CN111491461A - Automatic embedding device for metal base - Google Patents
Automatic embedding device for metal base Download PDFInfo
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- CN111491461A CN111491461A CN202010466866.7A CN202010466866A CN111491461A CN 111491461 A CN111491461 A CN 111491461A CN 202010466866 A CN202010466866 A CN 202010466866A CN 111491461 A CN111491461 A CN 111491461A
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- lifting
- synchronous pulley
- embedding
- embedding device
- automatic
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/306—Lead-in-hole components, e.g. affixing or retention before soldering, spacing means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
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Abstract
The invention discloses a metal base automatic embedding device which comprises a base, a conveying mechanism, a jacking mechanism, a feeding mechanism, a moving mechanism, an embedding mechanism and a lower visual mechanism, wherein the conveying mechanism, the jacking mechanism, the feeding mechanism, the moving mechanism and the lower visual mechanism are all arranged on the base, the embedding mechanism is arranged on the moving mechanism, and the embedding mechanism comprises a bearing frame, a lifting mechanism and a first upper visual mechanism which are arranged on the bearing frame, and a suction mechanism connected with the lifting mechanism. The metal base embedding device can realize the automatic embedding of the metal base into the PCB, has high automation degree, greatly improves the working efficiency, only needs 2s for embedding one metal base, can meet the requirement of mass production, greatly improves the productivity, has high and stable metal base embedding precision, reduces the reject ratio of products, and improves the processing quality of the PCB.
Description
Technical Field
The invention belongs to the technical field of PCB processing, and particularly relates to an automatic metal base embedding device.
Background
The PCB is also called as a printed circuit board, and takes an insulating board as a base material, is cut into a certain size, is provided with at least one conductive pattern and is distributed with holes to be used as a support body of electronic components, and realizes the electrical connection between the electronic components.
In order to prolong the service life of the PCB and the electronic components, the PCB needs to be radiated, an embedded metal base is adopted, namely a copper block, an aluminum block and the like are embedded on the PCB, and the metal base can be directly contacted with the components with high heat radiation when the chips are packaged, so that the aims of rapid heat conduction and heat radiation are fulfilled. The existing metal base is placed manually, so that the efficiency is low, the metal base is not stable, the problems of deviation or omission and the like exist, and the subsequent processing of the PCB is influenced.
Therefore, in view of the above technical problems, it is necessary to provide a metal-based automatic embedding device.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a metal-based automatic embedding device.
In order to achieve the above object, an embodiment of the present invention provides the following technical solutions:
the utility model provides an automatic embedding device of metal matrix, includes base, transport mechanism, climbing mechanism, feeding mechanism, moving mechanism, embedding mechanism and lower vision mechanism, transport mechanism, climbing mechanism, feeding mechanism, moving mechanism and lower vision mechanism all install on the base, embedding mechanism installs moving mechanism is last, embedding mechanism is including bearing the frame, installing elevating system and first last vision mechanism and with the suction means that elevating system is connected who bears the frame.
As a further improvement of the present invention, the lifting mechanism includes at least one lifting assembly, the lifting assembly includes a lifting driving mechanism, a lifting base connected with the lifting driving mechanism, and a lifting member mounted on the lifting base, and the suction mechanism includes at least one suction nozzle mounted on the lifting member.
As a further improvement of the present invention, the lifting driving mechanism includes a first motor, a first synchronous pulley, a first synchronous belt, a second synchronous pulley, and a support block, the first synchronous pulley is mounted on an output shaft of the first motor, the first synchronous pulley and the second synchronous pulley are connected through the first synchronous belt, and the support block is mounted on the first synchronous belt and connected to the lifting base.
As a further improvement of the present invention, a rotary drive mechanism is connected to the elevating member.
As a further improvement of the invention, the lifting piece is a ball spline, the ball spline comprises a spline shaft and at least one spline nut matched with the spline shaft, and two limiting blocks are arranged on the spline shaft.
As a further improvement of the present invention, the rotation driving mechanism includes a second motor, a third synchronous pulley, a fourth synchronous pulley and a second synchronous belt, the third synchronous pulley is mounted on an output shaft of the second motor, the third synchronous pulley and the fourth synchronous pulley are connected through the second synchronous belt, and the fourth synchronous pulley is mounted on the spline nut.
As a further improvement of the invention, at least one vacuum generator is arranged on the bearing frame, the spline shaft is communicated with the vacuum generator, and the suction nozzle is communicated with the spline shaft.
As a further improvement of the invention, the bottom of the spline shaft is provided with a connecting piece, and the suction nozzle is arranged on the connecting piece.
As a further improvement of the invention, the device also comprises a limiting mechanism, and the limiting mechanism comprises at least one pressure plate.
As a further improvement of the invention, the device also comprises a second upper visual mechanism which is arranged on the bearing frame.
The invention has the beneficial effects that:
the metal base embedding device can realize the automatic embedding of the metal base into the PCB, has high automation degree, greatly improves the working efficiency, only needs 2s for embedding one metal base, can meet the requirement of mass production, greatly improves the productivity, has high and stable metal base embedding precision, reduces the reject ratio of products, and improves the processing quality of the PCB.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a perspective view of a preferred embodiment of the present invention;
FIG. 2 is a front view of the preferred embodiment of the present invention;
FIG. 3 is a top view of a preferred embodiment of the present invention;
FIG. 4 is a perspective view of the embedment mechanism of the preferred embodiment of the present invention;
FIG. 5 is a front view of the embedment mechanism of the preferred embodiment of the present invention;
FIG. 6 is a sectional view taken along line A-A of FIG. 5;
FIG. 7 is a simplified exploded schematic view of the insertion mechanism of the preferred embodiment of the present invention;
FIG. 8 is a simplified perspective view of the insertion mechanism of the preferred embodiment of the present invention;
FIG. 9 is a simplified front view of the embedment mechanism of the preferred embodiment of the present invention;
FIG. 10 is a schematic structural view of a transfer mechanism of a preferred embodiment of the present invention;
FIG. 11 is a top view of the transfer mechanism of the preferred embodiment of the present invention;
FIG. 12 is a schematic structural view of a jacking mechanism of the preferred embodiment of the present invention;
fig. 13 is a front view of a jacking mechanism of a preferred embodiment of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, an automatic metal base embedding device includes a base 10, a conveying mechanism 12, a jacking mechanism 14, a feeding mechanism 16, a moving mechanism 18, an embedding mechanism 20, and a lower vision mechanism 22, wherein the conveying mechanism 12, the jacking mechanism 14, the feeding mechanism 16, the moving mechanism 18, and the lower vision mechanism 22 are all mounted on the base 10, the conveying mechanism 12 is used for moving a PCB strip conveyed by a previous process to the jacking mechanism 14, the jacking mechanism 14 is used for jacking the PCB strip, the feeding mechanism 16 is used for conveying a metal base to be embedded, the moving mechanism 18 is capable of moving in X-axis and Y-axis directions, the embedding mechanism 20 is mounted on the moving mechanism 18, and the embedding mechanism 20 includes a carrier 24, a lifting mechanism and a first upper vision mechanism 26 mounted on the carrier 24, and a suction mechanism connected to the lifting mechanism.
As shown in fig. 4 to 9, the lifting mechanism of the present invention preferably includes at least one lifting assembly, the lifting assembly includes a lifting driving mechanism 30, a lifting base 32 connected to the lifting driving mechanism 30, and a lifting member mounted on the lifting base 32, the lifting member is capable of rotating in the lifting base 32, the lifting base 32 is lifted together with the lifting member, the suction mechanism includes at least one suction nozzle 34, and the suction nozzle 34 is mounted on the lifting member.
The preferred lifting driving mechanism 30 of the present invention comprises a first motor 36, a first synchronous pulley 38, a first synchronous belt 40, a second synchronous pulley 42 and a support 44, wherein the first synchronous pulley 38 is mounted on an output shaft of the first motor 36, the first synchronous pulley 38 and the second synchronous pulley 42 are connected through the first synchronous belt 40, and the support 44 is mounted on the first synchronous belt 40 and connected with the lifting base 32.
In order to facilitate the nozzle 34 to drive the metal matrix rotation angle and improve the embedding accuracy, the lifting member is preferably connected with a rotation driving mechanism 46.
The preferred lifting piece of the invention is a ball spline, the ball spline comprises a spline shaft 48 and at least one spline nut 49 matched with the spline shaft 48, two limit blocks 50 are arranged on the spline shaft 48, and the spline shaft 48 is clamped on the lifting seat 32 by the two limit blocks 50 and lifted together with the lifting seat 32. It will be appreciated that the lifter is not limited to splines and may be a square linear bearing and square shaft mating arrangement.
The preferred rotary drive mechanism 46 of the present invention includes a second motor 52, a third timing pulley 54, a fourth timing pulley 56 and a second timing belt 58, the third timing pulley 54 is mounted on the output shaft of the second motor 52, the third timing pulley 54 and the fourth timing pulley 56 are connected by the second timing belt 58, and the fourth timing pulley 56 is mounted on the spline nut 49. In this embodiment, the spline shaft 48 of each lifter is fitted with two spline nuts 49 arranged at an interval in the axial direction, and the fourth timing pulley 56 is mounted on the spline nut 49 located above.
In the invention, the upper support base 60 and the lower support base 62 are preferably arranged on the bearing frame 24, and step holes 64 are respectively arranged in the upper support base 60 and the lower support base 62. The upper supporting base 60 is provided with a bearing base 65, and the second motor 52 is arranged on the bearing base 65. In order to facilitate the rotation of the spline nut 49, it is preferable that the spline nut 49 is provided with rotating shaft sleeves 66 at both ends, a bearing 68 and a shaft retainer 70 are arranged outside each rotating shaft sleeve 66, and the bearing 68 is installed in the stepped hole 64.
To facilitate the attraction of the metal matrix, the present invention preferably has at least one vacuum generator 71 mounted on the carrier 24, the spline shaft 48 is a hollow spline shaft, the spline shaft 48 is in communication with the vacuum generator 71, and the suction nozzle 34 is in communication with the spline shaft 48. It is further preferable that the vacuum generator 71 is connected to a spiral air pipe 72, the spiral air pipe 72 is connected to a rotary joint 73, the rotary joint 73 is connected to the spline shaft 48, and when the spline nut 49 is rotated, the top of the spline shaft 48 can be rotated in the rotary joint 73.
According to the invention, the connecting piece 74 is preferably arranged at the bottom of the spline shaft 48, the suction nozzle 34 is arranged on the connecting piece 74, the suction nozzle 34 can be detached from the connecting piece 74, the suction nozzles 34 with different specifications can be replaced conveniently, and the application range is wide. It is further preferred that connecting piece 74 includes the tube-like body 76, set up in the tube-like body 76 and the first through-hole (not shown in the figure) that communicates in proper order, second through-hole 78, third through-hole 80 and fourth through-hole 82, first through-hole, second through-hole 78, third through-hole 80 and fourth through-hole 82 set gradually from top to bottom, the aperture of first through-hole is greater than the aperture of second through-hole 78, the aperture of fourth through-hole 82 is greater than the aperture of third through-hole 80, the upper portion of tube-like body 76 is provided with breach 84, can stabilize tube-like body 76 on integral key shaft 48 through with the closed locking of breach 84.
The PCB is supported by the follower carrier 85, so that the deformation of the PCB is avoided, and the embedding quality of the metal matrix is improved.
As shown in fig. 10 and 11, the preferred conveyor 12 of the present invention is a belt-track conveyor, which comprises two first conveyor tracks 86, a third motor 88, a rotating shaft 90, two rotating wheels 92 mounted on the rotating shaft 90, and two conveyor belts 94, wherein the two conveyor belts 94 are respectively driven by the two rotating wheels 92, the two rotating wheels 92 are symmetrically arranged, and only one rotating wheel 92 is shown in the figure. In order to facilitate the circulation of the following vehicles 85, the present invention preferably has two second conveying rails 95 disposed below the two first conveying rails 86.
The PCB conveying device further comprises an adjusting mechanism, the adjusting mechanism comprises a fourth motor 96 and a screw rod assembly 98 connected with the fourth motor 96, the screw rod assembly 98 is a bidirectional screw rod, the screw rod assembly 98 is connected with one of the first conveying rails 86, so that one of the first conveying rails 86 can move towards or away from the other first conveying rail 86, the width adjustment of the two first conveying rails 86 is realized, and the PCB conveying device is convenient to be suitable for conveying PCBs with different sizes.
As shown in fig. 12 and 13, the preferred jacking mechanism 14 of the present invention comprises at least one jacking cylinder 100, and a jacking plate 102 driven by the at least one jacking cylinder 100.
The preferred feed mechanism 16 of the present invention includes at least one electric fly 104. It is to be understood that the feed mechanism 16 is not limited to the electric boomerang 104, and may be a Tray feed.
In order to press the PCB and ensure the stability of the PCB, the PCB pressing device further comprises a limiting mechanism, and the limiting mechanism comprises at least one pressing plate. In this embodiment, the limiting mechanism includes four pressing plates, including a first pressing plate 108 and a second pressing plate 110 disposed oppositely, and a third pressing plate 112 and a fourth pressing plate 114 disposed oppositely.
The present invention further comprises a second upper vision mechanism 116, wherein the second upper vision mechanism 116 is mounted on the carrier 24 and used for judging whether the embedded metal matrix on the PCB has deviation or omission, so as to improve the embedding quality.
In the present invention, the lower visual mechanism 22, the first upper visual mechanism 26, and the second upper visual mechanism 116 are preferably cameras, but are not limited to cameras, and may also be cameras.
The present invention further includes at least one solenoid valve 118, the solenoid valve 118 being connected to the vacuum generator 71. The present invention also includes at least one digital display pressure gauge 120.
The number of the lifting components 28, the suction nozzles 34, the vacuum generators 71 and the electric booms 104 is six, and each lifting component 28 corresponds to one suction nozzle 34 and one vacuum generator 71.
The first motor 36 is preferably a servo motor in the present invention. The second motor 52 is preferably a stepper motor in accordance with the present invention.
When the invention is used, metal base is installed on the electric flying object 104 through braid incoming material, the electric flying object 104 feeds the metal base forwards, the PCB flows onto the two conveying belts 94 from the upper process, the two conveying belts 94 drive the PCB on the follower carrier 85 to move to the position of the jacking mechanism 14, the jacking cylinder 100 is started, the follower carrier 85 is jacked up through the jacking plate 102, the follower carrier 85 drives the PCB to ascend, the first pressing plate 108, the second pressing plate 110, the third pressing plate 112 and the fourth pressing plate 114 press the PCB to be tightly attached to the follower carrier 85, so that the PCB is firmly positioned, the first upper vision mechanism 26 drives the walking position to capture the mark point on the PCB and establish a coordinate relation with the PCB through the moving mechanism 18, then the six suction nozzles 34 respectively take the material from the six electric flying objects 104, after the position of the metal base on each suction nozzle 34 is positioned through the lower vision mechanism 22, the moving mechanism 18 drives the embedding mechanism 20 to move to press the metal base into a corresponding groove on the PCB, after the pressing-in process is completed, the second upper vision mechanism 116 inspects the metal matrix on the whole PCB once, judges whether the metal matrix embedded in the PCB is missing or qualified, the jacking cylinder 100 returns to the original position, the jacking plate 102 drives the PCB to descend, and the PCB falls on the two conveyor belts 94 and flows to the next process.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides an automatic embedding device of metal matrix, its characterized in that includes base, transport mechanism, climbing mechanism, feeding mechanism, moving mechanism, embedding mechanism and lower vision mechanism, transport mechanism, climbing mechanism, feeding mechanism, moving mechanism and lower vision mechanism all install on the base, embedding mechanism installs moving mechanism is last, embedding mechanism is including bearing frame, installing bear elevating system and first last vision mechanism on the frame and with the suction means that elevating system is connected.
2. The automatic metal-based embedding device according to claim 1, wherein the lifting mechanism comprises at least one lifting assembly, the lifting assembly comprises a lifting driving mechanism, a lifting seat connected with the lifting driving mechanism, and a lifting member mounted on the lifting seat, and the suction mechanism comprises at least one suction nozzle mounted on the lifting member.
3. The metal matrix automatic embedding device according to claim 2, wherein the lifting driving mechanism comprises a first motor, a first synchronous pulley, a first synchronous belt, a second synchronous pulley and a support block, the first synchronous pulley is mounted on an output shaft of the first motor, the first synchronous pulley and the second synchronous pulley are connected through the first synchronous belt, and the support block is mounted on the first synchronous belt and connected with the lifting seat.
4. The metal matrix automatic embedding device according to claim 2 or 3, characterized in that a rotary driving mechanism is connected to the elevating member.
5. The automatic metal-based embedding device according to claim 4, wherein the lifting member is a ball spline, the ball spline comprises a spline shaft and at least one spline nut matched with the spline shaft, and two limit blocks are mounted on the spline shaft.
6. The metal matrix automatic embedding device of claim 5, characterized in that the rotary driving mechanism comprises a second motor, a third synchronous pulley, a fourth synchronous pulley and a second synchronous belt, the third synchronous pulley is mounted on the output shaft of the second motor, the third synchronous pulley and the fourth synchronous pulley are connected through the second synchronous belt, and the fourth synchronous pulley is mounted on the spline nut.
7. The metal matrix automatic embedding device according to claim 5, wherein the carrier has at least one vacuum generator mounted thereon, the spline shaft is in communication with the vacuum generator, and the suction nozzle is in communication with the spline shaft.
8. The metal matrix automatic embedding device according to claim 7, wherein a connector is installed at the bottom of the spline shaft, and the suction nozzle is installed on the connector.
9. The metal matrix automatic embedding device of claim 1, further comprising a limiting mechanism, wherein the limiting mechanism comprises at least one pressure plate.
10. The metal-based automatic insertion device of claim 1, further comprising a second upper visual mechanism mounted on the carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010466866.7A CN111491461A (en) | 2020-05-28 | 2020-05-28 | Automatic embedding device for metal base |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010466866.7A CN111491461A (en) | 2020-05-28 | 2020-05-28 | Automatic embedding device for metal base |
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| CN111491461A true CN111491461A (en) | 2020-08-04 |
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| CN202010466866.7A Pending CN111491461A (en) | 2020-05-28 | 2020-05-28 | Automatic embedding device for metal base |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112601355A (en) * | 2020-11-07 | 2021-04-02 | 奥士康科技股份有限公司 | Processing method and structure of copper-embedded block |
| CN113630969A (en) * | 2021-10-11 | 2021-11-09 | 四川英创力电子科技股份有限公司 | Copper embedding device for printed circuit board and printed circuit board processing method |
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| CN113630969B (en) * | 2021-10-11 | 2022-02-01 | 四川英创力电子科技股份有限公司 | Copper embedding device for printed circuit board and printed circuit board processing method |
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