CN207283838U - A kind of toaster heater coil winding machine - Google Patents
A kind of toaster heater coil winding machine Download PDFInfo
- Publication number
- CN207283838U CN207283838U CN201720278419.2U CN201720278419U CN207283838U CN 207283838 U CN207283838 U CN 207283838U CN 201720278419 U CN201720278419 U CN 201720278419U CN 207283838 U CN207283838 U CN 207283838U
- Authority
- CN
- China
- Prior art keywords
- feeding
- sliding block
- insulation board
- wire
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Landscapes
- Basic Packing Technique (AREA)
Abstract
A kind of toaster heater coil winding machine, it is characterised in that：It includes feed mechanism, material fetching mechanism, winding mechanism, wire feeder, welding mechanism, wherein：The feed mechanism includes cradle and sets feeding belt in the inner, feeding belt is driven it to move by actuating unit and is connected with assembly line, positioning baffle and positioning push plate are additionally provided with the cradle, the positioning action to insulation board is played in positioning baffle and positioning push plate, is located on the origin of material fetching mechanism；The material fetching mechanism includes horizontal slide unit and feeding sliding block mounted thereto, material-taking rack is provided with by rotating mechanism on feeding sliding block, feeding sucker is provided with material-taking rack, feeding sliding block and rotating mechanism driving feeding sucker draw insulation board out of feed mechanism and be sent into winding mechanism；The beneficial effects of the utility model are：The processes such as the welding of heating wire and electrode, the wrapping wire of insulation board can be realized automatically, and whole without manual intervention, production efficiency is high, stable quality.
Description
Technical field
A kind of oven heater production equipment is the utility model is related to, is specifically a kind of toaster heater coil winding machine.
Background technology
Existing toaster heater wrap processes are complicated, and the mode of production is backward, it is necessary to a large amount of experienced operator's craft wrapping wires,
In the presence of the shortcomings that high to the requirement of worker's degree of being skilled in technique, time-consuming for wrapping wire, low around yarn quality, and labor strength is big.And hand
Work wrapping wire seriously affects the toaster production cycle, is unfavorable for the upgrading and transformation of toaster technique and automatic production line, together
When can not also ensure the qualification rate of toaster, it is therefore necessary to existing oven heater production technology and technology are made further
Improvement.
Utility model content
The purpose of this utility model is to overcome prior art there are the shortcomings that, there is provided a kind of simple in structure, user
Just, a kind of toaster heater coil winding machine that oven heater produces automatically can be realized.
The utility model aim is realized with the following methods：A kind of toaster heater coil winding machine, it is characterised in that：Its
Including feed mechanism, material fetching mechanism, winding mechanism, wire feeder, welding mechanism, wherein：
The feed mechanism includes cradle and sets feeding belt in the inner, and feeding belt drives its movement by actuating unit
And be connected with assembly line, positioning baffle and positioning push plate are additionally provided with the cradle, positioning baffle and positioning push plate rise
To the positioning action to insulation board, it is located on the origin of material fetching mechanism；
The material fetching mechanism includes horizontal slide unit and feeding sliding block mounted thereto, passes through whirler on feeding sliding block
Structure is provided with material-taking rack, and feeding sucker is provided with material-taking rack, and feeding sliding block and rotating mechanism drive feeding sucker from feeder
Insulation board is drawn in structure and is sent into winding mechanism；
The winding mechanism includes base and the fixture arranged on its both sides, and fixture drives it on base by coiling electric motor
Rotate, insulation board is clamped between the fixture of both sides and drives it to rotate or swing；
The wire feeder includes wire feed slide unit and wire feeder and wire feeding mouth mounted thereto, is pulled out in wire feeder
Heating wire be pierced by by wire feeding mouth and around the home on insulation board, wire feed slide unit driving wire feeding mouth front, rear, left and right direction
It is mobile；
The welding mechanism includes welding sliding block and welding rifle mounted thereto, welding rifle by welding slider-actuated its
Front, rear, left and right direction is moved, and heating wire is welded on the electrode on insulation board.
The positioning baffle drives its up and down motion by positioning cylinder, and the positioning push plate drives it by push plate cylinder
Side-to-side movement.
The feeding sliding block drives it to be slided in horizontal slide unit by feeding servomotor.
The rotating mechanism includes the rotating basis for being fixed on feeding sliding block, is rotatably mounted with and turns in rotating basis
Axis, material-taking rack are fixed on below the shaft, and belt pulley and the rotation being arranged on feeding sliding block are provided with above the shaft
Servomotor connects, and rotating servo motor drive shaft rotates, so as to change the direction of material-taking rack.
Feeding cylinder and feeding guide post are installed, feeding sucker is installed on feeding cylinder and feeding is led on the material-taking rack
Below column, feeding cylinder driving feeding sucker moves up and down.
The coiling electric motor is connected by shaft coupling with fixture, and drives its rotation, and the coiling electric motor is servo
Motor.
Coiling support axis is also equipped with the fixture, coiling support axis is provided with two, installed in the left and right sides of fixture,
Power set driving coiling support axis is provided with fixture to rotate.
Some hooks are provided with according to insulation board aperture position on the coiling support axis, heating wire single side around the home when buckle
In the hook.
The power set are the gear for being arranged on coiling support axis both ends, and are arranged on the ambilateral fixed frame of folder, Gu
Determine to set rack and pinion to engage on frame, unhook cylinder is provided between rack and fixed frame, unhook cylinder passes through rack drives tooth
Wheel rotates, so as to drive coiling support axis to rotate indirectly.
The welding sliding block drives its movement by welding servo control mechanism, and the welding rifle is resistance welding rifle.
The beneficial effects of the utility model are：1st, simple in structure, production cost is low, improves the market competitiveness.2nd, can be automatic
Realize the process such as the welding of heating wire and electrode, the wrapping wire of insulation board, whole without manual intervention, production efficiency is high, and quality is steady
It is fixed.3rd, insulation board single side wrapping wire and two-sided wrapping wire can be realized by replacing different fixtures, improve the general rate of equipment.
Brief description of the drawings
Fig. 1,2 are the utility model general assembly design sketch.
Fig. 3 is feeding machine structure schematic diagram in the utility model.
Fig. 4 is winding mechanism and wire feeder installation diagram in the utility model.
Fig. 5,6,7 are that winding mechanism is used for structure diagram during single side coiling in the utility model.
Fig. 8 is that winding mechanism is used for structure diagram during two-sided coiling in the utility model.
Fig. 9 is coiling support axle construction schematic diagram in the utility model.
Figure 10 is wire feeder structure diagram in the utility model.
Figure 11 is welding mechanism structure diagram in the utility model.
Figure 12 is material fetching mechanism structure diagram in the utility model.
Figure 13 is insulation board single side winding structure schematic diagram in the utility model.
Figure 14 is the two-sided winding structure schematic diagram of insulation board in the utility model.
Embodiment
Make specific further instruction to the utility model below in conjunction with the accompanying drawings.A kind of toaster heater coil winding machine, its
It is characterized in that：It includes feed mechanism 1, material fetching mechanism 2, winding mechanism 3, wire feeder 4, welding mechanism 5, wherein：
The feed mechanism 1 includes cradle 11 and sets feeding belt 12 in the inner, and feeding belt 12 is driven by actuating unit
Move it to move and be connected with assembly line, positioning baffle 13 and positioning push plate 14, positioning gear are additionally provided with the cradle 11
The positioning action to insulation board 6 is played in plate 13 and positioning push plate 14, is located on the origin of material fetching mechanism 2；
The material fetching mechanism 2 includes horizontal slide unit 21 and feeding sliding block 22 mounted thereto, leads on feeding sliding block 22
Cross rotating mechanism 23 and material-taking rack 24 is installed, feeding sucker 25, feeding sliding block 22 and rotating mechanism 23 are provided with material-taking rack 24
Drive feeding sucker 25 to draw insulation board 6 out of feed mechanism 1 and be sent into winding mechanism 3；
The winding mechanism 3 includes base 31 and the fixture 32 arranged on its both sides, and fixture 32 is driven by coiling electric motor 33
It is rotated on base 31, and insulation board 6 is clamped between the fixture 32 of both sides and drives it to rotate or swing；
The wire feeder 4 includes wire feed slide unit 41 and wire feeder 42 and wire feeding mouth 43 mounted thereto, wire feeder
The heating wire 7 pulled out in 42 is pierced by by wire feeding mouth 43 and around the home on insulation board 6, the wire feed slide unit 41 driving wire feeding mouth
Move 43 front, rear, left and right direction；
The welding mechanism 5 includes welding sliding block 51 and welding rifle 52 mounted thereto, and welding rifle 52 is slided by welding
Block 51 drives the movement of its front, rear, left and right direction, and heating wire is welded on the electrode 61 on insulation board 6.
The positioning baffle 13 drives its up and down motion by positioning cylinder, and the positioning push plate 14 is driven by push plate cylinder
Move its side-to-side movement.
The feeding sliding block 22 drives it to be slided in horizontal slide unit 21 by feeding servomotor.
The rotating mechanism 23 includes being fixed on the rotating basis 231 of feeding sliding block 22, rotatable in rotating basis 231
Ground is provided with shaft 232, and material-taking rack 24 is fixed on below the shaft, and be provided with belt pulley above the shaft takes with being arranged on
Rotating servo motor 233 on material sliding block 22 connects, and 233 drive shaft 232 of rotating servo motor rotates, so as to change material-taking rack
24 direction.
Feeding cylinder 241 and feeding guide post 242 are installed, feeding sucker 25 is installed on feeding gas on the material-taking rack 24
Cylinder 241 and the lower section of feeding guide post 242, feeding cylinder 241 drive feeding sucker 25 to move up and down.
The coiling electric motor 33 is connected by shaft coupling 331 with fixture 32, and drives its rotation, the coiling electric motor
33 be servomotor.
Coiling support axis 34 is also equipped with the fixture 32, coiling support axis 34 is provided with two, installed in fixture 32
The left and right sides, power set driving coiling support axis 34 is provided with fixture 32 and is rotated.
Some hooks 35 are provided with according to 6 aperture position of insulation board on the coiling support axis 34,7 single side of heating wire is around the home
When buckle in the hook 35.
The power set are the gear 37 for being arranged on coiling support axis both ends, and are arranged on the ambilateral fixed frame of folder
38, set rack 39 to engage 37 with gear on fixed frame 38, unhook cylinder 8, unhook gas are provided between rack 39 and fixed frame 38
Cylinder 8 is rotated by 39 drive gear 37 of rack, so as to drive coiling support axis 34 to rotate indirectly.
The welding sliding block 51 drives its movement by welding servo control mechanism, and the welding rifle 52 is resistance welding rifle.
Operation principle：Before use, selecting the type of fixture according to the heater type of production, as shown in figure 13, work as fever
When insulation board 6 in body is single side wrapping wire, the single side wrapping wire fixture as shown in Fig. 5,6,7 is selected.In specific production, by flowing water
The insulation board that line is conveyed through is fed band 12 and transports into this equipment.When insulation board is moved at positioning baffle 13, determined
Position baffle and cannot move on, at this time, positioning push plate 14 move, insulation board is pushed to the side wall of cradle.Pass through two
Insulation board is moved at the origin of material fetching mechanism by the mode of point location.
Feeding slider-actuated feeding sucker in material fetching mechanism is drawn insulation board out of feed mechanism and is sent into winding mechanism.
In winding mechanism fixture clamping insulation board after, material fetching mechanism be reset to origin draw again insulation board be sent into other side around
In silk mechanism.Due to the winding mechanism in this case, welding mechanism, wire feeder is both provided with two sets, is symmetrically mounted on feeder
Structure both sides, therefore be conducive to improve production efficiency, while the structure of equipment is also more compact.
After fixture clamps insulation board, heating wire is transported to the electrode on insulation board plate by wire feeder by wire feeding mouth
Place, while weld rifle 52 and move to designated position under the driving of welding sliding block, then weld rifle and weld heating wire 7 and electrode 61
Connect, then welding mechanism resets.
Then the clockwise or counter-clockwise swing under the driving of coiling electric motor 33 of fixture 32, simultaneously, wire feeding mouth exists
Front and rear and side-to-side movement under the action of wire feed slide unit, by heating wire around the home in the card slot on insulation board.Wherein due to insulation board
Quality is frivolous, it is difficult to which pulling force when bearing heating wire 7 around the home, particularly is provided with coiling support axle construction in this case.Such as Fig. 7, Fig. 9 institutes
Show, coiling support axis 34 is provided with two, is symmetrically mounted on fixture both sides and positioned at insulation board buckle lower section.When insulation board wrapping wire
When, heating wire is around the home on the hook of coiling support axis.After wrapping wire is completed, actuating unit driving coiling support axis rotates so that hangs
Hook 35 departs from heating wire.
After wrapping wire is completed, heating wire and another electrode welding, after the completion of welding, the pneumatic clipper on wire feeder 4
Heating wire is cut short the wrapping wire that can complete one piece of insulation board by knife 9.Simultaneously, the feeding sucker in feed mechanism is out of fixture
Finished product is drawn, then feeding sucker rotates 180 °, and the insulation board of non-wrapping wire is put into wrapping wire in fixture.Last feeding sucker is answered
Position, places products into feeding belt and transports, while draws the insulation board of non-wrapping wire.Feeding sucker can be completed to take in once moving
Material and two steps of feeding, can be greatly improved production efficiency.
Wherein it should be noted that：As shown in figure 8, when insulation board is two-sided wrapping wire, it is only necessary to cancel coiling support axis knot
Structure, while coiling electric motor drives fixture to that rotating Vortex some weeks the two-sided wrapping wire of insulation board can be completed.
Compared with conventional art, the structure in this case can whole-course automation completion insulation board single side or two-sided wrapping wire work
Industry, while production efficiency is increased substantially, also helps the quality for ensureing product, therefore can be widely popularized use.
The advantages of basic principle and main feature and the utility model of the utility model has been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description
Simply illustrate the utility model principle, on the premise of not departing from the spirit and scope of the utility model, the utility model is also
Various changes and modifications are had, these various changes and improvements fall within the scope of the claimed invention.
Claims (10)
- A kind of 1. toaster heater coil winding machine, it is characterised in that：It includes feed mechanism（1）, material fetching mechanism（2）, coil winding machine Structure（3）, wire feeder（4）, welding mechanism（5）, wherein：The feed mechanism（1）Including cradle（11）And set feeding belt in the inner（12）, feeding belt（12）By engine Structure drives it to move and is connected with assembly line, the cradle（11）Inside it is additionally provided with positioning baffle（13）And positioning push plate （14）, positioning baffle（13）And positioning push plate（14）Play to insulation board（6）Positioning action, be located at material fetching mechanism（2） Origin on；The material fetching mechanism（2）Including horizontal slide unit（21）And feeding sliding block mounted thereto（22）, feeding sliding block（22） On pass through rotating mechanism（23）Material-taking rack is installed（24）, material-taking rack（24）On be provided with feeding sucker（25）, feeding sliding block （22）And rotating mechanism（23）Drive feeding sucker（25）From feed mechanism（1）Interior absorption insulation board（6）It is sent into winding mechanism （3）；The winding mechanism（3）Including base（31）And the fixture arranged on its both sides（32）, fixture（32）By coiling electric motor （33）It is driven in base（31）Upper rotation, insulation board（6）It is clamped in the fixture of both sides（32）Between and drive its rotate or It is to swing；The wire feeder（4）Including wire feed slide unit（41）And wire feeder mounted thereto（42）And wire feeding mouth（43）, send Silk device（42）The heating wire inside pulled out（7）By wire feeding mouth（43）It is pierced by and around the home in insulation board（6）On, the wire feed slide unit （41）Drive wire feeding mouth（43）Move in front, rear, left and right direction；The welding mechanism（5）Including welding sliding block（51）And welding rifle mounted thereto（52）, weld rifle（52）By welding Connect sliding block（51）Drive its front, rear, left and right direction to move, heating wire is welded on insulation board（6）On electrode（61）On.
- A kind of 2. toaster heater coil winding machine according to claim 1, it is characterised in that：The positioning baffle（13） Its up and down motion, the positioning push plate are driven by positioning cylinder（14）Its side-to-side movement is driven by push plate cylinder.
- A kind of 3. toaster heater coil winding machine according to claim 1, it is characterised in that：The feeding sliding block（22） It is driven in horizontal slide unit by feeding servomotor（21）Upper slip.
- A kind of 4. toaster heater coil winding machine according to claim 1, it is characterised in that：The rotating mechanism（23） Including being fixed on feeding sliding block（22）Rotating basis（231）, rotating basis（231）Inside it is rotatably mounted with shaft（232）, Material-taking rack（24）It is fixed on below the shaft, belt pulley is provided with above the shaft and is arranged on feeding sliding block（22）On Rotating servo motor（233）Connection, rotating servo motor（233）Drive shaft（232）Rotate, so as to change material-taking rack（24）'s Direction.
- A kind of 5. toaster heater coil winding machine according to claim 1, it is characterised in that：The material-taking rack（24）On Feeding cylinder is installed（241）And feeding guide post（242）, feeding sucker（25）Installed in feeding cylinder（241）And feeding guide post （242）Lower section, feeding cylinder（241）Drive feeding sucker（25）Move up and down.
- A kind of 6. toaster heater coil winding machine according to claim 1, it is characterised in that：The coiling electric motor（33） Pass through shaft coupling（331）With fixture（32）Connection, and its rotation is driven, the coiling electric motor（33）For servomotor.
- A kind of 7. toaster heater coil winding machine according to claim 1, it is characterised in that：The fixture（32）It is upper to go back Coiling support axis is installed（34）, coiling support axis（34）Two are provided with, installed in fixture（32）The left and right sides, fixture（32）On It is provided with power set driving coiling support axis（34）Rotate.
- A kind of 8. toaster heater coil winding machine according to claim 7, it is characterised in that：The coiling support axis（34） On according to insulation board（6）Aperture position is provided with some hooks（35）, heating wire（7）Single side around the home when buckle in the hook（35） It is interior.
- A kind of 9. toaster heater coil winding machine according to claim 7, it is characterised in that：The power set are to set Put the gear at coiling support axis both ends（37）, and it is arranged on the ambilateral fixed frame of folder（38）, fixed frame（38）Upper setting rack （39）With gear（37）Engagement, rack（39）With fixed frame（38）Between be provided with unhook cylinder（8）, unhook cylinder（8）Pass through tooth Bar（39）Drive gear（37）Rotate, so as to drive coiling support axis indirectly（34）Rotate.
- A kind of 10. toaster heater coil winding machine according to claim 1, it is characterised in that：The welding sliding block （51）Its movement, the welding rifle are driven by welding servo control mechanism（52）For resistance welding rifle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720278419.2U CN207283838U (en) | 2017-03-21 | 2017-03-21 | A kind of toaster heater coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720278419.2U CN207283838U (en) | 2017-03-21 | 2017-03-21 | A kind of toaster heater coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207283838U true CN207283838U (en) | 2018-04-27 |
Family
ID=61991616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720278419.2U Withdrawn - After Issue CN207283838U (en) | 2017-03-21 | 2017-03-21 | A kind of toaster heater coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207283838U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106686775A (en) * | 2017-03-21 | 2017-05-17 | 佛山市伟仕达电器实业有限公司 | Toaster heating body winding machine |
| CN108971397A (en) * | 2018-08-08 | 2018-12-11 | 中山市鑫光智能***有限公司 | A kind of Concealed window automatic winding equipment |
| CN111031616A (en) * | 2019-12-10 | 2020-04-17 | 珠海锦至自动化设备有限公司 | Side plate tape winding machine |
-
2017
- 2017-03-21 CN CN201720278419.2U patent/CN207283838U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106686775A (en) * | 2017-03-21 | 2017-05-17 | 佛山市伟仕达电器实业有限公司 | Toaster heating body winding machine |
| CN108971397A (en) * | 2018-08-08 | 2018-12-11 | 中山市鑫光智能***有限公司 | A kind of Concealed window automatic winding equipment |
| CN111031616A (en) * | 2019-12-10 | 2020-04-17 | 珠海锦至自动化设备有限公司 | Side plate tape winding machine |
| CN111031616B (en) * | 2019-12-10 | 2021-12-07 | 珠海锦至自动化设备有限公司 | Side plate tape winding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207283838U (en) | A kind of toaster heater coil winding machine | |
| CN105790036B (en) | The single-ended pressure side solder machine of full-automatic wire rod | |
| CN103935824B (en) | Full-automatic coil winding mechanism for outputting cable | |
| CN206077176U (en) | Cam wire binding machine for stator | |
| CN103872866A (en) | Automatic multi-wire winding machine | |
| CN203734481U (en) | Automatic multi-wire winding machine | |
| CN103000364A (en) | Automatic coil winder | |
| CN202871568U (en) | Full-automatic magnet ring winding machine | |
| CN202332425U (en) | Full-automatic quantity wire coiling machine | |
| CN106686775A (en) | Toaster heating body winding machine | |
| CN201512121U (en) | Motor-driven hand-held strapping machine | |
| CN202436021U (en) | Noodle coiling device of noodle maker | |
| CN204558251U (en) | A kind of network transformer T2 ring coil winding machine | |
| CN203794317U (en) | Full-automatic winding mechanism for output cables | |
| CN109775460A (en) | Full-automatic cable winding machine | |
| CN206652918U (en) | A kind of toaster heater bobbin winder bracket | |
| CN202977161U (en) | Automatic coil winder | |
| CN109192500B (en) | Coiling machine | |
| CN202323337U (en) | Automatically-lift edge surrounding machine | |
| CN211224128U (en) | Full-automatic bag opening flower binding machine | |
| CN108360161A (en) | A kind of MULTI NEEDLE FLAT AEWING MACHINE bound edge sewing device | |
| CN209094740U (en) | A kind of motor component welder for computer production | |
| CN210710071U (en) | Full-automatic wire winding and binding machine | |
| CN209170179U (en) | A kind of conducting wire baffle mechanism of half iron core stator winder | |
| CN209072294U (en) | A kind of half iron core stator pin type coil winding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 528325 No.3, No.7 Science and Technology Road, Xingtan Town, Shunde District, Foshan City, Guangdong Province Patentee after: GUANGDONG WESTA ELECTRICAL APPLIANCES & TECHNOLOGY Co.,Ltd. Address before: 528325 No.3, No.7 Science and Technology Road, Xingtan Town, Shunde District, Foshan City, Guangdong Province Patentee before: WESTA ELECTRIC APPLIANCES Co.,Ltd. OF FOSHAN |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180427 Effective date of abandoning: 20230124 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20180427 Effective date of abandoning: 20230124 |