CN206892643U - A kind of wireless remote control system of powder metallurgy forming process board - Google Patents
A kind of wireless remote control system of powder metallurgy forming process board Download PDFInfo
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- CN206892643U CN206892643U CN201720633829.4U CN201720633829U CN206892643U CN 206892643 U CN206892643 U CN 206892643U CN 201720633829 U CN201720633829 U CN 201720633829U CN 206892643 U CN206892643 U CN 206892643U
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Abstract
The utility model discloses a kind of wireless remote control system of powder metallurgy forming process board, the system includes the upper PC monitoring equipments positioned at remote monitoring point, the terminal PLC and terminal PLC positioned at powder metallurgy workshop, data real-time monitoring module, PLC, by using PLC as control module, the information that 485BD modules are collected into PLC is first transferred to terminal PLC by RS485 agreements, terminal PLC is transferred in the terminal PLC of remote monitoring point with 433M communication modules again, terminal PLC carries out information exchange with the KingView of upper PC monitoring equipments again.This system passes through wired and wireless mating reaction, powder metallurgy forming manufacturing parameter real-time remote monitoring, database purchase, Realtime Alerts, the start and stop of mobile phone terminal remote control, Excel data sheets can be read, real-time instruction produced on-site is realized, while reduces field worker labor intensity.
Description
Technical field
It the utility model is related to powder metallurgy forming remote detection and industrial communication technical field, and in particular to a kind of powder
The wireless remote control system of metallurgical molding procedure board.
Background technology
Prior powder metallurgy production scene is confined to current modes of traffic operation or traditional mode, and production information is collected
Also rely primarily on such as hand-kept, manual form, mail is linked up etc., statistical means fall behind, and information hysteresis, information processing is not
In time, batch arranges unreasonable, and stock's week transfer efficient is low, and equipment service efficiency is not high；Meanwhile powder metallurgy was manufactured
The visualization of journey is poor, and current production status can not access timely reflection, and responsible person can not be handled the very first time.
Each system department information can not effectively integrate, and the interaction between each system is more low also in more preliminary level, communication efficiency
Under, which results in the waste of resources costs and time cost.Therefore a kind of powder metallurgy forming process remote monitoring system is designed
Unite significant.
KingView develops monitor system software, is new industrial automation control system, it is with the industrial computer of standard
The integrated system that software and hardware platform is formed substitutes traditional closed system.KingView kingview6.55 is the sub- scientific and technological root of control
According to the development trend of current automatic technology, market and application are automated towards low side, to realize that enterprise integrally turns to target
A set of product of exploitation.The product is integrated with autonomous to Asia control science and technology using building strategic industries application service platform as target
The support of the RTDB in Industry Control (KingHistorian) of research and development, one can be provided for enterprise whole production procedure is entered
Row data summarization, analysis and the active platform of management, enable the enterprise to timely and effectively obtain information, make a response in time,
To obtain the result optimized so that remote monitoring is significant in the application.
Utility model content
The utility model more falls behind for current powder metallurgy forming production monitoring means, and wired and wireless mode
Respective limitation, it is proposed that a kind of wireless remote control system of powder metallurgy forming process board, this is wired and wireless mutual
The monitoring system of connection provides one kind using programmable controller PLC (Mitsubishi PLC FX-2N) as control module, while is used as number
According to transmitting-receiving terminal, 433M communication modules and 485BD modules (FX2N-485-BD) as wirelessly with wired data transmission mould
Block, the monitoring system by the use of KingView as upper PC monitoring equipments.The system is without fixed IP, compared with wire transmission apart from farther, no
Controlled by landform, the Realtime Alerts in forming bench production process, in real time monitoring can be achieved, creation data stores and input, hand
Machine terminal remote control, remote PLC programming, the production of real-time instruction powder metallurgy forming, avoid risk, greatly reduce powder metallurgy
Percent defective, powder metallurgy production cost is reduced, improve productive profit, reduced shop floor worker labor intensity, facilitate person in charge to manage
Reason, has great practical value.
According to disclosed embodiment, the utility model discloses a kind of wireless remote of powder metallurgy forming process board prison
Control system, the system include the upper PC monitoring equipments positioned at remote monitoring point, terminal PLC and positioned at powder metallurgy workshops
PLC, n numbers of terminal according to real-time monitoring module, n PLC, n 485BD modules, n is the integer more than 1；Wherein, remotely
433M communication modules between the terminal PLC of control point and the terminal PLC of powder metallurgy workshop by each connecting
Carry out RFDC；
In powder metallurgy workshop, each data real-time monitoring module is connected with a PLC respectively, each PLC points
Wired connection is not carried out by the terminal PLC of a 485BD module and powder metallurgy workshop, wherein, the data are real
When monitoring module by some board sensor groups into being responsible for collection and the biography of the manufacturing parameter of powder metallurgy forming process board
It is defeated；The PLC control Powder metallurgic forming machines platform operating, while receive the manufacturing parameter of powder metallurgy forming process board；
The upper PC monitoring equipments are connected with the terminal PLC of the remote monitoring point, and the upper PC monitoring equipments pass through
KingView carry out configuration monitoring, and transfer the remote monitoring point terminal PLC collect each operation board on different station
Field data record is shown in configuration picture, while interconnected with Excel data sheets, generate Excel forms in real time,
Excel readings are carried out during to Field Force's identity, product batch number, class, and are shown in configuration picture.
Further, lead between the terminal PLC of the remote monitoring point and the terminal PLC of powder metallurgy workshop
Cross the 433M communication modules each connected and carry out RFDC using GPRS network technology.
Further, wired data transfer communicates between the 485BD modules use RS485 protocol realization short distances PLC.
Further, in the PLC, the terminal PLC of remote monitoring point and the powder metallurgy workshop
It is Mitsubishi FX-2N to turn station PLC, is gathered for intensive data.
Further, the terminal PLC of the upper PC monitoring equipments and the remote monitoring point uses principal and subordinate's interrogation reply system
Interconnection.
The utility model is had the following advantages relative to prior art and effect：
1), can be with comprehensive grasp produced on-site situation, including producers' information, production by host computer configuration monitoring
Batch information, production quantity information, qualification rate, board mobility etc..
2) using wirelessly can be achieved with wired cooperation wireless remote monitering and can make overall network compare it is overall wirelessly compared with
To be stable, saving monitoring cost.
3) carrying out remote control using mobile phone terminal can cause producers to solve field failure in time, and it is strong to reduce work
Degree.
4) using PLC as These field control modules and data storage module, various environment are adapted to, it is reliable and stable.
5) KingView specialty industrial control software is utilized, terminal PLC is read in collection, and realization links with Excel data, convenient
Data external inputs, and can conveniently realize and be docked with order data.
Brief description of the drawings
Fig. 1 is a kind of structure of the wireless remote control system of powder metallurgy forming process board disclosed in the utility model
Schematic diagram；
Fig. 2 is a kind of flow of the wireless remote monitering method of powder metallurgy forming process board disclosed in the utility model
Block diagram.
Embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer
Accompanying drawing in type embodiment, the technical scheme in the embodiment of the utility model is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model part of the embodiment, rather than whole embodiments.Based on the implementation in the utility model
Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, is belonged to
The scope of the utility model protection.
Embodiment one
As shown in Figure 1, present embodiment discloses a kind of wireless remote control system of powder metallurgy forming process board,
The system includes upper PC monitoring equipments, terminal PLC and the transfer positioned at powder metallurgy workshop positioned at remote monitoring point
PLC, n numbers stand according to real-time monitoring module, n PLC, n 485BD modules, n is the integer more than 1；Wherein, remote monitoring point
Terminal PLC and powder metallurgy workshop terminal PLC between nothing carried out by the 433M communication modules that each connect
Line number is according to communication；The RFDC uses GPRS network technology, and GPRS network technology is simply led to wireless data herein
The exemplary of technology is enumerated in letter, and the GPRS wireless data communication technologies do not form the limitation to technical solutions of the utility model.
In powder metallurgy workshop, each data real-time monitoring module is connected with a PLC respectively, and the data are real
When monitoring module mainly by board sensor group into being responsible for collection and the biography of the manufacturing parameter of powder metallurgy forming process board
It is defeated；The PLC control Powder metallurgic forming machines platform operating, while receive the manufacturing parameter of powder metallurgy forming process board；N
PLC carries out wired connection by the terminal PLC of n 485BD module and powder metallurgy workshop respectively.
The upper PC monitoring equipments are connected with the terminal PLC of the remote monitoring point, and the upper PC monitoring equipments pass through
KingView software carry out configuration, and transfer the remote monitoring point terminal PLC collect each operation board on different station
Field data record is shown in configuration picture, while interconnected with Excel data sheets, generate Excel forms in real time,
Excel readings are carried out during to Field Force's identity, product batch number, class etc., and are shown in configuration picture.
Monitoring personnel can be programmed by upper PC monitoring equipments to PLC control program, final powder metallurgy workshop
Realize that wireless remote transmits with the 433M communication modules of remote monitoring point, in addition, can also be realized pair by mobile phone terminal
Equipment carries out remote control.
A kind of wireless remote control system of powder metallurgy forming process board disclosed in the present embodiment includes 433M and led to
Module and 485BD modules are interrogated, wherein, 433M communication modules produce with the terminal PLC of remote monitoring point with powder metallurgy respectively
The terminal PLC in workshop is connected, and using GPRS network technology, the data for powder metallurgy workshop and remote monitoring point are led to
News.Wired data transfer communicates between 485BD modules are used for short distance PLC.The system, will by way of wired and wirelessly coordinate
Data transfer is concentrated in remote monitoring point, and wireless remote monitering is carried out with upper PC monitoring equipments KingView.
The PLC, remote monitoring point terminal PLC and the powder metallurgy workshop terminal PLC it is equal
For Mitsubishi FX-2N, gathered for intensive data.The terminal PLC of upper PC monitoring equipments and remote monitoring point uses principal and subordinate's question and answer
Mode interconnects.
In summary, PLC is used in wireless remote control system disclosed in the present embodiment as control module, 485BD moulds
The information that block is collected into PLC is first transferred to terminal PLC ends by RS485 agreements, and terminal PLC uses 433M communication modules again
It is transferred in the terminal PLC of remote monitoring point, terminal PLC enters row information friendship with KingView in upper PC monitoring equipments again
Mutually.This system passes through wired and wireless mating reaction so that cost is greatly lowered, while and can plays wired advantage, solution
The problem of certainly environment is brought, can be to powder metallurgy forming manufacturing parameter real-time remote monitoring, database purchase, Realtime Alerts, hand
The start and stop of machine terminal remote control, Excel data sheets are read.Real-time instruction produced on-site, avoids risk, and is produced for powder metallurgy
Juice is brought, while reduces field worker labor intensity, is had great practical value.
Embodiment two
As shown in Figure 2, present embodiment discloses a kind of wireless remote monitering method of powder metallurgy forming process board,
Specific steps include as follows：
Step S1, data real-time monitoring module is passed by being arranged at the board of powder metallurgy forming process board different station
Sensor gathers initial data；
Step S2, PLC by data real-time monitoring module collect initial data be converted into needed for creation data value, including into
Type pressure, rotating speed, product weight, qualified and substandard product quantity, board mobility；
Step S3, PLC utilizes 485BD communication modules, opens RS485 agreements, passes through N:The form of N networks is by each powder smelting
Golden molding procedure board creation data value is focused in a terminal PLC of powder metallurgy workshop；
Step S4, the terminal PLC of the terminal PLC of powder metallurgy workshop and remote monitoring point is wireless by 433M
Communication module realizes that wireless remote transmits, in the terminal PLC receive informations of remote monitoring point, so as to realize with the company of low cost
The mode of connecing realizes that large-scale wireless data is concentrated；
Step S5, the upper PC monitoring equipments of remote monitoring point are attached by the transfer PLC of programming port and intensive data,
KingView is realized with PLC by the one-to-one mode of variable reads or rewrites the data in PLC in real time, is communicated by 433M
Module, using the one-to-one mode of variable, realize the function of remote control powder metallurgy forming process board；
Step S6, the upper PC monitoring equipments of remote monitoring point carry out configuration by KingView software, and transfer described long-range
The field data of different station shows record in configuration picture on each operation board that the terminal PLC of control point is collected, together
When interconnected with Excel data sheets, generate Excel forms in real time, enter during to Field Force's identity, product batch number, class etc.
Row Excel is read, and is shown in configuration picture；
Step S7, mobile terminal realizes remote control powder metallurgy by 433M communication module remote control PLC internal variables
The function of molding procedure board.
The wireless remote monitering method of above-mentioned powder metallurgy forming process board is based on the powder smelting disclosed in embodiment one
The wireless remote control system of golden molding procedure board realizes the technical scheme of wireless remote monitering, in powder metallurgy workshop
In, data real-time monitoring module is mainly by board sensor group into the manufacturing parameter of responsible powder metallurgy forming process board
Collection and transmission；PLC control Powder metallurgic forming machines platforms operatings, while above-mentioned data acquisition is to PLC, different station in each operation
PLC terminal PLC is focused on by 485BD modules, then parameter is transported to 433M communication modules, realizes GPRS network technology
Carry out wireless remote transmission.In remote monitoring point, another 433M communication module is received from powder metallurgy workshop
Wireless remote signal, in upper PC monitoring equipments by KingView software carry out configuration, transfer the number gathered in terminal PLC
According to, and the field data in powder metallurgy forming process board production process is shown into record in configuration picture, while with
Excel data sheets are interconnected, and generate Excel forms in real time, are carried out during to Field Force's identity, product batch number, class etc.
Excel is read, and is shown in configuration picture.Monitoring personnel can be programmed by upper PC monitoring equipments to PLC control program,
The 433M communication modules of final powder metallurgy workshop and remote monitoring point realize that wireless remote transmits, and in addition, pass through
Mobile phone terminal can also be realized carries out remote control to equipment.The utility model, can be with by upper PC monitoring equipments configuration monitoring
Comprehensive grasp produced on-site situation, including producers' information, production lot information, production quantity information, qualification rate, board
Mobility etc., wireless remote monitering and can saving monitoring cost can be achieved with wired cooperation using wireless, utilize mobile phone terminal
Carrying out remote control can cause producers to solve field failure in time, reduce labor intensity.
Above-described embodiment is the preferable embodiment of the utility model, but embodiment of the present utility model is not by above-mentioned
The limitation of embodiment, it is other it is any without departing from Spirit Essence of the present utility model with made under principle change, modify, replace
Generation, combination, simplify, should be equivalent substitute mode, be included within the scope of protection of the utility model.
Claims (5)
1. a kind of wireless remote control system of powder metallurgy forming process board, it is characterised in that the system is included positioned at remote
The upper PC monitoring equipments of range monitoring point, terminal PLC and positioned at powder metallurgy workshop PLC, n numbers of terminal factually when
Monitoring module, n PLC, n 485BD modules, n are the integer more than 1；Wherein, the terminal PLC and powder of remote monitoring point
RFDC is carried out by the 433M communication modules each connected between the terminal PLC in metallurgical production workshop；
In powder metallurgy workshop, each data real-time monitoring module is connected with a PLC respectively, and each PLC leads to respectively
Cross a 485BD module and the terminal PLC of powder metallurgy workshop carries out wired connection, wherein, the data are supervised in real time
Module is controlled by some board sensor groups into being responsible for the collection and transmission of the manufacturing parameter of powder metallurgy forming process board；Institute
PLC control Powder metallurgic forming machines platform operatings are stated, while receive the manufacturing parameter of powder metallurgy forming process board；
The upper PC monitoring equipments are connected with the terminal PLC of the remote monitoring point, and the upper PC monitoring equipments pass through configuration
Wang Jinhang configuration monitorings, and different station shows on each operation boards collected of the terminal PLC for transferring the remote monitoring point
Field data shows record in configuration picture, while is interconnected with Excel data sheets, generates Excel forms in real time, to existing
Excel readings are carried out when field personnel identity, product batch number, class, and are shown in configuration picture.
2. a kind of wireless remote control system of powder metallurgy forming process board according to claim 1, its feature exist
In by each connecting between the terminal PLC of the remote monitoring point and the terminal PLC of powder metallurgy workshop
433M communication modules carry out RFDC using GPRS network technology.
3. a kind of wireless remote control system of powder metallurgy forming process board according to claim 1, its feature exist
In wired data transfer communicates between the 485BD modules use RS485 protocol realization short distances PLC.
4. a kind of wireless remote control system of powder metallurgy forming process board according to claim 1, its feature exist
In,
The PLC, the terminal PLC of remote monitoring point and the terminal PLC of the powder metallurgy workshop are three
Water chestnut FX-2N, gathered for intensive data.
5. a kind of wireless remote control system of powder metallurgy forming process board according to claim 1, its feature exist
In the terminal PLC of the upper PC monitoring equipments and the remote monitoring point is interconnected using principal and subordinate's interrogation reply system.
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| CN201720633829.4U CN206892643U (en) | 2017-06-02 | 2017-06-02 | A kind of wireless remote control system of powder metallurgy forming process board |
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| CN201720633829.4U CN206892643U (en) | 2017-06-02 | 2017-06-02 | A kind of wireless remote control system of powder metallurgy forming process board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107229248A (en) * | 2017-06-02 | 2017-10-03 | 华南理工大学 | The wireless remote control system and method for a kind of powder metallurgy forming process board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107229248A (en) * | 2017-06-02 | 2017-10-03 | 华南理工大学 | The wireless remote control system and method for a kind of powder metallurgy forming process board |
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Granted publication date: 20180116 Termination date: 20190602 |