CN207271977U - The close plate lock seaming machine detection control apparatus of spiral shell - Google Patents
The close plate lock seaming machine detection control apparatus of spiral shell Download PDFInfo
- Publication number
- CN207271977U CN207271977U CN201721142295.1U CN201721142295U CN207271977U CN 207271977 U CN207271977 U CN 207271977U CN 201721142295 U CN201721142295 U CN 201721142295U CN 207271977 U CN207271977 U CN 207271977U
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- CN
- China
- Prior art keywords
- end cap
- sensor
- lock seaming
- seaming machine
- detection sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model discloses a kind of close plate lock seaming machine detection control apparatus of spiral shell, tube chamber welds with base is at the binder discharge position of lock seaming machine fuselage, fixing bracket and support frame are fixed on base, end cap is fixed with fixing bracket and compresses detection sensor, sensor-triggered bar is equipped with support frame, frizzen roller is fixed in one end of sensor-triggered bar, tension spring is cased with sensor-triggered bar, and tension spring is located in support frame, the other end face end cap of sensor-triggered bar compresses detection sensor, and the upper end of support frame is fixed with end cap and lacks material detection sensor.End cap lacks on material detection sensor detection filter tank whether have end cap, and control signal is sent when there is end cap, and end cap lacks material measure loop conducting, and lock seaming machine enters riveting in next step and compresses operation；End cap compresses whether detection sensor detection end cap compresses in place, and riveting finishing control signal is sent when compressing in place, and end cap riveting measure loop is connected, and lock seaming machine enters subsequent work state.
Description
Technical field
The close plate riveting technology field of spiral shell is the utility model is related to, it is close more particularly to a kind of spiral shell for being exclusively used in cleaner product
Plate lock seaming machine detection control apparatus.
Background technology
The close plate lock seaming machine of spiral shell, is that a kind of double-station is automobile-used or the close panel filter special riveting machine of machine spiral shell, it is by filter
Tank body, filter core and the close plate of spiral shell (band spiral shell Mi Kongduangai) are rotated and are delivered to riveting station respectively by machine turntable and manipulator, in gas
Cylinder effect under, by riveting and increasing pressurize, after the built-in filter core tank body of filter and end cap are pressed shaping, then by manipulator into
Discharging and detection, into next procedure conveying production line and other annex integrators.
The automation degree of equipment is high, and rhythm of production is very fast, and overall output per manshift is up to thousands of, while lock seaming machine is to whole raw
Producing line plays key effect of forming a connecting link, and tank body, filter core and end cap will pass through accurate riveting and form product, therefore this device product
Control detection, is closely linked to the entire production line progress.
In daily production, lock seaming machine control requires to need very precisely to stablize, and wherein the close end cover rivet of spiral shell is connected to two key portions
Position detection：1st, tank body end cap whether feeding in place, 2, tank body end cap riveting whether reach a standard, then sensed respectively by respective special photoelectric
Device detects.But during the work time, this two significant points, since equipment caulking part bit space is narrow and small and rocks, cause sensing
Device detect failure, occur often end-cover-free riveting and have end cap rivet abnormal quality the problems such as, product testing accuracy it is low and
Error rate is big, and certain influence is brought to normal production.
Utility model content
The utility model is in view of the problems of the existing technology and insufficient, there is provided a kind of close plate riveted machine testing control dress of spiral shell
Put, improve yield/quality accuracy rate of lock seaming machine, improve production efficiency, reliable guarantee is provided to reduce failure rate.
The utility model is to solve above-mentioned technical problem by following technical proposals：
The utility model provides a kind of close plate lock seaming machine detection control apparatus of spiral shell, its feature is that it includes a base, one
Fixing bracket, a support frame, a sensor-triggered bar, a frizzen roller, a tension spring, one lack material detection containing end cap
The end cap of sensor lacks material measure loop and an end cap that detection sensor is compressed containing end cap rivets measure loop；
The tube chamber welds with base is fixed with the fixing bracket and the branch at the binder discharge position of lock seaming machine fuselage on the base
Support frame frame, the end cap is fixed with the fixing bracket and compresses detection sensor, the sensor-triggered is equipped with the support frame
Bar, one end of the sensor-triggered bar are fixed with the frizzen roller, and the tension spring is arranged with the sensor-triggered bar, and
The tension spring is located in the support frame, and the other end face of the sensor-triggered bar end cap compresses detection sensor, should
The upper end of support frame is fixed with the end cap and lacks material detection sensor.
In the present solution, the end cap, which lacks material detection sensor, is used for detecting whether have end cap on filter tank, and examining
A control signal is sent when having measured end cap, which lacks material measure loop conducting, which enters riveting in next step and compress
Operation；The end cap compresses detection sensor and is used to detect whether end cap compresses in place, and sends a riveting knot when compressing in place
Beam control signal, end cap riveting measure loop are connected, which enters subsequent work state.
It is preferred that the center line that the end cap compresses detection sensor is overlapped with the center line of the sensor-triggered bar.
It is preferred that the end cap, which lacks material measure loop, further includes first time relay, the first control relay and the second control
Relay processed, the normally opened contact with delay function, the end cap of the first time relay lack material detection sensor, second control
The coil of the normally-closed contact of relay processed and the first control relay accesses power supply after being in series successively, the first control relay
The normally opened contact of device and the normally opened contact of the first time relay are in parallel.
It is preferred that the end cap, which lacks material measure loop, further includes buzzer, the first time relay with delay function
Normally opened contact, the normally-closed contact of the first control relay and the buzzer access power supply after being in series.
It is preferred that end cap riveting measure loop further includes second time relay, the 3rd control relay and the 4th control
Relay processed, end cap compression detection sensor, the normally opened contact of the second control relay, the 3rd control the normal of relay
Open contact, the normally-closed contact with delay function of second time relay, the 4th control relay coil be in series after
Power supply is accessed, the normally opened contact of the 4th control relay is parallel to the end cap and compresses detection sensor and the 3rd control relay
The both ends of the normally opened contact of device.
It is preferred that the upper end of the support frame is provided with two transverse slats, which lacks material detection sensor and passes through locking screw
Mother is fixed between two transverse slats.
It is preferred that it is fibre optical sensor that the end cap, which lacks material detection sensor,.
It is preferred that it is photoelectric sensor that the end cap, which compresses detection sensor,.
On the basis of common knowledge of the art, above-mentioned each optimum condition, can be combined, up to the utility model respectively compared with
Good example.
The positive effect of the utility model is：
1st, the utility model ensures lock seaming machine when riveting beginning, lacks material detection sensor using end cap, detection end cap is
No to have end cap then to start to work in place, end-cover-free is then out of service, has prevented slack tank riveting generation waste product and waste of materials shows
As.
2nd, the utility model ensures lock seaming machine after riveting, compresses detection sensor using end cap, detects filter
In place whether, qualified products discharging enters next procedure to tank body and end cap riveting precision, substandard product equipment by autostop,
Prevent that fine work defective product loads in mixture together on production line.
3rd, installing and using by the lock seaming machine detection control apparatus, lacks material detection, end cap riveting is compressed by end cap workpiece
Detect two big function and protectings to be closely connected, work in coordination, accurate control, achieves noticeable achievement, and product quality greatly improves, and eliminates at one stroke
Conventional drawback, to equipment normal operation, reduces failure rate and improves production efficiency and play positive effect.
Brief description of the drawings
Fig. 1 is that the structure diagram of the lock seaming machine detection control apparatus of the utility model preferred embodiment (detects no material
When).
Fig. 2 is that (detection has material for the structure diagram of lock seaming machine detection control apparatus of the utility model preferred embodiment
When).
Fig. 3 is that the structure diagram of the lock seaming machine detection control apparatus of the utility model preferred embodiment (declines binder
When).
Fig. 4 is that the structure diagram of the lock seaming machine detection control apparatus of the utility model preferred embodiment (rises discharging
When).
Fig. 5 is the electrical schematic diagram of the lock seaming machine detection control apparatus of the utility model preferred embodiment.
Embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model part of the embodiment, instead of all the embodiments.Based on the implementation in the utility model
Example, those of ordinary skill in the art's all other embodiments obtained on the premise of creative work is not made, all belong to
In the scope of the utility model protection.
As shown in Figs. 1-5, the present embodiment provides a kind of close plate lock seaming machine detection control apparatus of spiral shell, it includes a base 1, one
Fixing bracket 2, a support frame 3, a sensor-triggered bar 4, a frizzen roller 5, a tension spring 6, one are lacked containing end cap
The end cap of material detection sensor 7 lacks material measure loop and an end cap that detection sensor 8 is compressed containing end cap rivets measure loop,
Wherein, which is iron plate, and it is fibre optical sensor which, which lacks material detection sensor 7, which compresses detection sensor 8 and be
Photoelectric sensor.
The base 1 is welded at the binder discharge position of lock seaming machine fuselage, and 2 He of fixing bracket is fixed with the base 1
The support frame 3, the end cap is fixed with the fixing bracket 2 and compresses detection sensor 8, the biography is equipped with the support frame 3
Sensor frizzen 4, one end of the sensor-triggered bar 4 are fixed with the frizzen roller 5, are arranged with the sensor-triggered bar 4
The tension spring 6, and the tension spring 6 is located in the support frame 3, the other end face of the sensor-triggered bar 4 end cap
Detection sensor 8 is compressed, the center line which compresses detection sensor 8 is overlapped with the center line of the sensor-triggered bar 4, should
The upper end of support frame 3 is provided with two transverse slats, which lacks material detection sensor 7 and be fixed on this two by locking nut 9
Between transverse slat.
Moreover, seeing Fig. 5, which lacks material measure loop and further includes first time relay KT1, the first control relay
KA4, the second control relay KA5 and buzzer HL7, the normally opened contact with delay function of first time relay KT1, be somebody's turn to do
End cap lacks the line of material detection sensor SQ8, the normally-closed contact of second control relay KA5 and first control relay KA4
Circle accesses power supply after being in series successively, and the normally opened contact of first control relay KA4 is normal with first time relay KT1's
Open contact to be in parallel self-insurance, the normally opened contact with delay function of first time relay KT1, the first control relay
The normally-closed contact of KA4 accesses power supply after being in series with buzzer HL7.
End cap riveting measure loop further includes the second time relay KT5, the 3rd control relay KA6 and the 4th control
Relay KA9, the end cap compress detection sensor SQ9, the normally opened contact of second control relay KA5, the 3rd control after
The normally opened contact of electric appliance KA6, the normally-closed contact with delay function of second time relay KT5, the 4th control relay
The coil of KA9 accesses power supply after being in series, the normally opened contact parallel connection self-insurance of the 4th control relay KA9 is compressed in the end cap to be examined
Survey the both ends of the normally opened contact of the control relays of sensor SQ9 and the 3rd KA6.
Lower mask body introduces the operation principle of the lock seaming machine detection control apparatus：
When lock seaming machine is started to work, filter tank 12 and filter core are rotated to device tank bottom seat 11 by lock seaming machine turntable
To be riveted at riveting etc., at this moment due to end-cover-free on filter tank 12, end cap lacks material detection sensor 7 (i.e. SQ8) and detects
Without material, end cap, which lacks, at this time expects that detection sensor 7 is sent without control signal, and lock seaming machine is in halted state without riveting, together
When buzzer HL7 send sound, notify operative employee hastens end cap to mend to be placed on filter tank 12 (see Fig. 1).
When end cap 13 is placed on filter tank 12, end cap lacks material detection sensor 7 and detects end cap feeding (light in place
It is fine due to being a radiation, detecting distance can optically focused be adjusted within 3 millimeters), end cap lacks material detection sensor 7 and sends control at this time
Signal, lock seaming machine quickly enter riveting in next step and compress preparation, and the control that having reached electric detection has material work to stop without material is wanted
Ask (see Fig. 2).
After end cap 13 lacks material detection sensor 7 by end cap to be detected, cylinder compression bar 14, which declines, compresses and carries out supercharging guarantor
Pressure, end cap 13 move down impermeable riveting on filter tank 12, and end cap 13 moves down in place, while bruising frizzen roller 5, sensing
Device frizzen 4 compresses the generation of tension spring 6 and moves to left, and the other end triggering end cap of sensor-triggered bar 4 compresses detection sensor 8
(i.e. SQ9) (sensitivity can adjust within 3 millimeters), end cap compression detection sensor 8, which is sent, at this time rivets finishing control signal,
Lock seaming machine enters subsequent work state, has accomplished that electric detection end cap riveting quality is up to standard, certified products continues to discharge, and defective product stops immediately
Control requirement only is (see Fig. 3).
After the riveting of end cap 13 compresses detection sensor 8 by end cap to be detected, lock seaming machine unloading manipulator declines, and electromagnetism is inhaled
Disk 15 will rivet qualified filter tank and firmly hold, and move up on the dynamic input product production line of rotation, and production enters benign cycle
Reliable and stable state (see Fig. 4).
After improvement, the close plate riveted tank body of spiral shell and end cap workpiece, continuously pass through detection device, frequent triggering end
Lid lacks material detection sensor 7, and the end face that end cap compresses detection sensor 8 is constantly contacted by riveting work, finally sends correct
Signal carries out effective monitoring to equipment, during by conventional equipment automatic running, has failure when detecting signal, and it is exhausted to be now changed into detection control
To accurate.Missing inspection miss detection when eliminating product input and output material, thus ensure product yield and quality from detection error shadow
Ring production.
End cap lacks material measure loop 401：(see Fig. 5)
When double-station lock seaming machine is riveting end cap, in place, elapsed time relay KT1 delays are attracted turntable rotation,
The normally opened contact and end cap of time relay KT1 lacks material detection sensor SQ8 concatenations and self-insurance, then normally closed with relay KA5
Contact seals in, and the coil of connection relay KA4, composition end cap lacks material measure loop.The normally opened contact of time relay KT1 and after
The normally-closed contact of electric appliance KA4 seals in, and connects buzzer HL7, forms and lacks material controlling alarm circuit.
When turntable rotation in place, the time relay KT1 delay be attracted, 1) if riveting station end-cover-free, end cap lack material detection
Sensor SQ8 is not triggered, and can't detect end cap will not produce output signal, while lock seaming machine is in automatic work halted state,
At this moment lack material alarm buzzer HL7 and obtain electric, send the default alarm signal of end cap, remind operative employee that end cap feed supplement of hastening recovers fortune
OK；If 2) riveting station has end cap, end cap lacks the SQ8 triggerings of material detection sensor, detects end cap and send output signal, at this moment
Control relay KA4 obtains electric actuation, produces and declines riveting signal, and control compaction solenoid valve YV1, YV2 obtain electric work, pass through workpiece
Lack material detection, met end cap can rivet, end-cover-free do not rivet control require, end cap lack material detection control loop, prevent
Yield/the quality Control produced before riveting.
End cap rivets measure loop 402：(see Fig. 5)
In order to detect the product of qualification, in addition to product charging detection, also increase position detection, end cap after end cap riveting
Compress detection sensor SQ9 and control relay KA5, KA6 normally opened contact, the normally-closed contact of time relay KT5 seal in, connect
Control relay KA9, composition riveting detection control loop.
When end cover rivet binding beam, decline triggering end cap and compress detection sensor SQ9, at this moment workpiece riveting end cycle control
The normally opened contact of relay KA5, the normally opened contact of limit control relay KA6 after discharging, discharging rise time relay KT5's is normal
Closed contact, seals in the coil for connecting control relay KA9, and control relay KA9 obtains electric actuation, produces riveting and terminates to decline discharging
Signal, discharging decline solenoid valve YV4-A and obtain electric work.Detection and localization so is riveted to end cap, avoid end cap do not rivet it is qualified,
Still it is transferred to the disadvantage of next procedure.Detected by compacted position, ensure that end cap riveting quality reaches a standard, certified products discharging substandard products are treated
Material control requires, and riveting detection control loop, product differentiation control problem occurs after solving riveting.
The utility model lock seaming machine detection control apparatus, has carried out lock seaming machine electric-mechanic control system multiple control measure.Producing
In product charging electrical control, signal and relevant control link are detected using scarce material, product is in reliable and stable state before riveting.
At the same time in product discharge electrical control, detected and discharged discharging double control link using riveting location, after making production
In accurate state, so, the lock seaming machine detection control apparatus to improving product yield and quality, reduce equipment fault and
Production cost significant effect.
Although the foregoing describing specific embodiment of the present utility model, it will be appreciated by those of skill in the art that
These are merely illustrative of, and the scope of protection of the utility model is defined by the appended claims.Those skilled in the art
Member can make these embodiments numerous variations or repair on the premise of the principle and essence without departing substantially from the utility model
Change, but these change and modification each fall within the scope of protection of the utility model.
Claims (8)
1. a kind of close plate lock seaming machine detection control apparatus of spiral shell, it is characterised in that it includes a base, a fixing bracket, a support
Frame, a sensor-triggered bar, a frizzen roller, a tension spring, an end cap that material detection sensor is lacked containing end cap lack
Expect that measure loop and an end cap that detection sensor is compressed containing end cap rivet measure loop；
The tube chamber welds with base is fixed with the fixing bracket and the support frame at the binder discharge position of lock seaming machine fuselage on the base
Frame, the end cap is fixed with the fixing bracket and compresses detection sensor, the sensor-triggered bar is equipped with the support frame, should
One end of sensor-triggered bar is fixed with the frizzen roller, the tension spring is arranged with the sensor-triggered bar, and this rises
Power spring is located in the support frame, and the other end face of the sensor-triggered bar end cap compresses detection sensor, the support
The upper end of frame is fixed with the end cap and lacks material detection sensor.
2. the close plate lock seaming machine detection control apparatus of spiral shell as claimed in claim 1, it is characterised in that the end cap compresses detection sensing
The center line of device is overlapped with the center line of the sensor-triggered bar.
3. the close plate lock seaming machine detection control apparatus of spiral shell as claimed in claim 1, it is characterised in that the end cap lacks material measure loop
Further include first time relay, the first control relay and the second control relay, the band delay of the first time relay
The normally opened contact of function, the end cap lack material detection sensor, this second control relay normally-closed contact and this first control after
The coil of electric appliance accesses power supply after being in series successively, the normally opened contact and the first time relay of the first control relay
Normally opened contact is in parallel.
4. the close plate lock seaming machine detection control apparatus of spiral shell as claimed in claim 3, it is characterised in that the end cap lacks material measure loop
Buzzer is further included, normally closed the touching of the normally opened contact with delay function of the first time relay, the first control relay
Point accesses power supply after being in series with the buzzer.
5. the close plate lock seaming machine detection control apparatus of spiral shell as claimed in claim 3, it is characterised in that the end cap rivets measure loop
Further include second time relay, the 3rd control relay and the 4th control relay, the end cap compress detection sensor, this
The normally opened contact of two control relays, the normally opened contact of the 3rd control relay, the band delay work(of second time relay
The normally-closed contact of energy, the coil of the 4th control relay access power supply after being in series, the 4th the normally opened of control relay touches
Point is parallel to the both ends that the end cap compresses the normally opened contact of detection sensor and the 3rd control relay.
6. the close plate lock seaming machine detection control apparatus of spiral shell as claimed in claim 1, it is characterised in that the upper end of the support frame is set
Two transverse slats are equipped with, which lacks material detection sensor and be fixed on by locking nut between two transverse slats.
7. the close plate lock seaming machine detection control apparatus of spiral shell as claimed in claim 1, it is characterised in that the end cap lacks material detection sensing
Device is fibre optical sensor.
8. the close plate lock seaming machine detection control apparatus of spiral shell as claimed in claim 1, it is characterised in that the end cap compresses detection sensing
Device is photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721142295.1U CN207271977U (en) | 2017-09-07 | 2017-09-07 | The close plate lock seaming machine detection control apparatus of spiral shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721142295.1U CN207271977U (en) | 2017-09-07 | 2017-09-07 | The close plate lock seaming machine detection control apparatus of spiral shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207271977U true CN207271977U (en) | 2018-04-27 |
Family
ID=61990322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721142295.1U Expired - Fee Related CN207271977U (en) | 2017-09-07 | 2017-09-07 | The close plate lock seaming machine detection control apparatus of spiral shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207271977U (en) |
-
2017
- 2017-09-07 CN CN201721142295.1U patent/CN207271977U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180427 |