CN207046333U - Micro parts visual inspection machine device people - Google Patents
Micro parts visual inspection machine device people Download PDFInfo
- Publication number
- CN207046333U CN207046333U CN201720342759.7U CN201720342759U CN207046333U CN 207046333 U CN207046333 U CN 207046333U CN 201720342759 U CN201720342759 U CN 201720342759U CN 207046333 U CN207046333 U CN 207046333U
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- CN
- China
- Prior art keywords
- rotary disc
- glass rotary
- shakes
- guide rail
- visual inspection
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000011179 visual inspection Methods 0.000 title claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 45
- 239000011521 glass Substances 0.000 claims abstract description 38
- 239000002699 waste material Substances 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims abstract description 10
- 230000002950 deficient Effects 0.000 claims abstract description 6
- 239000013307 optical fiber Substances 0.000 claims abstract description 5
- 238000001179 sorption measurement Methods 0.000 claims abstract description 5
- 238000007664 blowing Methods 0.000 claims description 7
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 4
- 239000004917 carbon fiber Substances 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 4
- 239000005304 optical glass Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Landscapes
- Electrostatic Separation (AREA)
Abstract
The utility model proposes a kind of micro parts visual inspection machine device people, including feed section, machinery, detection part and collection part, it is characterised in that：The feed section includes feed bin, feed bin is connected to circular vibration disk by the feed appliance that directly shakes, the straight guide rail that shakes of outlet connection of circular vibration disk, the machinery includes glass rotary disc, glass rotary disc is driven by servomotor and decelerator, the outlet of the straight guide rail that shakes is connected to the top of glass rotary disc, is surround around glass rotary disc and arranges detection part, is followed successively by from the outlet for the guide rail that directly shakes along glass rotary disc direction of rotation：Structure is individually detected in guide frame, optical fiber sensing location structure and face to be checked, part is collected to continue to be circumferentially positioned at around glass rotary disc, include and do not detect bunker for collecting, non-defective unit bunker for collecting and waste material categorised collection hopper, material-pulling device is separately provided with before each hopper, dust arrester and electrostatic adsorption device are additionally provided with after collection portion point.
Description
Technical field
It the utility model is related to a kind of equipment of the processing of micro-element, specifically a kind of micro parts visual inspection machine
Device people.
Background technology
Micro parts include the small part of various sizes, for example magnetic core is the element being widely used on electronic equipment,
Its small volume, typically only several millimeters, and the batch processed is very big, in order to realize that its efficiency needs to be examined one by one
Survey, qualified element could process use, and the efficiency of production is had a strong impact on by the way of artificial detection, can not large quantities of gauges
Modelling produces, and also improves the cost of production, and defect rate is high.
Utility model content
The purpose of this utility model is to overcome above shortcomings in the prior art, and providing one kind can realize certainly
The equipment of dynamic detection micro parts.
The technical scheme in the invention for solving the above technical problem is：Feed section, machinery, detection part and
Part is collected, the feed section includes feed bin, and feed bin is connected to circular vibration disk by the feed appliance that directly shakes, circular vibration disk
The straight guide rail that shakes of outlet connection, the machinery include glass rotary disc, and glass rotary disc is driven by servomotor and decelerator, directly shaken
The outlet of guide rail is connected to the top of glass rotary disc, is surround around glass rotary disc and arranges detection part, from the guide rail that directly shakes
Outlet is followed successively by along glass rotary disc direction of rotation：Structure is individually detected in guide frame, optical fiber sensing location structure and face to be checked,
Collect part to continue to be circumferentially positioned at around glass rotary disc, include and do not detect bunker for collecting, non-defective unit bunker for collecting and waste material
Categorised collection hopper, material-pulling device is separately provided with before each hopper, dust arrester and quiet is additionally provided with after collection portion point
Electric adsorption device.
By taking magnetic core as an example, magnetic core is poured into feed bin, feed bin is to enter circular vibration disk by the feed appliance control magnetic core that directly shakes
, magnetic core how many degree in circular vibration disk are controlled by sensor, it is directly fed back to the feed bin feed appliance that directly shakes and is controlled,
The permanent entrance of magnetic core is allowed to, magnetic core is damaged to avoid the excessive friction of magnetic core, with small vibration, the magnetic core of transport is steady and fast
Speed.Circular vibration disk is also to make driving element with high-frequency electromagnetic coil, and the arrangement of rule is carried out to magnetic core, is rejected sub-rule
Magnetic core, entered in next step with meeting required magnetic core posture.Line slideway is also driven with high-frequency electromagnetic coil
Element, it is that further magnetic core is arranged, and ensures there is certain fed distance, meets that detection uses.When magnetic core has herein
During jam phenomenon or during magnetic core glut, line slideway, which has, returns to magnetic core in the function of circular vibration disk, to ensure having foot
Enough magnetic cores are detected；Magnetic core is fed directly to glass plate from the straight guide rail that shakes, and drives magnetic core to enter guider by glass plate, right
Its magnetic core carries out arrangement posture, so as to ensure vision system to the reliable detection of magnetic core.Magnetic core is put into fiber orientation after being oriented to
Device, signal reading is carried out to it, in this, as follow-up datum mark, by the processing of single-chip microcomputer, produces a series of pulse,
Triggering bat picture is carried out to each vision component by communication and triggering each station of material-receiving system blow expecting in magazine.
The glass rotary disc is the optical glass of high transmission rate.Glass plate is carried out directly by servomotor and accurate retarding machine
Driving is connect, and detected magnetic core is sent to each functional location.The glass plate is made up of optical glass, and major function is to pass
Magnetic core is sent, while ensures the quality of visual imaging, also ensures that magnetic core has correct posture, does not cause magnetic core in centrifugal action
Under fly out glass plate, the detection for enabling magnetic core to stablize, so as to ensure the quality of magnetic core product.
After fibre optical sensor, singlechip controller is by communication, and each station visual unit is respectively to 6 faces of magnetic core
Carry out image and clap picture, can clap 250 photos most fast each second, clap as after image calculate through vision system special-purpose software and
Processing, to judge the whether qualified of magnetic core, finally shows result over the display.And each work step is carried out to record and unite one by one
Meter, such as real-time amount detection, class's yield, daily output etc. are recorded on video one by one, to ensure the quality of product, while can also be given birth to
Into report file.Robot interface display rationalization, convenient purification, the hommization, operation is also very convenient, after image procossing, magnetic core
Detection whether, magnetic core it is whether qualified, processing of the vision system to it has a strict judgement, and is recorded in system
In, system, through communication, can send instruction, material-receiving system is carried out according to this instruction according to this result by singlechip controller
Corresponding action；Material-receiving system is made up of rewinding box and high-speed electromagnetic valve and blowing sprayer and high temperature tracheae etc., and this is
The system response time is fast, can blow within one minute more than 10,000 times, it is ensured that the rewinding work of system.Positive and negative detects underproof magnetic core and blown
In first positive and negative waste material box；Front-back detection detects underproof magnetic core and blown in second front-back waste material box；It is interior
Lateral surface detects underproof magnetic core and blown in outside waste material box in the 3rd；First three waste material box can be according to the actual feelings of client
Condition, and selective selection, in order to the management of production；Non-defective unit is blown in the 4th magazine；Undetected magnetic core blows
In the 5th magazine.
Structure setting is individually detected as six detection directions in the face to be checked, is followed successively by lateral surface detection camera, medial surface
Camera is detected, camera is detected below, above detects camera, reverse side detection camera and front detection camera, each towards to be detected
Six sides of part.
Detection faces in multiple directions can also be set again simultaneously, the correspondence of detection faces required for basis in Spatial Dimension
Direction sets detection faces.
The material-pulling device is blowing structure, and the head of air blowing is towards magnetic core, and simultaneously towards bunker for collecting.
The circular vibration disk, the straight guide rail that shakes all are connected with vibration sensor, and circuit is connected on control device.
The dust arrester is made up of stepper motor, hairbrush, cylinder, carbon fiber etc..
The magnetic core of a cycle has been disposed, but more or less has a dust or other impurity etc. in magnetic core,
This procedure is exactly to clear up the dust left on glass plate or other impurity, makes cleaning glass, is prepared for next cycle；Together
When machine in shutdown or inspection, this procedure also has the function of eliminating electrostatic, to ensure personal safety, in order to avoid electrostatic electricity people etc.
Accident.It is made up of stepper motor, hairbrush, cylinder, carbon fiber etc.；Magnetic core can be also prevented to be strayed into the straight guide rail that shakes and to glass
Damage.
The utility model compared with prior art, has advantages below and effect：The automatic detection of magnetic core is realized, is examined
The ratio of survey is 100%, and also up to 100%, the efficiency high of detection, multistation is carried out simultaneously for the success rate of detection, and detection
Data conveniently collate the minutes, and accuracy of detection is reachable：0.009~0.025mm；Detection efficiency is reachable：14 ~ 22/second.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is the structural representation of the utility model feed section.
In figure：1st, feed bin, 2, circular vibration disk, 3, directly shake guide rail, 4, glass rotary disc, 5, guide frame, 6, optical fiber sensing
Location structure, 7, do not detect bunker for collecting, 8a, non-defective unit bunker for collecting, 8, six side waste materials are collected separately hopper, and 9, pusher dress
Put, 10, dust arrester, 11, electrostatic adsorption device, 12, lateral surface detection camera, 13, medial surface detection camera, 14, examine below
Survey camera, 15, above detect camera, 16, reverse side detection camera, 17, front detection camera.
Embodiment
Below in conjunction with the accompanying drawings and the utility model is described in further detail by embodiment, and following examples are pair
It is of the present utility model explanation and the utility model is not limited to following examples.
Feed section, machinery, detection part and collection part, the feed section include feed bin 1, and feed bin 1 passes through
The straight feed appliance that shakes is connected to circular vibration disk 2, the straight guide rail 3 that shakes of outlet connection of circular vibration disk 2, and the machinery includes glass
Glass rotating disk 4, glass rotary disc 4 are driven by servomotor and decelerator, and the outlet for the guide rail 3 that directly shakes is connected to the top of glass rotary disc 4,
Around detection part is arranged around glass rotary disc 4, from the outlet for the guide rail 3 that directly shakes along the direction of rotation of glass rotary disc 4 successively
For：Structure is individually detected in guide frame 5, optical fiber sensing location structure 6 and face to be checked, collects part and continues to be circumferentially positioned at glass
Around rotating disk 4, include and do not detect bunker for collecting 7, non-defective unit bunker for collecting and waste material categorised collection hopper 8, before each hopper
Material-pulling device 9 is all separately provided with, dust arrester 10 and electrostatic adsorption device 11 are additionally provided with after collection portion point.
The glass rotary disc 4 is the optical glass of high transmission rate.
Structure setting is individually detected as six detection directions in the face to be checked, is followed successively by lateral surface detection camera 12, inner side
Face detection camera 13, camera 14 is detected below, above detects camera 15, reverse side detection camera 16 and front detection camera 17, respectively
From six sides towards part to be detected.
The material-pulling device 9 is blowing structure, and the head of air blowing is towards magnetic core, and simultaneously towards bunker for collecting.
The circular vibration disk 2, the straight guide rail 3 that shakes all are connected with vibration sensor, and circuit is connected on control device.
The dust arrester 10 is made up of stepper motor, hairbrush, cylinder, carbon fiber etc..
Testing process is summarized：
--- --- --- glass plate --- is oriented to --- fiber orientation --- straight-line oscillation guide rail circular vibration disk feed bin
Lateral surface detects, and --- medial surface detection --- detects --- above detect --- reverse side detection --- front detection --- below
Magazine --- non-defective unit box --- interior lateral surface waste material box --- front-back waste material box --- positive and negative waste material box --- dedusting is not examined
（Static elimination）.
Claims (6)
1. a kind of micro parts visual inspection machine device people, including feed section, machinery, detection part and collection part, its
It is characterised by：The feed section includes feed bin（1）, feed bin（1）Circular vibration disk is connected to by the feed appliance that directly shakes（2）, circle
Shape vibrating disk（2）The straight guide rail that shakes of outlet connection（3）, the machinery includes glass rotary disc（4）, glass rotary disc（4）By watching
Motor and decelerator driving are taken, directly shake guide rail（3）Outlet be connected to glass rotary disc（4）Top, glass rotary disc（4）Around
Around detection part is arranged, from the straight guide rail that shakes（3）Outlet along glass rotary disc（4）Direction of rotation is followed successively by：Guide frame
（5）, optical fiber sensing location structure（6）Structure is individually detected with face to be checked, part is collected and continues to be circumferentially positioned at glass rotary disc（4）
Around, include and do not detect bunker for collecting（7）, non-defective unit bunker for collecting（8a）With waste material categorised collection hopper（8）, each hopper
It is preceding to be all separately provided with material-pulling device（9）, dust arrester is additionally provided with point after collection portion（10）And electrostatic adsorption device（11）.
2. micro parts visual inspection machine device people according to claim 1, it is characterised in that：The glass rotary disc（4）It is
The optical glass of high transmission rate.
3. micro parts visual inspection machine device people according to claim 1, it is characterised in that：Individually detect in the face to be checked
Structure setting is six detection directions, is followed successively by lateral surface detection camera（12）, medial surface detection camera（13）, detect phase below
Machine（14）, above detect camera（15）, reverse side detection camera（16）Camera is detected with front（17）, each towards part to be detected
Six sides.
4. micro parts visual inspection machine device people according to claim 1, it is characterised in that：The material-pulling device（9）For
Blowing structure, the head of air blowing is towards magnetic core, and simultaneously towards bunker for collecting.
5. micro parts visual inspection machine device people according to claim 1, it is characterised in that：The circular vibration disk（2）、
The straight guide rail that shakes（3）Vibration sensor is all connected with, and circuit is connected on control device.
6. micro parts visual inspection machine device people according to claim 1, it is characterised in that：The dust arrester（10）By
Stepper motor, hairbrush, cylinder, carbon fiber composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720342759.7U CN207046333U (en) | 2017-04-01 | 2017-04-01 | Micro parts visual inspection machine device people |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720342759.7U CN207046333U (en) | 2017-04-01 | 2017-04-01 | Micro parts visual inspection machine device people |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207046333U true CN207046333U (en) | 2018-02-27 |
Family
ID=61489750
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720342759.7U Expired - Fee Related CN207046333U (en) | 2017-04-01 | 2017-04-01 | Micro parts visual inspection machine device people |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207046333U (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108554843A (en) * | 2018-04-19 | 2018-09-21 | 成都天创精密模具有限公司 | A kind of magnetic core product intelligent circulation sorting system |
| CN109174665A (en) * | 2018-08-30 | 2019-01-11 | 上海新奥林汽车传感器有限公司 | One kind being used for small part self-cleaning type optical detection sorting equipment |
| CN109290218A (en) * | 2018-11-12 | 2019-02-01 | 上海雷迪埃电子有限公司 | The inspection sub-material screening installation of coaxial connector adapter |
| CN109775284A (en) * | 2019-01-21 | 2019-05-21 | 东莞市瑞科智能科技有限公司 | A kind of detection production line of product parts |
| CN110193729A (en) * | 2019-06-25 | 2019-09-03 | 深圳市华惠连接器有限公司 | A kind of Multifunctional multistage combined-machining equipment |
| CN110567365A (en) * | 2019-07-26 | 2019-12-13 | 艾力机器人科技(苏州)有限公司 | cell-phone part automatic checkout device |
| CN110620070A (en) * | 2019-10-22 | 2019-12-27 | 广东协铖微电子科技有限公司 | Sorting braider for semiconductor chips |
| CN110672634A (en) * | 2019-10-25 | 2020-01-10 | 昆山佑泽欣智控设备有限公司 | LED radiator visual detection equipment |
| US11196967B1 (en) | 2020-06-03 | 2021-12-07 | He Tong Technology Co., Ltd. | Image inspection device |
| EP3919894A1 (en) * | 2020-06-04 | 2021-12-08 | He Tong Technology Co., Ltd. | Optical inspection system |
| CN113770125A (en) * | 2021-11-10 | 2021-12-10 | 苏州佳祺仕信息科技有限公司 | Cleaning mechanism, turntable type detection system and cleaning method |
| CN113772419A (en) * | 2021-11-10 | 2021-12-10 | 苏州佳祺仕信息科技有限公司 | Feeding and discharging rotation detection system |
| CN114950998A (en) * | 2022-05-12 | 2022-08-30 | 安徽美安密封件股份有限公司 | Full automatic check out test set of rubber gas oil blanket |
| CN115382815A (en) * | 2022-07-29 | 2022-11-25 | 北京工业大学 | Glass carousel formula vision sieve separator's glass self-cleaning device |
-
2017
- 2017-04-01 CN CN201720342759.7U patent/CN207046333U/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108554843A (en) * | 2018-04-19 | 2018-09-21 | 成都天创精密模具有限公司 | A kind of magnetic core product intelligent circulation sorting system |
| CN109174665A (en) * | 2018-08-30 | 2019-01-11 | 上海新奥林汽车传感器有限公司 | One kind being used for small part self-cleaning type optical detection sorting equipment |
| CN109290218A (en) * | 2018-11-12 | 2019-02-01 | 上海雷迪埃电子有限公司 | The inspection sub-material screening installation of coaxial connector adapter |
| CN109775284A (en) * | 2019-01-21 | 2019-05-21 | 东莞市瑞科智能科技有限公司 | A kind of detection production line of product parts |
| CN109775284B (en) * | 2019-01-21 | 2023-09-29 | 东莞市瑞科智能科技有限公司 | Detection production line of product parts |
| CN110193729A (en) * | 2019-06-25 | 2019-09-03 | 深圳市华惠连接器有限公司 | A kind of Multifunctional multistage combined-machining equipment |
| CN110193729B (en) * | 2019-06-25 | 2024-04-19 | 深圳市华惠连接器有限公司 | Multifunctional multi-station composite processing equipment |
| CN110567365A (en) * | 2019-07-26 | 2019-12-13 | 艾力机器人科技(苏州)有限公司 | cell-phone part automatic checkout device |
| CN110620070A (en) * | 2019-10-22 | 2019-12-27 | 广东协铖微电子科技有限公司 | Sorting braider for semiconductor chips |
| CN110672634B (en) * | 2019-10-25 | 2021-12-14 | 昆山佑泽欣智控设备有限公司 | LED radiator visual detection equipment |
| CN110672634A (en) * | 2019-10-25 | 2020-01-10 | 昆山佑泽欣智控设备有限公司 | LED radiator visual detection equipment |
| US11196967B1 (en) | 2020-06-03 | 2021-12-07 | He Tong Technology Co., Ltd. | Image inspection device |
| EP3919894A1 (en) * | 2020-06-04 | 2021-12-08 | He Tong Technology Co., Ltd. | Optical inspection system |
| CN113770125A (en) * | 2021-11-10 | 2021-12-10 | 苏州佳祺仕信息科技有限公司 | Cleaning mechanism, turntable type detection system and cleaning method |
| CN113772419A (en) * | 2021-11-10 | 2021-12-10 | 苏州佳祺仕信息科技有限公司 | Feeding and discharging rotation detection system |
| CN114950998A (en) * | 2022-05-12 | 2022-08-30 | 安徽美安密封件股份有限公司 | Full automatic check out test set of rubber gas oil blanket |
| CN115382815A (en) * | 2022-07-29 | 2022-11-25 | 北京工业大学 | Glass carousel formula vision sieve separator's glass self-cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180227 |