CN206015302U - Pad dyeing equipment is dried in continuous way desizing - Google Patents

Pad dyeing equipment is dried in continuous way desizing Download PDF

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Publication number
CN206015302U
CN206015302U CN201620632607.6U CN201620632607U CN206015302U CN 206015302 U CN206015302 U CN 206015302U CN 201620632607 U CN201620632607 U CN 201620632607U CN 206015302 U CN206015302 U CN 206015302U
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desizing
cloth
pad dyeing
drying
dried
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李智
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Dongguan Jinyinfeng Machinery Industry Co ltd
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Dongguan Jinyinfeng Machinery Industry Co ltd
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Abstract

Pad dyeing equipment is dried in a kind of continuous way desizing, and the desizing and Colour Difference for cloth, continuous way desizing drying pad dyeing equipment include:The cloth dispensing device that sets gradually along cloth conveying direction, desizing device, the drying unit after desizing, pad dyeing device, dry color-fixing device, chiller and finished product collection device.Drying unit after desizing is located between desizing device and pad dyeing device on cloth carriage direction, for drying to the cloth after desizing device desizing, and makes it into pad dyeing device.Drying unit of the pad dyeing equipment after arranging desizing on cloth carriage direction and between desizing device and pad dyeing device is dried in above-mentioned continuous way desizing, cloth after desizing device desizing can be dried, for drying the impurity such as the slurry on cloth and moisture, the amount in dye liquor is entered to such that it is able to greatly reduce these impurity, dye liquor concentration can be better controled over, and then the upper colo(u)r specification of cloth can be precisely controlled.

Description

Pad dyeing equipment is dried in continuous way desizing
Technical field
This utility model is related to textile dyeing and finishing technical field, and more particularly to a kind of continuous way desizing is dried pad dyeing and set Standby.
Background technology
At present, textile before dying operation needs to be used for carrying out de-sizing operation cloth by desizing device, to remove The slurry of yam surface, it is therefore an objective to enable dyestuff in follow-up dyeing process to be preferably attached to the surface of cloth.
Further, the cloth after desizing operation also needs entrance dyeing apparatuses to be dyeed, and carries out follow-up work afterwards again Sequence, for obtaining cloth finished product.
However, the cloth after desizing operation can remain the impurity such as slurry and moisture, when which enters to dyeing dress Put when being dyeed, these impurity can be mixed with the dye liquor in dyeing apparatuses so that the concentration of dye liquor changes, and is unfavorable for cloth The control of colo(u)r specification on material.
Utility model content
This is based on, this utility model provides one kind and can better control over dye liquor concentration and be precisely controlled colo(u)r specification Continuous way desizing dry pad dyeing equipment.
Pad dyeing equipment is dried in a kind of continuous way desizing, and the desizing and Colour Difference for cloth, the continuous way desizing are dried Dry pad dyeing equipment includes:The cloth dispensing device that sets gradually along cloth conveying direction, desizing device, the drying dress after desizing Put, pad dyeing device, dry color-fixing device, chiller and finished product collection device;
Drying unit after the desizing be located on cloth carriage direction the desizing device and the pad dyeing device it Between, for drying to the cloth after the desizing device desizing, and make it into the pad dyeing device.
Wherein in one embodiment, the drying unit after the desizing includes some groups of heating wheels and thermal source, described plus The wheel face of heat wheel is rustless steel or plating hard chrome or the anti-stick process of Teflon, and the thermal source is electric heating or conduction oil or hot water or steaming Vapour.
Wherein in one embodiment, the shaft end of the heating wheel is provided with swivel joint and pipeline, and the thermal source is by pipe It is internal that road and swivel joint enter the heating wheel.
Wherein in one embodiment, the drying unit after the desizing includes that baking oven and thermal source, the baking oven include bone Frame, warming plate, extractor fan, heater, upper strata guide wheel and lower floor's guide wheel, the cloth sequentially pass through several upper strata guide wheels and Lower floor's guide wheel, two faces of corresponding cloth arrange having heaters, and the heater is electrothermal tube or microwave applicator or hot blast wind Row.The thermal source is electric heating or conduction oil or steam or natural gas combustion engine or biologic grain burner.
Wherein in one embodiment, the drying unit after the desizing is the longitudinal arrangement structure setting of horizontal direction Baking oven, is provided with upper and lower two-layer heater in the baking oven;The heater be electric tube heater or microwave applicator or Person's hot air heating apparatus;Pin tentering shaping equipment is provided with the baking oven for cloth-traction, the pin tentering sizing dress Put including vertical rail or horizontal track.
Wherein in one embodiment, the drying unit after the desizing is stacked arrangement architecture;The baking oven sets There is at least upper and lower two-layer heater;Pin tentering shaping equipment is provided with the drying color-fixing device, and the pin tentering is fixed The track of type device is stacked S-type arrangement architecture, and per layer of track intersected with every layer of heater and be superimposed; The cloth under the traction of the track along the track S-type move and so that the positive and negative of the cloth all obtain plus Heat.
Wherein in one embodiment, the rear of the drying unit after being located at the desizing on cloth carriage direction, if The cooling body for being cooled down is equipped with to cloth, and the cooling body is that air-cooled type cooling machine structure or tumbling cylinder water-cooled are cooled down Mechanism.
Wherein in one embodiment, the desizing device and the cloth dispensing device is located on cloth carriage direction Between be additionally provided with the first plasma processing apparatus, for carrying out plasma pretreatment to cloth before desizing.
Drying unit and the pad dyeing wherein in one embodiment, after being located at the desizing on cloth carriage direction Be additionally provided with the second plasma processing apparatus between device, after drying to desizing, and without pad dyeing before cloth carry out Corona treatment.
Wherein in one embodiment, the desizing device or/and the pad dyeing device are provided with ultrasonic activation mechanism, Ultrasonic cavitation oscillation treatment is carried out for the dye liquor to the desizing liquid in the desizing device or/and the pad dyeing device.
Above-mentioned continuous way desizing is dried pad dyeing equipment and passes through on cloth carriage direction and be located at the desizing device and institute The drying unit after desizing is set between pad dyeing device is stated, the cloth after the desizing device desizing can be dried Dry, for drying the impurity such as the slurry on cloth and moisture, enter in dye liquor such that it is able to greatly reduce these impurity Amount, i.e., can better control over dye liquor concentration, and then can be precisely controlled the upper colo(u)r specification of cloth.
Description of the drawings
Structural representations of the Fig. 1 for the continuous way desizing drying pad dyeing equipment of one embodiment of this utility model;
Structural representations of the Fig. 2 for the continuous way desizing drying pad dyeing equipment of another embodiment of this utility model;
Structural representations of the Fig. 3 for the continuous way desizing drying pad dyeing equipment of another embodiment of this utility model;
Structural representations of the Fig. 4 for the continuous way desizing drying pad dyeing equipment of another embodiment of this utility model;
Structural representations of the Fig. 5 for the continuous way desizing drying pad dyeing equipment of another embodiment of this utility model;
Structural representations of the Fig. 6 for the continuous way desizing drying pad dyeing equipment of another embodiment of this utility model;
Structural representations of the Fig. 7 for the continuous way desizing drying pad dyeing equipment of another embodiment of this utility model.
Specific embodiment
By feature of the present utility model, technological means and the specific purposes for reaching, function can be further appreciated that, parsing Advantage of the present utility model and spirit, by being entered to detailed description of the present utility model below in conjunction with accompanying drawing and specific embodiment The understanding of one step.
For example, pad dyeing equipment is dried in a kind of continuous way desizing, and the desizing and Colour Difference for cloth, the continuous way are moved back Slurry dries pad dyeing equipment to be included:The cloth dispensing device that sets gradually, desizing device, the drying unit after desizing, pad dyeing device, Dry color-fixing device, chiller and finished product collection device;Cloth dispensing device is used for uncoiling and sends cloth;Desizing device is used In desizing is carried out to cloth, including at least one desizing unit, each desizing unit includes desizing groove, the first power set, position In the first impregnation guide wheel in desizing groove and the first pressure rolling wheel group at desizing channel opening;First power set individually or Simultaneously drive the first impregnation guide wheel and the first pressure rolling wheel group;Cloth after drying unit after desizing is used for desizing processes enters Row drying and processing.Cloth dry after enter pad dyeing device, the drying unit after desizing include frame, guide wheel, heater and Power set, the drying unit after the desizing are located in technological process after desizing device, before pad dyeing device;And for example, institute Stating the drying unit after desizing includes frame, guide wheel, heater and power set, the guide wheel, the heater and institute State power set to be mounted in the frame, the power set are used for driving the guide wheel to transport cloth, the heating dress Put and dry for the cloth after to desizing;Cloth after pad dyeing device is used for desizing is dyeed, including at least one Individual dye unit, each dye unit include dye liquor tank, the second power set, be located at dye liquor tank in second impregnation guide wheel and The second pressure rolling wheel group being located above dye liquor tank;Second power set connect respectively and drive the second impregnation guide wheel and the second pressure rolling Wheel group;Second power set individually or simultaneously drive the second impregnation guide wheel and the second pressure rolling wheel group;Dye liquor is equipped with dye liquor tank, At least include disperse dyes, thickening agent, dye leveller, penetrating agent, softening agent and water in dye liquor;Color-fixing device is dried for right Cloth after dyeing carries out drying and thermosol fixation, the heating arrangements on the two sides including being arranged on corresponding cloth;Chiller is used Cloth after to drying fixation is cooled down;Cloth after finished product collection device is used for cooling is wound and is obtained into Product.
For example, near the second pressure rolling wheel in the first pressure rolling wheel group of pad dyeing device and pad dyeing device in desizing device Group is oil pressure or air pressure uniformly pricks car or oil pressure or four rod Shi Zhache of air pressure;Desizing groove or/and dye liquor tank are respectively equipped with super Sonic wave vibrator, the ultrasonic frequency of ultrasonic vibrator is 20-100KHz, and the ultrasonic power of ultrasonic vibrator is 0.5- 10KW;And for example, the drying unit after desizing is disposed with the heating wheel that several are installed successively, and heating wheel two ends are provided with rotation Joint is connected with steam or conduction oil thermal source by pipeline.The wheel face of the heating wheel is rustless steel or plating hard chrome or Teflon Anti-stick process;And for example, the drying unit after desizing is disposed with the heating wheel that several are installed successively, and heating wheel is vertical for two rows To the rustless steel roller for arranging, preferably often row's heating wheel is not less than 3, preferably roller diameter 400-1200mm;And for example, after desizing Drying unit be disposed with several heating wheels that installs successively, steel wheel of the heating wheel for two-layer horizontally set, surface has Teflon anti-stick coating, preferably per layer heating wheel are not less than 3, preferably roller diameter 400-1200mm;And for example, the baking after desizing Equipment for drying is disposed with the heating wheel that several are installed successively, is provided with several cooling wheels after the heating wheel, described Cooling wheel is connected with cooling water source by swivel joint and pipeline, and preferably heating wheel is identical with cooling wheel diameter;And for example, after desizing Drying unit and dry color-fixing device be multiple rows of vertical electrothermal oven, including skeleton, guide wheel, the 3rd power set, and Warming plate outside skeleton, the extractor fan on skeleton, the multiple rows of erect-type structure installed in skeletal internal The heating pipe support of setting and the heat-generating pipe on heating pipe support;Every heat-generating pipe heats the cloth for being located at heat-generating pipe both sides simultaneously Material;The upper and lower side of heating pipe support is equipped with two groups of guide wheels, and the wheel face of guide wheel is Teflon spray treatment, and at least guide wheel of upper end connects Connect the 3rd power set;And for example, the position of the corresponding cloth in the bottom of heating pipe support be provided with least one set non-contact type thermodetector with The temperature of detection cloth one side;The top of heating pipe support corresponds to the position of cloth and is provided with least one set non-contact type thermodetector to examine Survey the temperature of cloth another side;Heat-generating pipe is connected with controllable silicon, and the temperature signal for detecting is sent to by non-contact type thermodetector Controllable silicon, controllable silicon is according to the heating power of temperature signal regulation heating pipe reaching temperature controlled effect;And for example, heat-generating pipe Setting up has main heat-generating pipe and is distributed in the supplementary heat-generating pipe at main heat-generating pipe two ends, and the bottom of the pipe support that generates heat corresponds to the position point of cloth There is least one set left, center, right non-contact type thermodetector to detect the temperature of cloth one side left, center, right;The top of heating pipe support corresponds to cloth The position of material is provided with least one set left, center, right non-contact type thermodetector to detect the temperature of cloth another side left, center, right;Main heat-generating pipe Controllable silicon is respectively connected with heat-generating pipe is supplemented, controllable silicon connects corresponding to main heat-generating pipe, supplements the middle left and right of heat-generating pipe respectively Non-contact type thermodetector;And for example, the drying unit after desizing and drying color-fixing device are multiple rows of vertical hot-blast oven, including Skeleton, guide wheel, the 3rd power set, and the warming plate outside skeleton, installed in skeletal internal hot air apparatus and Extractor fan on skeleton;Hot air apparatus include that hot blast thermal source is sent to wind by multigroup airduct and multigroup wind row, airduct Hot blast thermal source is blowed to the cloth for arranging both sides positioned at wind for row, wind row, and same wind row heats the cloth that wind arranges both sides simultaneously.Per group The upper and lower side of wind row is respectively provided with two groups of guide wheels, and the wheel face of guide wheel is Teflon spray treatment, at least the guide wheel connection the 3rd of upper end Power set;And for example, the drying unit after desizing and drying color-fixing device are the longitudinal arrangement structure setting of horizontal direction, dry Upper and lower two-layer heater is provided with dry color-fixing device;Heater is electric heating pipe heating device or hot air apparatus;In baking box Pin tentering shaping equipment is provided with, pin tentering shaping equipment includes vertical rail or horizontal track;And for example, fixation dress is dried Install the baking zone and thermosol area for setting gradually;The exit position in thermosol area is provided with the 3rd pressure rolling wheel group, the 3rd pressure rolling wheel group Including cylinder, slide and pinch roller;By the pressure rolling of the 3rd pressure rolling wheel group, dye granule and cloth under critical hot melt state is made Material is bound tightly together, and increases the color fastness of finished product;Pressure rolling wheel group has also simultaneously worked as the effect of cloth-traction;And for example, Drying unit and drying color-fixing device after desizing is stacked S type arrangement architectures;Drying color-fixing device is provided with least to be gone up Lower two-layer heater;Dry and in color-fixing device, be provided with pin tentering shaping equipment, the track of pin tentering shaping equipment is layer The S-type arrangement architecture of stacked, each track are intersected with the thermal treatment zone for drying each layer of color-fixing device and are superimposed;Cloth is in track Move and so that the positive and negative of cloth is all heated along track is S-type under traction;And for example, the drying unit after desizing and baking The drying course of dry color-fixing device cloth all adopts microwave heating, and by the higher-order of oscillation of microwave, the polar molecule in fiber is (such as Hydrone) due to its intramolecular charge branch imbalance, the energy of electron waves can be absorbed rapidly in microwave field, dipole, is received Effect to microwave high-frequency electric field occurs to polarize repeatedly and changes orientation, such as:In the frequency of 2450MHz, in one second Have 2,400,000,000 five thousand ten thousand times dipole ultrahigh speed motion, intermolecular repeatedly friction and heat production, improve the average energy of molecule, with The energy of the electromagnetic wave of absorption also promptly can be converted to heat energy by sample, molecule;And for example, the gas ions processing meanss before desizing are used Cloth before to desizing carries out plasma treatment, and in plasma, high energy particle produces oxide etch effect to design on fabric surface, It is destroyed the fiber starching bed of material, the macromolecular chain of slurry is cut off, and pulp surface produces gap, penetrates into beneficial to desizing agent;With When plasma introduce hydroxyl, the hydrophilic radical such as carboxyl, the decomposition of slurry can be promoted, and improve slurry dissolubility;Deng Gas ions process can generate ion and free group in fiber surface, make crystal region and the amorphous region of fiber macromolecular surface Change, so as to change water absorption and the permeability of fiber surface, improve the desizing rate of fabric, and the capillary effect and power of fabric Learn performance also to increase;And for example, in this utility model, the plasma in the corona treatment is swashed for high-frequency and high-voltage Send out the plasma that oxygen, argon or air are obtained;Voltage is preferably 15000V to 50000V;Frequency is preferably 25000 hertz To 30000 hertz, the distance produced between the electrode and fabric of plasma is preferably 5mm-200mm, in order to prevent fabric high Piezoelectricity punctures fabric and produces the fault such as broken hole, and on the plasma processor, sparking electrode is ceramic electrode, and electro-insulating rubber is excellent Elect silica gel as.
Above-mentioned continuous way desizing is dried pad dyeing equipment and passes through on cloth carriage direction and be located at the desizing device and institute The drying unit after desizing is set between pad dyeing device is stated, the cloth after the desizing device desizing can be dried Dry, for drying the impurity such as the slurry on cloth and moisture, enter in dye liquor such that it is able to greatly reduce these impurity Amount, i.e., can better control over dye liquor concentration, and then can be precisely controlled the upper colo(u)r specification of cloth.
Pad dyeing equipment is dried in above-mentioned continuous way desizing, and cloth sends into desizing device by cloth dispensing device, and cloth is being moved back Drying is needed not move through after slurry and is entered directly into pad dyeing device and is dyeed, while being improved to dye liquor, coordinate impregnation wheel group Among surface and gap of the extruding with pressure rolling wheel group by dye liquor evenly into cloth.Followed by drying color-fixing device handle Cloth high temperature is dried and causes dyestuff to emerge color, then makes dye granule and cloth expression to the critical point of thermosol by high temperature, Dyed particles are enabled to be adhered to the surface of cloth well.Then without the need for again, through washing, cloth enters chiller and enters Row cooling, dye granule are bonded to the fiber surface of cloth, obtain finished product cloth finally by finished product collection device winding.Pass through Above-mentioned design, it is achieved that continuous way desizing pad dyeing, which is easy to operate, and flow process is simple, it is ensured that product quality, reducing energy consumption and minimizing The discharge of sewage.
Pad dyeing equipment is dried in order to be further described above-mentioned continuous way desizing, for example, Fig. 1 is referred to, continuous way desizing is dried Dry pad dyeing equipment 10 is used for the continuous way processing for carrying out desizing and dyeing to cloth, and which includes:Set along cloth conveying direction successively Drying unit 300, pad dyeing device 400 after the cloth dispensing device 100 put, desizing device 200, desizing, dry color-fixing device 500th, chiller 600 and finished product collection device 700, the drying unit 300 after desizing are upper in the carriage direction of cloth 20 Between desizing device 200 and pad dyeing device 400, drying unit 300 after desizing be used for through 200 desizing of desizing device it Cloth 20 afterwards is dried, and makes cloth 20 enter pad dyeing device 400, and the drying unit 300 after desizing can be moved back to process Cloth 20 after 200 desizing of sizing device is dried, for drying the impurity such as slurry and moisture on cloth 20, such that it is able to The amount that these impurity are entered in dye liquor is greatly reduced, i.e., can better control over dye liquor concentration, and then can be more accurately The upper colo(u)r specification of control cloth.
In order to be further described above-mentioned drying color-fixing device, former for being best understood from the work for drying color-fixing device Reason, for example, sees also Fig. 1 to Fig. 4, and the drying unit 300 after desizing is included some groups of heating wheels 310 and taken turns with heating The thermal source generating assembly of 310 connections, thermal source generating assembly are used for heating heating wheel 310, have heating wheel 310 and are suitable for Heating-up temperature, when heating wheel 310, the cloth after heating wheel 310 is used for desizing carries out drying behaviour for cloth after desizing Make.
For example, the wheel face of the heating wheel is rustless steel or plating hard chrome or the anti-stick process of Teflon, and the thermal source is electricity Heat or conduction oil or hot water or steam;And for example, the shaft end of the heating wheel is provided with swivel joint and pipeline, and the thermal source is by pipe It is internal that road and swivel joint enter the heating wheel.
And for example, Fig. 5 to Fig. 7 is seen also, the drying unit 300 after desizing includes baking oven 310 and thermal source generating assembly, Baking oven 310 includes skeleton 311, warming plate (not shown), extractor fan 313, heater 314, upper strata guide wheel 315 and lower floor's guide wheel 316, cloth sequentially passes through several upper strata guide wheels 315 and lower floor's guide wheel 316, and two faces of corresponding cloth arrange having heaters 314, the cloth after heater 314 is used for desizing carries out drying operation.
For example, the heater is electrothermal tube or microwave applicator or hot blast wind row, that is, the wind row for blowing.The thermal source is Electric heating or conduction oil or steam or natural gas combustion engine or biologic grain burner.
For example, baking oven of the drying unit after the desizing for the longitudinal arrangement structure setting of horizontal direction, the baking oven Upper and lower two-layer heater is inside provided with;The heater is electric tube heater or microwave applicator or Hot-blast Heating dress Put;Pin tentering shaping equipment is provided with the baking oven for cloth-traction, and the pin tentering shaping equipment includes vertical rail Road or horizontal track.
For example, the drying unit after the desizing is stacked arrangement architecture;The baking oven is provided with least upper and lower two-layer Heater;Pin tentering shaping equipment is provided with the drying color-fixing device, and the track of the pin tentering shaping equipment is Stacked S-type arrangement architecture, per layer of track are intersected with every layer of heater and are superimposed;The cloth is described Move and so that the positive and negative of the cloth is all heated along the track is S-type under the traction of track.
It should be noted that the drying unit after the desizing is not limited to the structure described by above-described embodiment or shape Etc. feature, the drying unit after other desizing can also be chosen according to actual needs, as long as guaranteeing that the drying after the desizing is filled Putting the cloth after can be used in desizing carries out drying operation.
Cooling down operation is carried out in order to the cloth after to drying, for preferably carrying out follow-up padding operation, for example, Fig. 2, Fig. 3, Fig. 5 and Fig. 7 is seen also, and the rear of the drying unit 300 after desizing being located on cloth carriage direction is arranged Have the cooling body 800 for being cooled down to cloth, by cooling body 800 can to drying after cloth carry out cooling behaviour Make, for preferably carrying out follow-up padding operation.For example, the cooling body is air-cooled type cooling machine structure or tumbling cylinder water-cooled Cooling body.
Plasma treatment is carried out in order to the cloth before to desizing, for improving follow-up desizing efficiency, is please joined in the lump Fig. 1 and Fig. 6 is read, and is located on cloth carriage direction and first etc. is additionally provided between the desizing device and the cloth dispensing device Gas ions processing meanss 900a, the first plasma processing apparatus 900a are located in advance for carrying out plasma to cloth before desizing Reason, for improving follow-up desizing efficiency.
Plasma treatment is carried out in order to the cloth after to drying, for improving follow-up pad dyeing efficiency, is please joined in the lump Fig. 1 and Fig. 6 is read, the between the drying unit being located on the cloth carriage direction after the desizing and the pad dyeing device, is additionally provided with After two plasma processing apparatus 900b, the second plasma processing apparatus 900b are used for drying desizing, and without pad dyeing Front cloth carries out corona treatment, to improve follow-up pad dyeing efficiency.
For example, the desizing device or/and the pad dyeing device are provided with ultrasonic activation mechanism, for the desizing The dye liquor of desizing liquid or/and the pad dyeing device in device carries out ultrasonic cavitation oscillation treatment.
Another example is that pad dyeing equipment, the desizing and Colour Difference for cloth, bag are dried in a kind of continuous way desizing Include:The cloth dispensing device that sets gradually, desizing device, the drying unit after desizing, pad dyeing device, dry color-fixing device, cold But device and finished product collection device;Cloth dispensing device is used for uncoiling and sends cloth.For example, desizing device is used for entering cloth Row desizing, including at least one desizing unit, each desizing unit includes that desizing groove, the first impregnation being located in desizing groove are led Wheel, the first pressure rolling wheel group being located at desizing channel opening are with the first power set;First power set connect respectively and drive One impregnation guide wheel and the first pressure rolling wheel group.In the present embodiment, in desizing device near pad dyeing device the first pressure rolling wheel group And the second pressure rolling wheel group in pad dyeing device is oil pressure and uniformly pricks four rod Shi Zhache of car or oil pressure;Desizing groove and dye liquor tank It is respectively equipped with ultrasonic vibrator, the ultrasonic frequency of ultrasonic vibrator is 20-100KHz, the ultrasound wave of ultrasonic vibrator Power is 0.5-10KW.It is 20KHz for example with ultrasonic frequency, power is 0.5KW.Or ultrasonic frequency is 100KHz, power are 10KW.Or be that ultrasonic frequency is 60KHz, power is 5.25KW.For example, pad dyeing device is used for right Cloth after desizing is dyeed, and including at least one dye unit, each dye unit includes dye liquor tank, is located in dye liquor tank Second impregnation guide wheel, be located at dye liquor channel opening at the second pressure rolling wheel group and the second power set;Second power set point Do not connect and drive the second impregnation guide wheel and the second pressure rolling wheel group;Dye liquor is equipped with dye liquor tank, and dye liquor includes that dispersibility contaminates Material, thickening agent, dye leveller, penetrating agent, softening agent and water.In the present embodiment, in dye liquor, each raw material weight ratio can be: Disperse dyes 0.07-1%, thickening agent 0.02-1%, dye leveller 0.06-1%, penetrating agent 0.003-0.09%, softening agent 0.007-0.15%.Specifically, such as disperse dyes 0.07%, thickening agent 0.02%, dye leveller 0.06%, penetrating agent 0.003%th, softening agent 0.007%, remaining are the mixed liquor of water or water and other auxiliary agents.Or:Disperse dyes 1%, increasing Thick dose 1%, dye leveller 1%, penetrating agent 0.09%, softening agent 0.15%, remaining is the mixed liquor of water or water and other auxiliary agents. Or be:Disperse dyes 0.85%, thickening agent 0.06%, dye leveller 0.08%, penetrating agent 0.045%, softening agent 0.075%, remaining is the mixed liquor of water or water and other auxiliary agents.For example, the cloth after color-fixing device is used for dyeing is dried Carry out drying and thermosol fixation, the heating arrangements on the two sides including being arranged on corresponding cloth, specifically, dry color-fixing device and be provided with The baking zone for setting gradually and thermosol area. the exit position in thermosol area is provided with the 3rd pressure rolling wheel group.3rd pressure rolling wheel group includes gas Cylinder, slide and pinch roller.By the pressure rolling of the 3rd pressure rolling wheel group, make the dye granule under critical hot melt state tight with cloth Be combined together, increase finished product color fastness.Pressure rolling wheel group has also simultaneously worked as the effect of cloth-traction.For example, cooling dress Put for dry fixation after cloth cool down.For example, the cloth after finished product collection device is used for cooling is wound And obtain finished product.
Pad dyeing equipment is dried in above-mentioned continuous way desizing, and cloth sends into desizing device by cloth dispensing device, and cloth is being moved back Drying is needed not move through after slurry and is entered directly into pad dyeing device and is dyeed, while being improved to dye liquor, coordinate impregnation wheel group Among surface and gap of the extruding with pressure rolling wheel group by dye liquor evenly into cloth.Followed by drying color-fixing device handle Cloth high temperature is dried and causes dyestuff to emerge color, then makes dye granule and cloth expression to the critical point of thermosol by high temperature, Dyed particles are enabled to be adhered to the surface of cloth well.Then without the need for again, through washing, cloth enters chiller and enters Row cooling, dye granule are bonded to the fiber surface of cloth, obtain finished product cloth finally by finished product collection device winding.Pass through Above-mentioned design, it is achieved that continuous way desizing pad dyeing, which is easy to operate, and flow process is simple, it is ensured that product quality, reducing energy consumption and minimizing The discharge of sewage.
Pad dyeing equipment is dried in order to be further described the continuous way desizing, the company of some embodiments for example, is reoffered Pad dyeing equipment is dried in continuous formula desizing to be used for illustrating, and some embodiments are as follows:
For example, the characteristics of pad dyeing equipment is dried in the continuous way desizing of an embodiment is:Combine fixation link is dried Traditional tentering fixed form:Longitudinal arrangement structure setting of the color-fixing device for horizontal direction is dried, is dried in color-fixing device It is provided with upper and lower two-layer heating arrangements;Heating arrangements are electrothermal tube heating arrangements or hot air apparatus;Dry and be provided with color-fixing device Pin tentering shaping equipment, pin tentering shaping equipment include vertical rail or horizontal track.
For example, the characteristics of pad dyeing equipment is dried in the continuous way desizing of another embodiment is:Drying color-fixing device is layer The S type arrangement architectures of stacked;Dry color-fixing device and be provided with least upper and lower two-layer heating arrangements;Dry in color-fixing device and be provided with needle plate Stentering forming device, the track of pin tentering shaping equipment is stacked S-type arrangement architecture, each track and drying fixation dress The thermal treatment zone for putting each layer intersects superposition;Cloth is moved and just causes cloth along track is S-type under the traction of track Reverse side is all heated.
For example, the characteristics of pad dyeing equipment is dried in the continuous way desizing of another embodiment is:Desizing device is moved back by multiple Slurry unit is in series, and pad dyeing device is in series by multiple dye units, improves the production capacity of equipment.
For example, the characteristics of pad dyeing equipment is dried in the continuous way desizing of another embodiment is:It is many to dry color-fixing device Arrange vertical electrothermal oven, including skeleton, guide wheel, the 3rd power set, and the warming plate outside skeleton, be arranged on bone Extractor fan on frame, installed in skeletal internal multiple rows of erect-type structure setting heating pipe support and on heating pipe support Heat-generating pipe;Every heat-generating pipe heats the cloth for being located at heat-generating pipe both sides simultaneously;The upper and lower side of heat-generating pipe is equipped with two groups of guide wheels, The wheel face of guide wheel is Teflon spray treatment, and at least guide wheel of upper end connects the 3rd power set.In the present embodiment, heat-generating pipe The left, center, right position of the corresponding cloth in the bottom of frame is respectively equipped with one group of infrared ray non-contact type thermodetector to detect cloth bottom surface Temperature;The top of heating pipe support corresponds to the left, center, right position of cloth and is respectively equipped with one group of infrared ray non-contact type thermodetector to detect Temperature above cloth;Heat-generating pipe is connected with controllable silicon, and centrally located infrared ray non-contact type thermodetector will be detected Temperature signal be sent to controllable silicon, controllable silicon is temperature controlled to reach according to the heating power of temperature signal regulation heating pipe Effect.Meanwhile, heat-generating pipe sets up to be had main heat-generating pipe and is distributed in the supplementary heat-generating pipe at main heat-generating pipe two ends, main heat-generating pipe and supplement Heat-generating pipe is respectively connected with controllable silicon, controllable silicon connect respectively corresponding to main heat-generating pipe, the middle left and right for supplementing heat-generating pipe infrared Line non-contact type thermodetector, is conducive to the pollution problem for avoiding boiler.It should be noted that in the present embodiment, employing non- Contact type thermometric indicator is infrared ray non-contact type thermodetector, but is not limited in infrared-type, it is also possible to other species Non-contact type thermodetector.
For example, the characteristics of pad dyeing equipment is dried in the continuous way desizing of another embodiment is:It is many to dry color-fixing device Arrange vertical hot-blast oven, including skeleton, guide wheel, the 3rd power set, and the warming plate outside skeleton, be arranged on bone Hot air apparatus inside frame and the extractor fan on skeleton;Hot air apparatus include multigroup airduct and multigroup wind row, airduct Hot blast thermal source is sent to wind row, and hot blast thermal source is blowed to wind row the cloth that both sides are arranged positioned at wind, and same wind row heats simultaneously Wind arranges the cloth on both sides.The upper and lower side of every group of wind row is respectively provided with two groups of guide wheels, and the wheel face of guide wheel is Teflon spray treatment, at least The guide wheel of upper end connects the 3rd power set, advantageously reduces the occupancy in place.
For example, the characteristics of pad dyeing equipment is dried in the continuous way desizing of another embodiment is:Employ biologic grain combustion Generating source of the burning machine as hot blast, has the feature of environmental protection using raising equipment.
For example, it is ensured that desizing is clean:Ultrasonic vibration apparatus are provided with desizing device desizing groove, by the vibration of ultrasound wave Effect auxiliary desizing, the slurry that embryo cloth surface is removed by the hydro-peening of the scrubbing action and water knife of some groups of immersions, pressure rolling and hairbrush Material.
For example, it is ensured that on the wet when cloth width after desizing, moisture is uniform:By controlling last group pressure Roll wheel group pressure and pinch roller linearity come control cloth from desizing device out after wet when uniformity coefficient.
For example, it is ensured that by dye liquor, equably pressure rolling ensures that the cloth with moisture enters energy after pad dyeing device among the cloth Enough equably colour:Ultrasonic vibration apparatus are provided with dyeing padding machine unit dye liquor tank, are aided in by the oscillation action of ultrasound wave Dyeing, makes dyestuff equably pad among fabric fibre if being impregnated with the immersion of wheel, pressure rolling effect by the Heavenly Stems and Earthly Branches.
For example, keep pricking dye liquor concentration among car:Controlled by the linearity of the pressure and pinch roller of control pressure rolling wheel group Cloth from pad dyeing device out after wet when uniformity coefficient.
For example, it is ensured that the dye liquor on the wet when cloth width after pad dyeing device is uniform:This utility model Wheel is rolled in last group of desizing machine and dyeing padding machine is can to fine-tune between pinch roller pressure and adjust high in two pinch rollers Device, controls the water content of cloth entirety by adjusting the pressure between pinch roller, controls cloth by the middle height of change pinch roller The aqueous uniformity of material width.
For example, how so that cloth keeps uniform and stable temperature in an oven, temperature is too high easily to make cloth Scorch, temperature is too low and does not reach critical heat solubility temperature, it is not easy to by strapped for the dye granule surface in fiber:By being distributed in The non-contact type thermodetector of the multiple test points in the left, center, right in each two faces of thermal treatment zone cloth detects the real time temperature of cloth cover, by two The supplementary heating mechanism on side and using cooperatively for main heating arrangements, can control the temperature in baking box well, meet dyestuff and The thermosol temperature of cloth.
Further, since the mode of Hot-blast Heating easily causes the drift of colorant, cause irregular colour, therefore preferred heating side Formula is directly heated for electrothermal tube.
For example, continuous way desizing pad dyeing forming machine includes cloth dispensing device, desizing device, dyes padding machine, there is non-connecing The baking box of touch temperature measurer, framing shaping machine unit, the two-sided air cooling equipment in baking box exit, winding before traction apparatuss and into Product collection device etc. is constituted.
For example, cloth dispensing device is by frame, unreeling shaft, guide wheel, cloth storage trough (or storage cloth holder), automatic edge-adjusting, automatically right In, the composition such as expanding wheel group, straining pulley group, power set.
For example, desizing device by frame, desizing groove, supersonic oscillations device, impregnation guide wheel, bristle brush wheel group, water cutter device, Pressure rolling wheel group, power set etc. are constituted.
For example, supersonic oscillations device ultrasonic frequency is between 20-100KHz.Every group of ultrasonic vibration apparatus input Power is between 0.5-10KW.Vibrator is arranged in desizing groove.It is that different size of slurry is removed, in desizing device The ultrasonic vibration apparatus of multigroup different frequency wave band can be arranged as required to.Such as:Set in the first desizing device desizing groove The ultrasonic unit that frequency is 25KHz is put, ultrasonic unit of the frequency for 40KHz is set in the second desizing device desizing groove, Ultrasonic unit of the frequency for 60KHz is set in the 3rd desizing device desizing groove.
For example, bristle brush wheel group can be may also set up in the top of desizing groove and the lower section of pressure rolling wheel group in desizing groove, Power is scrubbed repeatedly to two faces of cloth under driving.The lower section of every group of pressure rolling wheel group and water knife is preferably disposed on, and is divided It is distributed in cloth both sides.
For example, water knife is arranged at the lower section of pressure rolling wheel group, and desizing groove ullage is distributed in the both sides of cloth, and water knife leads to Piping is connected with water pump, and extraneous supplementary water is connected with pump entrance by pipeline, and for using water wisely, pump entrance may be used also To be connected by pipeline with the water in desizing groove simultaneously, it is a cavity inside water knife, the one side against cloth is provided with a thin seam (or pore), water by the thin seam injection, play a part of hydro-peening cloth under the pressure effect of water pump.
For example, desizing device is by least one set desizing groove, supersonic oscillations device, impregnation guide wheel, bristle brush wheel group, water knife dress Put, the composition such as pressure rolling wheel group, power set, for reaching preferable desizing effect, multigroup desizing groove, ultrasound wave continuously can be set Oscillation device, impregnation guide wheel, bristle brush wheel group, water cutter device, pressure rolling wheel group, power set.The water inlet of desizing groove is located at finally The top of one group of desizing device, directly can be connected with its desizing groove, it is also possible to be connected with the water knife.For using water wisely, move back Stock tank is designed as the little shape in the big bottom in top, for making compact conformation, desizing groove can connect together, be divided into some sections, per section Junction between desizing groove is provided with stainless steel shoe, and the top height of the baffle plate is different, from dyeing padding machine to unwinding device side To seeing, the stainless steel shoe of the junction is arranged from high to low, is moved back with one before the current direction of sharp latter one desizing groove Stock tank, first desizing groove of last water Liu Dao, the water of this desizing groove is sewage, is provided with the top liquid level of first desizing groove Sewage outlet, thus floss hole discharges machine to sewage.
For example, dyeing padding machine by frame, dye liquor tank, impregnation wheel group, pressure rolling wheel group, ultrasonic unit, launch wheel apparatus, dynamic Power apparatus etc. are constituted.
For example, it is to fine-tune pressure and regulation two between pinch roller that last group in desizing machine rolls wheel and dyeing padding machine High device in pinch roller is propped up, and the water content of cloth entirety is controlled by adjusting the pressure between pinch roller, by changing pinch roller Middle height is controlling the aqueous uniformity of cloth width.
For example, the pressure apparatus is preferably oil hydraulic system (baric systerm also may be selected), is the steady of holding oil pressure pressure Fixed, the system is provided with stable-pressure device, and the stable-pressure device is provided with accumulator and pressure detecting controller, accumulator one end and oil pressure electricity Magnet valve is connected, and the other end is connected with oil cylinder, and oil pressure electromagnetic valve is connected with oil pump, and the entrance of oil pump is connected with fuel tank, by pressure Controller is detected and automatically controls oil pressure electromagnetic valve for detection, and so as to control oil pump motor, controlled output oil pressure pressure is big then Little.
For example, as pinch roller easily causes bending in the case where two ends are pressurized, so as to cause on the width of cloth Water content uneven, be solve this problem can use evenness calender system, evenness calender system be oil pressure (or air pressure) control System rolls the middle height of wheel;Or wheel apparatus are rolled using four rod formulas, four rod formulas roll wheel face pressure of the wheel apparatus by two pinch rollers of outside The wheel face of two pinch rollers that system is contacted with cloth, it is to avoid two rod formula pressing wheel devices pass through that two pinch roller two ends are pressurized causes in pinch roller Between diastrophic situation occur.
For example, moisture unavoidably carried when entering dyeing padding machine due to cloth from desizing device, and dyestuff itself And solution state, with large quantity of moisture, therefore, list will control the aqueous uniformity coefficient after desizing and stability, will also Water content after control desizing, it is necessary to control water content after desizing less than cloth from dyeing padding machine out after containing Water content after the water yield, and desizing is more low better, either desizing processes or dyeing course, water content more uniform more Good.
For example, contained moisture, rather than dye liquor before dyeing padding machine being entered due to cloth, therefore dyeed padding machine in advance Interior impregnation wheel suitably can increase, the pressure rolling repeatedly through branched impregnation wheel can just make the moisture that cloth is brought from desizing device with Dye liquor obtains uniform mixing, for making cloth more level dyeing, can also add supersonic oscillations device auxiliary dye in padding machine Color.
For example, contained moisture before dyeing padding machine being entered due to cloth, therefore add the dye liquor in dyeing padding machine dense Degree suitably should increase, so that cloth obtains preferable coloring effect.
For example, for making cloth dyeing more uniform, two or more groups dyeing padding machine can be set, these padding machines can be independent Can also separately be arranged in same frame.
For example, for avoiding cloth among running as tension force causes contracting, can be by desizing device and dyeing padding machine Interior impregnation guide wheel is set to active guide wheel, that is to say, that these guide wheels can arrange dynamic, and the power can be independent Power, or the power shared with pressure rolling wheel group.
For example, in order to avoid cloth among the operation fold, can be before cloth enters desizing groove, or before entering pressure rolling wheel group Arrange and launch wheel apparatus.
For example, the supersonic oscillations device ultrasonic frequency of dyeing padding machine is between 20-100KHz.Every group of ultrasound wave shakes Dynamic device input power is between 0.5-10KW.Vibrator is arranged in dye dye liquor tank.Every ultrasonic unit is equipped with least 2 Individual vibrator.Vibrator is not less than 5mm apart from the distance of cloth, between two vibrators that no more than 150mm. is oppositely arranged Distance is not less than 100mm.
For example, baking box is divided into some sections, forms several thermals treatment zone from front to back, and each thermal treatment zone presses two of cloth again Face is divided into upper and lower (or left and right) zone of heating two parts.The temperature independent control of each thermal treatment zone and upper and lower layer, heat source are preferred Directly heat for quartz heating tube, controllable silicon (SCR) adjusts heating power, control mode is preferably infrared ray contactless temperature-measuring Instrument control system, on the width of cloth, the levels of each temperature controlled region are respectively distributed with the non-contact type thermodetector of left, center, right 3, wherein Middle non-contact type thermodetector controls the power of main heat-generating pipe, and the non-contact type thermodetector of left and right 2 then send out respectively by control left and right Heat pipe generates heat.
For example, quartz heating tube is divided to two kinds, a kind of main heat-generating pipe in the middle of baking box, and another kind is located at main heat-generating pipe two The supplementary heat-generating pipe of side;Preferred addition heat-generating pipe or so equal number, and per supplement heating tube power 300-2000W it Between, preferably per 12, main heat-generating pipe is distributed a left supplementary heat-generating pipe and a right supplementary heat-generating pipe.The supplement heat-generating pipe also may be used Being longitudinal arrangement, that is, press the traffic direction arrangement of cloth, with main heat-generating pipe vertical distribution cloth (baking box) two Side, it is also possible to the transversely arranged both sides for being set in parallel in cloth with main heat-generating pipe.
For example, cloth enters baking oven from after dyeing padding machine out, and baking oven is divided into the fixation area of baking zone and critical thermosol, This twoth area can be independently arranged in actual production process and can also be arranged in same baking box, simply temperature is different, according to Cloth and the difference of water content, preferably 100 DEG C~150 DEG C of baking zone temperature, 120 DEG C~230 DEG C of thermosol fixation area temperature, preferably Operation length (non-baking box apparent length) of the cloth in baking oven is not less than 10 meters, no more than 50 meters, and cloth is stopped in baking oven Time should be between 10 seconds to 50 seconds.
For example, baking box thermal source can be electric heating, or steam, conduction oil, natural gas combustion engine, biologic grain burning Machine etc., preferably electric heating.In baking box, the flow process of cloth can be linear, or " S " type in longitudinal direction, can also be many The erect-type flow process of row.
For example, needle plate type framing shaping machine must be used when looped fabric is produced during drying and shaping, to solve pin The contracting problem that weaves cotton cloth during heat-shaping.Needle plate type can be used when woven fabric is produced during drying and shaping Framing shaping machine auxiliary sizing, it is also possible to do not use needle plate type framing shaping machine.
For example, shaping equipment includes frame, left and right track, left and right chain, the needle plate being fixed on chain, rail 4 fingers (or the 3 fingers) edge spreader of road entrance, looped fabric super-feeding device, upper needle device, looped fabric slurry side device, photoelectricity automatic tracing Device, the wide cut governor motion of track, the free retractor device of track longitudinal direction thermal expansion, the strainer of chain, track go out Mouthful auxiliary run-bake-needle fault device, for clean needle plate bristle brush wheel cleaning device, track Anti-side-turning device and chain power Mechanism, power transmission shaft, sprocket wheel and its bearing device etc..
For example, actuating unit, power transmission shaft, sprocket wheel etc. drive chain to operate in orbit, pass through in track entrance The both sides of the base material after padding machine dyeing are fixed on the needle plate of track entry by upper needle device, often save on the chain link of the chain all One piece of needle plate is fixed with, the motion of chain is followed so as to drive cloth to travel forward, run in baking box with chain, Cloth is heated after mechanism heats are dried from baking box outlet output, departs from needle plate in the exit of track.
For example, the two-sided air cooling equipment in baking box exit is arranged by blower fan, wind and its pipeline of connection is constituted, and blower fan is by cold wind Cloth upper and lower surface from baking box out is blown to by the upper leeward row of pipeline and perforate, so as to play a part of to cool down cloth cover. The mode of cooling wheel cooling can certainly be taken cooling down cloth.
For example, the traction apparatuss before winding include the arm-type angle position of frame, expanding wheel, traction wheel group, power set, Pneumatic swing Potentiometer device (or tension pick-up), storage dye liquor tank, active expanding wheel group, active guide wheel etc..Finished product collection device can To be batched from two-wheel or 3 wheel surfaces, the mode of batching that single-wheel A word cars add central shaft type is also can select, or selects single shaft or double The mode of axle rotary-arm type central coiling, can also select the mode of swing arm laying up.Can be furnished with aluminium flake formula, curved bend before winding Roller, the expanding wheel of two end topers or spiral rod wheel expanding unit, photoelectricity automatic edge-adjusting device, automatic centring device, eliminostatic The auxiliary equipments such as device, enumerator.
For example, baking box is multiple rows of erect-type baking box, and multiple rows of erect-type baking box, including skeleton, guide wheel and its power set, guarantor Warm plate, heating pipe support, extractor fan etc..Heat-generating pipe is set up in the inside of skeleton, and outside skeleton, extractor fan sets warming plate In baking box top.If being provided with Heavenly Stems and Earthly Branches heat-generating pipe in heating pipe support, same heat-generating pipe can heat the cloth on heat-generating pipe both sides, carry The high efficiency of heating surface.Inside baking box, the upper and lower side of per group of heating pipe support and the two-sided air cooling equipment is respectively provided with 2 groups of guide wheels, institute The wheel face for stating guide wheel is Teflon spray treatment, in order to avoid being infected with dye colour, the guide wheel of at least upper end is connected with power set, its Speed should be more slightly higher than padding machine, in order to avoid cause cloth to relax in baking box, because under the condition of high temperature, cloth is easily elongated in baking box, respectively Preferably it is driven using profile of tooth driving belt between guide wheel.
For example, baking box is divided into baking zone, thermosol area, cooling zone, and baking zone is provided with 5 rows and erects the heating pipe support that places, per Totally 12 heat-generating pipes are arranged, is 2200W per only heating tube power, the bottom of first, the three, the 5th discharge heat pipe framves is on a left side for cloth The middle right side is respectively provided with one group of infrared ray non-contact type thermodetector, and the top of the second, the 4th discharge heat pipe frame is each in the left, center, right of cloth It is provided with one group of infrared ray non-contact type thermodetector;Thermosol area is provided with 6 rows and erects the heating pipe support that places, and often arranges totally 12 heatings Pipe, is that 1500W, the bottom of first, the three, the 5th discharge heat pipe framves are respectively provided with the left, center, right of cloth per only heating tube power One group of infrared ray non-contact type thermodetector, the top of second, the four, the 6th discharge heat pipe framves are respectively provided with one in the left, center, right of cloth Group infrared ray non-contact type thermodetector.The temperature signal control that the infrared ray non-contact type thermodetector of the middle part is detected The output of the controllable silicon (SCR) being connected with main heat-generating pipe, so as to control the degree of heat of main heat-generating pipe, plays temperature control Effect.
For example, supplementary heat-generating pipe is provided with the main heat-generating pipe two ends of the erect-type heating pipe support of every row, for supplementing cloth two ends Temperature, the supplement heat-generating pipe by be respectively connected with controllable silicon (SCR) adjust heating power, the silicon controlled output by The coupled left and right infrared ray non-contact type thermodetector signal control.
For example, dividing plate is provided between the thermosol area and two-sided air cooling equipment, it is to avoid cold wind is blown into thermosol area.
For example, between the thermosol area and the dividing plate, that is, the exit position in thermosol area is provided with pressure rolling wheel group, the pressure Roll wheel group to be made up of cylinder, slide, pinch roller, the pressure rolling wheel group is preferably connected by chain or belt with the guide wheel, described The pinch roller surface of pressure rolling wheel group is preferably Teflon and processes or silica gel, and the pinch roller of the pressure rolling wheel group is preferably water-cooled.By this The pressure rolling of pressure rolling wheel group, makes the dye granule under critical thermosol state be bound tightly together with cloth, increases finished product Color fastness.The pressure rolling wheel group has also simultaneously worked as the effect of cloth-traction.
For example, the two-sided air cooling equipment is located in baking box, positioned at the port of export of baking box, by blower fan, airduct and wind row's group Into the outside cold wind provided by blower fan delivers to wind row through airduct, then is arranged the two sides for equably blowing to cloth by wind, plays cooling cloth The effect in face.
For example, waste gas convulsion fan housing and blower fan are provided with the top of baking box, for extracting the vapor in baking box and a small amount of dye Material granule.
For example, extractor fan includes that the devices such as (turriform) shrouding trapezoidal at the top of baking box, blower fan, airduct, blower fan pass through airduct Waste gas in baking box is extracted out and delivers to emission-control equipment.
In order to further dry the work of pad dyeing equipment to above-mentioned continuous way desizing away from illustrating, for example, one implements The continuous way desizing pad dyeing method carried out using the continuous way desizing drying pad dyeing equipment described in as above any embodiment of mode, Comprise the steps:
S10:Cloth dispensing device is sent into cloth in desizing device and carries out desizing, auxiliary by being impregnated with wheel group in desizing processes Desizing is helped, and pressure rolling wheel group extruding cloth is adopted before desizing is completed with the wet ratio for controlling cloth and the aqueous uniformity.For example, Ultrasonic vibrator is also set up, for aiding in desizing;
S20:The cloth that desizing is finished is sent into the drying unit after desizing and carries out the drying operation after desizing.
S30:The cloth that drying is finished is sent in pad dyeing device and is dyeed, and is equipped with for dyeing in pad dyeing device Dye liquor, in the dye liquor, the weight ratio of each raw material is:Disperse dyes 0.07-1%, thickening agent 0.02-1%, dye leveller 0.06- 1%th, penetrating agent 0.003-0.09%, softening agent 0.007-0.15%, pad dyeing device is by being impregnated with wheel group assisted staining, and contaminates Color adopts pressure rolling wheel group extruding cloth with the wet ratio for controlling cloth and the aqueous uniformity before completing.For example, also set up ultrasound wave to shake Dynamic device carrys out assisted staining.
S40:The cloth that dyeing is finished is sent into and dries color-fixing device, and the cloth first passes through drying heat treated and causes cloth In dyestuff emerge color, subsequently enter thermosol heat treated so that the top layer of cloth and dye granule reach the critical of hot melt Point so that dye granule sticks together the surface in cloth;Wherein, thermosol is referred to:In a heated state, high temperature makes dye granule, slurry Material microgranule and fabric fibre surface reach the temperature of thermosol, and high temperature can make fiber " expansion ", so as to improve the shake of fiber molecule Dynamic frequency, increases fiber unformed area, and molecular gap increases, and structural relaxation is conducive to the expansion of dye molecule and slurry molecule Dissipate, and penetrate into the inside of fiber sheath, dye molecule and slurry molecule penetrate into cloth under the sucking action of Van der Waals force Fiber molecule gap among.Some polar groups on dye molecule are (such as:-OH、-NH2,-NHR etc.) presence can be for Hydrogen bonded can be formed to proton, the suction Protic Group > C=O for existing with fiber molecule in a large number.Additionally, supplying on dye molecule Electron group makes dye molecule dipole polarization with electron withdraw group, so forms dipole moment with fiber > C=O groups so that dyestuff Molecule is combined together with fiber molecule.Under thermosol state, there is some dyes microgranule to be present in fiber surface, now can be with Dyestuff and slurry particles are made to be combined together by way of physics with fiber with the mode of roll roll compacting.In this case, molten Agent is fiber molecule, and solute is dye molecule.And heat and refer to:Under heated condition, the fibers melt of dyestuff and design on fabric surface exists Together.Two stages are contained in thermosol area, first stage is thermosol, and second stage is then hot melt.
S50:The cloth that drying fixation is finished is sent into chiller and carries out cooling so that dye granule is bonded to the table of cloth Face, then circumnutating repeatedly through guide wheel, obtain finished product cloth by finished product collection device winding.
Above-mentioned continuous way desizing pad dyeing method, cloth send into desizing device by cloth dispensing device, and cloth is after desizing Need not move through drying and enter directly into pad dyeing device and dyeed, while being improved to dye liquor, coordinate impregnation wheel group and pressure Roll among surface and gap of the extruding of wheel group by dye liquor evenly into cloth.Followed by drying color-fixing device cloth High temperature is dried and causes dyestuff to emerge color, then makes dye granule and cloth expression to the critical point of hot melt by high temperature so that Dyed particles can be adhered to the surface of cloth well.Then without the need for again, through washing, cloth entrance chiller carries out cold But, dye granule is bonded to the fiber surface of cloth, obtains finished product cloth finally by finished product collection device winding.By above-mentioned Design, it is achieved that continuous way desizing pad dyeing, which is easy to operate, and flow process is simple, it is ensured that product quality, reducing energy consumption and reduce sewage Discharge.Additionally, the drying unit after the cloth feeding desizing for finishing desizing carries out the drying operation after desizing, it is used for The slurry and the impurity such as moisture on cloth is dried, and amount in dye liquor is entered to such that it is able to greatly reduce these impurity, can Dye liquor concentration is enough better controled over, and then the upper colo(u)r specification of cloth can be precisely controlled.
Summary, this utility model cause cloth obvious containing immersion dyeing, fixation, fixed effect, stable performance, operation Simply, it is most important that singly do not effectively reduce the loss of the energy, and complete by machine dyeing process of the present utility model Sewage will not be produced entirely, and desizing processes reduce by 30% sewage, and this contribution to environmental protection is huge.
Each technical characteristic of embodiment described above arbitrarily can be combined, for making description succinct, not to above-mentioned reality Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only express of the present utility model preferred embodiment, which describes more concrete and in detail Carefully, therefore but the restriction to utility model patent scope can not be interpreted as.It should be pointed out that common for this area For technical staff, without departing from the concept of the premise utility, some deformations and improvement can also be made, these all belong to In protection domain of the present utility model.Therefore, the protection domain of this utility model patent should be defined by claims.

Claims (10)

1. pad dyeing equipment, the desizing and Colour Difference for cloth are dried in a kind of continuous way desizing, it is characterised in that described continuous Pad dyeing equipment is dried in formula desizing to be included:The cloth dispensing device that sets gradually along cloth conveying direction, desizing device, after desizing Drying unit, pad dyeing device, drying color-fixing device, chiller and finished product collection device;
Drying unit after the desizing is located between the desizing device and the pad dyeing device on cloth carriage direction, is used In drying to the cloth after the desizing device desizing, and make it into the pad dyeing device.
2. pad dyeing equipment is dried in continuous way desizing according to claim 1, it is characterised in that the drying dress after the desizing Put including some groups of heating wheels and thermal source, the wheel face of the heating wheel is rustless steel or electroplates hard chrome or the anti-stick process of Teflon, The thermal source is electric heating or conduction oil or hot water or steam.
3. pad dyeing equipment is dried in continuous way desizing according to claim 2, it is characterised in that the shaft end of the heating wheel sets There are swivel joint and pipeline, it is internal that the thermal source enters the heating wheel by pipeline and swivel joint.
4. pad dyeing equipment is dried in continuous way desizing according to claim 1, it is characterised in that the drying dress after the desizing Put including baking oven and thermal source, the baking oven includes skeleton, warming plate, extractor fan, heater, upper strata guide wheel and lower floor's guide wheel, The cloth sequentially passes through several upper strata guide wheels and lower floor's guide wheel, and two faces of corresponding cloth arrange having heaters, described plus Hot device is electrothermal tube or microwave applicator or hot blast wind row, and the thermal source is electric heating or conduction oil or steam or natural gas combustion engine Or biologic grain burner.
5. pad dyeing equipment is dried in continuous way desizing according to claim 1, it is characterised in that the drying dress after the desizing The baking oven of the longitudinal arrangement structure setting of horizontal direction is set to, upper and lower two-layer heater in the baking oven, is provided with;The heating Device is electric tube heater or microwave applicator or hot air heating apparatus;Pin tentering shaping equipment is provided with the baking oven For cloth-traction, the pin tentering shaping equipment includes vertical rail or horizontal track.
6. pad dyeing equipment is dried in continuous way desizing according to claim 5, it is characterised in that the drying dress after the desizing It is set to stacked arrangement architecture;The baking oven is provided with least upper and lower two-layer heater;It is provided with the drying color-fixing device Pin tentering shaping equipment, the track of the pin tentering shaping equipment is stacked S-type arrangement architecture, per layer of track Intersect with every layer of heater and be superimposed;The cloth is under the traction of the track along the S-type fortune of the track Move and so that the positive and negative of the cloth is all heated.
7. pad dyeing equipment is dried in continuous way desizing according to any one of claim 1 to 6, it is characterised in that in cloth The rear of the drying unit being located on carriage direction after the desizing, is provided with the cooling body for being cooled down to cloth, The cooling body is air-cooled type cooling machine structure or tumbling cylinder water-cooled cooling body.
8. pad dyeing equipment is dried in continuous way desizing according to claim 1, it is characterised in that upper in cloth carriage direction The first plasma processing apparatus are additionally provided between the desizing device and the cloth dispensing device, for cloth before desizing Material carries out plasma pretreatment.
9. pad dyeing equipment is dried in continuous way desizing according to claim 1, it is characterised in that upper in cloth carriage direction The second plasma processing apparatus are additionally provided between the drying unit after the desizing and the pad dyeing device, for desizing After drying, and without pad dyeing before cloth carry out corona treatment.
10. pad dyeing equipment is dried in continuous way desizing according to claim 1, it is characterised in that the desizing device or/and The pad dyeing device is provided with ultrasonic activation mechanism, for filling to the desizing liquid in the desizing device or/and the pad dyeing The dye liquor that puts carries out ultrasonic cavitation oscillation treatment.
CN201620632607.6U 2016-06-21 2016-06-21 Pad dyeing equipment is dried in continuous way desizing Active CN206015302U (en)

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CN (1) CN206015302U (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108486854A (en) * 2018-03-20 2018-09-04 江苏三房巷集团有限公司 A kind of desizing method of fabric
CN109267275A (en) * 2018-09-30 2019-01-25 上海隆锦化工有限公司 A kind of continuous zero-emission pad-dry-cure dyeing unit of the dual-purpose loose formula no-station pole canopy of needle tatting
CN109322092A (en) * 2018-11-21 2019-02-12 江苏红旗印染机械有限公司 Sensitive fabrics continuous dyeing system based on rail mounted needle plate drying chamber
CN109736042A (en) * 2019-01-02 2019-05-10 安徽万方织染有限公司 Water-saving reverse flow reuse rinsing machine
CN110219120A (en) * 2019-06-21 2019-09-10 关怡 A kind of continuous cloth dyeing line and its dyeing process
CN110258054A (en) * 2019-07-19 2019-09-20 李雅 A kind of continuous circulating-heating dryer and heating, drying method
CN110258052A (en) * 2019-07-19 2019-09-20 李雅 A kind of continuously circulation padding mangle and pad dyeing method
CN110318197A (en) * 2019-07-25 2019-10-11 佛山市国特科技有限公司 A kind of stentering forming dryer
CN111778666A (en) * 2019-04-03 2020-10-16 李雅 Multilayer multi-time continuous rolling steaming dyeing mechanism and method
CN113373571A (en) * 2021-05-31 2021-09-10 华懋(厦门)特种材料有限公司 Preparation method of high-density fiber down fabric soft hand feeling

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108486854A (en) * 2018-03-20 2018-09-04 江苏三房巷集团有限公司 A kind of desizing method of fabric
CN109267275A (en) * 2018-09-30 2019-01-25 上海隆锦化工有限公司 A kind of continuous zero-emission pad-dry-cure dyeing unit of the dual-purpose loose formula no-station pole canopy of needle tatting
CN109322092A (en) * 2018-11-21 2019-02-12 江苏红旗印染机械有限公司 Sensitive fabrics continuous dyeing system based on rail mounted needle plate drying chamber
CN109736042A (en) * 2019-01-02 2019-05-10 安徽万方织染有限公司 Water-saving reverse flow reuse rinsing machine
CN111778666A (en) * 2019-04-03 2020-10-16 李雅 Multilayer multi-time continuous rolling steaming dyeing mechanism and method
CN111778666B (en) * 2019-04-03 2024-05-07 李雅 Multilayer repeated continuous rolling steaming dyeing mechanism and method
CN110219120A (en) * 2019-06-21 2019-09-10 关怡 A kind of continuous cloth dyeing line and its dyeing process
CN110219120B (en) * 2019-06-21 2020-06-05 嘉兴市彩之源印染有限公司 Continuous cloth printing and dyeing production line and printing and dyeing production process thereof
CN110258054A (en) * 2019-07-19 2019-09-20 李雅 A kind of continuous circulating-heating dryer and heating, drying method
CN110258052A (en) * 2019-07-19 2019-09-20 李雅 A kind of continuously circulation padding mangle and pad dyeing method
CN110318197A (en) * 2019-07-25 2019-10-11 佛山市国特科技有限公司 A kind of stentering forming dryer
CN113373571A (en) * 2021-05-31 2021-09-10 华懋(厦门)特种材料有限公司 Preparation method of high-density fiber down fabric soft hand feeling

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