CN207736540U - Mobile facade hard rock slot-cutting machine - Google Patents
Mobile facade hard rock slot-cutting machine Download PDFInfo
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- CN207736540U CN207736540U CN201820039529.8U CN201820039529U CN207736540U CN 207736540 U CN207736540 U CN 207736540U CN 201820039529 U CN201820039529 U CN 201820039529U CN 207736540 U CN207736540 U CN 207736540U
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Abstract
The utility model provides a kind of mobile facade hard rock slot-cutting machine, creeper undercarriage (1) including providing slot-cutting machine movement, staff's workbench (2) of operation is provided, control the electric hydraulic pump (3) of hydraulic oil cycle, it is used to support the leveling supporting legs oil cylinder (4) that slot-cutting machine ensures slot-cutting machine integral level degree and cutting sheet verticality, walking for operating creeper undercarriage (1), adjust operating mechanism (5), to walking, adjust the walking power control cabinet (6) that operating mechanism (5) is powered, cutting machine movement rail gantry (7) is installed, adjust the cutting sheet reciprocating mechanism (8) of cast-cutting saw slice upper and lower displacement.By installing electric two-wheel cutting machine on creeper undercarriage chassis, using can up and down, be moved forward and backward cast-cutting saw slice, by column line of rabbet joint excision forming on facade ragstone, then quartering hammer is carried using cutting machine or mating digging machine of constructing abolishes the rock mass after cutting, form column slot.
Description
Technical field
The utility model belongs to a kind of hard rock groove body cutting equipment technical field, and in particular to a kind of movable type facade hard rock
Slot-cutting machine.
Background technology
In the deep basal pit floor wall detail design of No. five line Bashan Mountain of Chongqing Light Rail station, foundation pit floor abutment wall stress steel
In the vertical floor column insertion nature facade hard rock mass of reinforced concrete.The construction of floor wall needs to make floor wall column slot in advance,
Every section of shape of column slot：Wide 50cm × depth 50cm × high 3m, abutment wall nature formation hardness are 35MPa or so, and need to provide efficiently,
Quickly, forming, excavation method at low cost.
The prior art one：Pneumatic pick directly abolishes method (i.e. common man digging method).
This method is most traditional excavation method, is driven using the compressed air that air compressor machine generates and holds pneumatic pick, under manpower effect,
It is continuously abolished point by point on facade rock mass, excavates out floor column groove profile.
The shortcomings that prior art one：
1. a rate of advance is slow, mainly abolished on 35MPa ragstones, pneumatic pick almost breaks motionless, abolishes a 50cm
Width, 50cm is deep, the groove body of 3m high, and 2 need or so 20 hours pneumatic pick, and inefficiency, groove profile is poor, cannot be satisfied construction at all
Schedule requirement.
2. of high cost.It abolishes that the construction time is long, and facade operation is not easy to operate, causes labour cost and machinery cost huge.
3. safety deposits hidden danger.When manually abolishing, every column trough rim need to build the simple landing stage of scaffold and be convenient for manual work, letter
Easy job platform easily causes to topple over to be fallen with personnel.
The prior art two：Digging machine quartering hammer is directly abolished.
This method directly abolishes molding groove body using the excavator for being equipped with quartering hammer on facade rock mass.
The shortcomings that prior art two：
1. floor column Slot shaping is poor.Since quartering hammer is crushed vibrations greatly on monoblock rock, it is difficult to which control column trough rim circle is made
It is fallen off at large stretch of or monoblock rock in the case where digging machine quartering hammer strength shakes, causes column slot to be formed irregular or at all without column flute profile
Shape.
2. cost increases.Since large stretch of or monoblock rock falls off in the case where digging machine strength shakes, cause seriously to backbreak.Seriously
When, backbreak fall off rock mass amount and column slot itself rock mass amount it is suitable.Cause subsequently transport outward earthwork increase and floor wall and
Floor column concreting amount is consumed above set limit about 1 times or more.
Invention content
Utility model aims to solve the problems of the above-mentioned prior art, provide a kind of mobile hard rock grooving
Machine, by creeper undercarriage install electric two-wheel cutting machine, using can up and down, be moved forward and backward cast-cutting saw slice,
By column line of rabbet joint excision forming on facade ragstone, then quartering hammer is carried using cutting machine or mating digging machine of constructing will be cut
Rock mass after cutting is abolished, and forms column slot, solves prior art 1, and a rate of advance is slow, needs to build simple excavation platform,
Operating personnel's working at height is needed, the requirement of construction speed is can not meet；Technical solution 2 is solved in hard rock stone column slot excavated volume
Greatly, it backbreaks serious, the problem of casting concrete cost increases.
The utility model adopts the following technical solution：
Mobile facade hard rock slot-cutting machine, including the creeper undercarriage 1 of slot-cutting machine movement is provided, staff behaviour is provided
As when the workbench 2 stood, the electric hydraulic pump 3 of control hydraulic oil cycle is used to support slot-cutting machine and ensures that slot-cutting machine is whole
The leveling supporting legs oil cylinder 4 of levelness and cutting sheet verticality, walking, adjustment operating mechanism for operating creeper undercarriage 1
5, to the walking power control cabinet 6 that walking, adjustment operating mechanism 5 are powered, the cutting machine for adjusting cast-cutting saw slice front and back position moves
Rail gantry 7 adjusts the cutting sheet reciprocating mechanism 8 of cast-cutting saw slice upper and lower displacement and the adjustable spacing cutting sheet of Cutting Rock
11。
The creeper undercarriage 1 is installed on the chassis of workbench 2, and the quadrangle peace on 2 chassis of workbench
Equipped with leveling supporting legs oil cylinder 4, it is provided with the entire slot-cutting machine of support on leveling supporting legs oil cylinder 4, make its holding level and keeps cutting
The vertical leveling supporting legs of piece, the upper surface on chassis are the workbench 2 for operating slot-cutting machine, 2 side of workbench be equipped with walking,
Operating mechanism 5, walking power control cabinet 6 are adjusted, walking power control cabinet 6 is powered for walking, adjusting operating mechanism 5, in workbench 2
Portion is equipped with cutting machine by rail 15 of walking and moves rail gantry 7, and cutting sheet reciprocating mechanism 8 is installed on cutting machine movement rail gantry 7
On, cutting main motor 10 is installed on cutting sheet arm support 9, and cleavable electric cabinet 12 and depth of cut control setting stick 13 are also mounted at
Cutting machine moves in rail gantry 7.
Cutting sheet reciprocating mechanism 8 includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on top
On crossbeam, adjustment motor is engaged by gear with leading screw, leading screw be installed on upper beam and bottom cutting machine move rail gantry 7 it
Between, and be installed between left column and right column, depth of cut controls turbine and cutting machine moving rail of the setting stick 13 by bottom
The worm screw engagement connection of 7 bottom of frame, bottom worm-drive make cutting machine movement rail gantry 7 is front and back on walking rail 15 to move freely,
It adjusts motor and realizes that adjustable spacing cutting sheet 11 moves up and down by controlling leading screw rotation, and cleavable electric cabinet 12 is for being cut
Cut main motor 10, electric hydraulic pump 3, the motor power supply on crossbeam.
The electric hydraulic pump 3 of control hydraulic oil disengaging is installed on 2 chassis of workbench, and electric hydraulic pump 3 is used for tune
Flat support oil cylinder 4 and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder 4 controls the flexible of leveling supporting legs, fine tuning oil cylinder installation
In 15 middle part of walking rail, fine tuning oil cylinder is moved left and right for adjusting adjustable spacing cutting sheet 11 on cutting sheet arm support 9, to ensure
Adjustable 11 face of spacing cutting sheet palisades to be cut, 9 middle part of cutting sheet arm support are installed on cutting machine by support base and move rail gantry
On 7, and tail portion is installed on the lead screw of cutting sheet reciprocating mechanism 8, and 9 front end of cutting sheet arm support is equipped with adjustable spacing
Cutting sheet 11.
Further include saw blade protective cover 14, saw blade protective cover 14 is welded on the front of cutting sheet arm support 9, adjustable spacing cutting sheet
11 are installed in saw blade protective cover 14, and are additionally provided in saw blade protective cover 14 and are sent into coolant liquid for cooling down adjustable spacing cutting
The water supply hole of piece 11.
Further include liquid horizontal measuring instrument 16, verticality visual observation instrument 17 is installed on cutting sheet reciprocating mechanism 8
On column, liquid horizontal measuring instrument 16 is installed on walking, adjusts on operating mechanism 5.
Further include safety caging device, safety caging device is a baffle, and safety caging device is installed on workbench 2
On, and be welded to connect with cutting sheet reciprocating mechanism 8, for protecting worker safety.
The adjustable spacing cutting sheet 11 is to be installed on isometrical two panels coaxial on cutting sheet reciprocating mechanism 8 to cut
Sawing piece.
The construction technology of mobile facade hard rock slot-cutting machine, technical process are as follows：
Step 1. clears up construction site, operates the walking of slot-cutting machine, adjusting operating mechanism 6 drives 1 row of creeper undercarriage
To the front of facade rock mass to be cut, mobile facade hard rock slot-cutting machine fuselage is adjusted according to depth of cut and wait for grooving rock mass it
Between distance；
Step 2. makes adjustable 11 center line of spacing cutting sheet and place-centric to be cut by finely tuning oil cylinder adjustment slot-cutting machine
Line centering determines that error is no more than 10cm；
Ground is extended under the supporting leg of the leveling supporting legs oil cylinder 4 of step 3. operation fuselage quadrangle, ensures that crawler belt leaves ground, and
Make walking, to adjust 16 bubble of liquid horizontal measuring instrument on operating mechanism 6 placed in the middle and make hanging down on cutting sheet reciprocating mechanism 8
Straight 17 pointer of degree visual observation instrument rests on centre；
Step 4. checks whether the feed pipe of water supply hole is connected, and opens feed pipe, and operation cutting main motor 10 makes adjustable
11 normal rotation of spacing cutting sheet；
Step 5. operation depth of cut control setting stick 13 makes cutting machine movement rail gantry 7 move forward, and utilizes cleavable electricity
Control case 12 makes the adjustment electrical power of control cutting sheet reciprocating mechanism 8, to make adjustable spacing cutting sheet 11 slowly move down
Rock mass is cut, reaches and manipulates cleavable electric cabinet 12 after determined cutting depth cutting sheet is made slowly to move down, be cut to rock mass bottom；
Step 6. rotation depth of cut control setting stick 13 makes cutting sheet move backward, exits rock mass；
Step 7. closes cutting main motor 10 and feed pipe switch, and adjustable spacing cutting sheet 11 is adjusted to middle part；
Step 8. replaces quartering hammer, and groove body is dug out on the rock mass of well cutting.
The beneficial effects of the utility model：
1, cutting speed is fast.Cutting main motor current is 30KW, and 2.5~3 meters high column slot-line-type cutting is completed and abolished into
Type only needs 40min.
2, column Slot shaping is good.Column slot hangs down, depth line style is controllable, it can be achieved that design column groove shape and angle.
3, the preparation time is short, removes from and builds and move ease of Use plateau time, can accomplish equipment 5min in place
It is interior can cutting operation.
4, the security risk of artificial working at height is avoided.
5, reduce cost waste.Groove body forming avoids phenomenon of backbreaking, and reduces dregs outward transport and follow-up concrete pours
The amount of building saves great amount of cost.
6, energy rapid and convenient converts face preparation, saves manually, saves the time, has enough to meet the need and expect tool, 1 people operation can be complete
At cutting task.
Description of the drawings
Fig. 1 is the utility model overall effect figure；
Fig. 2 is the utility model overall effect figure；
Fig. 3 is the utility model cutting machine saw-piece part-structure schematic diagram；
Fig. 4 is the utility model structure flow chart.
In figure：1- creepers undercarriage, 3- electric hydraulic pumps, 4- leveling supporting legs oil cylinder, 5- walkings, are adjusted 2- workbenches
Whole operating mechanism, 6- walking power control cabinet, 7- cutting machines movement rail gantry, 8- cutting sheets reciprocating mechanism, 9- cutting sheets arm support,
10- cuts main motor, 11- is adjustable spacing cutting sheet, 12- cuttings electric cabinet, 13- depths of cut control setting stick, the protection of 14- saw blades
Cover, 15- walkings rail, 16- liquid horizontal measuring instrument, 17- verticality visual observation instrument.
Specific implementation mode
To keep the purpose of this utility model, technical solution and advantage clearer, below technical side in the utility model
Case is clearly and completely described, it is clear that and described embodiment is the utility model a part of the embodiment, rather than all
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise
Lower obtained every other embodiment, shall fall within the protection scope of the present invention.
Embodiment 1 is not install the mobile facade hard rock slot-cutting machine of safety caging device
As shown in Figs. 1-3, mobile facade hard rock slot-cutting machine, including the creeper undercarriage 1 of slot-cutting machine movement is provided, is carried
The workbench 2 stood when being operated for staff, the electric hydraulic pump 3 of control hydraulic oil cycle, is used to support slot-cutting machine guarantor
Demonstrate,prove the leveling supporting legs oil cylinder 4 of slot-cutting machine integral level degree and cutting sheet verticality, the row for operating crawler type walking mechanism 1
It walks, adjust operating mechanism 5, to the walking power control cabinet 6 that walking, adjustment operating mechanism 5 are powered, the cutting machine for installing cast-cutting saw slice moves
Dynamic rail frame 7 adjusts the adjustable spacing cutting of the cutting sheet reciprocating mechanism 8 and Cutting Rock of cast-cutting saw slice upper and lower displacement
Piece 11.
The creeper undercarriage 1 is installed on the chassis of workbench 2, can be realized soon using creeper undercarriage 1
Speed is moved to cutting line groove location, and the quadrangle on chassis is equipped with the leveling supporting legs oil cylinder 4 for supporting entire slot-cutting machine, leveling branch
The slot-cutting machine level and cutting sheet vertical leveling supporting legs of keeping are installed, the upper surface on chassis is operation slot-cutting machine on leg oil cylinder 4
Workbench 2, staff can stand on operating platform and be operated to slot-cutting machine, and 2 side of workbench is equipped with row
It walks, adjust operating mechanism 5, walking power control cabinet 6,2 middle part setting cutting machine of workbench moves rail gantry 7, and cutting sheet moves up and down
Mechanism 8 is installed in cutting machine movement rail gantry 7, and cutting main motor 10 is set on cutting sheet arm support 9,12 He of cleavable electric cabinet
Depth of cut control setting stick 13 is also mounted in cutting machine movement rail gantry 7.
Cutting sheet reciprocating mechanism 8 includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on top
On crossbeam, adjustment motor, which is engaged by gear with leading screw, to connect, and leading screw is installed on upper beam and bottom cutting machine movement rail gantry 7
Between, and between left column and right column, depth of cut controls turbine and cutting machine moving rail of the setting stick 13 by bottom
The worm screw engagement connection of 7 bottom of frame, bottom worm drive cutting machine are moved freely before and after moving rail gantry 7 on walking rail 15, are adjusted
Whole motor realizes that adjustable spacing cutting sheet 11 moves up and down by controlling leading screw rotation, and it is high in effective cutting to control cutting sheet
Cutting operation is moved up and down automatically in degree, further includes the flat display instrument 16 of liquid water, verticality visual observation instrument 17, verticality can
It is installed on cutting sheet reciprocating mechanism 8 depending on visualizer 17, the flat display instrument of liquid water 16 is installed on walking, adjustment operating mechanism
On 5.
The flat display instrument 16 of liquid water is installed, verticality visual observation instrument 17, guarantee is horizontal when cutting sheet can be made to cut, walking
Arc trajectory becomes moving along a straight line, and ensures that depth is consistent, linear straight, to control depth of cut, and cleavable electric cabinet
12 for the motor power supply on cutting main motor 10, electric hydraulic pump 3, crossbeam.
The electric hydraulic pump 3 of control hydraulic oil disengaging is installed on the chassis of workbench 2, and electric hydraulic pump 3 is for giving
Leveling supporting legs oil cylinder 4 and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder 4 controls the flexible of leveling supporting legs, fine tuning oil cylinder peace
Middle part loaded on walking rail 15, fine tuning oil cylinder are moved for adjusting adjustable spacing cutting sheet 11 on cutting sheet arm support 9, wherein
It is to control cutting sheet arm support 9 by stretching, be retracted by controlling its oil cylinder valve group handle control cylinder to move left and right to finely tune oil cylinder, to
Cutting sheet position can be adjusted, realizes the positioning of cutting sheet, to ensure that slot-cutting machine level, 9 middle part of cutting sheet arm support pass through support base
It is installed in cutting machine movement rail gantry 7, and tail portion is installed on the leading screw of cutting sheet reciprocating mechanism 8, before cutting sheet arm support 9
End is equipped with adjustable spacing cutting sheet 11, and the cutting sheet is to be installed on cutting sheet reciprocating mechanism 8, coaxial etc.
The two panels cast-cutting saw slice of diameter, two panels cast-cutting saw slice spacing is arranged according to the size of cylinder, to meet using needs.
Further include saw blade protective cover 14, saw blade protective cover 14 is welded on the front end of cutting sheet arm support 9, can avoid chopping
Stone end is splashed on workbench 2, while the emergency cases such as cutting sheet fracture, landing being avoided to cause staff injured, cutting
Piece is installed in saw blade protective cover 14, and is additionally provided in saw blade protective cover 14 and is sent into the water supply that coolant liquid is used to cool down cutting sheet
Hole.
Embodiment 2 is not install the mobile facade hard rock slot-cutting machine of liquid horizontal measuring instrument, verticality visual observation instrument
Mobile facade hard rock slot-cutting machine, including the creeper undercarriage 1 of slot-cutting machine movement is provided, staff behaviour is provided
As when the workbench 2 stood, the electric hydraulic pump 3 of control hydraulic oil cycle is used to support slot-cutting machine and ensures that slot-cutting machine is whole
The leveling supporting legs oil cylinder 4 of levelness and cutting sheet verticality, walking, adjustment operating mechanism for operating creeper undercarriage 1
5, to the walking power control cabinet 6 that walking, adjustment operating mechanism 5 are powered, the cutting machine movement rail gantry 7 of cast-cutting saw slice is installed, adjustment is cut
The cutting sheet reciprocating mechanism 8 of sawing piece upper and lower displacement and the adjustable spacing cutting sheet 11 of Cutting Rock.
The creeper undercarriage 1 is installed on the chassis of workbench 2, can be realized soon using creeper undercarriage 1
Speed is moved to cutting line groove location, and the quadrangle on chassis is equipped with the leveling supporting legs oil cylinder 4 for supporting entire slot-cutting machine, leveling branch
The slot-cutting machine level and cutting sheet vertical leveling supporting legs of keeping are installed, the upper surface on chassis is operation slot-cutting machine on leg oil cylinder 4
Workbench 2, staff can stand on operating platform and be operated to slot-cutting machine, and 2 side of workbench is equipped with row
It walks, adjust operating mechanism 5, walking power control cabinet 6,2 middle part setting cutting machine of workbench moves rail gantry 7, and cutting sheet moves up and down
Mechanism 8 is installed on cutting machine movement rail gantry 7, and cutting main motor 10 is set on cutting sheet arm support 9, cleavable electric cabinet 12 and cuts
Deep-controlled setting stick 13 is cut to be also mounted in cutting machine movement rail gantry 7.
Cutting sheet reciprocating mechanism 8 includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on top
On crossbeam, adjustment motor, which is engaged by gear with leading screw, to connect, and leading screw is installed on upper beam and bottom cutting machine movement rail gantry 7
Between, and between left column and right column, depth of cut controls turbine and cutting machine moving rail of the setting stick 13 by bottom
The worm screw engagement connection of 7 bottom of frame, bottom worm drive cutting machine are moved freely before and after moving rail gantry 7 on walking rail 15, are adjusted
Whole motor realizes that adjustable spacing cutting sheet 11 moves up and down by controlling leading screw rotation, and it is high in effective cutting to control cutting sheet
Automatic in degree to move up and down cutting operation, walking arc trajectory becomes moving along a straight line, and ensures that depth is consistent, linear straight, from
And depth of cut is controlled, and cleavable electric cabinet 12 is used to supply to the motor on cutting main motor 10, electric hydraulic pump 3, crossbeam
Electricity.
The electric hydraulic pump 3 of control hydraulic oil disengaging is installed on the chassis of workbench 2, and electric hydraulic pump 3 is for giving
Leveling supporting legs oil cylinder 4 and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder 4 controls the flexible of leveling supporting legs, fine tuning oil cylinder peace
Middle part loaded on walking rail 15, fine tuning oil cylinder are moved for adjusting adjustable spacing cutting sheet 11 on cutting sheet arm support 9, wherein
It is to control cutting sheet arm support 9 by stretching, be retracted by controlling its oil cylinder valve group handle control cylinder to move left and right to finely tune oil cylinder, to
Cutting sheet position can be adjusted, realizes the positioning of cutting sheet, to ensure that slot-cutting machine level, 9 middle part of cutting sheet arm support pass through support base
It is installed in cutting machine movement rail gantry 7, and tail portion is installed on the leading screw of cutting sheet reciprocating mechanism 8, before cutting sheet arm support 9
End is equipped with adjustable spacing cutting sheet 11, and the cutting sheet is to be installed on cutting sheet reciprocating mechanism 8, coaxial etc.
The two panels cast-cutting saw slice of diameter, two panels cast-cutting saw slice spacing is arranged according to the size of cylinder, to meet using needs.
Further include saw blade protective cover 14, saw blade protective cover 14 is welded on the front end of cutting sheet arm support 9, can avoid chopping
Stone end is splashed on workbench 2, while the emergency cases such as cutting sheet fracture, landing being avoided to cause staff injured, cutting
Piece is installed in saw blade protective cover 14, and is additionally provided in saw blade protective cover 14 and is sent into the water supply that coolant liquid is used to cool down cutting sheet
Hole.
Further include safety caging device, safety caging device is a baffle, and safety caging device is installed on workbench 2
On, and be welded to connect with cutting sheet reciprocating mechanism 8, for protecting worker safety.
Embodiment 3 is that the movable type of installation liquid horizontal measuring instrument, verticality visual observation instrument and safety caging device is vertical
Face hard rock slot-cutting machine
Mobile facade hard rock slot-cutting machine, including the creeper undercarriage 1 of slot-cutting machine movement is provided, staff behaviour is provided
As when the workbench 2 stood, the electric hydraulic pump 3 of control hydraulic oil cycle is used to support slot-cutting machine and ensures that slot-cutting machine is whole
The leveling supporting legs oil cylinder 4 of levelness and cutting sheet verticality, walking, adjustment operating mechanism for operating creeper undercarriage 1
5, to the walking power control cabinet 6 that walking, adjustment operating mechanism 5 are powered, the cutting machine movement rail gantry 7 of cast-cutting saw slice is installed, adjustment is cut
The cutting sheet reciprocating mechanism 8 of sawing piece upper and lower displacement and the adjustable spacing cutting sheet 11 of Cutting Rock.
The creeper undercarriage 1 is installed on the chassis of workbench 2, can be realized soon using creeper undercarriage 1
Speed is moved to cutting line groove location, and the quadrangle on chassis is equipped with the leveling supporting legs oil cylinder 4 for supporting entire slot-cutting machine, leveling branch
The slot-cutting machine level and cutting sheet vertical leveling supporting legs of keeping are installed, the upper surface on chassis is operation slot-cutting machine on leg oil cylinder 4
Workbench 2, staff can stand on operating platform and be operated to slot-cutting machine, and 2 side of workbench is equipped with row
It walks, adjust operating mechanism 5, walking power control cabinet 6,2 middle part setting cutting machine of workbench moves rail gantry 7, and cutting sheet moves up and down
Mechanism 8 is installed on cutting machine movement rail gantry 7, and cutting main motor 10 is set on cutting sheet arm support 9, cleavable electric cabinet 12 and cuts
Deep-controlled setting stick 13 is cut to be also mounted in cutting machine movement rail gantry 7.
Cutting sheet reciprocating mechanism 8 includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on top
On crossbeam, adjustment motor, which is engaged by gear with leading screw, to connect, and leading screw is installed on upper beam and bottom cutting machine movement rail gantry 7
Between, and between left column and right column, depth of cut controls turbine and cutting machine moving rail of the setting stick 13 by bottom
The worm screw engagement connection of 7 bottom of frame, bottom worm drive cutting machine are moved freely before and after moving rail gantry 7 on walking rail 15, are adjusted
Whole motor realizes that adjustable spacing cutting sheet 11 moves up and down by controlling leading screw rotation, and it is high in effective cutting to control cutting sheet
Cutting operation is moved up and down automatically in degree, further includes the flat display instrument 16 of liquid water, verticality visual observation instrument 17, verticality can
It is installed on cutting sheet reciprocating mechanism 8 depending on visualizer 17, the flat display instrument of liquid water 16 is installed on walking, adjustment operating mechanism
On 5.
The flat display instrument 16 of liquid water is installed, verticality visual observation instrument 17, guarantee is horizontal when cutting sheet can be made to cut, walking
Arc trajectory becomes moving along a straight line, and ensures that depth is consistent, linear straight, to control depth of cut, and cleavable electric cabinet
12 for the motor power supply on cutting main motor 10, electric hydraulic pump 3, crossbeam.
The electric hydraulic pump 3 of control hydraulic oil disengaging is installed on the chassis of workbench 2, and electric hydraulic pump 3 is for giving
Leveling supporting legs oil cylinder 4 and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder 4 controls the flexible of leveling supporting legs, fine tuning oil cylinder peace
Middle part loaded on walking rail 15, wherein fine tuning oil cylinder is controlled by being stretched, be retracted by controlling its oil cylinder valve group handle control cylinder
Cutting sheet arm support 9 moves left and right, and fine tuning oil cylinder controls cutting sheet arm support 9 by stretch, be retracted by it and moves left and right, so as to adjust
The positioning of cutting sheet is realized in cutting sheet position, to ensure that slot-cutting machine level, 9 middle part of cutting sheet arm support are installed on by support base
Cutting machine moves in rail gantry 7, and tail portion is installed on the leading screw of cutting sheet reciprocating mechanism 8,9 front end of cutting sheet arm support peace
Equipped with adjustable spacing cutting sheet 11, the cutting sheet is to be installed on cutting sheet reciprocating mechanism 8, coaxial isometrical two
Piece cast-cutting saw slice, two panels cast-cutting saw slice spacing is arranged according to the size of cylinder, to meet using needs.
Further include saw blade protective cover 14, saw blade protective cover 14 is welded on the front end of cutting sheet arm support 9, can avoid chopping
Stone end is splashed on workbench 2, while the emergency cases such as cutting sheet fracture, landing being avoided to cause staff injured, cutting
Piece is installed in saw blade protective cover 14, and is additionally provided in saw blade protective cover 14 and is sent into the water supply that coolant liquid is used to cool down cutting sheet
Hole.
Further include safety caging device, safety caging device is a baffle, and safety caging device is installed on workbench 2
On, and be welded to connect with cutting sheet reciprocating mechanism 8, for protecting worker safety.
The utility model is suitable for the fluting operation of ragstone facade, plain concrete facade operation, and groove profile vertically cuts work
Industry；Groove profile change width operation；Groove profile trend has angle of inclination operation, angle of inclination to control each 15 degree in vertical line or so.
Embodiment 4 is the course of work of the utility model：
As shown in figure 4, for the course of work of the utility model：
The work flow of the utility model is as follows：Starting device hydraulic electric motor → operation crawler belt hydraulic traveling mechanism → operation
Slot-cutting machine makes workbench to the angle needed → fine tuning oil cylinder adjustment to column groove location → first positioning → hydraulic cylinder leveling
The saw blade alignment line of rabbet joint → startup cutting electric cabinet → raising saw blade to peak → manually controls cutting structure saw blade to cutting depth
Degree → startup frequency conversion automatic lifting saw bit mechanism → deep-controlled setting stick holding depth of cut → sawing minimum point → sawing manually
Finishing → exit saw blade makes sawing run to horizontal safety position → receipts leveling supporting legs oil cylinder → next column groove location of transfer or original
Ground turns around → and hydraulic breaking hammer abolishes rock in slot → column Slot shaping.
Its specific embodiment is as follows：
Step 1. clears up construction site, cleans out the platform for cutting machine walking, operation on construction ground.
Step 2. runs to cutting machine in front of wall to be cut, and fuselage can be adjusted with wall spacing according to depth of cut
It is whole.
Step 3. cutting machine, which is run in front of wall, must ensure cutting sheet center line and want cutting position center line substantially right
In, error is no more than 10cm.
Step 4. will extend to ground under the leveling supporting legs oil cylinder of fuselage quadrangle, ensure that crawler belt leaves ground, level is shown
Show that instrument bubble is placed in the middle.
Step 5. operation cutting electric cabinet makes saw blade rising reach precut height.
Step 6. rotation depth of cut control setting stick 13 moves forward cutting machine movement rail gantry 7, and cutting sheet is made to reach away from wall
At about 3cm~5cm.
Step 7. swings using walking, the adjustment control cutting machine movement rail gantry 7 of operating mechanism 5 and carries out precise alignment,
Keep cutting sheet center line and precut position center line entirely on the center, and observes whether 17 pointer of verticality visual observation instrument is located at centre
Position.
Step 8. checks whether 16 bubble of liquid horizontal measuring instrument deviates, if offset utilizes walking, adjustment operating mechanism 5
Operating lever, which adjusts four holders, keeps fuselage fully horizontal.
Step 9. connects water pipe and 14 top feed pipe of saw blade protective cover, and turns on the switch.
Step 10., which opens cleavable electric cabinet 12, keeps cutting main motor 10 electric, makes saw blade normal rotation and goes through
Whether saw blade works well.
Step 11. rotates depth of cut and controls setting stick 13, and saw blade is made to move forward slowly incision wall, reaches precut deep
Cleavable electric cabinet 12 is manipulated after degree, saw blade is made slowly to move down, and is cut to wall bottom.
Rotation depth of cut control setting stick 13 makes saw blade is mobile forwards, backwards to exit wall after the completion of step 12. cutting.
Step 13. closes cutting main motor 10 and closes running water switch, and saw blade height is adjusted to middle part.
Slot-cutting machine is adjusted certain angle by step 14., and the wall of completion has been cut using quartering hammer contact.
Step 15. opens Water supply switch valve, and mechanical breaking is carried out to cutting part is completed.
Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that：
It still can be with technical scheme described in the above embodiments is modified, or is carried out to which part technical characteristic etc.
With replacement；And these modifications or replacements, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution
The spirit and scope of scheme.
Claims (5)
1. mobile facade hard rock slot-cutting machine, including the creeper undercarriage (1) of slot-cutting machine movement is provided, staff behaviour is provided
As when the workbench (2) stood, the electric hydraulic pump (3) of control hydraulic oil cycle is used to support slot-cutting machine and ensures slot-cutting machine
The leveling supporting legs oil cylinder (4) of integral level degree and cutting sheet verticality, walking, adjustment for operating creeper undercarriage (1)
Operating mechanism (5), to the walking power control cabinet (6) that walking, adjustment operating mechanism (5) are powered, for adjusting cast-cutting saw slice anteroposterior position
The cutting machine movement rail gantry (7) set adjusts the cutting sheet reciprocating mechanism (8) of cast-cutting saw slice upper and lower displacement, and cutting rock
The adjustable spacing cutting sheet (11) of body, it is characterised in that；
The creeper undercarriage (1) is installed on the chassis of workbench (2), and the quadrangle on workbench (2) chassis
Leveling supporting legs oil cylinder (4) is installed, the entire slot-cutting machine of support is provided on leveling supporting legs oil cylinder (4), keeps its whole holding horizontal
Upper surface with the leveling supporting legs for keeping cutting sheet vertical, chassis is the workbench (2) for operating slot-cutting machine, workbench (2)
Side is equipped with walking, adjustment operating mechanism (5), walking power control cabinet (6), is pacified by rail (15) of walking in the middle part of workbench (2)
Equipped with cutting machine movement rail gantry (7), cutting sheet reciprocating mechanism (8) is installed in cutting machine movement rail gantry (7), cuts main electricity
Machine (10) is installed on cutting sheet arm support (9), and cutting electric cabinet (12) and depth of cut control setting stick (13) are also mounted at cutting
Machine moves in rail gantry (7)；
Cutting sheet reciprocating mechanism (8) includes leading screw, column, upper beam, adjustment motor, and adjustment motor is installed on upper lateral
Liang Shang, adjustment motor are engaged by gear with leading screw, leading screw be installed on upper beam and bottom cutting machine move rail gantry (7) it
Between, and be installed between left column and right column, depth of cut controls setting stick (13) and is moved with cutting machine by the turbine of bottom
The worm screw engagement connection of rail gantry (7) bottom, bottom worm-drive make cutting machine move rail gantry (7) in walking rail (15) it is front and back from
By moving, adjustment motor realizes that adjustable spacing cutting sheet (11) moves up and down by controlling leading screw rotation, and cuts electric cabinet
(12) it is used for the adjustment motor power supply on cutting main motor (10), electric hydraulic pump (3), crossbeam；
The electric hydraulic pump (3) of control hydraulic oil disengaging is installed on workbench (2) chassis, and electric hydraulic pump (3) is for giving
Leveling supporting legs oil cylinder (4) and fine tuning oil cylinder are sent into hydraulic oil, and leveling supporting legs oil cylinder (4) controls the flexible of leveling supporting legs, fine tuning oil
Cylinder is installed in the middle part of walking rail (15), and fine tuning oil cylinder is left on cutting sheet arm support (9) for adjusting adjustable spacing cutting sheet (11)
It moves right, to ensure adjustable spacing cutting sheet (11) face palisades to be cut, is installed by support base in the middle part of cutting sheet arm support (9)
It is moved in rail gantry (7) in cutting machine, and tail portion is installed on the lead screw of cutting sheet reciprocating mechanism (8), cutting sheet arm support (9)
Front end is equipped with adjustable spacing cutting sheet (11).
2. movable type facade hard rock slot-cutting machine according to claim 1, which is characterized in that further include saw blade protective cover
(14), saw blade protective cover (14) is welded on the front of cutting sheet arm support (9), and adjustable spacing cutting sheet (11) is installed on saw blade protection
It covers in (14), and is additionally provided in saw blade protective cover (14) and is sent into the water supply that coolant liquid is used to cool down adjustable spacing cutting sheet (11)
Hole.
3. movable type facade hard rock slot-cutting machine according to claim 1, which is characterized in that further include liquid horizontal measuring instrument
(16), verticality visual observation instrument (17), verticality visual observation instrument (17) are installed on the vertical of cutting sheet reciprocating mechanism (8)
On column, liquid horizontal measuring instrument (16) is installed on walking, adjusts on operating mechanism (5).
4. movable type facade hard rock slot-cutting machine according to claim 1, which is characterized in that further include safety caging device,
Safety caging device is a baffle, and safety caging device is installed on workbench (2), and with cutting sheet reciprocating mechanism
(8) it is welded to connect, for protecting worker safety.
5. movable type facade hard rock slot-cutting machine according to claim 2, which is characterized in that the adjustable spacing cutting sheet
(11) it is to be installed on isometrical two panels cast-cutting saw slice coaxial on cutting sheet reciprocating mechanism (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820039529.8U CN207736540U (en) | 2018-01-10 | 2018-01-10 | Mobile facade hard rock slot-cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820039529.8U CN207736540U (en) | 2018-01-10 | 2018-01-10 | Mobile facade hard rock slot-cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207736540U true CN207736540U (en) | 2018-08-17 |
Family
ID=63122565
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820039529.8U Active CN207736540U (en) | 2018-01-10 | 2018-01-10 | Mobile facade hard rock slot-cutting machine |
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| Country | Link |
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| CN (1) | CN207736540U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108214945A (en) * | 2018-01-10 | 2018-06-29 | 中铁隧道局集团有限公司 | Mobile facade hard rock slot-cutting machine and its construction technology |
| CN110815605A (en) * | 2019-11-28 | 2020-02-21 | 中国十七冶集团有限公司 | Water and electricity slotting and holing integrated equipment and implementation method |
| CN113250711A (en) * | 2021-07-02 | 2021-08-13 | 中铁工程服务有限公司 | Chain saw cutting machine and construction method and construction device thereof |
| CN114714518A (en) * | 2022-04-15 | 2022-07-08 | 乐山师范学院 | Quick cleaning energy-saving device for dangerous rock mass in geological disaster |
-
2018
- 2018-01-10 CN CN201820039529.8U patent/CN207736540U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108214945A (en) * | 2018-01-10 | 2018-06-29 | 中铁隧道局集团有限公司 | Mobile facade hard rock slot-cutting machine and its construction technology |
| CN110815605A (en) * | 2019-11-28 | 2020-02-21 | 中国十七冶集团有限公司 | Water and electricity slotting and holing integrated equipment and implementation method |
| CN110815605B (en) * | 2019-11-28 | 2023-12-29 | 中国十七冶集团有限公司 | Water and electricity slotting and hole punching integrated equipment and implementation method |
| CN113250711A (en) * | 2021-07-02 | 2021-08-13 | 中铁工程服务有限公司 | Chain saw cutting machine and construction method and construction device thereof |
| CN114714518A (en) * | 2022-04-15 | 2022-07-08 | 乐山师范学院 | Quick cleaning energy-saving device for dangerous rock mass in geological disaster |
| CN114714518B (en) * | 2022-04-15 | 2022-10-28 | 乐山师范学院 | Quick cleaning energy-saving device for dangerous rock mass in geological disaster |
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