CN207608722U - A kind of cloth dyeing machine - Google Patents

Abstract

The utility model discloses a kind of cloth dyeing machine, including unwinder unit, padding machine, cloth conveys drying unit, and distil fixation unit and finished product take-up unit；It distils and is equipped with heating channel between fixation unit and cloth conveying drying unit, the heat of cloth conveying drying unit is transmitted to distillation fixation unit by heating channel；The fixation unit that distils includes heating bull wheel, several conveyer belt rollers are installed around heating bull wheel, it states and is respectively connected with same heated transportation band on conveyer belt roller, after heated transportation band sequentially passes through each conveyer belt roller, the wheel face of the part contact heating bull wheel of heated transportation band；Pass through setting heating channel between conveying drying unit in distillation fixation unit and cloth, the two is connected to, so that the heat inside cloth conveying drying unit is passed through heating channel and is transmitted to distillation fixation unit, cloth is not only avoided to be exposed in air, and reduce the heating temperature difference on cloth two sides, quality is improved, the energy has been saved, reduces production cost.

Description

A kind of cloth dyeing machine

Technical field

The utility model is related to textile dyeing field more particularly to a kind of cloth dyeing machines.

Background technology

In the coating of textile, artificial leather etc., dyeing process, the base material heating, drying sizing after coating, printing and dyeing need to be passed The method of system has very much, but can not solve the problems, such as that production line is long and energy consumption is excessive very well.

In current cloth dyeing machine, since cloth conveys drying and distillation fixation Liang Ge workshop sections operating distance farther out, and Centre has a length of cloth to be exposed in air, causes to come out rear cloth cooling comparatively fast from cloth conveying drying workshop section, to below To needing more heats when cloth distillation fixation, and the cloth two sides temperature difference is larger, influences cloth and is mixed with the uniform of dyestuff；Most Whole energy consumption is more, and final product quality is difficult to improve.

Therefore, it is necessary to a kind of cloth dyeing machines saved the energy and reduce the cloth two sides temperature difference.

Utility model content

The purpose of this utility model is to provide a kind of cloth dyeing machines, to solve problem above.

To reach this purpose, the utility model uses following technical scheme：

A kind of cloth dyeing machine, including unwinder unit, padding machine, cloth convey drying unit, and distil fixation unit and finished product Take-up unit；

Heating channel is equipped between the distillation fixation unit and cloth conveying drying unit, the cloth conveying is dried The partial heat of dry unit is transmitted to the distillation fixation unit by the heating channel；

The distillation fixation unit includes heating bull wheel, several conveyer belts are equipped with around the heating bull wheel Roller is respectively connected with same heated transportation band on each conveyer belt roller, and the heated transportation band sequentially passes through each conveyer belt After roller, the wheel face of the part contact heating bull wheel of heated transportation band；

When the cloth dyeing machine work, cloth is passed through from the wheel face and heated transportation interband of the heating bull wheel, cloth The first face with it is described heating bull wheel wheel face contact, the second opposite face is contacted with the heated transportation band.

The cloth conveying drying unit includes cloth conveying dryer frame, is equipped on the cloth conveying dryer frame Cloth supply unit and oven；

The cloth supply unit includes track, and a part for the track is located in the oven, solid on the track Dingan County is equipped with chain wheel assembly, and the chain wheel assembly is connected with chain, and the chain is connected with several needle plate components, the track Upper needle device is installed in cloth inlet；

The cloth supply unit further includes automatic deviation rectifying device and rollover-resistant mechanism, and the automatic deviation rectifying device is located at institute The cloth inlet of cloth supply unit is stated, the rollover-resistant mechanism is fixed on the track.

Optionally, the chain wheel assembly includes jockey sprocket and jockey sprocket under several on several；The upper guiding The installation site of sprocket wheel is higher than the installation site of the lower jockey sprocket；

The upper jockey sprocket is in left and right staggeredly mode with the projected position of the lower jockey sprocket in the same horizontal line Distribution；The chain sequentially passes through each upper jockey sprocket and each lower jockey sprocket, what formation was propagated in the horizontal direction Waveform.

Optionally, the padding machine includes padding machine holder and the roller assembly for pressure rolling cloth, the roller assembly connection There are support roller, the support roller and the roller assembly to be mounted on the padding machine holder；

The roller assembly is also associated with thrust actuator, and the roller assembly includes at least two rolls, the cloth It only passes through, and is not contacted with the support roller between the roll；

The dye liquor tank being also equipped on the padding machine holder below the roller assembly is equipped in the dye liquor tank Several impregnation rollers parallel with the roll.

Optionally, the cloth supply unit further includes chain tensioning mechanism；

The chain tensioning mechanism includes spring base, and tensioning spring is equipped in spring base, and one end of tensioning spring is equipped with Spring block, and the one end for adjusting lead screw is connected with by spring block, the other end for adjusting lead screw stretches out outside spring base； The other end of tight spring is connected with one end of tensioning shaft, and the other end of tensioning shaft stretches out outside spring base；

The spring base is also fixedly connected with tensioning adjustment seat, and the tensioning adjustment seat is connected with tensioning sliding block, the bullet Spring abutment is equipped with tensioning sliding slot, and the tensioning sliding block slides in the tensioning sliding slot, and the entrance sprocket wheel trackslips with the tensioning Dynamic connection.

Optionally, electrothermal tube is also equipped in the sandwich, the electrothermal tube heats the conduction oil.

Optionally, described heating bull wheel one end is connected with rotary joint, and the rotary joint is connected with pipeline, the pipeline It is connected with the expansion tank of the conduction oil for reinstalling stream.

Optionally, the automatic deviation rectifying device includes rectifying screw, and the both ends of the rectifying screw are connected with rolling bearing units, The rolling bearing units are installed on the cloth conveying dryer frame；The rectifying screw is connected with correction between two rolling bearing units Nut；

The correction nut is connected with correction bearing, and limit shaft, the limit axis connection are connected on the correction bearing Correction fixed seat, the correction fixed seat passes through with the correction bearing limits axis connection；The correction fixed seat is fixedly mounted On the track.

Optionally, the rollover-resistant mechanism is connect with the track, and the rollover-resistant mechanism includes anti-rollover bearing, described Anti-rollover bearing is connected with anti-rollover idler wheel, the anti-rollover idler wheel on the cloth conveying dryer frame along with the chain The vertical side of item scrolls up.

Optionally, the both ends of each roll are separately installed with that roll is leader fixed, and each roll is leader fixed On be equipped with first roll guide rod through-hole and second roll guide rod through-hole；

During the two neighboring roll is leader fixed, the leader fixed first roll guide rod of one of them roll It is connected with guide rod between through-hole and the leader fixed second roll guide rod through-hole of another roll, the two of the guide rod End is respectively arranged with block.

Optionally, the chain wheel assembly includes several Jockey sprockets before and several rear jockey sprockets；Described in several The installation site of Jockey sprocket before is close to the arrival end of cloth, and each Jockey sprocket before is in being arranged above and below, after several are described The installation site of jockey sprocket is close to the outlet end of cloth, and each rear jockey sprocket is in be arranged above and below；

The chain sequentially passes through each Jockey sprocket before and each rear jockey sprocket, forms vertically left and right The structure of arrangement, the waveform vertically propagated；The distillation fixation unit is set to the track close to cloth exports The top of a part.

A kind of cloth dyeing machine provided by the utility model has the advantages that：

By setting heating channel between conveying drying unit in distillation fixation unit and cloth, the two is connected to, cloth is made Heat inside conveying drying unit is transmitted to distillation fixation unit by heating channel, not only avoids cloth and is exposed to air In, and the heating temperature difference on cloth two sides is reduced, quality is improved, the energy has been saved, reduces production cost.

Description of the drawings

In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property It puts, can also be obtained according to these attached drawings other attached drawings.

Fig. 1 is a kind of a kind of structural schematic diagram for cloth dyeing machine that the utility model embodiment provides；

Fig. 2 is a kind of another structural schematic diagram for cloth dyeing machine that the utility model embodiment provides

Fig. 3 is a structural schematic diagram of the padding machine that the utility model embodiment provides；

Fig. 4 is the another structural schematic diagram for the padding machine that the utility model embodiment provides；

Fig. 5 is the partial enlargement structural representation for the padding machine that the utility model embodiment provides；

Fig. 6 is the another structural schematic diagram for the padding machine that the utility model embodiment provides；

Fig. 7 is the structural schematic diagram that the cloth that the utility model embodiment provides conveys drying unit；

Fig. 8 is the track structure schematic diagram that the cloth that the utility model embodiment provides conveys drying unit；

Fig. 9 is the needle plate component structure diagram that the cloth that the utility model embodiment provides conveys drying unit；

Figure 10 is the automatic deviation rectifying device structural schematic diagram that the cloth that the utility model embodiment provides conveys drying unit；

Figure 11 is the chain tensioning mechanism structural schematic diagram that the cloth that the utility model embodiment provides conveys drying unit；

Figure 12 is the upper needle device structural schematic diagram that the cloth that the utility model embodiment provides conveys drying unit；

Figure 13 is the wide cut regulating mechanism structural schematic diagram that the cloth that the utility model embodiment provides conveys drying unit；

Figure 14 is the circular baffle plate structural schematic diagram that the cloth that the utility model embodiment provides conveys drying unit；

Figure 15 is the edge guard structural schematic diagram that the cloth that the utility model embodiment provides conveys drying unit；

Figure 16 is the structural schematic diagram for the distillation fixation unit that the utility model embodiment provides.

In figure：

1, padding machine holder；2, the first sliding rail；3, thrust actuator；4, guide rod；5, roll is leader fixed；6, pressure roller guide rod Fixed seat；10, support roller；11, roller gear is supported；12, padding machine drive component；20, roll；21, roll discaling roll；22, roll is slided Dynamic bearing；30, pressure roller；31, press roll gear；32, pressure roller sliding bearing；40, it is impregnated with roller；50, dye liquor tank；60, heat preservation sandwich layer； 70, elevating mechanism；80, pull roll；90, roller is unfolded；100, upper needle device；101, upper needle fixed seat；102, upper needle cylinder；103、 Upper needle sliding block；104, upper needle shaft；105, upper needle pressing plate；106, bristle brush wheel；111, entrance sprocket wheel；112, sprocket wheel is exported；It is led on 113 To sprocket wheel；114, lower jockey sprocket；120, chain；130, track；131, entrance track；132, interlude track；133, go out Mouth section track；134, left track；135, right track；140, chain tensioning mechanism；141, lead screw is adjusted；142, spring base；143、 Tensioning spring；144, it is tensioned adjustment seat；145, it is tensioned sliding block；146, tensioning shaft；150, needle plate component；151, needle plate support plate； 152, steel plate；153, draw point；160, rollover-resistant mechanism；161, anti-rollover bearing；162, anti-rollover idler wheel；171, amplitude modulation lead screw, 172, amplitude modulation nut；173, nut cover board；174, amplitude modulation actuator；180, actuator is transmitted；181, rectifying screw；182, it rectifies a deviation Nut；183, correction bearing；184, limit shaft；185, correction fixed seat；200, insulating layer；210, skeleton；220, heating component； 230, heated holder；300, cloth conveying dryer frame；400, circular baffle plate；500, edge guard；1000, unwinder unit； 2000, buffer unit；3000, padding machine；4000, cloth conveys drying unit；5000, distil fixation unit；5100, distil fixation Cabinet；5200, bull wheel is heated；5300, heated transportation band；5400, conveyer belt roller；5500, conveyer belt deviation correcting device；6000, cold But unit；7000, finished product take-up unit.

Specific implementation mode

It, below will knot to enable the purpose of utility model, feature, advantage of the utility model more apparent and understandable The attached drawing in the utility model embodiment is closed, the technical scheme in the utility model embodiment is clearly and completely described, Obviously, the embodiments described below are only the utility model a part of the embodiment, and not all embodiment.Based on this reality It is obtained by those of ordinary skill in the art without making creative efforts all other with the embodiment in novel Embodiment shall fall within the protection scope of the present invention.

In the description of the present invention, it should be understood that term "upper", "lower", "top", "bottom", "inner", "outside" etc. The orientation or positional relationship of instruction is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description the utility model It is described with simplifying, does not indicate or imply the indicated device or element must have a particular orientation, with specific orientation structure It makes and operates, therefore should not be understood as limiting the present invention.

It should be noted that when a component is considered as " connection " another component, it can be directly to separately One component may be simultaneously present the component being centrally located.When a component is considered as " setting exists " another component, It can be set up directly on another component or may be simultaneously present the component being centrally located.

Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.

Embodiment one

Referring to Fig. 1, a kind of cloth dyeing machine, including unwinder unit 1000, buffer unit 2000, padding machine 3000, cloth Convey drying unit 4000, distillation fixation unit 5000, cooling unit 6000 and finished product take-up unit 7000.

Cloth is released in unwinder unit 1000, the cloth of certain length is stored in buffer unit 2000, so as to emergency When use, by padding machine 3000 infiltrate dye liquor, by cloth convey drying unit dry moisture, using distillation fixation unit make The dyestuff of dye liquor is fully merged with cloth, finally collects finished product in take-up unit.

Unwinder unit 1000 includes uncoiling frame, and unwinding shaft is equipped on uncoiling frame, and unwinding shaft is connected with uncoiling driving, uncoiling Driving driving unwinding shaft rotation, unwinding shaft pass through the center of web-like cloth to drive the rotation of web-like cloth.

Buffer unit 2000 includes cache shelf, several cachings arranged in parallel are equipped in cache shelf and moves roller and caches quiet Roller, cache move roller and cache quiet roller in the horizontal plane be projected as the first from left right side；Caching moves roller and is connected with caching driving, and caching drives Dynamic driving caching moves roller movement.

Please refer to figure, 3 to Fig. 6, padding machine 3000 includes padding machine holder 1 and roller assembly, and roller assembly is connected with support roller 10, support roller 10 is mounted on roller assembly on padding machine holder 1；Cloth is only passed through between roller assembly, not with support roller 10 Contact.

Roller assembly includes at least two rolls 20, arranged in parallel between each roll 20, each roll 20 and the branch of roller assembly It is arranged in parallel to support roller 10；Cycle pressure rolling of the cloth Jing Guo support roller 10 and each roll 20, enable to dyestuff preferably roll to In fabric fibre so that pad dyeing colouring is more uniform.

Roller assembly is also associated with thrust actuator 3, and thrust actuator 3 can be cylinder, oil cylinder etc., thrust actuator 3 promotion roller assemblies move on the direction closer or far from 10 component of support roller.

The dye liquor tank 50 being also equipped on padding machine holder 1 below roller assembly, dye liquor tank 50 preferably use stainless steel It is welded, dye liquor tank 50, in order to rationally utilize the space of dye liquor tank 50, reduces making for dye liquor for holding the dye liquor dyed cloth The cross-sectional shape of dosage, dye liquor tank 50 is inverted trapezoidal.

Several parallel with roll 20 impregnation rollers 40 are installed in dye liquor tank 50, impregnation roller 40 be used for by cloth draw to In dye liquor tank 50, make cloth adequately with the dye contacts in dye liquor tank 50 so that cloth and dye contacts more uniformly, from And the uniformity of cloth pad dyeing can be improved；When work, the cloth on impregnation roller 40 will immerse in dye liquor.

Specifically, impregnation roller 40 is located at 20 lower section of roll, and the section between two rolls 20 is tangent, and impregnation roller 40 uses Stainless steel or carbon steel are welded.

The both ends of each roll 20 are separately installed with roll leader fixed 5, and each roll leader fixed 5 is equipped with first Roll guide rod through-hole and second roll guide rod through-hole；In two neighboring roll leader fixed 5, one of roll guide rod is fixed It is connected between the first roll guide rod through-hole and the second roll guide rod through-hole of another roll leader fixed 5 of seat 5 There is guide rod 4；The both ends of guide rod 4 are respectively arranged with block.

When needing to complete separating action, from pan feeding direction, pan feeding direction is the left side of Fig. 1, and thrust actuator 3 pulls First roll 20 is moved to the direction far from support roller 10, and guide rod 4 is in the second roll guide rod through-hole of first roll 20 and next Sliding in the first roll guide rod through-hole of a roll 20 is drawn when mobile a distance touches block under the action of block Dynamic next roll 20 is moved along equidirectional, and so on, until moving the last one roll 20 separation support roller 10 or artificial to Until stopping.

Specifically, the both ends of roll 20 are mounted on roll rolling bearing, roll rolling bearing is connected with roll sliding axle Hold 22；The roll sliding bearing 22 of the first end common positioned at each roll 20 is connected with the first sliding rail 2, and it is common to be located at each roll 20 The roll sliding bearing 22 of second end be connected with the second sliding rail.

One end that roll 20 is located at the first sliding rail 2 is equipped with roll discaling roll 21, the roll discaling roll 21 of two neighboring roll 20 Intermeshing, one end that support roller 10 is located at the first sliding rail 2 are equipped with support roller gear 11, and support roller gear 11 is rolled with nearest Roller tooth roller 21 engages, and in order to ensure that each roll 20 is identical with 10 rotating speed of support roller, supports roller gear 11 and each roll discaling roll 21 Parameter all same.

Support roller 10 connects padding machine drive component 12, and padding machine drive component 12 includes driving motor, driving motor connection master Moving teeth roller, active discaling roll connection chain item are equipped with driven discaling roll in support roller 10, and chain connects driven discaling roll.Padding machine driving group Part 12 drives support roller 10 to rotate, and each roll 20 is driven to rotate under the action of supporting roller gear 11 with each roll discaling roll 21.

Specifically, the diameter of each roll 20 is sequentially increased from pan feeding direction to discharging direction, it is previous roll to increase numerical value The a ten thousandth of 20 diameter of roller is between 1 percent；Since cloth can be gradually increased in immersion dye liquor post-tensioning rate, to make Cloth is progressively longer, can so ensure the uniform tension in order of cloth, prevent cloth from gauffer occur.

Specifically, be equipped with supersonic oscillations device in dye liquor tank 50, the frequency of supersonic oscillations device be 20KHz~ The input power of 80KHz, supersonic oscillations device are 0.5KW~5KW；Dyestuff floods supersonic oscillations device when work, uses Dyestuff is mixed more uniform by the vibration of ultrasonic wave.

Specifically, dye liquor tank 50 is also associated with the elevating mechanism 70 of the height for adjusting dye liquor tank 50, elevating mechanism 70 Worm Wheel System mode can be used, can also directly be completed using cylinder.

Specifically, dye liquor can solidify when due to being cold, dye liquor tank 50 is additionally provided with heat preservation sandwich layer 60, heat preservation sandwich layer 60 Interior that heat-conducting medium is housed, heat-conducting medium is conduction oil or water etc.；Heat-conducting medium carries the dye liquor in heat dye liquor tank 50, from And ensure the temperature of dye liquor, prevent dye liquor from solidifying；The pipeline that heat preservation sandwich layer 60 is additionally provided with valve and is connected with the external world.

Dye liquor tank 50 is additionally provided with feeding mouth and discharge port, and feeding mouth is equipped with pan feeding valve, and discharge port is equipped with discharging Valve, pan feeding valve connect pan feeding pipeline, and discharge valve connects discharge pipe.

Specifically, being also equipped with pressure roller 30 on padding machine holder 1 between roller assembly and thrust actuator 3, pressure roller 30 is not It is contacted with cloth, the both ends of pressure roller 30 are separately installed with pressure roller rolling bearing, and pressure roller rolling bearing is connected with pressure roller sliding bearing 32, the pressure roller sliding bearing 32 at both ends is respectively arranged on the first sliding rail 2 and the second sliding rail；Pressure roller 30 is located at the first sliding rail 2 One end is equipped with press roll gear 31, and press roll gear 31 is engaged with hithermost roll discaling roll 21, and 31 parameter of press roll gear with roll 21 parameter of roller tooth roller is identical.

The both ends of pressure roller 30 are separately installed with pressure roller leader fixed 6, and pressure roller is equipped on each pressure roller leader fixed 6 Guide rod through-hole, guide rod 4 is respectively connected in pressure roller guide rod through-hole, and guide rod 4 connects the first roll adjacent with the pressure roller guide rod through-hole Guide rod through-hole.

Specifically, thrust actuator 3 is also associated with pressure-regulating device, by controlling the pressure between roll 20 and roll 20 Power ensures liquid content needed for cloth dyeing course.

Specifically, further including pull roll 80, the surface of pull roll 80 is coated with Teflon, for preventing dyestuff to be sticked to pull roll On 80, product quality is influenced.

Specifically, the padding machine 3000 of the present embodiment further includes expansion roller 90, expansion roller 90 is installed on padding machine holder 1, and Positioned at pan feeding side, the diameter of impregnation roller 40, pull roll 80 and expansion roller 90 is gradually reduced from centre to both sides, plays expansion base Material prevents the effect of cloth folding；Cloth by expansion roller 90 into impregnation roller 40 in feed chute when, cloth is on expansion roller 90 Prodigious cornerite is formed, i.e. the peripheral contact area of cloth and expansion roller 90 is very big, and flattening is played before entering padding machine to cloth Effect.The expansion roller 90 can be aluminium flake formula expansion roller, arc rubber expansion roller etc..

Referring to Fig. 7, cloth conveying drying unit 4000 includes cloth conveying dryer frame 300, cloth conveying dryer Cloth supply unit and oven are installed on frame 300.

Cloth supply unit includes track 130, and chain wheel assembly is installed on track 130, and chain wheel assembly is connected with chain Item 120, chain 120 are connected with needle plate component 150, and track 130 is equipped with upper needle device in cloth inlet.

Oven includes several heated holders 230 being fixedly installed on cloth conveying dryer frame 300, several heating Holder 230 is arranged in parallel in the horizontal direction, on the direction along cloth motion simulation, is mounted in each heated holder 230 Several heating components 220 being arranged in order along cloth direction, heating component 220 include the horizontally arranged main heating in left, center, right Device, the first auxiliary heater and the second auxiliary heater, primary heater are located at centre, and the first auxiliary heater is located at the left side, the Two auxiliary heaters are located at the right.

Specifically, oven further includes temperature control component, each heated holder 230 corresponds to a temperature control component；Temperature control component Including three temperature controllers, three temperature controllers are distributed for left, center, right, can be parallel, can not also be parallel；Three temperature controllers are right respectively The primary heater, the first auxiliary heater and the second auxiliary heater that the heated holder 230 should be controlled, i.e., detect according to temperature controller The opening and closing of the temperature control primary heater, the first auxiliary heater and the second auxiliary heater that arrive, to ensure base material table The uniformity of face temperature.

Specifically, heater heating mode there are many kinds of, as electrothermal tube directly heats, microwave heating, heated by natural gas, Neatly, the Hot-blast Heating that the heat sources such as conduction oil provide；It is preferred that electrothermal tube heats, have the advantages that quick heating, temperature control are accurate, and Electrothermal tube heat source is more preferable to the penetrability of base material.

Specifically, temperature control component includes silicon-controlled temperature controller and non-contact type thermodetector, silicon-controlled temperature controller with it is non-contact Formula temperature measurer is electrically connected, and thermometric effect can be made more acurrate using non-contact type thermodetector.

Specifically, forming heating channel between adjacent heated holder 230, cloth is vertically passed through from heating channel, Formation is evenly heated.

Oven further includes skeleton 210, and the insulating layer 200 being fixed on skeleton 210, heated holder 230 and heating group Part 220 is respectively positioned in insulating layer 200, and insulating layer 200 is used to reduce the loss of heat, energy saving.

Specifically, oven further includes spraying device, heated holder 230 is being respectively mounted water mist spray in face of the two sides of cloth Device is spilt, installation site is the position on the upper side of center line when cloth is run in oven in level；Spraying device is to base The front and back sides of material uniformly spray water mist, and water mist is normal-temperature water, hot water or steam, is helped containing various functions in water mist Agent, such as dyestuff, adhesive, waterproofing agent, mould inhibitor, deodorant, softening agent.

Specifically, please referring to Fig. 8 and Figure 10, track 130 includes left track 134 and right track 135, left track 134 and the right side 135 symmetric design of track, left track 134 and right track 135 are divided into entrance track 131, interlude track 132 and outlet section Track 133；Interlude track 132 is installed in oven, and interlude track 132 can be that spheroidal graphite cast-iron integral cast forms, Can also be that steel plate and cold drawn square steel are welded.

Chain 120 divides for left chain and right chain, and left chain sequentially passes through the entrance track 131, intermediate of left track 134 Section track 132 and outlet section track 133 form a closed loop；Right chain sequentially pass through right track 135 entrance track 131, in Between section track 132 and outlet section track 133, form another closed loop；Left chain and right chain share the same driving, increase cloth The synchronism of conveying.

Specifically, chain wheel assembly includes entrance sprocket wheel 111, jockey sprocket 113, several lower jockey sprockets on several 114 and outlet sprocket wheel 112；Entrance sprocket wheel 111 is installed on entrance track 131, and outlet sprocket wheel 112 is installed on outlet section track 133。

Upper jockey sprocket 113 is installed on the upper end of interlude track 132, and lower jockey sprocket 114 is installed on interlude track 132 lower end；Upper jockey sprocket 113 is located at the upper end of heated holder 230, and lower jockey sprocket 114 is located at adjacent heated holder 230 Lower end；Jockey sprocket 113 is arranged in parallel on several, several lower jockey sprockets 114 are arranged in parallel, and upper jockey sprocket 113 are interspersed with lower jockey sprocket 114 along horizontal direction up and down, i.e., chain 120 drives cloth that can constantly pass through Upper jockey sprocket 113 and lower jockey sprocket 114 form waveform, to realizing the heated length of cloth with increasing for sprocket wheel It is constantly elongated.

The track that chain 120 is transported to cloth forms the waveform propagated in the horizontal direction, can prevent cloth from conveying It is sagging in journey.

Alternatively, please refer to Fig. 2 cloth conveying drying unit 4000, if chain wheel assembly include several Jockey sprockets before and Jockey sprocket after dry；The installation site of several Jockey sprockets before is close to the arrival end of cloth, and each Jockey sprocket before is in It is arranged above and below, the installation site of several rear jockey sprockets is close to the outlet end of cloth, and each rear jockey sprocket is in row up and down Row；

Chain sequentially passes through each Jockey sprocket before and each rear jockey sprocket, forms the structure of vertically left-right situs, The waveform vertically propagated.

Referring to Fig. 9, left chain and right chain are respectively connected with several needle plate components 150, needle plate component 150 includes needle plate Support plate 151, needle plate support plate 151 are connected with steel plate 152, several draw points 153 arranged in parallel are housed on steel plate 152；Steel 152 thickness 2-6mm of plate, length are not more than the length of the chain link of chain 120, and width is less than 20mm, 153 a diameter of 1-3mm of draw point, Draw point 153 is fixed on steel plate 152, and 2 row's draw points 153 are no less than on the direction vertical with chain 120, often arranges draw point 153 Distance is 3-8mm, between adjacent two draw points 153 in the parallel direction of chain 120 at a distance from be 3-8mm, in operating status, Draw point 153 tilts 0-10 °, and on the direction vertical with chain 120, and draw point 153 tilts 2-8 ° to chain 120；So set Meter can avoid the disengaging draw point 153 during cloth return from splitting away off.

Specifically, running orbit when fixed draw point 153 is by respective sprocket on left chain and right chain is and sprocket wheel Concentric circular arc, and the root of draw point 153 operates the arc diameter to be formed around sprocket wheel and is run no more than the sprocket wheel tooth top The arc diameter that track is formed, and the arc diameter formed not less than the sprocket tooth root running orbit；Preferentially select the steel 153 root of needle operates reference diameter of the diameter equal to sprocket wheel for the circular arc to be formed around sprocket wheel, that is to say, that 153 root of draw point Position is located between the tip diameter and root diameter of the sprocket wheel.

Specifically, 230 installation site of heated holder of corresponding upper jockey sprocket 113 is higher than corresponding lower jockey sprocket 114 Heated holder 230；So mutually stagger heating space enabled to reduce, to reduce the consumption of energy, be conducive to save at This.

Specifically, referring to Fig. 10, cloth supply unit further includes automatic deviation rectifying device, the quantity of automatic deviation rectifying device is Two, an adjusting left track 134, one adjusts right track 135, and two automatic deviation rectifying devices can be adjusted individually, can also It is integrally-regulated.

Automatic deviation rectifying device includes correction actuator, and correction actuator is connected with rectifying screw 181,181 liang of rectifying screw End is connected with rolling bearing units, and rolling bearing units are installed on cloth conveying dryer frame 300；Rectifying screw 181 is in two rolling bearing units Between be connected with correction nut 182, adjusted by way of feed screw nut, precision is high and operates steadily.

Correction nut 182 is connected with correction bearing 183, and limit shaft 184 is connected on bearing 183 of rectifying a deviation, and limit shaft 184 connects Correction fixed seat 185 is connect, correction fixed seat 185 is connect with correction bearing 183 by limit shaft 184, and correction fixed seat 185 is fixed In left track 134 or right track 135.

Automatic deviation rectifying device further includes rollover-resistant mechanism 160, and two rollover-resistant mechanisms 160 are separately connected 134 He of left track Right track 135, rollover-resistant mechanism 160 include anti-rollover bearing 161, and anti-rollover bearing 161 is connected with anti-rollover idler wheel 162, are prevented Rollover idler wheel 162 scrolls up on cloth conveying dryer frame 300 along the side vertical with chain 120.Anti-rollover bearing 161 Should be lengthened as possible in the upper length perpendicular to the direction of chain 120, anti-rollover idler wheel 162 includes interior anti-rollover idler wheel and outer Anti-rollover idler wheel, the arm of force of interior anti-rollover idler wheel should be more than the arm of force of outer anti-rollover idler wheel, to prevent 130 tentering mistake of track It turns on one's side caused by the arm of force is too small in journey phenomenon.

Automatic deviation rectifying device further includes material edge detection piece, and material edge detection piece is electrically connected with correction actuator, leads to Cross that material edge detection piece detects as a result, to be transmitted to correction actuator, correction actuator action adjusts respective rail 130 It is mobile.

Specifically, please referring to Fig.1 1, cloth supply unit further includes chain tensioning mechanism 140, and chain tensioning mechanism 140 wraps Spring base 142 is included, tensioning spring 143 is installed, one end of tensioning spring 143 is equipped with spring block, and passes through in spring base 142 Spring block is connected with the one end for adjusting lead screw 141, and the other end for adjusting lead screw 141 stretches out outside spring base 142；Tensioning spring 143 other end is connected with one end of tensioning shaft 146, and the other end of tensioning shaft 146 stretches out outside spring base 142.

Spring base 142 is also fixedly connected with tensioning adjustment seat 144, and tensioning adjustment seat 144 is connected with tensioning sliding block 145, bullet Spring abutment 142 is equipped with tensioning sliding slot, and tensioning sliding block 145 slides in tensioning sliding slot, and tensioning sliding block 145 connects entrance sprocket wheel 111.

It by adjusting adjusting lead screw 141, adjusts lead screw 141 and tensioning spring 143 is driven to move, tensioning spring 143, which pushes, to be opened Mandrel 146 moves, and tensioning shaft 146 pushes tensioning sliding block 145 to move, to drive the entrance chain being fixed on tensioning sliding block 145 111 movement of wheel, adjusts the elastic of chain 120；Also, when track 130 and elongated 120 expanded by heating of chain, then by tensioning bullet Spring 143 it is flexible come automatic adjustable track 130 and chain 120 it is elastic.

Specifically, please referring to Fig.1 2, upper needle device 100 includes upper needle fixed seat 101, and peace is fixed in upper needle fixed seat 101 Equipped with upper needle cylinder 102 and upper needle sliding block 103, the piston rod of upper needle cylinder 102 is fixed on needle sliding block 103, upper needle sliding block 103 are equipped with upper needle shaft through-hole, are equipped with needle shaft 104 in upper needle shaft through-hole, needle pressing plate 105 is equipped on upper needle shaft 104, on Needle pressing plate 105 is connected with bristle brush wheel 106.

Cloth on needle plate needs the enforceable root for being pressed together on needle point, the bristle brush wheel 106 of upper needle device 100 to be fixed on The surface of needle plate component 150, to which cloth is firmly fixed to needle plate component 150 by the pressing of upper needle cylinder 102 On.

Specifically, the outlet section track 133 of the outlet sprocket wheel 112 and right track 135 of 134 outlet section track 133 of left track Outlet sprocket wheel 112 be respectively connected with same outlet transmission shaft, outlet transmission shaft is made by whole round steel, lathe process rear surface essence It grinds；Outlet transmission shaft is connected with transmission actuator 180, the transmission driving of actuator 180 outlet transmission shaft rotation, to drive The left track 134 of outlet section track 133 and the outlet sprocket wheel 112 of right track 135 rotate synchronously, and then drive left chain and right chain Item cycle operation in track 130.

Specifically, please referring to Fig.1 3, cloth supply unit further includes wide cut regulating mechanism, and wide cut regulating mechanism includes amplitude modulation Actuator 174, amplitude modulation actuator 174 are connected with amplitude modulation lead screw 171, and the connection of amplitude modulation lead screw 171 is there are two amplitude modulation nut 172, and two A amplitude modulation nut 172 is separately connected two nut cover boards 173, and two nut cover boards 173 are separately connected left track 134 and right track 135。

Amplitude modulation actuator 174 drives amplitude modulation lead screw 171 to rotate, and by the transmission of feed screw nut, amplitude modulation nut 172 is driven to move It is dynamic, to drive left track 134 and right track 135 to move, achieve the purpose that adjust wide cut.

Specifically, please referring to Fig.1 4, lower jockey sprocket 114 is installed with the circular baffle plate that stainless steel plate is welded 400, the circular arc formed when the outside diameter of circular baffle plate 400 should be greater than or the root equal to draw point 153 is rotated with jockey sprocket Diameter, to make circular baffle plate 400 fix the cloth above needle plate component 150, to ensure that cloth edge will not be from needle plate group It is slid on part 150.

Specifically, please referring to Fig.1 5, the edge guard of the L-type of stainless steel plate bending and molding is also associated on track 130 500, a part for edge guard 500 is fixed on track 130, and another part blocks the tip portion of draw point 153, prevents draw point 153 de-orbit 130；Preferably, edge guard 500 towards the distance between one side and 153 root of draw point of draw point 153 at least For 0.5mm.

6 are please referred to Fig.1, distillation fixation unit 5000 includes distillation fixation cabinet 5100, distillation fixation cabinet 5100, distillation Insulating layer 200 of the fixation cabinet 5100 against cloth conveying drying unit 4000.

Distillation fixation cabinet 5100 is provided with heating channel on one side close to insulating layer 200, and the heat inside oven passes through Heating channel is transmitted in distillation fixation cabinet 5100；In the insertion distillation fixation of outlet section track 133 cabinet 5100.

In the fixation that distils cabinet 5100 distillation fixation actuator is connected with equipped with heating bull wheel 5200, heating bull wheel 5200； The shaft end of heating bull wheel 5200 is connected with rotary joint and pipeline, and heating bull wheel 5200 is two-layer equation sandwich, sandwich It is interior that conduction oil is housed, heat is transmitted by the conduction oil in sandwich, the wheel face temperature of heating bull wheel 5200 can be made more equal It is even；Conduction oil is connect by rotary joint and pipeline with heat conducting oil boiler for heating.

Several conveyer belt rollers 5400 being also equipped in distillation fixation cabinet 5100 around heating bull wheel 5200, it is defeated Heated transportation band 5300 is connected on belt delivering roller 5400；After heated transportation band 5300 sequentially passes through each conveyer belt roller 5400, heating The wheel face of the part contact heating bull wheel 5200 of conveyer belt 5300.

After cloth enters distillation fixation cabinet 5100, the first face of cloth is contacted with heating 5200 wheel face of bull wheel, opposite Second face is contacted with heated transportation band 5300, by heat heat heated transportation band 5300 and cloth that channel is transmitted the Two faces, so when the first face paste of cloth closes heating 5200 wheel face of bull wheel, the temperature in the first face of cloth and the contact of the second face Difference reduces, and effectively prevents, due to both sides heating temperature unevenness, causing to merge non-uniform problem when dye sublimation with cloth, Improve product quality.

Specifically, distillation fixation unit 5000 further includes tension-adjusting gear, for adjusting tension when cloth production, prevent The problems such as only overtension breaks cloth, tension too small skidding.

Specifically, distillation fixation unit 5000 further includes conveyer belt deviation correcting device 5500, for adjusting heated transportation band 5300 offset during the work time remains that heated transportation band 5300 is in operating position.

Specifically, heated transportation band 5300 is silica gel conveying belt or other high temperature resistant guipures.

Specifically, the pipeline connected with conduction oil is connect with expansion tank, it is swollen after the heat-conducting oil heating in heating bull wheel 5200 It is swollen, it is flowed back into expansion tank by the rotary joint and pipeline that heat 5200 shaft end of bull wheel, expansion tank is used to load leading for reflux Deep fat.

It heats in the sandwich of bull wheel 5200 and is provided with electrothermal tube, for the conduction oil in heating interlayer structure；Electric heating Pipe includes main heat-generating pipe and end-heating pipe, and main heat-generating pipe is located at the wheel face close to heating bull wheel 5200, and end-heating pipe is located at Close to the both ends of the surface of heating bull wheel 5200, so as not to the both ends of the surface temperature of heating bull wheel 5200 scatter and disappear it is too fast cause heating uneven, shadow Ring product quality.

Cooling unit 6000 is used to cool down the cloth from distillation fixation unit 5000 out；Finished product take-up unit 7000, for collecting finished product cloth, can carry out winding shape cloth or fold cloth back and forth to collect.

A kind of cloth dyeing machine provided in this embodiment, has the advantages that：

By increasing pressure roller 30 and support roller 10 so that when being compressed to roll 20, the stress at both ends is expanded as The whole stress of roll 20, there is pressure unevenness in the cloth for avoiding first roll 20 and the contact of the last one roll 20, to lead Cause cloth dye liquor uneven.And the separation of roller and roller, rolling when efficiently solving using multiple rolls 20 are carried out using guide rod 4 20 separation problem of roller, it is simple in structure.Heat preservation sandwich layer 60 is increased to dye liquor tank 50 again, efficiently solves dye liquor when temperature reduces The problem of solidification and mixing unevenness.Also 20 diameter design of each roll is sequentially increased, solve due to cloth expansion and contraction variation and The problem of causing.

Track is transported by using the waveform in level, the length and stability problem of cloth transport is solved, keeps away simultaneously Exempt from sagging in cloth transportational process；By design chain tensioning mechanism 140 solve due to track 130 and chain be heated it is swollen It is elongated after swollen, deformed so as to cause track 130, the problem of internal stress increases, make track 130 it is heated it is elongated after can by Tightly the flexible automatic adjustment chain 120 of spring 143 is elastic；By increasing L-type edge guard 500, draw point 153 is prevented to be detached from rail Road 130；By increasing circular baffle plate 400, circular baffle plate 400 is set to fix the cloth above needle plate component 150, to ensure cloth Edge will not slide from needle plate component 150.

Cloth is abutted by the fixation unit 5000 that will distil and conveys the insulating layer 200 of drying unit 4000, and is increased and added The temperature gap of the passage of heat, the first face and the contact of the second face that make cloth reduces, and effectively prevents due to both sides heating temperature not , cause to merge non-uniform problem when dye sublimation with cloth, improve product quality.

The above, above example are only to illustrate the technical solution of the utility model, rather than its limitations；Although ginseng The utility model is described in detail according to previous embodiment, it will be understood by those of ordinary skill in the art that：It is still Can be with technical scheme described in the above embodiments is modified, or which part technical characteristic is equally replaced It changes；And these modifications or replacements, various embodiments of the utility model technical solution that it does not separate the essence of the corresponding technical solution Spirit and scope.

Claims (10)

1. a kind of cloth dyeing machine, which is characterized in that including unwinder unit, padding machine, cloth conveys drying unit, and distil fixation list Member and finished product take-up unit；

Heating channel is equipped between the distillation fixation unit and cloth conveying drying unit, the cloth conveying drying is single The partial heat of member is transmitted to the distillation fixation unit by the heating channel；

The distillation fixation unit includes heating bull wheel, several conveyer belt rollers are equipped with around the heating bull wheel, Same heated transportation band is respectively connected on each conveyer belt roller, the heated transportation band sequentially passes through each conveyer belt roller Afterwards, a part for the heated transportation band contacts the wheel face of the heating bull wheel；

The heating bull wheel is equipped with sandwich, and conduction oil is housed in the sandwich；It is heated described in the heat-conducting oil heating The wheel face of bull wheel；

When cloth dyeing machine work, cloth is passed through from the wheel face and heated transportation interband of the heating bull wheel, and the of cloth It is contacted on one side with the wheel face of the heating bull wheel, the second opposite face is contacted with the heated transportation band；

The cloth conveying drying unit includes cloth conveying dryer frame, and cloth is equipped on the cloth conveying dryer frame Supply unit and oven；

The cloth supply unit includes track, and a part for the track is located in the oven, fixed peace on the track Equipped with chain wheel assembly, the chain wheel assembly is connected with chain, and the chain is connected with several needle plate components, and the track is in cloth Material inlet is equipped with needle device；

The cloth supply unit further includes automatic deviation rectifying device and rollover-resistant mechanism, and the automatic deviation rectifying device is located at the cloth Expect that the cloth inlet of supply unit, the rollover-resistant mechanism are fixed on the track.

2. cloth dyeing machine according to claim 1, which is characterized in that the chain wheel assembly includes drag chain on several Wheel and several lower jockey sprockets；The installation site of the upper jockey sprocket is higher than the installation site of the lower jockey sprocket；

The upper jockey sprocket is in that staggeredly mode is distributed for left and right with the projected position of the lower jockey sprocket in the same horizontal line； The chain sequentially passes through each upper jockey sprocket and each lower jockey sprocket, forms the waveform propagated in the horizontal direction.

3. cloth dyeing machine according to claim 1, which is characterized in that the padding machine include padding machine holder and be used for pressure rolling The roller assembly of cloth, the roller assembly are connected with support roller, and the support roller and the roller assembly are mounted on described On padding machine holder；

The roller assembly is also associated with thrust actuator, and the roller assembly includes at least two rolls, the cloth only from It passes through, and is not contacted with the support roller between the roll；

The dye liquor tank being also equipped on the padding machine holder below the roller assembly, is equipped in the dye liquor tank and institute State several parallel impregnation rollers of roll.

4. cloth dyeing machine according to claim 2, which is characterized in that the cloth supply unit further includes chain tension Mechanism, the chain wheel assembly further include entrance sprocket wheel；

The chain tensioning mechanism includes spring base, and tensioning spring is equipped in spring base, and one end of tensioning spring is equipped with spring Block, and the one end for adjusting lead screw is connected with by spring block, the other end for adjusting lead screw stretches out outside spring base；It is tensioned bullet The other end of spring is connected with one end of tensioning shaft, and the other end of tensioning shaft stretches out outside spring base；

The spring base is also fixedly connected with tensioning adjustment seat, and the tensioning adjustment seat is connected with tensioning sliding block, the spring base Equipped with tensioning sliding slot, the tensioning sliding block slides in the tensioning sliding slot, and the entrance sprocket wheel is rotated with the tensioning sliding block Connection.

5. cloth dyeing machine according to claim 1, which is characterized in that be also equipped with electrothermal tube, institute in the sandwich It states electrothermal tube and heats the conduction oil.

6. cloth dyeing machine according to claim 1, which is characterized in that one end of the heating bull wheel is connected with rotation and connects Head, the rotary joint are connected with pipeline, and the pipeline is connected with the expansion tank of the conduction oil for reinstalling stream.

7. cloth dyeing machine according to claim 1, which is characterized in that the automatic deviation rectifying device includes rectifying screw, The both ends of the rectifying screw are connected with rolling bearing units, and the rolling bearing units are installed on the cloth conveying dryer frame；Institute It states rectifying screw and is connected with correction nut between two rolling bearing units；

The correction nut is connected with correction bearing, and limit shaft, the limit axis connection correction are connected on the correction bearing Fixed seat, the correction fixed seat is with the correction bearing by limiting axis connection；The correction fixed seat is fixedly mounted on institute It states on track.

8. cloth dyeing machine according to claim 1, which is characterized in that the rollover-resistant mechanism includes anti-rollover bearing, The anti-rollover bearing is connect with the track, and the anti-rollover bearing is connected with anti-rollover idler wheel, and the anti-rollover idler wheel exists It scrolls up along the side vertical with the chain on the cloth conveying dryer frame.

9. cloth dyeing machine according to claim 3, which is characterized in that the both ends of each roll are separately installed with roll It is leader fixed, first roll guide rod through-hole and second roll guide rod through-hole are equipped on each roll is leader fixed；

During the two neighboring roll is leader fixed, the leader fixed first roll guide rod through-hole of one of them roll Guide rod, the both ends point of the guide rod are connected between the second roll guide rod through-hole leader fixed with roll described in another Block is not provided with it.

10. cloth dyeing machine according to claim 1, which is characterized in that the chain wheel assembly include several it is leading to Sprocket wheel and several rear jockey sprockets；The installation site of several Jockey sprockets before close to cloth arrival end, and it is each Jockey sprocket before in being arranged above and below, after several are described the installation site of jockey sprockets close to the outlet end of cloth, and it is each after Jockey sprocket is in be arranged above and below；

The chain sequentially passes through each Jockey sprocket before and each rear jockey sprocket, forms vertically left-right situs Structure, the waveform vertically propagated；The distillation fixation unit is set to the track close to one of cloth exports The top divided.