CN207183332U - 电池模组 - Google Patents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
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- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
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- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/284—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/284—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
- H01M50/287—Fixing of circuit boards to lids or covers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/189—Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/36—Assembling printed circuits with other printed circuits
- H05K3/361—Assembling flexible printed circuits with other printed circuits
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- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
- H01M50/51—Connection only in series
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- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
- H01M50/512—Connection only in parallel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型提供了一种电池模组,其包括:多个电池,沿长度方向并排,各电池包括顶盖组件,顶盖组件包括顶盖片;以及FPC,沿高度方向位于所有电池的顶盖片的上方。至少一个电池的顶盖片上设置有固定柱,FPC在与设置有固定柱的电池的对应位置设置有定位孔。固定柱具有:杆部,收容于FPC的定位孔中且一端固定于顶盖片;以及盖部,连接于杆部的另一端、覆盖定位孔并固定于FPC,从而将FPC固定于对应的电池。电池模组的这种固定FPC的方式稳定、有效,提高了FPC固定的可靠性,同时便于自动化生产、降低了成本。与背景技术中的贴胶方式相比,本实用新型中的FPC的固定方式的适用范围更广,避免了人工手贴胶时形成褶皱等不利于生产的情况,有利于提高生产效率。
Description
技术领域
本实用新型涉及电池技术领域,尤其涉及一种电池模组。
背景技术
目前,柔性印刷电路板(Flexible Printed Circuits Board,缩写为FPC)在电池模组中的利用率越来越高,而利用FPC采集低压信号和温度信号是一种一直在推广的技术。由于FPC本身的结构及柔性特性一般都会采用双面胶或背胶将FPC固定于电池模组的其它部件(如电池)上,但是这种贴胶的固定方式存在以下两个明显的缺陷:(1)双面胶或常规背胶对于贴附表面有较高的要求,贴附表面的材料必须能够附着双面胶的胶黏剂,如当电池等部件的材料采用聚丙烯(PP)时,常规背胶无法贴附到其表面形成稳定的粘结层,从而无法起到固定作用;(2)双面胶或背胶的使用寿命较短,很多都无法满足电池模组的寿命要求,有些双面胶即使能够满足,成本相对也会很高,实用性不高。此外,贴胶方式也很大程度影响了电池模组的自动化生产,现阶段都是人工手贴,而且还会存在贴的过程中形成褶皱等不利于生产的情况。
实用新型内容
鉴于背景技术中存在的问题,本实用新型的目的在于提供一种电池模组,其能够稳定、有效的固定FPC,提高了FPC固定的可靠性,同时便于自动化生产、降低了成本。
为了实现上述目的,本实用新型提供了一种电池模组,其包括:多个电池,沿长度方向并排,各电池包括顶盖组件,顶盖组件包括顶盖片;以及FPC,沿高度方向位于所有电池的顶盖片的上方。其中,至少一个电池的顶盖片上设置有固定柱,FPC在与设置有固定柱的电池的对应位置设置有定位孔。固定柱具有:杆部,收容于FPC的定位孔中且一端固定于顶盖片;以及盖部,连接于杆部的另一端、覆盖定位孔并固定于FPC。
本实用新型的有益效果如下:
在根据本实用新型的电池模组中,固定柱的杆部收容于FPC的定位孔中且杆部的一端固定于顶盖片,而连接于杆部的另一端的盖部覆盖定位孔并固定于FPC,从而将FPC固定于对应的电池。电池模组的这种固定FPC的方式稳定、有效,提高了FPC固定的可靠性,同时便于自动化生产、降低了成本。此外,与背景技术中的涉及的贴胶方式相比,本实用新型的电池模组中的FPC的固定方式的适用范围更广,避免了人工手贴胶时形成褶皱等不利于生产的情况,从而有利于提高生产效率。
附图说明
图1是根据本实用新型的电池模组的立体图,其中固定柱处于未热熔前的状态。
图2是根据本实用新型的电池模组的立体图,其中固定柱处于热熔后的状态。
图3是图1中的电池模组的其中一个电池的立体图。
图4是沿图3中的A-A线切分后的剖视图。
图5是图1中的电池模组的FPC的立体图。
图6是图1中的电池模组的固定柱的立体图。
图7是图2中的电池模组的固定柱的立体图。
图8是电池模组的固定柱与FPC的定位孔之间的连接示意图。
图9是图8的变形例。
其中,附图标记说明如下:
1 电池 3 电连接片
11 顶盖组件 B 固定柱
111 顶盖片 B1 杆部
112 电极端子 B2 盖部
12 壳体 L 长度方向
13 电极组件 H 高度方向
2 FPC W 宽度方向
21 定位孔
具体实施方式
下面参照附图来详细说明根据本实用新型的电池模组。
参照图1至图9,根据本实用新型的电池模组包括:多个电池1,沿长度方向L并排,各电池1包括顶盖组件11,顶盖组件11包括顶盖片111;以及FPC 2,沿高度方向H位于所有电池1的顶盖片111的上方。其中,至少一个电池1的顶盖片111上设置有固定柱B,FPC 2在与设置有固定柱B的电池1的对应位置设置有定位孔21。固定柱B具有:杆部B1,收容于FPC 2的定位孔21中且一端固定于顶盖片111;以及盖部B2,连接于杆部B1的另一端、覆盖定位孔21并固定于FPC 2。
在根据本实用新型的电池模组中,固定柱B的杆部B1收容于FPC 2的定位孔21中且杆部B1的一端固定于顶盖片111,而连接于杆部B1的另一端的盖部B2覆盖定位孔21并固定于FPC 2,从而将FPC 2固定于对应的电池1。电池模组的这种固定FPC 2的方式稳定、有效,提高了FPC固定的可靠性,同时便于自动化生产、降低了成本。此外,与背景技术中的涉及的贴胶方式相比,本实用新型的电池模组中的FPC 2的固定方式的适用范围更广,避免了人工手贴胶时形成褶皱等不利于生产的情况,从而有利于提高生产效率。
当FPC 2的定位孔21的孔径与固定柱B的杆部B1的直径相差较大时,可将盖部B2固定于FPC 2的定位孔21内,且盖部B2的顶表面与FPC 2的上表面共面,如图8所示。
当FPC 2的定位孔21的孔径略大于固定柱B的杆部B1的直径时,可将盖部B2固定于FPC 2的定位孔21外,且盖部B2的顶表面突出于FPC 2的上表面,如图9所示。
固定柱B的盖部B2可通过热熔杆部B1的与顶盖片111相背的一端而形成。具体地,在装配好电池模组后,将FPC 2的每个定位孔21对准对应的电池1的顶盖片111的上的固定柱B并使该固定柱B(此时固定柱B只有杆部B1,如图1和图6所示)***,杆部B1***定位孔21后,杆部B1的与顶盖片111相对的一端伸出对应的定位孔21,之后利用热熔设备将多余伸出的杆部B1热熔,从而凝固后形成盖部B2(如图2和图7所示)。与此同时,随着盖部B2的形成,FPC 2就固定到对应的电池1的顶盖片111上了。采用这种热熔工艺固定FPC 2的方式快捷、有效,提高了FPC固定的可靠性。当然,如果是固定柱B在材料塑性上满足要求,也可以采用压制方式(例如冲压)使杆部B1的与顶盖片111相背的一端发生塑性变形而形成盖部B2。
为了提高结构稳定性,相邻两个电池1的大面之间可设置有粘结胶,从而保证将FPC 2安装于电池1的顶盖片111上的过程中相邻两个电池1之间不会发生错位。
固定柱B设置在电池1上的方式可以依据需要来确定。固定柱B至少可设置在并排的所有电池1中处于中部位置的电池1上,或者固定柱B至少可设置在并排的所有电池1中处于长度方向L两端的电池1上。这两种设置方式主要适用于电池1的数量相对较少的情况,在保证FPC 2固定的可靠性的同时减少了固定柱B的数量(无需在每个电池1上设置固定柱B),节约了成本。另外,固定柱B可设置在并排的所有电池1上。这种设置方式能够保证FPC 2的各部分都能够可靠的固定,此时FPC 2固定的可靠性最好。在这里补充说明的是,基于电池模组中电池1的数量,在尽量保证FPC 2固定的可靠性的同时,合理的设置固定柱B的数量并选取各固定柱B在并排的所有电池1中的安装位置。
设置有固定柱B的电池1上的固定柱B的数量可为一个或多个。当设置有固定柱B的电池1上的固定柱B的数量为多个时,设置在同一电池1上的多个固定柱B可平行布置,也可交错布置。当然多个固定柱B的布置形式不仅限于平行布置和/或交错布置,也可采用其它的布置形式,可以基于固定柱B的数量进行合理布置。
参照图3和图4,各电池1还可包括:壳体12;电极组件13,收容于壳体12内;以及顶盖组件11装配于壳体12。
参照图3和图4,顶盖片111装配于壳体12。顶盖组件11还可包括:两个电极端子112,电连接于电极组件13、穿设并固定于顶盖片111。
固定柱B与顶盖片111可由相同的材料制成,如顶盖片111可由金属材料制成,相应地固定柱B也由金属材料制成。当然,固定柱B与顶盖片111也可由不同的材料制成,如顶盖片111可由金属材料制成,而固定柱B由树脂材料制成。这里由于FPC 2的耐高温能力很强,固定柱B也可采用温度相对较高的热熔材料,如聚丙烯(PP)或聚对苯二甲酸乙二醇酯(PET)。
参照图1和图2,电池1模组还可包括:多个电连接片3,各电连接片3电连接于相邻的两个电池1,以用于实现多个电池1之间的串并联。
Claims (10)
1.一种电池模组,包括:
多个电池(1),沿长度方向(L)并排,各电池(1)包括顶盖组件(11),顶盖组件(11)包括顶盖片(111);以及
FPC(2),沿高度方向(H)位于所有电池(1)的顶盖片(111)的上方;
其特征在于,
至少一个电池(1)的顶盖片(111)上设置有固定柱(B);
FPC(2)在与设置有固定柱(B)的电池(1)的对应位置设置有定位孔(21);
固定柱(B)具有:
杆部(B1),收容于FPC(2)的定位孔(21)中且一端固定于顶盖片(111);以及
盖部(B2),连接于杆部(B1)的另一端、覆盖定位孔(21)并固定于FPC(2)。
2.根据权利要求1所述的电池模组,其特征在于,盖部(B2)固定于FPC(2)的定位孔(21)内,且盖部(B2)的顶表面与FPC(2)的上表面共面。
3.根据权利要求1所述的电池模组,其特征在于,盖部(B2)固定于FPC(2)的定位孔(21)外,且盖部(B2)的顶表面突出于FPC(2)的上表面。
4.根据权利要求1所述的电池模组,其特征在于,固定柱(B)的盖部(B2)通过热熔杆部(B1)的与顶盖片(111)相背的一端而形成。
5.根据权利要求1所述的电池模组,其特征在于,
固定柱(B)至少设置在并排的所有电池(1)中处于中部位置的电池(1)上;或者
固定柱(B)至少设置在并排的所有电池(1)中处于长度方向(L)两端的电池(1)上;或者
固定柱(B)设置在并排的所有电池(1)上。
6.根据权利要求1所述的电池模组,其特征在于,设置有固定柱(B)的电池(1)上的固定柱(B)的数量为一个或多个。
7.根据权利要求6所述的电池模组,其特征在于,
当设置有固定柱(B)的电池(1)上的固定柱(B)的数量为多个时,设置在同一电池(1)上的多个固定柱(B)平行布置或交错布置。
8.根据权利要求1所述的电池模组,其特征在于,固定柱(B)与顶盖片(111)由相同的材料制成。
9.根据权利要求1所述的电池模组,其特征在于,固定柱(B)与顶盖片(111)由不同的材料制成。
10.根据权利要求9所述的电池模组,其特征在于,固定柱(B)由树脂材料制成,而顶盖片(111)由金属材料制成。
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EP18187650.9A EP3454408B1 (en) | 2017-09-06 | 2018-08-07 | Battery module |
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CN116190900B (zh) * | 2023-04-28 | 2023-09-22 | 宁德时代新能源科技股份有限公司 | 固定支架、电池以及用电设备 |
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JP3744869B2 (ja) * | 2002-03-20 | 2006-02-15 | 三洋電機株式会社 | パック電池 |
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JP2010157399A (ja) * | 2008-12-26 | 2010-07-15 | Autonetworks Technologies Ltd | 電池モジュール |
JP4858726B2 (ja) * | 2009-01-07 | 2012-01-18 | 三菱自動車工業株式会社 | 二次電池の保持構造 |
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US8962168B2 (en) * | 2011-04-04 | 2015-02-24 | Hitachi Automotive Systems, Ltd. | Storage battery module |
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JP2014022287A (ja) * | 2012-07-20 | 2014-02-03 | Toyota Boshoku Corp | フレキシブルプリント基板 |
JP2015207340A (ja) * | 2012-08-30 | 2015-11-19 | 三洋電機株式会社 | 電源装置及び電源装置を備える電動車両並びに蓄電装置、電源装置の製造方法 |
KR101483130B1 (ko) * | 2013-07-09 | 2015-01-16 | 삼성에스디아이 주식회사 | 전지 팩 |
JP2015170454A (ja) * | 2014-03-06 | 2015-09-28 | 住友電気工業株式会社 | 二次電池装置 |
WO2016175180A1 (ja) * | 2015-04-27 | 2016-11-03 | 住友電気工業 株式会社 | 電池配線モジュール及びその電池配線モジュールを備えた電源装置 |
CN106299223B (zh) * | 2015-05-25 | 2019-08-30 | 宁德时代新能源科技股份有限公司 | 电池模组 |
CN106299173A (zh) * | 2015-07-23 | 2017-01-04 | 宁德时代新能源科技股份有限公司 | 动力电池顶盖结构及动力电池 |
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US11695189B2 (en) | 2020-01-09 | 2023-07-04 | Samsung Sdi Co., Ltd. | Battery system with flexible printed circuit |
US12015175B2 (en) | 2020-01-09 | 2024-06-18 | Samsung Sdi Co., Ltd. | Battery system with flexible printed circuit |
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