CN207183332U - 电池模组 - Google Patents

电池模组 Download PDF

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CN207183332U
CN207183332U CN201721139981.3U CN201721139981U CN207183332U CN 207183332 U CN207183332 U CN 207183332U CN 201721139981 U CN201721139981 U CN 201721139981U CN 207183332 U CN207183332 U CN 207183332U
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fpc
battery
fixed column
fixed
battery modules
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李建伟
杨明平
郑松太
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Contemporary Amperex Technology Co Ltd
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Contemporary Amperex Technology Co Ltd
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Priority to CN201721139981.3U priority Critical patent/CN207183332U/zh
Priority to PCT/CN2017/118559 priority patent/WO2019047430A1/zh
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Priority to JP2018143560A priority patent/JP6734893B2/ja
Priority to EP18187650.9A priority patent/EP3454408B1/en
Priority to US16/113,928 priority patent/US20190074554A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/482Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/284Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/284Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
    • H01M50/287Fixing of circuit boards to lids or covers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/189Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/36Assembling printed circuits with other printed circuits
    • H05K3/361Assembling flexible printed circuits with other printed circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0468Compression means for stacks of electrodes and separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/505Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising a single busbar
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • H01M50/51Connection only in series
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/509Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
    • H01M50/512Connection only in parallel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Battery Mounting, Suspending (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

本实用新型提供了一种电池模组,其包括:多个电池,沿长度方向并排,各电池包括顶盖组件,顶盖组件包括顶盖片;以及FPC,沿高度方向位于所有电池的顶盖片的上方。至少一个电池的顶盖片上设置有固定柱,FPC在与设置有固定柱的电池的对应位置设置有定位孔。固定柱具有:杆部,收容于FPC的定位孔中且一端固定于顶盖片;以及盖部,连接于杆部的另一端、覆盖定位孔并固定于FPC,从而将FPC固定于对应的电池。电池模组的这种固定FPC的方式稳定、有效,提高了FPC固定的可靠性,同时便于自动化生产、降低了成本。与背景技术中的贴胶方式相比,本实用新型中的FPC的固定方式的适用范围更广,避免了人工手贴胶时形成褶皱等不利于生产的情况,有利于提高生产效率。

Description

电池模组
技术领域
本实用新型涉及电池技术领域,尤其涉及一种电池模组。
背景技术
目前,柔性印刷电路板(Flexible Printed Circuits Board,缩写为FPC)在电池模组中的利用率越来越高,而利用FPC采集低压信号和温度信号是一种一直在推广的技术。由于FPC本身的结构及柔性特性一般都会采用双面胶或背胶将FPC固定于电池模组的其它部件(如电池)上,但是这种贴胶的固定方式存在以下两个明显的缺陷:(1)双面胶或常规背胶对于贴附表面有较高的要求,贴附表面的材料必须能够附着双面胶的胶黏剂,如当电池等部件的材料采用聚丙烯(PP)时,常规背胶无法贴附到其表面形成稳定的粘结层,从而无法起到固定作用;(2)双面胶或背胶的使用寿命较短,很多都无法满足电池模组的寿命要求,有些双面胶即使能够满足,成本相对也会很高,实用性不高。此外,贴胶方式也很大程度影响了电池模组的自动化生产,现阶段都是人工手贴,而且还会存在贴的过程中形成褶皱等不利于生产的情况。
实用新型内容
鉴于背景技术中存在的问题,本实用新型的目的在于提供一种电池模组,其能够稳定、有效的固定FPC,提高了FPC固定的可靠性,同时便于自动化生产、降低了成本。
为了实现上述目的,本实用新型提供了一种电池模组,其包括:多个电池,沿长度方向并排,各电池包括顶盖组件,顶盖组件包括顶盖片;以及FPC,沿高度方向位于所有电池的顶盖片的上方。其中,至少一个电池的顶盖片上设置有固定柱,FPC在与设置有固定柱的电池的对应位置设置有定位孔。固定柱具有:杆部,收容于FPC的定位孔中且一端固定于顶盖片;以及盖部,连接于杆部的另一端、覆盖定位孔并固定于FPC。
本实用新型的有益效果如下:
在根据本实用新型的电池模组中,固定柱的杆部收容于FPC的定位孔中且杆部的一端固定于顶盖片,而连接于杆部的另一端的盖部覆盖定位孔并固定于FPC,从而将FPC固定于对应的电池。电池模组的这种固定FPC的方式稳定、有效,提高了FPC固定的可靠性,同时便于自动化生产、降低了成本。此外,与背景技术中的涉及的贴胶方式相比,本实用新型的电池模组中的FPC的固定方式的适用范围更广,避免了人工手贴胶时形成褶皱等不利于生产的情况,从而有利于提高生产效率。
附图说明
图1是根据本实用新型的电池模组的立体图,其中固定柱处于未热熔前的状态。
图2是根据本实用新型的电池模组的立体图,其中固定柱处于热熔后的状态。
图3是图1中的电池模组的其中一个电池的立体图。
图4是沿图3中的A-A线切分后的剖视图。
图5是图1中的电池模组的FPC的立体图。
图6是图1中的电池模组的固定柱的立体图。
图7是图2中的电池模组的固定柱的立体图。
图8是电池模组的固定柱与FPC的定位孔之间的连接示意图。
图9是图8的变形例。
其中,附图标记说明如下:
1 电池 3 电连接片
11 顶盖组件 B 固定柱
111 顶盖片 B1 杆部
112 电极端子 B2 盖部
12 壳体 L 长度方向
13 电极组件 H 高度方向
2 FPC W 宽度方向
21 定位孔
具体实施方式
下面参照附图来详细说明根据本实用新型的电池模组。
参照图1至图9,根据本实用新型的电池模组包括:多个电池1,沿长度方向L并排,各电池1包括顶盖组件11,顶盖组件11包括顶盖片111;以及FPC 2,沿高度方向H位于所有电池1的顶盖片111的上方。其中,至少一个电池1的顶盖片111上设置有固定柱B,FPC 2在与设置有固定柱B的电池1的对应位置设置有定位孔21。固定柱B具有:杆部B1,收容于FPC 2的定位孔21中且一端固定于顶盖片111;以及盖部B2,连接于杆部B1的另一端、覆盖定位孔21并固定于FPC 2。
在根据本实用新型的电池模组中,固定柱B的杆部B1收容于FPC 2的定位孔21中且杆部B1的一端固定于顶盖片111,而连接于杆部B1的另一端的盖部B2覆盖定位孔21并固定于FPC 2,从而将FPC 2固定于对应的电池1。电池模组的这种固定FPC 2的方式稳定、有效,提高了FPC固定的可靠性,同时便于自动化生产、降低了成本。此外,与背景技术中的涉及的贴胶方式相比,本实用新型的电池模组中的FPC 2的固定方式的适用范围更广,避免了人工手贴胶时形成褶皱等不利于生产的情况,从而有利于提高生产效率。
当FPC 2的定位孔21的孔径与固定柱B的杆部B1的直径相差较大时,可将盖部B2固定于FPC 2的定位孔21内,且盖部B2的顶表面与FPC 2的上表面共面,如图8所示。
当FPC 2的定位孔21的孔径略大于固定柱B的杆部B1的直径时,可将盖部B2固定于FPC 2的定位孔21外,且盖部B2的顶表面突出于FPC 2的上表面,如图9所示。
固定柱B的盖部B2可通过热熔杆部B1的与顶盖片111相背的一端而形成。具体地,在装配好电池模组后,将FPC 2的每个定位孔21对准对应的电池1的顶盖片111的上的固定柱B并使该固定柱B(此时固定柱B只有杆部B1,如图1和图6所示)***,杆部B1***定位孔21后,杆部B1的与顶盖片111相对的一端伸出对应的定位孔21,之后利用热熔设备将多余伸出的杆部B1热熔,从而凝固后形成盖部B2(如图2和图7所示)。与此同时,随着盖部B2的形成,FPC 2就固定到对应的电池1的顶盖片111上了。采用这种热熔工艺固定FPC 2的方式快捷、有效,提高了FPC固定的可靠性。当然,如果是固定柱B在材料塑性上满足要求,也可以采用压制方式(例如冲压)使杆部B1的与顶盖片111相背的一端发生塑性变形而形成盖部B2。
为了提高结构稳定性,相邻两个电池1的大面之间可设置有粘结胶,从而保证将FPC 2安装于电池1的顶盖片111上的过程中相邻两个电池1之间不会发生错位。
固定柱B设置在电池1上的方式可以依据需要来确定。固定柱B至少可设置在并排的所有电池1中处于中部位置的电池1上,或者固定柱B至少可设置在并排的所有电池1中处于长度方向L两端的电池1上。这两种设置方式主要适用于电池1的数量相对较少的情况,在保证FPC 2固定的可靠性的同时减少了固定柱B的数量(无需在每个电池1上设置固定柱B),节约了成本。另外,固定柱B可设置在并排的所有电池1上。这种设置方式能够保证FPC 2的各部分都能够可靠的固定,此时FPC 2固定的可靠性最好。在这里补充说明的是,基于电池模组中电池1的数量,在尽量保证FPC 2固定的可靠性的同时,合理的设置固定柱B的数量并选取各固定柱B在并排的所有电池1中的安装位置。
设置有固定柱B的电池1上的固定柱B的数量可为一个或多个。当设置有固定柱B的电池1上的固定柱B的数量为多个时,设置在同一电池1上的多个固定柱B可平行布置,也可交错布置。当然多个固定柱B的布置形式不仅限于平行布置和/或交错布置,也可采用其它的布置形式,可以基于固定柱B的数量进行合理布置。
参照图3和图4,各电池1还可包括:壳体12;电极组件13,收容于壳体12内;以及顶盖组件11装配于壳体12。
参照图3和图4,顶盖片111装配于壳体12。顶盖组件11还可包括:两个电极端子112,电连接于电极组件13、穿设并固定于顶盖片111。
固定柱B与顶盖片111可由相同的材料制成,如顶盖片111可由金属材料制成,相应地固定柱B也由金属材料制成。当然,固定柱B与顶盖片111也可由不同的材料制成,如顶盖片111可由金属材料制成,而固定柱B由树脂材料制成。这里由于FPC 2的耐高温能力很强,固定柱B也可采用温度相对较高的热熔材料,如聚丙烯(PP)或聚对苯二甲酸乙二醇酯(PET)。
参照图1和图2,电池1模组还可包括:多个电连接片3,各电连接片3电连接于相邻的两个电池1,以用于实现多个电池1之间的串并联。

Claims (10)

1.一种电池模组,包括:
多个电池(1),沿长度方向(L)并排,各电池(1)包括顶盖组件(11),顶盖组件(11)包括顶盖片(111);以及
FPC(2),沿高度方向(H)位于所有电池(1)的顶盖片(111)的上方;
其特征在于,
至少一个电池(1)的顶盖片(111)上设置有固定柱(B);
FPC(2)在与设置有固定柱(B)的电池(1)的对应位置设置有定位孔(21);
固定柱(B)具有:
杆部(B1),收容于FPC(2)的定位孔(21)中且一端固定于顶盖片(111);以及
盖部(B2),连接于杆部(B1)的另一端、覆盖定位孔(21)并固定于FPC(2)。
2.根据权利要求1所述的电池模组,其特征在于,盖部(B2)固定于FPC(2)的定位孔(21)内,且盖部(B2)的顶表面与FPC(2)的上表面共面。
3.根据权利要求1所述的电池模组,其特征在于,盖部(B2)固定于FPC(2)的定位孔(21)外,且盖部(B2)的顶表面突出于FPC(2)的上表面。
4.根据权利要求1所述的电池模组,其特征在于,固定柱(B)的盖部(B2)通过热熔杆部(B1)的与顶盖片(111)相背的一端而形成。
5.根据权利要求1所述的电池模组,其特征在于,
固定柱(B)至少设置在并排的所有电池(1)中处于中部位置的电池(1)上;或者
固定柱(B)至少设置在并排的所有电池(1)中处于长度方向(L)两端的电池(1)上;或者
固定柱(B)设置在并排的所有电池(1)上。
6.根据权利要求1所述的电池模组,其特征在于,设置有固定柱(B)的电池(1)上的固定柱(B)的数量为一个或多个。
7.根据权利要求6所述的电池模组,其特征在于,
当设置有固定柱(B)的电池(1)上的固定柱(B)的数量为多个时,设置在同一电池(1)上的多个固定柱(B)平行布置或交错布置。
8.根据权利要求1所述的电池模组,其特征在于,固定柱(B)与顶盖片(111)由相同的材料制成。
9.根据权利要求1所述的电池模组,其特征在于,固定柱(B)与顶盖片(111)由不同的材料制成。
10.根据权利要求9所述的电池模组,其特征在于,固定柱(B)由树脂材料制成,而顶盖片(111)由金属材料制成。
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