CN113110361A - Intelligent factory integrated control system based on production networking - Google Patents
Intelligent factory integrated control system based on production networking Download PDFInfo
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- CN113110361A CN113110361A CN202110545378.XA CN202110545378A CN113110361A CN 113110361 A CN113110361 A CN 113110361A CN 202110545378 A CN202110545378 A CN 202110545378A CN 113110361 A CN113110361 A CN 113110361A
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- 238000010146 3D printing Methods 0.000 claims abstract description 7
- 230000003993 interaction Effects 0.000 claims abstract description 7
- 238000012545 processing Methods 0.000 claims description 26
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses an intelligent factory integrated control system based on a production networking, which comprises a main control module, and a display operation module, a storage module, a logistics storage information acquisition module, a part quality information acquisition module, a customer order information acquisition module, a product design information acquisition module, a product quality information acquisition module and a production networking platform server which are respectively connected with the main control module, wherein the production networking platform server is respectively connected with a plurality of manipulator data acquisition units, automatic mechanical data acquisition units and 3D printer data acquisition units, the manipulator data acquisition units are connected with manipulators, the automatic mechanical data acquisition units are connected with automatic machinery, and the 3D printer data acquisition units are connected with a 3D printer. The invention has high intelligent degree, fully applies the production logistics management, human-computer interaction and 3D printing technology in production, is beneficial to controlling the quality of parts and products and improves the production efficiency of factories.
Description
Technical Field
The invention relates to the technical field of digital industrial control and production networking, in particular to an intelligent factory comprehensive control system based on production networking.
Background
The production networking is an industrial internet for short, and is relatively a consumer networking, the production networking is based on product type service industry, depends on big data and is beneficial to industrial ecology, intelligent terminals, big data, cloud computing, broadband networks, block chains, the internet and the like become important construction elements of the production networking, the production mode of the existing factory falls behind, production equipment is unreasonably laid, the application effect of production logistics management, man-machine interaction and 3D printing technologies in production is poor, logistics resources are not supplied timely, the production cost is high, and the production efficiency of the factory is seriously influenced. Therefore, there is a need for improvements in the prior art to avoid the disadvantages of the prior art.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an intelligent factory integrated control system based on a production network, which has low production cost and high production efficiency.
The invention is realized by the following technical scheme:
an intelligent factory integrated control system based on a production networking comprises a main control module, and a display operation module, a storage module, a logistics storage information acquisition module, a part quality information acquisition module, a customer order information acquisition module, a product design information acquisition module, a product quality information acquisition module and a production networking platform server which are respectively connected with the main control module, wherein the production networking platform server is respectively connected with a plurality of manipulator data collectors, automatic mechanical data collectors and 3D printer data collectors, the manipulator data collectors are connected with manipulators, the automatic mechanical data collectors are connected with automatic machinery, and the 3D printer data collectors are connected with a 3D printer;
the display operation module is used for receiving and displaying system information and sending a control instruction to the main control module in a manual interaction mode;
the storage module is used for storing the part logistics storage information, the part quality information, the customer order information, the product design information, the product quality information and the production process information fed back by the production networking platform server, which are received by the main control module;
the logistics storage information acquisition module is used for acquiring logistics information and inventory information of parts and finished products, comprehensively processing the logistics information and the inventory information and sending the logistics information and the inventory information to the main control module;
the part quality information acquisition module is used for acquiring quality information of parts, comprehensively processing the quality information and then sending the quality information to the main control module;
the customer order information acquisition module is used for acquiring order information of products, comprehensively processing the order information and then sending the order information to the main control module;
the product design information acquisition module is used for acquiring an automatic control program generated after product design and product improvement, comprehensively processing the automatic control program, sending the automatic control program to the main control module, and receiving product quality information fed back by the main control module;
the product quality information acquisition module is used for acquiring the quality information and the improvement information of the product, comprehensively processing the quality information and the improvement information and sending the quality information and the improvement information to the main control module;
the main control module is used for receiving the part logistics storage information, the part quality information, the customer order information, the product design information and the product quality information, comprehensively processing the information and then sending the information to the production networking platform server;
the production networking platform server is used for receiving the signals sent by the main control module, and sending production instructions to corresponding production machines after comprehensive analysis;
the manipulator data acquisition unit is used for receiving a manipulator production instruction sent by the production networking platform server and completing a production task;
the automatic mechanical data acquisition unit is used for receiving an automatic mechanical production instruction sent by the production networking platform server and completing a production task;
and the 3D printer data acquisition unit is used for receiving the 3D printing instruction sent by the production networking platform server and completing a production task.
Further, the production networking platform server comprises a production networking sensing information layer database, a production networking transmission layer database, a production networking data processing layer database and a production networking application layer database.
Further, the manipulator data collector, the automatic mechanical data collector and the 3D printer data collector all comprise a data collecting module, a processing module and a control module.
Further, manipulator, automation machinery and 3D printer all include the PLC controller and with positioning module, D/A conversion module, communication module and power management module that the PLC controller is connected.
Further, the display operation module is connected with a wireless operation terminal.
Further, the main control module, the display operation module, the storage module, the logistics storage information acquisition module, the part quality information acquisition module, the customer order information acquisition module, the product design information acquisition module, the product quality information acquisition module, the production networking platform server, the manipulator data acquisition unit, the automatic mechanical data acquisition unit and the 3D printer data acquisition unit are all provided with wireless communication modules.
Further, the product design information acquisition module comprises a product database unit, a product design input unit, a product design analysis unit and a product design output unit.
Further, the logistics storage information acquisition module comprises a part and finished product logistics information acquisition unit and a part and finished product inventory information acquisition unit.
Further, the product quality information acquisition module comprises a product quality database unit, a detection database unit and a process parameter database unit.
Further, the part quality information acquisition module comprises a part quality database unit and a supplier database unit.
Compared with the prior art, the invention realizes full automation of factory production by a factory comprehensive control system which comprises a main control module, a display operation module, a storage module, a logistics storage information acquisition module, a part quality information acquisition module, a customer order information acquisition module, a product design information acquisition module, a product quality information acquisition module and a production connection network platform server which are respectively connected with the main control module, wherein the production connection network platform server is respectively connected with a plurality of manipulator data collectors, automatic mechanical data collectors and 3D printer data collectors, the manipulator data collectors are connected with manipulators, the automatic mechanical data collectors are connected with automatic machinery, the 3D printer data collectors are connected with a 3D printer, production equipment is easy to arrange and control, production logistics management, man-machine interaction and 3D printing technology are fully applied in production, the logistics resources are supplied in time, the quality control of parts and products is facilitated, the production cost is reduced, and the production efficiency and the production quality of a factory are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an intelligent integrated control system of a factory based on a production network.
In the figure: 1-a main control module; 2-display operation module; 3-a storage module; 4-logistics storage information acquisition module; 5-a component quality information acquisition module; 6-a customer order information acquisition module; 7-a product design information acquisition module; 8-a product quality information acquisition module; 9-producing networking platform server; 10-manipulator data collector; 11-automatic mechanical data collector; 12-3D printer data collector; 13-a manipulator; 14-an automated machine; 15-3D printer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the intelligent factory integrated control system based on the production networking of the present invention comprises a main control module 1, and a display operation module 2, a storage module 3, a logistics storage information acquisition module 4, a component quality information acquisition module 5, a customer order information acquisition module 6, a product design information acquisition module 7, a product quality information acquisition module 8 and a production networking platform server 9 which are respectively connected with the main control module 1, wherein the production networking platform server 9 is respectively connected with a plurality of manipulator data collectors 10, automated machinery data collectors 11 and 3D printer data collectors 12, the manipulator data collectors 10 are connected with manipulators 13, the automated machinery data collectors 11 are connected with automated machinery 14, and the 3D printer data collectors 12 are connected with a 3D printer 15;
the display operation module 2 is used for receiving and displaying system information and sending a control instruction to the main control module in a manual interaction mode; the storage module 3 is used for storing the part logistics storage information, the part quality information, the customer order information, the product design information, the product quality information and the production process information fed back by the production networking platform server, which are received by the main control module;
the logistics storage information acquisition module 4 is used for acquiring logistics information and inventory information of parts and finished products, comprehensively processing the logistics information and the inventory information and sending the logistics information and the inventory information to the main control module;
the part quality information acquisition module 5 is used for acquiring quality information of parts, comprehensively processing the quality information and sending the quality information to the main control module;
the customer order information acquisition module 6 is used for acquiring order information of products, comprehensively processing the order information and then sending the order information to the main control module;
the product design information acquisition module 7 is used for acquiring an automatic control program generated after product design and product improvement, comprehensively processing the automatic control program, sending the automatic control program to the main control module, and receiving product quality information fed back by the main control module;
the product quality information acquisition module 8 is used for acquiring the quality information and the improvement information of the product, comprehensively processing the quality information and the improvement information and sending the quality information and the improvement information to the main control module; the main control module 1 is used for receiving the part logistics storage information, the part quality information, the customer order information, the product design information and the product quality information, comprehensively processing the information and then sending the information to the production networking platform server;
the production networking platform server 9 is used for receiving the signals sent by the main control module, and sending production instructions to corresponding production machines after comprehensive analysis;
the manipulator data acquisition unit 10 is used for receiving a manipulator production instruction sent by the production networking platform server and completing a production task;
the automatic mechanical data acquisition unit 11 is used for receiving an automatic mechanical production instruction sent by the production networking platform server and completing a production task;
and the 3D printer data acquisition unit 12 is used for receiving a 3D printing instruction sent by the production networking platform server and completing a production task.
The factory comprehensive control system comprises a main control module 1, and a display operation module 2, a storage module 3, a logistics storage information acquisition module 4, a part quality information acquisition module 5, a customer order information acquisition module 6, a product design information acquisition module 7, a product quality information acquisition module 8 and an obstetric union network platform server 9 which are respectively connected with the main control module 1, wherein the obstetric union network platform server 9 is respectively connected with a plurality of manipulator data collectors 10, automatic mechanical data collectors 11 and 3D printer data collectors 12, the manipulator data collectors 10 are connected with manipulators 13, the automatic mechanical data collectors 11 are connected with automatic machines 14, the 3D printer data collectors 12 are connected with 3D printers 15, so that the factory production is fully automated, production equipment is easy to arrange and control, and production logistics management, man-machine interaction and 3D printing technologies are fully applied in production, the logistics resources are supplied in time, the quality control of parts and products is facilitated, the production cost is reduced, and the production efficiency and the production quality of a factory are improved.
The production networking platform server 9 comprises a production networking sensing information layer database, a production networking transmission layer database, a production networking data processing layer database and a production networking application layer database, and improves the processing efficiency and the application efficiency of the physical data of the bottom layer machine.
Manipulator data collection station 10, automated machine data collection station 11 and 3D printer data collection station 12 all include data acquisition module, processing module and control module, do benefit to and control manipulator 13, automated machine 14 and 3D printer 15 respectively.
The manipulator 13, the automated machine 14 and the 3D printer 15 all include a PLC controller and a positioning module, a D/a conversion module, a communication module and a power management module connected to the PLC controller, which are beneficial to the manipulator data collector 10, the automated machine data collector 11 and the 3D printer data collector 12 to exchange and control data of the manipulator 13, the automated machine 14 and the 3D printer 15, respectively.
The display operation module 2 is connected with a wireless operation terminal, and a user can operate the mobile phone through an APP.
The system comprises a main control module 1, a display operation module 2, a storage module 3, a logistics storage information acquisition module 4, a part quality information acquisition module 5, a customer order information acquisition module 6, a product design information acquisition module 7, a product quality information acquisition module 8, an Internet of production platform server 9, a manipulator data acquisition device 10, an automatic mechanical data acquisition device 11 and a 3D printer data acquisition device 12, wherein wireless communication modules are arranged on the main control module, and wireless connection and wireless communication between the automatic mechanical data acquisition device and the 3D printer data acquisition device are facilitated.
The product design information acquisition module 7 comprises a product database unit, a product design input unit, a product design analysis unit and a product design output unit, and is used for acquiring, arranging and outputting product design information, product improvement information and product proofing information to the main control module 1.
The logistics storage information acquisition module 4 comprises a part and finished product logistics information acquisition unit and a part and finished product inventory information acquisition unit, and feeds back logistics information of the parts and finished products and inventory information of the parts and finished products in time.
The product quality information acquisition module 8 comprises a product quality database unit, a detection database unit and a process parameter database unit, and reflects product quality information, various index information related to product quality and process parameters in product processing engineering.
The part quality information acquisition module 5 comprises a part quality database unit and a supplier database unit, reflects the quality information of the parts and the manufacturers corresponding to the parts, and is beneficial to the quality control of the parts and the quality evaluation of suppliers.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides an intelligent factory integrated control system based on produce networking which characterized in that: the system comprises a main control module, and a display operation module, a storage module, a logistics storage information acquisition module, a part quality information acquisition module, a customer order information acquisition module, a product design information acquisition module, a product quality information acquisition module and a production networking platform server which are respectively connected with the main control module, wherein the production networking platform server is respectively connected with a plurality of manipulator data collectors, automatic mechanical data collectors and 3D printer data collectors, the manipulator data collectors are connected with manipulators, the automatic mechanical data collectors are connected with automatic machinery, and the 3D printer data collectors are connected with a 3D printer;
the display operation module is used for receiving and displaying system information and sending a control instruction to the main control module in a manual interaction mode;
the storage module is used for storing the part logistics storage information, the part quality information, the customer order information, the product design information, the product quality information and the production process information fed back by the production networking platform server, which are received by the main control module;
the logistics storage information acquisition module is used for acquiring logistics information and inventory information of parts and finished products, comprehensively processing the logistics information and the inventory information and sending the logistics information and the inventory information to the main control module;
the part quality information acquisition module is used for acquiring quality information of parts, comprehensively processing the quality information and then sending the quality information to the main control module; the customer order information acquisition module is used for acquiring order information of products, comprehensively processing the order information and then sending the order information to the main control module;
the product design information acquisition module is used for acquiring an automatic control program generated after product design and product improvement, comprehensively processing the automatic control program, sending the automatic control program to the main control module, and receiving product quality information fed back by the main control module;
the product quality information acquisition module is used for acquiring the quality information and the improvement information of the product, comprehensively processing the quality information and the improvement information and sending the quality information and the improvement information to the main control module;
the main control module is used for receiving the part logistics storage information, the part quality information, the customer order information, the product design information and the product quality information, comprehensively processing the information and then sending the information to the production networking platform server;
the production networking platform server is used for receiving the signals sent by the main control module, and sending production instructions to corresponding production machines after comprehensive analysis;
the manipulator data acquisition unit is used for receiving a manipulator production instruction sent by the production networking platform server and completing a production task;
the automatic mechanical data acquisition unit is used for receiving an automatic mechanical production instruction sent by the production networking platform server and completing a production task;
and the 3D printer data acquisition unit is used for receiving the 3D printing instruction sent by the production networking platform server and completing a production task.
2. The intelligent production networking-based plant integrated control system of claim 1, wherein: the production networking platform server comprises a production networking sensing information layer database, a production networking transmission layer database, a production networking data processing layer database and a production networking application layer database.
3. The intelligent production networking-based plant integrated control system of claim 1, wherein: the manipulator data collector, the automatic mechanical data collector and the 3D printer data collector all comprise a data collecting module, a processing module and a control module.
4. The intelligent production networking-based plant integrated control system of claim 1, wherein: the manipulator, the automatic machine and the 3D printer all comprise a PLC controller, and a positioning module, a D/A conversion module, a communication module and a power management module which are connected with the PLC controller.
5. The intelligent production networking-based plant integrated control system of claim 1, wherein: the display operation module is connected with a wireless operation terminal.
6. The intelligent production networking-based plant integrated control system of claim 1, wherein: the main control module, the display operation module, the storage module, the logistics storage information acquisition module, the part quality information acquisition module, the customer order information acquisition module, the product design information acquisition module, the product quality information acquisition module, the production networking platform server, the manipulator data acquisition unit, the automatic mechanical data acquisition unit and the 3D printer data acquisition unit are all provided with wireless communication modules.
7. The intelligent production networking-based plant integrated control system of claim 1, wherein: the product design information acquisition module comprises a product database unit, a product design input unit, a product design analysis unit and a product design output unit.
8. The intelligent production networking-based plant integrated control system of claim 1, wherein: the logistics storage information acquisition module comprises a part and finished product logistics information acquisition unit and a part and finished product inventory information acquisition unit.
9. The intelligent production networking-based plant integrated control system of claim 1, wherein: the product quality information acquisition module comprises a product quality database unit, a detection database unit and a process parameter database unit.
10. The intelligent production networking-based plant integrated control system of claim 1, wherein: the part quality information acquisition module comprises a part quality database unit and a supplier database unit.
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Cited By (2)
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| CN113506044A (en) * | 2021-08-09 | 2021-10-15 | 青岛乾程科技股份有限公司 | Intelligent industrial remote monitoring service module, system and process |
| CN113932793A (en) * | 2021-09-24 | 2022-01-14 | 江门职业技术学院 | Three-dimensional coordinate positioning method and device, electronic equipment and storage medium |
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