so as to cause the pushing plate 304 to push the upper limiting sheet sliding block 702 and the lower limiting sheet sliding block 703 to move along the axial direction of the left-end enameled wire middle feeding shaft 407, the movement of the above structure is adapted to the change of the length of the enameled wire in the device, so that the inner walls of the long-end limiting sheet 7 and the short-end limiting sheet 701 which surround into a circular arc in the device are completely attached to the enameled wire, and when the wire head of the enameled wire reaches between the right-end enameled wire middle feeding shaft 509 and the left-end enameled wire, the number of times of repetition is controlled according to the number of turns of winding required, when a plurality of small magnetic rings 902 are required to be processed simultaneously, a plurality of devices can be arranged side by side according to requirements, and the male end output driven wheel 201 on the left side of the first device is inserted into the female end input sleeve 101 on the right side of the second device, so that the purpose of batch production is achieved.
To sum up, the small magnetic ring inductance winding device adopts a modularized design, and can be installed side by side according to the requirement during mass production, so that the male end output driven wheel 201 and the female end input sleeve 101 of two adjacent devices are connected, thereby enhancing the stackability of the device, the advancing track of the enameled wire end is limited by arranging the long end limiting sheet 7 and the short end limiting sheet 701 which can change the length, thereby reasonably utilizing the enameled wire, avoiding the waste of the enameled wire, and by the eccentric connection mode of the top end of the guide cover 9 and the positioning ring 901, when the enameled wire end after the first circle passes through the small magnetic ring 902, the enameled wire can be sequentially arranged along the gap between the positioning ring 901 and the small magnetic ring 902, thereby preventing the bridging between the two adjacent circles, and solving the trend of reducing along with the structure size trend of the electronic product through the integral structure arrangement, the size of the inductor is reduced, most of the inductors are wound by a machine due to the low cost of the inductor, but small magnetic ring inductors exist in the current market, the rewinding process of the small magnetic ring inductors is only 1.5-2mm in inner diameter, so that the effective batch production cannot be realized at present, the small magnetic ring inductors are manually wound by workers, the use cost of the small magnetic ring is increased, and the current magnetic ring winding device is inconvenient to use and is not beneficial to popularization and use.
It should be noted that, in this document, terms such as "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a little magnetic ring inductance winding device, includes left panel (1), right panel (2), left limiting plate (4) and right limiting plate (5), its characterized in that: the front of the right panel (2) is sequentially and fixedly connected with a right side limiting slice driving wheel support (503), a top transmission moving shaft support (504), a right end enameled wire middle feeding shaft support (506), a middle transmission shaft support (12) and a tail end transmission shaft support (306) from the upper left to the lower right, through holes are formed in the front middle upper positions of the left panel (1) and the right panel (2), a female end input sleeve (101) and a male end output driven wheel (201) are respectively and rotatably connected in the two through holes, a right limiting plate (5) is fixedly connected to the front of the right panel (2) through a limiting plate connecting column (11), a left limiting plate (4) is arranged in front of the right limiting plate (5), a spring polished rod (410) is fixedly connected to the front of the left limiting plate (4), and a left panel (1) is fixedly connected to the front of the right panel (2) through a panel connecting column, and the spring polished rod (410) is connected with the left panel (1) in a sliding way.
2. The small magnetic ring inductance winding device as claimed in claim 1, wherein: the front end of the right limiting sheet driving wheel bracket (503) is rotatably connected with a right limiting sheet driving wheel (501), the right limiting sheet driving wheel (501) is rotatably connected with a right limiting plate (5) through a right limiting sheet driving wheel supporting block (511), one end of the right limiting sheet driving wheel (501) close to the right limiting sheet driving wheel supporting block (511) is fixedly connected with a limiting sheet driving wheel driven gear (512), the outer surface gear of the limiting sheet driving wheel driven gear (512) is connected with a limiting sheet driving wheel driving gear (513), the right lower part of the limiting sheet driving wheel driving gear (513) is provided with a middle driving wheel (502), a transmission shaft (507) is arranged below the middle driving wheel (502), the limiting sheet driving wheel driving gear (513), the middle driving wheel (502) and the transmission shaft (507) are rotatably connected through a driving wheel transmission belt (505, the limiting sheet driving wheel driving gear (513), the middle driving wheel (502) and the transmission shaft (507) are rotatably connected with the top end transmission shaft support (504), the right enameled wire middle feeding shaft support (506), the middle transmission shaft support (12) and the tail end transmission shaft support (306) are rotatably connected with the transmission shaft (507), the outer surface of the right limiting sheet driving wheel (501) is rotatably connected with a left limiting sheet driving wheel (402), the left limiting sheet driving wheel (402) is rotatably connected with a left limiting plate (4) through a left limiting sheet driving wheel support block (403) and a left limiting sheet driving wheel support (401), the left surfaces of the left limiting sheet driving wheel support block (403) and the right limiting sheet driving wheel support block (511) are respectively rotatably connected with a left enameled wire head end feeding wheel (404) and a right enameled wire head end feeding wheel (510), a motor (8) is arranged on the left of the right enameled wire head end feeding wheel (510), the motor (8) is fixedly connected with the right panel (2) through a motor support (801), and the right enameled wire head end feeding wheel (510) is fixedly connected with an output shaft of the motor (8).
3. The small magnetic ring inductance winding device as claimed in claim 1, wherein: the right lower parts of the back surfaces of the left limiting plate (4) and the right limiting plate (5) are respectively and fixedly connected with a left limiting plate reinforcing frame (408) and a right limiting plate reinforcing frame (508), the right lower parts of the back surfaces of the left limiting plate (4) and the right limiting plate (5) are respectively provided with a groove, a left end enameled wire middle feeding shaft (407) and a right end enameled wire middle feeding shaft (509) are respectively arranged in the grooves, the left end enameled wire middle feeding shaft (407) is rotationally connected with the left limiting plate (4) through a left end enameled wire middle feeding shaft bracket (406), the right end enameled wire middle feeding shaft (509) is rotationally connected with the right panel (2) through a transmission shaft (507), and two sides of the right lower part of the front surface of the right limiting plate (5) provided with the groove are, and a limiting sheet lower sliding block (703) and a limiting sheet upper sliding block (702) are respectively connected in the upper sliding groove and the lower sliding groove in a sliding manner.
4. The small magnetic ring inductance winding device as claimed in claim 1, wherein: a transmission shaft middle driving gear (604) is arranged on the upper surface of the middle transmission shaft support (12), the transmission shaft middle driving gear (604) is fixedly connected with a transmission shaft (507), a worm sleeve (602) is arranged on one side, close to the motor (8), of the transmission shaft middle driving gear (604), the worm sleeve (602) is sleeved on the outer surface of the transmission shaft (507), the transmission shaft middle driving gear (604) is in gear connection with a right-end enameled wire middle feeding shaft (509) through a transmission shaft middle driven gear (603), the right-end enameled wire middle feeding shaft (509) is in rotary connection with the middle transmission shaft support (12), a worm gear (601) is connected with a lower surface gear of the worm sleeve (602), one side, far away from the right panel (2), of the worm gear (601) is fixedly connected with a take-up and pay-off winding groove (606) through a worm gear connecting rod (605), and the worm gear (601) and, the worm gear support (6) is fixedly connected with the right panel (2).
5. The small magnetic ring inductance winding device as claimed in claim 1, wherein: middle and upper fixedly connected with guide housing (9) of right side limiting plate (5) left surface, the sliding connection of spacing thin sheet top shoe (702) has short end limit sheet (701), short end limit sheet (701) are close to the one end of receiving and releasing roll groove (606) and receive and release roll groove (606) fixed connection, the one end and guide housing (9) fixed connection of receiving and releasing roll groove (606) are kept away from to short end limit sheet (701), the last fixed surface of slider (703) is connected with long end limit sheet (7) under the limit sheet, the one end and the right side limit sheet drive wheel (501) and the left side limit sheet drive wheel (402) that long end limit sheet (7) are close to motor (8) rotate and are connected, the opposite face sliding connection of long end limit sheet (7) and short end limit sheet (701) all with left limiting plate (4) and right limiting plate (5).
6. The small magnetic ring inductance winding device as claimed in claim 1, wherein: a nut input gear (308) is arranged above the tail end transmission shaft support (306), the nut input gear (308) is fixedly connected with a transmission shaft (507), a nut gear (301) is connected with an outer surface gear of the nut input gear (308), the nut gear (301) is rotatably connected with the tail end transmission shaft support (306), a linear lead screw (3) is connected with a central thread of the nut gear (301), a push plate sliding block (302) is fixedly connected with the top end of the linear lead screw (3), a push plate sliding rail (303) is slidably connected with the lower surface of the push plate sliding block (302), the push plate sliding rail (303) is fixedly connected with a right panel (2) through a push plate sliding rail support (305), a push plate (304) is fixedly connected with the upper surface of the push plate sliding block (302), and the upper side and the lower side of the top end of the push plate (304) are respectively fixedly connected with a limiting sheet lower sliding block (703, an inclined gear (307) is arranged at the left upper part of the nut input gear (308), the inclined gear (307) is fixedly connected with a transmission shaft (507), a gear on the outer surface of the inclined gear (307) is connected with a male end input driving wheel (204), and the male end input driving wheel (204) is rotatably connected with the right panel (2).
7. The small magnetic ring inductance winding device as claimed in claim 1, wherein: the male end output driven wheel (201) is rotatably connected with the right limiting plate (5) through a male end output driven wheel support (202), the male end output driven wheel (201) is rotatably connected with a male end input driving wheel (204) through a male end transmission belt (203), the front of the male end input driving wheel (204) is fixedly connected with a female end input driven wheel (104) through a female end output connection shaft (105), the female end input driven wheel (104) is rotatably connected with the left panel (1), the upper left side of the female end input driven wheel (104) is rotatably connected with a female end input driving wheel (102) through a female end transmission belt (103), the female end input driving wheel (102) is fixedly connected with a female end input sleeve (101), a spring (409) is arranged between opposite surfaces of the left limiting plate (4) and the left panel (1), the spring (409) surrounds the outer surface of the spring (410), and the front left lower side of the left limiting plate (4) is fixedly connected with an adjusting screw (405), and the adjusting screw (405) is connected with the left panel (1) in a sliding way, and the front end of the adjusting screw (405) is connected with an adjusting nut (106) in a threaded way.
8. The small magnetic ring inductance winding device as claimed in claim 1, wherein: the top end of the guide cover (9) is clamped with a positioning ring (901), a magnetic ring frame (903) is arranged below the positioning ring (901), the magnetic ring frame (903) is fixedly clamped with the guide cover (9), a small magnetic ring (902) is lapped on the upper surface of the magnetic ring frame (903), and an initial guide pipe (13) is fixedly connected to the outer surface of a guide pipe at the top end of the guide cover (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911238841.5A CN110993315B (en) | 2019-12-06 | 2019-12-06 | Small magnet ring inductor winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911238841.5A CN110993315B (en) | 2019-12-06 | 2019-12-06 | Small magnet ring inductor winding device |
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| Publication Number | Publication Date |
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| CN110993315A true CN110993315A (en) | 2020-04-10 |
| CN110993315B CN110993315B (en) | 2021-06-01 |
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| CN201911238841.5A Expired - Fee Related CN110993315B (en) | 2019-12-06 | 2019-12-06 | Small magnet ring inductor winding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101266880A (en) * | 2008-01-10 | 2008-09-17 | 迪斯曼戴克 | Fully automatic loop winder |
| KR20170089517A (en) * | 2016-01-27 | 2017-08-04 | 이만우 | Coil winding machine |
| CN107424839A (en) * | 2017-03-13 | 2017-12-01 | 诸暨斯通电子有限公司 | A kind of long stroke magnetic toroid winding machine |
| CN107591243A (en) * | 2017-10-24 | 2018-01-16 | 佛山市荣鑫宝数控设备有限公司 | A kind of magnet ring drive mechanism of loop wire winder |
| CN207852469U (en) * | 2017-10-26 | 2018-09-11 | 珠海智新自动化科技有限公司 | Full-automatic magnetic toroid winding machine |
| CN108711509A (en) * | 2018-04-18 | 2018-10-26 | 张家港市欧微自动化研发有限公司 | A kind of magnet ring spooling equipment |
-
2019
- 2019-12-06 CN CN201911238841.5A patent/CN110993315B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101266880A (en) * | 2008-01-10 | 2008-09-17 | 迪斯曼戴克 | Fully automatic loop winder |
| KR20170089517A (en) * | 2016-01-27 | 2017-08-04 | 이만우 | Coil winding machine |
| CN107424839A (en) * | 2017-03-13 | 2017-12-01 | 诸暨斯通电子有限公司 | A kind of long stroke magnetic toroid winding machine |
| CN107591243A (en) * | 2017-10-24 | 2018-01-16 | 佛山市荣鑫宝数控设备有限公司 | A kind of magnet ring drive mechanism of loop wire winder |
| CN207852469U (en) * | 2017-10-26 | 2018-09-11 | 珠海智新自动化科技有限公司 | Full-automatic magnetic toroid winding machine |
| CN108711509A (en) * | 2018-04-18 | 2018-10-26 | 张家港市欧微自动化研发有限公司 | A kind of magnet ring spooling equipment |
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| CN110993315B (en) | 2021-06-01 |
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