CN206790799U - Four-axle type shaped piece inserter - Google Patents
Four-axle type shaped piece inserter Download PDFInfo
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- CN206790799U CN206790799U CN201720655679.7U CN201720655679U CN206790799U CN 206790799 U CN206790799 U CN 206790799U CN 201720655679 U CN201720655679 U CN 201720655679U CN 206790799 U CN206790799 U CN 206790799U
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Abstract
The utility model discloses a kind of four-axle type shaped piece inserter, the shaped piece plug-in unit for PCB plug-in unit lines.This equipment it mainly by four axle rectangular co-ordinate workbench, PCB transmit detent mechanism, component catching robot, component positioner, component feed appliance, component position sighting device, PCB positioning sighting device form.Variety classes component is positioned first, component crawl machinery once captures multiple components；Carry out vision to component again to take pictures, carrying out vision to the pcb board fixed takes pictures；Then data processing is carried out, component is aligned using four axle workbench and inserted, so as to complete the inserting work of PCB special-shaped component.The utility model can not only meet the inserting of at least six kinds components, additionally it is possible to substitute artificial efficiently and accurately and complete the inserting of shaped piece, while improve efficiency, Improving The Quality of Products, reduce potential safety hazard, reduce production cost.
Description
Technical field
It the utility model is related to inserter technical field, more particularly to a kind of four-axle type shaped piece inserter.
Background technology
In pcb board production, automatic chip mounting and plug-in unit have been realized for the component, chip, integrated package of standard.It is but right
Artificial socket is used in the larger special-shaped component processing of irregular, volume at present more, because the particularity of its shape and structure without
Method realizes that manually inserting such component, not only cost is too high, and efficiency is low with traditional automatism card machine, and quality is unstable
It is fixed, it is impossible to meet production requirement.
Therefore, it is badly in need of wanting a kind of operating efficiency height, the Full-automatic special-shaped part inserter that steady quality is reliable, production cost is low
Overcome the defects of above-mentioned.
Utility model content
The purpose of this utility model is to provide a kind of four-axle type shaped piece inserter, to overcome artificial inserting abnormity member at present
The shortcomings that cost of device is too high, efficiency is low, quality is unstable.
For above-mentioned purpose, the utility model takes following technical scheme：Four-axle type shaped piece inserter, it includes four axles
Rectangular co-ordinate workbench, PCB transmission detent mechanism, component catching robot, component detent mechanism, component positioning vision
Device, PCB positioning sighting devices.
The four axles rectangular co-ordinate workbench is mainly made up of plug-in unit workbench and card cage, at the top of the card cage
Upside-down mounting has Y-axis module；The Y-axis module is provided with X-axis module；The X-axis module is provided with Z axis module, Z axis module front end peace
Fill θ rotary shafts.
The PCB transmission detent mechanism is arranged on plug-in unit workbench, and PCB transmission detent mechanisms mainly transmit rail by PCB
Road, transmission motor composition, the direction of advance of the PCB transporting rails are provided with advance stop cylinder, and PCB transporting rails are just
Lower section is provided with jacking fixed mechanism.
The component catching robot is arranged on the lower section of θ rotary shafts.
The component detent mechanism is arranged on the front side of four axle rectangular co-ordinate workbench, component detent mechanism mainly by
Component positioning table, linear feeding device and component positioner composition, the component positioning table set straight
Line feed device, component positioner is set in the discharge end of linear feeding device, the component positioner uses light
Power technology realizes the positioning to component.
The component positioning sighting device is arranged on plug-in unit workbench, and the PCB positioning sighting device is arranged on X-axis
The lower section of module.
Further technical scheme is：The component catching robot mainly by crawl substrate, accurate slider cylinder with
And gas control component composition, the accurate slider cylinder and gas control component are arranged on the lower section for capturing substrate, each accurate slide unit gas
Grabbed below cylinder provided with an accurate gas.Six supporting accurate slider cylinders and gas control component can be specifically set.
Further technical scheme is：The four-axle type shaped piece inserter, it also includes component feed appliance, the member
Device feed appliance is arranged in the periphery of component detent mechanism, and is contacted with linear feeding device, the place of contact, is sent for straight line
Expect the feed end of device.
Further technical scheme is：Each accurate gas, which is grabbed, is provided with a clamping jaw, clamping jaw can with it is identical can also
It is different.
Further technical scheme is：The linear feeding device shares six, is arranged in pairs in component positioning work
On platform, and T-shaped distribution, the arrangement feeding of six kinds of components in bulk can be completed.
Further technical scheme is：The Y-axis module, X-axis module, Z axis module use precise linear guide module.
Further technical scheme is：Component positioning sighting device and PCB the positioning sighting device uses CCD visions
System.
The utility model discloses a kind of four-axle type shaped piece inserter, the shaped piece plug-in unit for PCB plug-in unit lines.Originally set
It is standby it mainly by four axle rectangular co-ordinate workbench, PCB transmit detent mechanism, component catching robot, component positioner,
Component feed appliance, component positioning sighting device, PCB positioning sighting device compositions.Variety classes component is carried out first
Positioning, component crawl machinery once capture multiple components；Carry out vision to component again to take pictures, to the pcb board fixed
Vision is carried out to take pictures；Then data processing is carried out, component is aligned using four axle workbench and inserted, so as to complete the different of PCB
The inserting work of shape component.
The utility model compared with prior art, has following beneficial effect：
(1) the utility model is not only simple in structure, and cost is cheap, and it is by the different Mechanism Optimization collection of several functions
Into, effectively combined by CCD vision systems, photoelectric sensing, servo-drive, kinetic control system, make finishing equipment it is quick, efficiently,
It is accurately positioned the crawl and inserting for carrying out component.The quality of product is not only can guarantee that by the utility model, moreover it is possible to meet life
Production needs, and so as to cost-effective, and can improve into production efficiency.
(2) the utility model is grabbed to be combined into from different clamping jaws and is met multiple types component using accurate slide unit, accurate gas
The manipulator of crawl, is driven by Pneumatic assembly, quickly, stably.
(3) the utility model uses modularized design, optimum organization that is simple and reliable and can carrying out difference in functionality, expires
Sufficient variety classes PCB switching production.
(4) the utility model is using the module of precision ball screw and line slideway composition three-dimensional working platform, relative positioning
Precision reaches ± 0.02mm, and repetitive positioning accuracy reaches 0.01mm.
(5) the utility model is provided with precision rotation platform in Z-direction, by servo-drive, rotation backhaul gap≤1 ', repeats
Positioning precision ± 10 ", turn error≤0.03mm in diameter 210mm.
(6) the utility model uses plug-in manipulator, coordinates with component positioner, and single captures and inserted first device
Part is at maximum up to six kinds (or six), and efficiency high, speed is fast, and utilization rate of equipment and installations is greatly improved.
Brief description of the drawings
Fig. 1 is the utility model overall structure diagram one；
Fig. 2 is the utility model overall structure diagram two；
Fig. 3 is that the utility model PCB transmits detent mechanism；
Fig. 4 is the utility model component catching robot schematic diagram；
Fig. 5 is the utility model component detent mechanism schematic diagram.
In figure：
1. four axle rectangular co-ordinate workbench；2.PCB transmits detent mechanism；3. component catching robot；4. component is determined
Position mechanism；5. component feed appliance；6. component positions sighting device；7.PCB positions sighting device；11. plug-in unit workbench；
12. card cage；13.X Axle mould groups；14.Y Axle mould groups；15.Z Axle mould groups；16. θ rotary shafts；21.PCB transporting rails；22. pass
Defeated motor；23. advance stop cylinder；24. jack fixed mechanism；31. capture substrate；32. accurate slider cylinder；33. essence
Close gas is grabbed；34. clamping jaw；35. gas control component；41. component positioning table；42. linear feeding device；43. component positions
Device.
Embodiment
The utility model is further elaborated with reference to embodiment of the present utility model.
Embodiment：
As Figure 1-5, four-axle type shaped piece inserter, the shaped piece plug-in unit for PCB plug-in unit lines.It is mainly by four axles
Rectangular co-ordinate workbench 1, PCB transmission detent mechanism 2, component catching robot 3, component detent mechanism 4, component feeding
Device 5, component positioning sighting device 6, PCB positioning sighting devices 7 form.
The four axles rectangular co-ordinate workbench 1 is mainly made up of plug-in unit workbench 11, card cage 12, the card cage
12 top upside-down mountings have Y-axis module 14；The Y-axis module 14 is provided with X-axis module 13；The X-axis module 13 is provided with Z axis module
15, θ rotary shafts 16 are arranged on the front end of Z axis module 15.Preferably, the present embodiment X-axis module 13, Y-axis module 14, Z axis module
15 using the module of precision ball screw and line slideway composition three-dimensional working platform.
The PCB transmission detent mechanism 2 is arranged on plug-in unit workbench 11, is mainly driven by PCB transporting rails 21, transmission
Motor 22 forms.The direction of advance of PCB transporting rails 21 is provided with advance stop cylinder 23, is set immediately below PCB transporting rails 21
There is jacking fixed mechanism 24.
The component catching robot 3 is arranged on the lower section of θ rotary shafts 16, is mainly made up of crawl substrate 31.It is described
The lower section of crawl substrate 31 is provided with six accurate slider cylinders 32 and gas control component 35；The lower section of accurate slider cylinder 32 is provided with
Accurate gas grabs 33；The six accurate gas grabs 33 and is provided with different types of clamping jaw 34, can also set phase according to the actual requirements
Same clamping jaw 34.
The component detent mechanism 4 is arranged on the front side of four axle rectangular co-ordinate workbench 1, mainly positions work by component
Make platform 41 to form, the component positioning table 41 is provided with six kinds of linear feeding devices 42, in linear feeding device 42
Tail end (i.e. discharge end) is provided with six kinds of component positioners 43.
The linear feeding device 42 shares six, is arranged in pairs on component positioning table, and T-shaped distribution,
The arrangement feeding of six kinds of components in bulk can be completed.
The component feed appliance 5 is arranged in the periphery of component detent mechanism 4, and is contacted with linear feeding device 42,
The place of contact, it is the feed end of linear feeding device.
The device positioning sighting device 6 is arranged on plug-in unit workbench 11, and the PCB positioning sighting device 7 is arranged on X
The lower section of Axle mould group 13.
The four-axle type shaped piece inserter concrete operations flow that this implementation provides is as follows：
The arrangement of different types of component is fed on component positioner 42 by the first step, component feed appliance 5；
Various components are positioned and fixed by second step, component positioner 42；
3rd step, while first and second step is carried out, pcb board advances along PCB transporting rails 21, and by stop cylinder 23
It is fixed on the positioning with jacking fixed mechanism 24；
Component catching robot 3 is being moved to component positioner 42 just by the 4th step, four axle rectangular co-ordinate workbench 1
Top, component catching robot 3 declines captures six components simultaneously；
5th step, mechanical 3 hands of component crawl are moved to the top of component positioning sighting device 6, to each component one by one
Take pictures；
6th step, component catching robot 3 continue to move to, and PCB positions sighting device 7 and the pcb board fixed is carried out
Take pictures；
7th step, data of taking pictures at two are handled, the respective coordinates calculated instruction is transmitted to servo-drive system.
Component catching robot 3 is moved to required several positions by the 8th step, four axle rectangular co-ordinate workbench 1,
Carry out the inserting of component；
9th step, after completing inserting, pcb board outflow, repeat the work of one to eight steps.
The utility model meets the needs of at least six kinds component insertings, but also can substitute artificial efficiently and accurately and complete
The automation inserting of shaped piece, while improve efficiency, Improving The Quality of Products, reduce potential safety hazard, reduce production cost.This practicality
New structure is simple, cost is cheap, is adapted to be promoted in the same industry.
It is understood that embodiment of above is merely to illustrate that principle of the present utility model and used exemplary
Embodiment, but the utility model is not limited thereto.For those skilled in the art, this is not being departed from
In the case of the spirit and essence of utility model, various changes and modifications can be made therein, and these variations and modifications are also considered as this reality
With new protection domain.
Claims (7)
1. four-axle type shaped piece inserter, it is characterised in that：It includes four axle rectangular co-ordinate workbench (1), PCB transmission localization machines
Structure (2), component catching robot (3), component detent mechanism (4), component positioning sighting device (6), PCB positioning visions
Device (7),
The four axles rectangular co-ordinate workbench (1) is mainly made up of plug-in unit workbench (11) and card cage (12), the plug-in unit
Upside-down mounting has Y-axis module (14) at the top of frame (12)；The Y-axis module (14) is provided with X-axis module (13)；The X-axis module
(13) Z axis module (15), Z axis module (15) front end installation θ rotary shafts (16) are provided with；
The PCB transmission detent mechanisms (2) are arranged on plug-in unit workbench (11), and PCB transmission detent mechanisms (2) are mainly by PCB
Transporting rail (21), transmission motor (22) composition, the direction of advance of the PCB transporting rails (21), which is provided with to advance, stops gas
Cylinder (23), PCB transporting rails (21) are arranged right below jacking fixed mechanism (24)；
The component catching robot (3) is arranged on the lower section of θ rotary shafts (16)；
The component detent mechanism (4) is arranged on the front side of four axle rectangular co-ordinate workbench (1), component detent mechanism (4)
Mainly it is made up of component positioning table (41), linear feeding device (42) and component positioner (43), first device
Part positioning table (41) sets linear feeding device (42), sets component to position in the discharge end of linear feeding device (42)
Device (43)；
The component positioning sighting device (6) is arranged on plug-in unit workbench (11), PCB positioning sighting devices (7) peace
Mounted in the lower section of X-axis module (13).
2. four-axle type shaped piece inserter according to claim 1, it is characterised in that：The component catching robot
(3) mainly it is made up of crawl substrate (31), accurate slider cylinder (32) and gas control component (35), the accurate slider cylinder
(32) and gas control component (35) is arranged on the lower section of crawl substrate (31), and an essence is provided with below each accurate slider cylinder (32)
Close gas is grabbed (33).
3. four-axle type shaped piece inserter according to claim 1, it is characterised in that：The four-axle type shaped piece plug-in unit
Machine, it also includes component feed appliance (5), and the component feed appliance (5) is arranged in the periphery of component detent mechanism (4),
And contacted with linear feeding device (42).
4. four-axle type shaped piece inserter according to claim 2, it is characterised in that：Each accurate gas is grabbed on (33)
Provided with a clamping jaw (34).
5. four-axle type shaped piece inserter according to claim 1, it is characterised in that：The linear feeding device (42) is altogether
There are six, be arranged in pairs on component positioning table (41), and T-shaped distribution.
6. four-axle type shaped piece inserter according to claim 5, it is characterised in that：The Y-axis module (14), X-axis mould
Group (13), Z axis module (15) use precise linear guide module.
7. four-axle type shaped piece inserter according to claim 1, it is characterised in that：The component positions sighting device
(6) and PCB positioning sighting devices (7) use CCD vision systems.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720655679.7U CN206790799U (en) | 2017-06-07 | 2017-06-07 | Four-axle type shaped piece inserter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720655679.7U CN206790799U (en) | 2017-06-07 | 2017-06-07 | Four-axle type shaped piece inserter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206790799U true CN206790799U (en) | 2017-12-22 |
Family
ID=60716078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720655679.7U Active CN206790799U (en) | 2017-06-07 | 2017-06-07 | Four-axle type shaped piece inserter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206790799U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111491461A (en) * | 2020-05-28 | 2020-08-04 | 苏州欣汇电智能装备技术有限公司 | Automatic embedding device for metal base |
| CN112770620A (en) * | 2021-02-04 | 2021-05-07 | 深圳市汇凌信息技术有限公司 | Display module assembly process of high-definition display screen |
-
2017
- 2017-06-07 CN CN201720655679.7U patent/CN206790799U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111491461A (en) * | 2020-05-28 | 2020-08-04 | 苏州欣汇电智能装备技术有限公司 | Automatic embedding device for metal base |
| CN112770620A (en) * | 2021-02-04 | 2021-05-07 | 深圳市汇凌信息技术有限公司 | Display module assembly process of high-definition display screen |
| CN112770620B (en) * | 2021-02-04 | 2022-09-27 | 深圳市汇凌信息技术有限公司 | Display module assembly process of high-definition display screen |
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