CN209281232U - A kind of machining equipment data collector - Google Patents
A kind of machining equipment data collector Download PDFInfo
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- CN209281232U CN209281232U CN201920151374.1U CN201920151374U CN209281232U CN 209281232 U CN209281232 U CN 209281232U CN 201920151374 U CN201920151374 U CN 201920151374U CN 209281232 U CN209281232 U CN 209281232U
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Abstract
The utility model provides a kind of machining equipment data collector, it is related to field of machining, including the data acquisition module acquired for machining equipment data, data processing module for analysis of data collected processing, control module for machining equipment control, configuration module for collector parameter configuration, breakpoint transmission module for acquired data storage, for acquiring the wireless communication module of data forwarding and for being connect with live industrial personal computer, the wire communication module of acquisition data integration is realized in cooperation, the data acquisition module, control module, configuration module, breakpoint transmission module, configuration module, wire communication and wireless communication module are connect with data processing module respectively, solve the problems, such as that machining equipment data acquisition networking is difficult in the prior art, for the MES system in later period, ERP Information provides data and supports.
Description
Technical field
The utility model relates to field of machining more particularly to a kind of machining equipment data collectors.
Background technique
Machinery manufacturing industry has been provided with considerable scale through high speed development in a few years, and product category is more complete, meets
The demand in market；Currently, machinery manufacturing industry is enhanced the capacity for independent innovation, by adjusting the industrial structure, product structure with tight
Close, efficient, flexible, complete, green demand is direction, with reform, reorganizes, transform power as.
But existing most machining equipment is all or information island, fights separately, when being limited to equipment purchase
Between the reasons such as span is big, equipment newness degree is different, equipment interface is multifarious, equipment manufacturer is many and diverse, communications protocol is inconsistent,
Not yet realize machining equipment networking and device data acquisition, so that cannot achieve a line generates reporting in time for situation, it is raw
The timely adjustment of plan and the later period retrospect of the quality of production are produced, causes traditional production management to encounter bottleneck, production technology can not
It is advanced optimized, the problems such as quality can not improve.Therefore, the data acquisition networking of entire people's production equipment is very necessary
's.
Utility model content
In view of the foregoing deficiencies of prior art, the purpose of this utility model is to provide a kind of machining equipment numbers
According to collector, for solving the problems, such as that machining equipment data acquisition networking is difficult in the prior art, for the MES system in later period
System, ERP information provide data and support.
In order to achieve the above objects and other related objects, the utility model provides a kind of machining equipment data acquisition
Device, the collector include external metal plate shell and internal circuit board, are provided on the internal circuit board for internal circuit
The power module of plate power supply, for the data acquisition module of device data acquisition, at the data for analysis of data collected processing
Module is managed, for the control module of equipment control, for the configuration module of collector parameter configuration, for acquired data storage
Breakpoint transmission module, for acquiring the wireless communication module of data forwarding and for connecting with live industrial personal computer, cooperation is realized
The wire communication module of data integration is acquired, the data acquisition module, configuration module, breakpoint transmission module, is matched at control module
Module, wire communication and wireless communication module is set to connect with data processing module respectively.
Further, the power module is power adapter or electric pressure converter.
Further, the data acquisition module is to utilize the one such object of CAN, RS485, RS232, RJ45, AI, DI
Reason interface is connect with machining equipment, carries out the acquisition of level signal, and the communications protocol of physical interface is cooperated to carry out data
Data acquisition is realized in parsing.
Further, the data processing module is the technical grade mainboard based on arm processor.
Further, the control module is to utilize Darlington array, NPN type triode, positive-negative-positive triode, electricity
The driving circuit that resistance and capacitor are constituted.
Further, the breakpoint transmission module is the memory of model FM24C02.
Further, the wireless communication module is the WIFI module based on model ESP8266 chip.
Further, the wire communication module is connect based on physical interface RJ45 with live industrial personal computer, cooperates realization machine
Tool process equipment acquires the integrated of data.
As described above, a kind of machining equipment data collector of the utility model, has the advantages that this reality
A comprehensive, real-time, advanced machining equipment data acquisition is provided with novel collector for millwork process equipment
Channel accurately and rapidly obtains the real time execution number of millwork process equipment by integrating advanced hardware and network technology
According to, report data and process data, precision monitoring is realized for enterprise, productivity effect is improved, establishes solid data basis.
Detailed description of the invention
Fig. 1 is shown as collector functional module structure block diagram disclosed in the utility model embodiment；
Fig. 2 is shown as the circuit diagram of signal amplifier disclosed in the utility model embodiment.
Specific embodiment
Illustrate the embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this theory
Content disclosed by bright book understands other advantages and effect of the utility model easily.The utility model can also be by addition
Different specific embodiments are embodied or practiced, and the various details in this specification can also be based on different viewpoints and answer
With carrying out various modifications or alterations under the spirit without departing from the utility model.It should be noted that the case where not conflicting
Under, the feature in following embodiment and embodiment can be combined with each other.
It should be noted that diagram provided in following embodiment only illustrates the basic of the utility model in a schematic way
Conception, only shown in diagram then with related component in the utility model rather than component count when according to actual implementation, shape
And size is drawn, when actual implementation kenel, quantity and the ratio of each component can arbitrarily change for one kind, and its assembly layout
Kenel may also be increasingly complex.
As shown in Figure 1, the utility model provides a kind of machining equipment data collector, the collector includes outside
Metal plate shell and internal circuit board are provided with the power module for internal circuit board power supply on the internal circuit board, are used for
The data acquisition module of machining equipment data acquisition is used for machine for the data processing module of analysis of data collected processing
The control module of tool process equipment control, the breakpoint for the configuration module of collector parameter configuration, for acquired data storage
Module is resumed, for acquiring the wireless communication module of data forwarding and for connecting with live industrial personal computer, acquisition is realized in cooperation
The wire communication module of data integration, the data acquisition module, control module, configuration module, breakpoint transmission module, configuration mould
Block, wire communication and wireless communication module are connect with data processing module respectively.
Further, the power module is power adapter or electric pressure converter, by the alternating current of external 220V
It is converted into after being suitable for collector internal circuit board operating voltage and is powered, mainly utilize LM2576, ASM1117, LM317 etc.
Voltage stabilizing chip constitutes current supply circuit, and the basic devices such as specific connection relationship and the capacitor used, resistance can basis
Concrete condition is configured.
Further, the data acquisition module is to utilize the one such object of CAN, RS485, RS232, RJ45, AI, DI
Reason interface is connect with machining equipment, carries out the acquisition of level signal, and cooperate the communications protocol of physical interface total to data
Binary data on line carries out data parsing, realizes data acquisition.
Further, the data processing module is the technical grade mainboard based on arm processor, is cooperated at general data
Software is managed, the comprehensive analysis to acquisition data is completed；
The data processing module working principle is as follows:
1. after data acquisition module data acquisition, being sent to data processing mould for data packet is acquired by data/address bus
Block includes the semi-finished product data of a large amount of hash and not processed calculating, therefore, data processing module in data packet at this time
It needs to carry out data parsing and extraction according to the valid data list that configuration module provides after receiving acquisition data, to configuration module
In the analysis of module offer is provided, realize to the comprehensive analysis of current acquisition parameter；
2. data processing module there are one important work be exactly by the data of collected machining equipment according to
The business model needed realizes that machining equipment acquisition data are completed data according to format and are packaged, such as:
MODBUSTCP, JSON, XML etc. provide data source for subsequent wire communication module and wireless communication module；
3. cooperating breakpoint transmission module, realizes and the lightweight data of acquisition parameter are stored (for solving communication network not
When normal, the problem of acquiring loss of data is prevented).
Further, the control module is to utilize Darlington array, NPN type triode, positive-negative-positive triode, electricity
The driving circuit that resistance and capacitor are constituted, wherein specific connection relationship and use basic device can be according to specific
Situation is configured.
The main control completed to machining equipment, and have certain edge meter ability, complete patrolling for acquisition parameter
Analysis is collected, and realizes that machining equipment controls by analysis result, such as: parameter A and parameter B surmount the early warning upper limit simultaneously
When, control module can complete the amendment of the start-up and shut-down control and running parameter of machining equipment, and combined data acquires mould
The control command of block, complete paired data bus issues.
Further, the breakpoint transmission module is the memory of model FM24C02, cooperates reading and writing data program, complete
The real-time storage of acquisition data in pairs, as powered off, it is ensured that current data is not lost, and can be realized when being once again powered up automatic
The purpose of transmission, transmission channel abnormal (such as network fluctuation) such as occurs can be uploaded to the partial data after network recovery
On server or the industrial personal computer at scene.
Further, the wireless communication module is the WIFI module based on model ESP8266 chip, main realization pair
The data access of machining equipment data and remote platform (such as: ERP system, equipment management system and MES system etc.),
Wire transmission simultaneously is to the heavy dependence of site environment, for the complicated application scenarios and electromagnetic interference of industry spot, this reality
A signal amplifier is increased with the access interface of the novel communication signal in wireless communication module, as shown in Fig. 2, the letter
Number amplifier includes triode C1~C4, resistance A1~A16, capacitor B1~B5.
Further, the wire communication module is connected based on physical interface RJ45 and server or live industrial personal computer
It connects, the integrated of machining equipment acquisition data is realized in cooperation.
Further, the configuration module is configured for collector, including port configuration, protocol type selection, acquisition ginseng
Number configuration and frequency acquisition setting etc., the configuration management module is similar to input units such as mouse, keyboards.
Utility model works principle is as follows:
1. each module powers on；
2. being configured by the initiation parameter that configuration module is acquired device, including target collection device type, controller
Type, wireless communication module and wire communication module communication mode etc.；
3. starting collector；
4. the collected machining of basis (including FANUC lathe, west gate processing machine, Ku Ka robot, three coordinate detectors
Deng) interface type, complete the cable connection between machining equipment and collector data acquisition module and control module；
5. data acquisition module is transmitted to data processing module and carries out data extraction after acquiring machining equipment data
And comprehensive analysis, wherein the parameter of extraction in need, comprehensive analysis and judgement provided by configuration module；
6. comprehensive analysis processing result is docked by wire communication module, wireless communication module with external system completion,
Comprehensive analysis results are realized with control module cooperation and are repaired to the start-up and shut-down control and running parameter of collected machining equipment
Just；
7. in entire collection process, if there is Network Abnormal, breakpoint transmission module can be intervened actively, entire collection process
It operates normally, the data after acquisition can be stored in breakpoint transmission module, and after network recovery, storing data is uploaded to clothes
Business device or live industrial personal computer.
In conclusion the utility model can to mechanic factory workers machining equipment (mainly include FANUC, west
The digital control systems such as Men Zi, Heidenhain, Mitsubishi, the PLC such as Siemens, Mitsubishi, Delta, Omron, AB and partial robotic and three
Coordinate detector etc.) data acquisition is carried out, data support is provided for MES system, the ERP information in later period.So the utility model
It effectively overcomes various shortcoming in the prior art and has high industrial utilization value.
The above embodiments are only illustrative of the principle and efficacy of the utility model, and not for limitation, this is practical new
Type.Any person skilled in the art can all carry out above-described embodiment under the spirit and scope without prejudice to the utility model
Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the revealed essence of the utility model
All equivalent modifications or change completed under mind and technical idea, should be covered by the claim of the utility model.
Claims (8)
1. a kind of machining equipment data collector, the collector includes external metal plate shell and internal circuit board, spy
Sign is: being provided with the power module for internal circuit board power supply on the internal circuit board, is used for machining equipment number
It is controlled for the data processing module of analysis of data collected processing for machining equipment according to the data acquisition module of acquisition
Control module, for the configuration module of collector parameter configuration, for the breakpoint transmission module of acquired data storage, for adopting
Collect the wireless communication module of data forwarding and for connecting with live industrial personal computer, the cable modem of acquisition data integration is realized in cooperation
Interrogate module, the data acquisition module, control module, configuration module, breakpoint transmission module, configuration module, wire communication and
Wireless communication module is connect with data processing module respectively.
2. machining equipment data collector according to claim 1, it is characterised in that: the power module is power supply
Converter or electric pressure converter.
3. machining equipment data collector according to claim 1, it is characterised in that: the data acquisition module is
It is connect using the one such physical interface of CAN, RS485, RS232, RJ45, AI, DI with machining equipment, carries out level letter
Number acquisition, and cooperate physical interface communications protocol carry out data parsing, realize data acquisition.
4. machining equipment data collector according to claim 1, it is characterised in that: the data processing module is
Technical grade mainboard based on arm processor.
5. machining equipment data collector according to claim 1, it is characterised in that: the control module is to utilize
The driving circuit that Darlington array, NPN type triode, positive-negative-positive triode, resistance and capacitor are constituted.
6. machining equipment data collector according to claim 1, it is characterised in that: the breakpoint transmission module is
The memory of model FM24C02.
7. machining equipment data collector according to claim 1, it is characterised in that: the wireless communication module is
WIFI module based on model ESP8266 chip.
8. machining equipment data collector according to claim 1, it is characterised in that: the wire communication module is
It is connect based on physical interface RJ45 with live industrial personal computer, the integrated of machining equipment acquisition data is realized in cooperation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920151374.1U CN209281232U (en) | 2019-01-28 | 2019-01-28 | A kind of machining equipment data collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920151374.1U CN209281232U (en) | 2019-01-28 | 2019-01-28 | A kind of machining equipment data collector |
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| Publication Number | Publication Date |
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| CN209281232U true CN209281232U (en) | 2019-08-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110647080A (en) * | 2019-09-30 | 2020-01-03 | 优刻得科技股份有限公司 | Method, device and system for monitoring terminal equipment |
-
2019
- 2019-01-28 CN CN201920151374.1U patent/CN209281232U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110647080A (en) * | 2019-09-30 | 2020-01-03 | 优刻得科技股份有限公司 | Method, device and system for monitoring terminal equipment |
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