CN110672634A - LED radiator visual detection equipment - Google Patents
LED radiator visual detection equipment Download PDFInfo
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- CN110672634A CN110672634A CN201911020006.4A CN201911020006A CN110672634A CN 110672634 A CN110672634 A CN 110672634A CN 201911020006 A CN201911020006 A CN 201911020006A CN 110672634 A CN110672634 A CN 110672634A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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Abstract
The invention relates to a visual detection device for an LED radiator, which is provided with a dust removal and static elimination mechanism, wherein a first belt conveyor is arranged at a discharge port of the dust removal and static elimination mechanism, a feeding guide rod is arranged at the tail end of the first belt conveyor, a detection machine table is arranged beside the first belt conveyor, a rotary workbench is arranged in the middle of the detection machine table, a glass rotary table is arranged on the rotary workbench, and a cleaning mechanism, an in-place detection mechanism, an upper end face detection mechanism, an outer surface detection mechanism, an inner surface detection mechanism and a second belt conveyor are sequentially wound around the side of the glass rotary table. The invention has the beneficial effects that: the LED radiator can be automatically detected and distributed, the labor intensity of workers is reduced, the production efficiency is improved, and the accuracy of detection results is improved.
Description
Technical Field
The invention relates to the field of appearance detection equipment, in particular to LED radiator visual detection equipment.
Background
The LED heat sink comprises a heat sink having a thermally conductive plastic housing aluminum core. The radiator is produced by one-step molding of heat conducting plastic and an aluminum radiating core on an injection molding machine, wherein the aluminum radiating core is used as an embedded part and needs to be machined in advance. The heat of the LED lamp bead is quickly conducted to the heat conducting plastic through the aluminum heat radiating core, the heat conducting plastic utilizes the multiple wings of the heat conducting plastic to form air convection heat radiation, and partial heat is radiated on the surface of the heat conducting plastic.
The LED radiator needs to be subjected to overall appearance detection and material distribution inside and outside after production is completed, whether abnormal bulges, depressions or defects exist in detection or not is detected, the existing detection is carried out by naked eyes, the labor intensity of workers is high, false detection and missing detection easily occur in manual detection, the existing material distribution is carried out manually, and therefore the LED radiator visual detection equipment is needed.
Disclosure of Invention
The purpose of the invention is: the utility model provides a LED radiator visual detection equipment, can detect the branch material to the LED radiator automatically, reduce workman intensity of labour, improve production efficiency to improve the accuracy of testing result.
In order to achieve the above purpose, the present invention provides the following technical solutions: have dust removal destatic mechanism, the discharge gate department that removes dust destatic mechanism is provided with first band conveyer, and first band conveyer's end is provided with the feeding guide bar, and first band conveyer's side is provided with the detection board, it is provided with the swivel work head to detect the board middle part, is provided with the glass carousel on the swivel work head, just the glass carousel is colorless transparent glass dish, and glass carousel side has surrounded clean mechanism, detection mechanism that targets in place, up end detection mechanism, surface detection mechanism, internal surface detection mechanism and second band conveyer in proper order, clean mechanism, detection mechanism that targets in place, up end detection mechanism, surface detection mechanism and internal surface detection mechanism all have the installation pole, up end detection mechanism, surface detection mechanism and internal surface detection mechanism all have light filling lamp and detection camera, wherein between up end detection mechanism and the surface detection mechanism, Defective product feeding mechanisms are arranged between the outer surface detection mechanism and the inner surface detection mechanism and between the inner surface detection mechanism and the second belt conveyor, a third belt conveyor is arranged below the three defective product feeding mechanisms in the detection machine table, the third belt conveyor is a double-material-channel belt conveyor, and a material distribution mechanism is arranged at the tail end of the second belt conveyor.
Further, the dust removal destaticizing mechanism has a base, is provided with the straight vibrating machine that advances on the base, and threaded connection has triangle material way on the straight vibrating machine, and triangle material way middle part joint has the stick that destatics.
Furthermore, parallel guide rods are arranged on two sides of the first belt conveyor.
Furthermore, a cleaning brush is connected to the mounting rod of the cleaning mechanism through threads; a first laser sensor is connected to the mounting rod of the in-place detection mechanism in a threaded manner; cleaning brush and first laser sensor all set up in the top of glass carousel, and cleaning brush and glass carousel upper surface contact.
Further, a light supplement lamp and a detection camera of the upper end face detection mechanism are in threaded connection with the mounting rod, the detection camera is arranged above the light supplement lamp, and the light supplement lamp and the detection camera are both arranged above the glass rotary table; the mounting rod of the inner surface detection mechanism is in threaded connection with the detection camera and the light supplement lamp, the detection camera is arranged below the light supplement lamp, and the detection camera and the light supplement lamp are both arranged below the glass turntable; the mounting rod is in threaded connection with the detection machine table.
Further, threaded connection has the mounting panel on the installation pole of surface detection mechanism, mounting panel middle part and light filling lamp threaded connection, set up a plurality of detection cameras around the light filling lamp, and a plurality of detection cameras are annular array distribution around the light filling lamp, installation pole and detection board threaded connection, detection camera and mounting panel threaded connection, detection camera and light filling lamp all set up in glass carousel top.
Furthermore, a discharging guide rod and a rotary cylinder are connected to a feeding port of the second belt conveyor in a threaded mode, a reversing rod is fixedly connected to an output shaft of the rotary cylinder, and a first laser sensor is arranged between the rotary cylinder and the distributing mechanism.
Furthermore, the material distributing mechanism comprises a material distributing partition plate, a plurality of second laser sensors and a plurality of stop cylinders are in threaded connection with the two sides of the material distributing partition plate, and the second laser sensors and the stop cylinders on each side are arranged in a staggered mode.
Further, substandard product feeding mechanism has the arc material way, the feed inlet that the arc material was said sets up in the side of glass carousel, and the arc material is said and is contained two material ways and two feed inlets, and every feed inlet side is provided with and pushes away the material cylinder, fixedly connected with arc ejector pad on the piston rod of pushing away the material cylinder, it is provided with the stand to detect every material way below that is located the arc material way in the board, and the stand communicates with each other with the arc material way, stand and arc material way all with detect board threaded connection, and the derivation direction of two stand pipes of every arc material way below corresponds two material ways of third band conveyer respectively.
The invention has the beneficial effects that: the LED radiator can be automatically detected and distributed, the labor intensity of workers is reduced, the production efficiency is improved, and the accuracy of detection results is improved.
Drawings
FIG. 1 is a schematic view of an overall structure of a visual inspection apparatus for an LED heat sink according to the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B;
FIG. 4 is a schematic view of a dust removing and static eliminating mechanism of the visual inspection device for the LED radiator of the present invention;
FIG. 5 is a schematic view of a cleaning mechanism of an LED heat sink vision inspection apparatus according to the present invention;
FIG. 6 is a schematic view of an in-place detection mechanism of the LED heat sink vision detection apparatus of the present invention;
FIG. 7 is a schematic view of an upper end surface detection mechanism of an LED heat sink vision detection apparatus according to the present invention;
FIG. 8 is a schematic view of an outer surface inspection mechanism of an LED heat sink vision inspection apparatus of the present invention;
FIG. 9 is a schematic view of an inner surface inspection mechanism of an LED heat sink vision inspection apparatus of the present invention;
FIG. 10 is a schematic view of a defective feeding mechanism of the visual inspection apparatus for LED radiators according to the present invention.
In the figure: 1. a dust removal and static elimination mechanism; 101. a base; 102. a straight-forward vibrating machine; 103. a triangular material channel; 104. a static eliminating rod; 2. a first belt conveyor; 201. a feed guide bar; 202. parallel guide rods; 3. detecting a machine table; 301. rotating the working table; 302. a glass rotary table; 4. a cleaning mechanism; 401. a cleaning brush; 5. an in-place detection mechanism; 501. a first laser sensor; 6. an upper end face detection mechanism; 7. an outer surface detection mechanism; 8. an inner surface detection mechanism; 9. a second belt conveyor; 901. a discharge guide rod; 902. a rotating cylinder; 903. a reversing lever; 10. a defective product feeding mechanism; 1001. an arc-shaped material channel; 1002. a material pushing cylinder; 1003. an arc-shaped push block; 1004. a guide tube; 11. a third belt conveyor; 12. mounting a rod; 13. a light supplement lamp; 14. detecting a camera; 15. mounting a plate; 16. a material distributing clapboard; 17. a second laser sensor; 18. a cut-off cylinder; an LED heat sink.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-10, the visual inspection apparatus for LED heat sink comprises a dust removing and static eliminating mechanism 1, a first belt conveyor 2 is disposed at a discharge port of the dust removing and static eliminating mechanism 1, a feeding guide rod 201 is disposed at an end of the first belt conveyor 2, a detection machine 3 is disposed beside the first belt conveyor 2, a rotary worktable 301 is disposed in a middle of the detection machine 3, a glass rotary table 302 is disposed on the rotary worktable 301, the glass rotary table 302 is a colorless transparent glass disc, a cleaning mechanism 4, an in-place detection mechanism 5, an upper end surface detection mechanism 6, an outer surface detection mechanism 7, an inner surface detection mechanism 8 and a second belt conveyor 9 are sequentially surrounded by a side of the glass rotary table 302, the cleaning mechanism 4, the in-place detection mechanism 5, the upper end surface detection mechanism 6, the outer surface detection mechanism 7 and the inner surface detection mechanism 8 all have a mounting rod 12, the upper end face detection mechanism 6, the outer surface detection mechanism 7 and the inner surface detection mechanism 8 are respectively provided with a light supplement lamp 13 and a detection camera 14, defective product feeding mechanisms 10 are respectively arranged between the upper end face detection mechanism 6 and the outer surface detection mechanism 7, between the outer surface detection mechanism 7 and the inner surface detection mechanism 8 and between the inner surface detection mechanism 8 and the second belt conveyor 9, a third belt conveyor 11 is arranged below the three defective product feeding mechanisms 10 in the detection machine table 3, the third belt conveyor 11 is a double-material-channel belt conveyor, and a material distribution mechanism is arranged at the tail end of the second belt conveyor 9.
The dedusting and static-removing mechanism 1 is provided with a base 101, a straight-in vibrator 102 is arranged on the base 101, a triangular material channel 103 is connected to the straight-in vibrator 102 in a threaded manner, and an electrostatic rod 104 is clamped in the middle of the triangular material channel 103.
A cleaning brush 401 is connected to the mounting rod 12 of the cleaning mechanism 4 through threads; a first laser sensor 501 is connected to the mounting rod 12 of the in-place detection mechanism 5 through a thread; the cleaning brush 401 and the first laser sensor 501 are both arranged above the glass turntable 302, and the cleaning brush 401 is in surface contact with the upper surface of the glass turntable 302.
The light supplement lamp 13 and the detection camera 14 of the upper end face detection mechanism 6 are in threaded connection with the mounting rod 12, the detection camera 14 is arranged above the light supplement lamp 13, and both the light supplement lamp 13 and the detection camera 14 are arranged above the glass rotary table 302; the mounting rod 12 of the inner surface detection mechanism 8 is in threaded connection with the detection camera 14 and the light supplement lamp 13, the detection camera 14 is arranged below the light supplement lamp 13, and the detection camera 14 and the light supplement lamp 13 are both arranged below the glass rotary table 302; the mounting rod 12 is in threaded connection with the detection machine table 3.
Threaded connection has mounting panel 15 on the installation pole 12 of surface detection mechanism 7, 13 threaded connection of mounting panel 15 middle part and light filling lamp, set up a plurality of detection cameras 14 around light filling lamp 13, and a plurality of detection cameras 14 are annular array distribution around light filling lamp 13, installation pole 12 and 3 threaded connection of detection board, detection cameras 14 and 15 threaded connection of mounting panel, detection cameras 14 and light filling lamp 13 all set up in glass carousel 302 top.
A discharging guide rod 901 and a rotary cylinder 902 are connected to a feed inlet of the second belt conveyor 9 through threads, a reversing rod 903 is fixedly connected to an output shaft of the rotary cylinder 902, and a first laser sensor 501 is arranged between the rotary cylinder 902 and the distributing mechanism.
The material distributing mechanism comprises a material distributing partition plate 16, a plurality of second laser sensors 17 and a plurality of stop cylinders 18 are in threaded connection with two sides of the material distributing partition plate 16, and the second laser sensors 17 and the stop cylinders 18 on each side are arranged in a staggered mode.
The defective product feeding mechanism 10 is provided with an arc-shaped material channel 1001, the feed inlets of the arc-shaped material channel 1001 are arranged at the side of the glass turntable 302, the arc-shaped material channel 1001 comprises two material channels and two feed inlets, a material pushing cylinder 1002 is arranged at the side of each feed inlet, an arc-shaped push block 1003 is fixedly connected to a piston rod of the material pushing cylinder 1002, a guide pipe 1004 is arranged below each material channel of the arc-shaped material channel 1001 in the detection machine table 3, the guide pipe 1004 is communicated with the arc-shaped material channel 1001, the guide pipe 1004 and the arc-shaped material channel 1001 are both in threaded connection with the detection machine table 3, and the leading-out directions of the two guide pipes 1004 below each arc-shaped material channel 1001 respectively correspond to the two material channels of the third belt conveyor 11.
The working principle of the invention is as follows: when the device is used, firstly, the LED radiator 19 is placed in the triangular material channel 103, under the action of the straight-forward vibrating machine 102, dust and scraps on the surface of the LED radiator 19 are shaken off, meanwhile, the static removing rod 104 is used for removing static electricity for the LED radiator 19, after the LED radiator 19 falls on the first belt conveyor 2, the LED radiator flows onto the glass turntable 302 under the guiding action of the feeding guide rod 201 and the parallel guide rod 202, and the glass turntable 302 is driven by the rotating workbench 301 to rotate clockwise; each time one LED heat sink 19 reaches the first laser sensor 501 at the in-position detection mechanism 5, the glass rotary disc 302 stops rotating, the light supplement lamp 13 of the upper end face detection mechanism 6 supplements light to the upper end face of the LED radiator 19, then the detection camera 14 takes pictures for comparing the upper end face of the LED radiator 19, if the product is qualified, the glass rotary disc 302 is waited to be driven to the outer surface detection mechanism 7 for detection, if the product is unqualified, the detection result of the camera is divided into a defective product and an unidentified product, then the glass rotary disc 302 is waited to rotate to the next stop station again, at the moment, the LED radiator 19 is positioned at the defective product feeding mechanism 10 beside the upper end face detection mechanism 6, two material channels of the arc-shaped material channel 1001 respectively correspond to the defective product and the unidentified product, according to the detection result of the detection camera 14, the material pushing cylinder 1002 pushes the material into the corresponding arc-shaped material channel 1001, and the material falls into the corresponding material channel of the third belt conveyor 11 through the guide pipe 1004; the outer surface detection mechanism 7 and the inner surface detection mechanism 8 also detect the practical light supplement lamp 13 and the detection camera 14, and divide unqualified products; finally, the qualified LED radiators 19 move to the second belt conveyor 9 under the action of the discharging guide rods 901, the qualified LED radiators 19 move to the distributing mechanism under the conveying action of the second belt conveyor 9, the separating material plate 16 is also designed to be of a double-material-channel structure, the LED radiators 19 can be conveniently grabbed by using a manipulator when the next procedure is carried out, when the LED radiators 19 are conveyed to the first laser sensors 501 on the second belt conveyor 9, the rotating cylinder 902 drives the reversing rod 903 to rotate so as to change the movement direction of the LED radiators 19 entering the second belt conveyor 9, after the LED radiators 19 reach the separating material plate 16, firstly, the second laser sensors 17 at the extreme ends of two sides sense the LED radiators from inside to outside one by one, and when the sensed second laser sensors 17 sense that the LED radiators 19 are in place, the piston rods of the side stopping cylinders 18 extend out to limit the LED radiators 19, until all the second laser sensors 17 sense that the LED radiators 19 are in place, the manipulator takes the materials, and divides the qualified products in the next round, the LED radiators 19 only flow from the feeding guide rod 201 to the discharging guide rod 901 on the glass turntable 302, and the cleaning brush 401 cleans the surface of the glass turntable 302 in the rotating process.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The above examples are intended to further illustrate the present invention, but are not intended to limit the invention to these specific embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.
Claims (9)
1. The utility model provides a LED radiator visual detection equipment which characterized in that: dust removal destaticing mechanism (1) has, the discharge gate department that dust removal destaticing mechanism (1) is provided with first band conveyer (2), and the end of first band conveyer (2) is provided with feeding guide bar (201), and the side of first band conveyer (2) is provided with detects board (3), it is provided with swivel work head (301) to detect board (3) middle part, is provided with glass carousel (302) on swivel work head (301), just glass carousel (302) are colourless transparent glass dish, and glass carousel (302) side encircles in proper order has clean mechanism (4), detection mechanism (5), up end detection mechanism (6), surface detection mechanism (7), internal surface detection mechanism (8) and second band conveyer (9) put in place, clean mechanism (4), detection mechanism (5), up end detection mechanism (6) put in place, The outer surface detection mechanism (7) and the inner surface detection mechanism (8) are respectively provided with an installation rod (12), the upper end surface detection mechanism (6), the outer surface detection mechanism (7) and the inner surface detection mechanism (8) are respectively provided with a light supplement lamp (13) and a detection camera (14), defective product feeding mechanisms (10) are arranged between the upper end surface detection mechanism (6) and the outer surface detection mechanism (7), between the outer surface detection mechanism (7) and the inner surface detection mechanism (8) and between the inner surface detection mechanism (8) and the second belt conveyor (9), a third belt conveyor (11) is arranged below the three defective product feeding mechanisms (10) in the detection machine table (3), the third belt conveyor (11) is a double-material-channel belt conveyor, and the tail end of the second belt conveyor (9) is provided with a material distribution mechanism.
2. The LED heat sink visual inspection device of claim 1, wherein: the dedusting and static-removing mechanism (1) is provided with a base (101), a direct-feed vibrating machine (102) is arranged on the base (101), a triangular material channel (103) is connected to the direct-feed vibrating machine (102) in a threaded mode, and a static rod (104) is clamped in the middle of the triangular material channel (103).
3. The LED heat sink visual inspection device of claim 1, wherein: and parallel guide rods (202) are arranged on two sides of the first belt conveyor (2).
4. The LED heat sink visual inspection device of claim 1, wherein: a cleaning brush (401) is connected to the mounting rod (12) of the cleaning mechanism (4) in a threaded manner; a first laser sensor (501) is connected to the mounting rod (12) of the in-place detection mechanism (5) in a threaded manner; the cleaning brush (401) and the first laser sensor (501) are arranged above the glass rotating disc (302), and the cleaning brush (401) is in contact with the upper surface of the glass rotating disc (302).
5. The LED heat sink visual inspection device of claim 1, wherein: a light supplement lamp (13) and a detection camera (14) of the upper end face detection mechanism (6) are in threaded connection with the mounting rod (12), the detection camera (14) is arranged above the light supplement lamp (13), and the light supplement lamp (13) and the detection camera (14) are both arranged above the glass rotary table (302); the mounting rod (12) of the inner surface detection mechanism (8) is in threaded connection with the detection camera (14) and the light supplement lamp (13), the detection camera (14) is arranged below the light supplement lamp (13), and the detection camera (14) and the light supplement lamp (13) are both arranged below the glass turntable (302); the mounting rod (12) is in threaded connection with the detection machine table (3).
6. The LED heat sink visual inspection device of claim 1, wherein: threaded connection has mounting panel (15) on installation pole (12) of surface detection mechanism (7), mounting panel (15) middle part and light filling lamp (13) threaded connection, set up a plurality of detection camera (14) around light filling lamp (13), and a plurality of detection camera (14) are annular array distribution around light filling lamp (13), installation pole (12) and detection board (3) threaded connection, detection camera (14) and mounting panel (15) threaded connection, detection camera (14) and light filling lamp (13) all set up in glass carousel (302) top.
7. The LED heat sink visual inspection device of claim 1, wherein: a discharging guide rod (901) and a rotary cylinder (902) are in threaded connection with a feeding port of the second belt conveyor (9), a reversing rod (903) is fixedly connected to an output shaft of the rotary cylinder (902), and a first laser sensor (501) is arranged between the rotary cylinder (902) and the distributing mechanism.
8. The LED heat sink visual inspection device of claim 1, wherein: the material distributing mechanism comprises a material distributing partition plate (16), a plurality of second laser sensors (17) and a plurality of stop cylinders (18) are in threaded connection with the two sides of the material distributing partition plate (16), and the second laser sensors (17) and the stop cylinders (18) on each side are arranged in a staggered mode.
9. The LED heat sink visual inspection device of claim 1, wherein: the substandard product feeding mechanism (10) is provided with an arc-shaped material channel (1001), the feed inlets of the arc-shaped material channel (1001) are arranged beside the glass rotary table (302), the arc-shaped material channel (1001) comprises two material channels and two feed inlets, a material pushing cylinder (1002) is arranged beside each feed inlet, an arc-shaped push block (1003) is fixedly connected onto a piston rod of the material pushing cylinder (1002), a guide pipe (1004) is arranged below each material channel positioned in the arc-shaped material channel (1001) in the detection machine table (3), the guide pipe (1004) is communicated with the arc-shaped material channel (1001), the guide pipe (1004) and the arc-shaped material channel (1001) are in threaded connection with the detection machine table (3), and the leading-out directions of the two guide pipes (1004) below each arc-shaped material channel (1001) respectively correspond to the two material channels of the third belt conveyor (11).
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| CN201911020006.4A CN110672634B (en) | 2019-10-25 | 2019-10-25 | LED radiator visual detection equipment |
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| CN201911020006.4A CN110672634B (en) | 2019-10-25 | 2019-10-25 | LED radiator visual detection equipment |
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| CN110672634A true CN110672634A (en) | 2020-01-10 |
| CN110672634B CN110672634B (en) | 2021-12-14 |
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| CN111282849A (en) * | 2020-03-24 | 2020-06-16 | 无锡创驰电气有限公司 | Full surface flaw automatic checkout device of electric capacity |
| CN115382815A (en) * | 2022-07-29 | 2022-11-25 | 北京工业大学 | Glass carousel formula vision sieve separator's glass self-cleaning device |
| TWI808312B (en) * | 2020-03-13 | 2023-07-11 | 和通科技股份有限公司 | Assembly component inspection machine |
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