CN206747779U - A kind of new production and processing streamline - Google Patents
A kind of new production and processing streamline Download PDFInfo
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- CN206747779U CN206747779U CN201720287507.9U CN201720287507U CN206747779U CN 206747779 U CN206747779 U CN 206747779U CN 201720287507 U CN201720287507 U CN 201720287507U CN 206747779 U CN206747779 U CN 206747779U
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Abstract
The utility model discloses a kind of new production and processing streamline, including multiple machining cells, connected between each two machining cell by a flexible delivery unit, each machining cell and each flexible delivery unit include a frame and the shield being located in frame, shield is provided with visualization window, and export-oriented wheel is provided with below frame;Machining cell includes adaptive lifting unit, radium-shine unit, detection unit;The shield of flexible delivery unit is a framework, and the shield specifically includes the lower surface of four sides, a upper surface and an opening, and two of which is respectively provided with the opening passed through for the first streamline on relative side;The upper surface of frame is the first workbench, and the first streamline is provided with first workbench, and the first streamline both ends are respectively equipped with connecting mechanism.Each machining cell is easy to remove in the utility model, while the setting of flexible delivery unit also make it that whole producing line is connected and adjustment is more prone to.
Description
Technical field
Technical field of industrial equipment is the utility model is related to, particularly relates to a kind of new production and processing streamline.
Background technology
In the prior art, in the process of industrial products, it usually needs a complete production line and it is multiple plus
Work station operates to complete the manufacture of product and detection etc., is packed after detection is qualified.An once but whole producing line cloth
Put, movement is got up will be cumbersome;Two can not freely be connected come exactly whole producing line, increase or reduce one of them
Processing stations are all relatively difficult, i.e., each change process is required for special personnel to be adjusted correspondingly, and convenience is much
Not enough.
Therefore, utility model people of the present utility model needs a kind of new technology of design badly to improve its problem.
Utility model content
The utility model aims to provide a kind of new production and processing streamline, wherein each machining cell is easy to remove,
The setting of flexible delivery unit simultaneously also make it that whole producing line is connected and adjustment is more prone to.
In order to solve the above technical problems, the technical solution of the utility model is:
A kind of new production and processing streamline, including:Multiple machining cells, pass through one between machining cell described in each two
Flexible delivery unit connection, each machining cell and each flexible delivery unit include a frame and are located at institute
The shield in frame is stated, the shield is provided with least one visualization window, and four export-oriented wheels are provided with below the frame;Institute
Stating machining cell includes adaptive lifting unit, radium-shine unit, detection unit;
The shield of wherein described flexible delivery unit is a framework, and it is located in frame, and the shield specifically includes
The lower surface of four sides, a upper surface and an opening, is respectively provided with the relative side of two of which for described first
The opening that streamline passes through, size and size and the frame of the lower surface match;The upper surface of frame is the first workbench,
The first streamline is provided with first workbench, the first streamline both ends are respectively equipped with connecting mechanism.
Preferably, adaptive lifting unit includes a lifting assembly, and the lifting assembly, which includes substrate, screw mandrel, screw mandrel, to be fixed
Component, slide rail, slide rail connection cushion block, screw mandrel fixed seat, streamline installing plate, fixed big plate, timing belt, synchronizing wheel and the electricity that slows down
Machine, wherein the slide rail and the screw mandrel fixation kit are respectively provided with the substrate, the slide rail connects provided with the slide rail
Connection pad block, the lower end of the slide rail connection cushion block is connected with the streamline installing plate, flat where the streamline installing plate
Face is vertical with the plane where the substrate;The screw mandrel be arranged in parallel with the slide rail, and it passes through the screw mandrel fixation kit
Fix on the substrate, and be connected cushion block connection with the slide rail by the screw mandrel fixed seat;The big plate of the fixation and institute
State substrate to be vertically fixedly connected, the big plate of fixation is provided with installation portion, and the synchronizing wheel and the reducing motor pass through the peace
Dress portion is fixed on the both sides of the big plate of the fixation;The timing belt is set between two synchronizing wheels, the upper end of the screw mandrel with
One synchronizing wheel connects, and the reducing motor drives the screw mandrel to rotate by the cooperation of the timing belt and the synchronizing wheel.
Preferably, the radium-shine unit includes a laser carving component, and the laser carving component includes laser engraving machine, laser carving connecting plate, driven
Motivation structure, Z axis module and Y-axis module, wherein the laser engraving machine is fixedly installed on the laser carving connecting plate, the laser carving connection
Plate is connected with the Z axis module;The drive mechanism is arranged on the Z axis module, and the Z axis module is in the drive mechanism
Control under lower in the Z-axis direction move;The Y-axis module includes slide track component and bottom plate, the slide track component fixed setting
On the bottom plate, the slide track component is provided with sliding shoe, realizes that the slip with the Z axis module connects by the sliding shoe
Connect.
Preferably, the detection unit includes a testing agency, and the testing agency includes X-axis module and Y-axis detection mould
Group, wherein the X-axis module includes X-axis base, section brace frame, X-axis servomotor, X-axis connecting plate, first sensor, the
Two sensors, sensor installing plate, the X-axis base and the X-axis servomotor are each attached to the one of the section brace frame
Side, the sensor installing plate are fixedly installed on the side of the remote section brace frame of the X-axis base, and described first passes
Sensor and the second sensor are arranged on the sensor installing plate, and the X-axis connecting plate is fixedly installed on the X-axis
The lower section of base and the section brace frame;
Y-axis detection module include Y-axis base and the Y-axis slide rail being arranged on the Y-axis base, Y-axis servomotor,
Shaft coupling, the first screw mandrel, the first screw mandrel fixed seat, the Y-axis base are vertically arranged with the X-axis base, the Y-axis slide rail with
First screw mandrel be arranged in parallel;The Y-axis servomotor is connected by the shaft coupling with first screw mandrel;Described first
Screw mandrel fixed seat is connected on the first screw mandrel, and is connected to together with the Y-axis slide rail on the X-axis connecting plate.
Preferably, the adaptive lifting unit also includes a streamline component, and it is arranged on the streamline installing plate
On.
Preferably, the streamline component includes connecting plate, conveyer belt, sensor cluster and barrier plate, the streamline
Component is connected by the connecting plate with the streamline installing plate, and the conveyer belt is arranged on the top of the connecting plate, institute
Side or both sides that sensor cluster is arranged on the conveyer belt are stated, the barrier plate is arranged on the avris of the conveyer belt.
Preferably, the detection unit also includes portal frame and reinforcement, wherein described portal frame one end is examined with the Y-axis
Module connection is surveyed, the other end is fixedly installed in the frame, and the reinforcement is arranged on the Y-axis detection module and the dragon
Between door frame.
Preferably, the sensor cluster is opposite type sensor.
Preferably, the first sensor is color sensor, and the second sensor is displacement transducer.
Preferably, the visualization window is transparent glass door.
Using above-mentioned technical proposal, the utility model comprises at least following beneficial effect:
New production and processing streamline described in the utility model, wherein each machining cell is easy to remove, and meanwhile it is soft
Property delivery unit setting also make it that whole producing line is connected and adjustment is more prone to.
Brief description of the drawings
Fig. 1 a are the structural representation of lifting unit described in the utility model;
Fig. 1 b are the structural representation of lifting assembly described in the utility model;
Fig. 1 c are the structural representation of streamline component described in the utility model;
Fig. 2 is the structural representation of the frame of lifting unit described in the utility model;
Fig. 3 a are the structural representation of radium-shine component described in the utility model;
Fig. 3 b are the structural representation of radium-shine component described in the utility model;
Fig. 3 c are the structural representation (omitting shield) of radium-shine unit described in the utility model;
Fig. 4 is the structural representation of detection unit described in the utility model;
Fig. 5 a are the structural representation (omitting shield) of flexible delivery unit described in the utility model;
Fig. 5 b are the structural representation (omitting shield) after two described in the utility model flexible delivery unit assemblings;
Fig. 6 a are that lifting unit described in the utility model (omits shield with the structural representation after the assembling of flexible delivery unit
The frame of cover and lifting unit);
Fig. 6 b are that radium-shine unit described in the utility model (omits shield with the structural representation after the assembling of flexible delivery unit
Cover);
Fig. 6 c are that detection unit described in the utility model (omits shield with the structural representation after the assembling of flexible delivery unit
Cover);
Fig. 7 a are the structural representation of cylinder assembled unit described in the utility model;
Fig. 7 b are cylinder drive control unit described in the utility model and the structural representation after the assembling of flexible delivery unit
Scheme (omitting shield);
Fig. 8 a are the structural representation of robot cell described in the utility model;
Fig. 8 b are that the structural representation after robot cell described in the utility model assembles with flexible delivery unit (omits
Shield);
Fig. 9 is the structural representation of shield described in the utility model;
Figure 10 is the robot model in an embodiment.
Wherein:1. lifting assembly, 11. substrates, 12. screw mandrels, 13. screw mandrel fixation kits, 14. slide rails, 15. slide rail connection gaskets
Block, 16. screw mandrel fixed seats, 17. streamline installing plates, 18. fix big plate, 19. timing belts, 120. synchronizing wheels, 121. deceleration electricity
Machine, 130. streamline components, 131. connecting plates, 132. conveyer belts, 133. sensor clusters, 134. barrier plates;2. frame, 21.
Workbench, 22. export-oriented wheels, 3. shields, 31. visualization windows, 32. touch-screens, 33. buttons, 34. indicator lamps;4. flexibility passes
Send unit, 41. first workbench, 42. second workbench, 43. first streamlines, 44. second streamlines, 45. connecting mechanisms;5.
Cylinder drive control unit, 51. cylinder assembled units, 52. first cylinders, 53. second cylinders, 54. the 3rd cylinders, 55. the 4th
Cylinder, 56. the 5th cylinders;6. robot cell, 61. six axis robots, 62. material holding structures, 7. robot models;8. radium
Carving component, 811. laser engraving machines, 812. laser carving connecting plates, 813. drive mechanisms, 814.Z Axle mould groups, 8141. first connecting portions,
8142. second connecting portions, 815.Y Axle mould groups, 8151. slide track components, 8152. bottom plates, 8153. sliding shoes, 816. gantry supports,
817.3d printer;9. detection unit, 911.X Axle mould groups, 9111.X axle bases, 9112. section brace framves, 9113.X axle servos
Motor, 9114.X axis connection plates, 9115. first sensors, 9116. second sensors, 9117. sensor installing plates, 912.Y axles
Detection module, 9121.Y axle bases, 9122.Y axle slide rails, 9123.Y axle servomotors, 9124. shaft couplings, 9125. first
Bar, 9126. first screw mandrel fixed seats, 9127. screw mandrels fix holder assembly, 913. portal frames, 914. reinforcements.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
As shown in Figures 1 to 9, to meet a kind of new production and processing streamline of the present utility model, including:Multiple processing
Unit, connected by a flexible delivery unit 4 between machining cell described in each two, each machining cell and each described
Flexible delivery unit 4 includes a frame 2 and the shield 3 being located in the frame 2, and the shield 3 is provided with least one
Visualization window 31, the lower section of frame 2 are provided with four export-oriented wheels 22;The machining cell includes adaptive lifting unit, radium
Penetrate unit, detection unit 9;
The shield 3 of wherein described flexible delivery unit 4 is a framework, and it is located in frame 2, and the shield 3 is specific
Include the lower surface of four sides, a upper surface and an opening, two of which is respectively provided with described in confession on relative side
The opening that first streamline 43 passes through, size and size and the frame 2 of the lower surface match;The upper surface of frame 2 is the
One workbench 41, the first streamline 43 is provided with first workbench 41, the both ends of the first streamline 43, which are respectively equipped with, to be connect
Refute mechanism 45.The flexible delivery unit 4 also includes the second streamline 44, and second streamline 44 is arranged on the equipment machine
On the second workbench 42 inside frame 2, second workbench 42 is located at the underface of first workbench 41.Preferably,
The connecting mechanism 45 is a card interface, and it can be realized is fixedly connected with other card interfaces, and concrete shape is referring to accompanying drawing.It is logical
The setting of the connecting mechanism 45 is crossed, can not only realize the connection from different machining cells, while multiple flexibilities can also be realized
The connection of delivery unit 4.
Preferably, adaptive lifting unit includes a lifting assembly 1, and the lifting assembly 1 includes substrate 11, screw mandrel 12, silk
It is bar fixation kit 13, slide rail 14, slide rail connection cushion block 15, screw mandrel fixed seat 16, streamline installing plate 17, fixed big plate 18, same
Walk band 19, synchronizing wheel 120 and reducing motor 121, wherein the slide rail 14 and the screw mandrel fixation kit 13 be arranged at it is described
On substrate 11, the slide rail 14 is provided with slide rail connection cushion block 15, the lower end of the slide rail connection cushion block 15 and the stream
Waterline installing plate 17 connects, and the plane where the streamline installing plate 17 is vertical with the plane where the substrate 11;It is described
Screw mandrel 12 is be arranged in parallel with the slide rail 14, and it is fixed on the substrate 11 by the screw mandrel fixation kit 13, and is passed through
The screw mandrel fixed seat 16 is connected cushion block 15 with the slide rail and connected;The big plate 18 of fixation fixed company vertical with the substrate 11
Connect, the big plate 18 of fixation is provided with installation portion, the synchronizing wheel 120 and the reducing motor 121 and fixed through the installation portion
In the both sides of the big plate 18 of the fixation;The timing belt 19 is set between two synchronizing wheels 120, the upper end of the screw mandrel 12 with
One synchronizing wheel 120 connects, and the reducing motor 121 passes through described in the cooperation drive of the timing belt 19 and the synchronizing wheel 120
Screw mandrel 12 rotates.
Preferably, the adaptive lifting unit also includes a streamline component 130, and it is arranged on the streamline installation
On plate 17.
Preferably, the streamline component 130 includes connecting plate 131, conveyer belt 132, sensor cluster 133 and barrier plate
134, the streamline component 130 is connected by the connecting plate 131 with the streamline installing plate 17, the conveyer belt 132
The top of the connecting plate 131 is arranged on, the sensor cluster 133 is arranged on the side or both sides of the conveyer belt 132,
The barrier plate 134 is arranged on the avris of the conveyer belt 132.
Preferably, the sensor cluster 133 is opposite type sensor.
For the adaptive lifting unit, the opposite type sensor of pipelined front side first senses the supplied materials of product (preferably
Sent from flexible delivery unit 4), so as to control conveyer belt 132 to move, product is delivered into the end of conveyer belt 132, streamline
The stop motion of component 130.Then lifting assembly 1 drives streamline component 130 to move up and down so that product reaches the effect of backflow
Fruit.Specific to lifting step, reducing motor 121 and screw mandrel 12 are connected mainly due to timing belt 19 and synchronizing wheel 120, passed through
To drive the rotation of screw mandrel 12, (rotation can be converted into linear motion by screw mandrel 12, and it is this area for the rotation of reducing motor 121
Common knowledge, therefore here is omitted), then drive be connected to slide rail connection cushion block 15 on part (namely pass through stream
The streamline component 130 that waterline installing plate 17 is fixed) motion, reach the purpose for carrying product up and down.
Preferably, the radium-shine unit includes a laser carving component 8, and the laser carving component 8 includes laser engraving machine 811, laser carving connects
Plate 812, drive mechanism 813, Z axis module 814 and Y-axis module 815, wherein the laser engraving machine 811 is fixedly installed on the laser carving
On connecting plate 812, the laser carving connecting plate 812 is connected with the Z axis module 814;The drive mechanism 813 is arranged on the Z
In Axle mould group 814, the Z axis module 814 is lower in the Z-axis direction under the control of the drive mechanism 813 to move;The Y-axis
Module 815 includes the component of slide rail 14 and bottom plate 8152, and the component of slide rail 14 is fixedly installed on the bottom plate 8152, the cunning
The component of rail 14 is provided with sliding shoe 8153, is realized by the sliding shoe 8153 and is slidably connected with the Z axis module 814.
Preferably, the laser carving component 8 also includes at least one gantry support 816 for being used to support the laser carving component 8,
It is fixedly installed on the lower section of the bottom plate 8152, and the lower section of gantry support 816 is provided with installation portion, real by the installation portion
Now it is fixedly connected with the workbench 21.
Preferably, the Z axis module 814 includes a connector, and the connector includes first connecting portion 8141 and connected therewith
The second connecting portion 8142 connect, wherein the first connecting portion 8141 is connected with the laser carving connecting plate 812, second connection
Portion 8142 is fixedly connected with the sliding shoe 153.
Preferably, the slide track component 8151 includes two groups of slide rails, and the two is set in parallel on the bottom plate 8152.Also wrap
A 3d printers 817 are included, it is arranged on the workbench 21, for realizing that the printing to product needs.
Because laser engraving machine 811 is fixed on laser carving connecting plate 812, then laser carving connecting plate 812 is connected to Z axis module 814
On, Z axis module 814 is lower in the Z-axis direction under the control of the drive mechanism 813 to move.Because Z axis module 814 passes through cunning
Motion block 8153 is slidably connected with the slide rail 14, therefore can also realize the motion in Y direction.Servomotor band can be passed through
The upper and lower and horizontal movement of moving mold adjusts the setting purpose of engraving parameter so as to reach.
Preferably, the detection unit 9 includes a testing agency, and the testing agency includes X-axis module 911 and Y-axis is examined
Module 912 is surveyed, wherein the X-axis module 911 includes X-axis base 9111, section brace frame 9112, X-axis servomotor 9113, X
Axis connection plate 9114, first sensor 9115, second sensor 9116, sensor installing plate 9117, the He of X-axis base 9111
The X-axis servomotor 9113 is each attached to the side of the section brace frame 9112, and the sensor installing plate 9117 is fixed
It is arranged on the side of the remote section brace frame 9112 of the X-axis base 9111, the first sensor 9115 and described
Second sensor 9116 is arranged on the sensor installing plate 9117, and the X-axis connecting plate 9114 is fixedly installed on the X
The lower section of axle base 9111 and the section brace frame 9112;
The Y-axis detection module 912 includes Y-axis base 9121 and the Y-axis slide rail being arranged on the Y-axis base 9121
9122nd, Y-axis servomotor 9123, shaft coupling 9124, the first screw mandrel 9125, the first screw mandrel fixed seat 16, the Y-axis base 9121
It is vertically arranged with the X-axis base 9111, the Y-axis slide rail 9122 be arranged in parallel with first screw mandrel 9125;The Y-axis is watched
Motor 9123 is taken to be connected with first screw mandrel 9125 by the shaft coupling 9124;The first screw mandrel fixed seat 16 is connected to
On first screw mandrel 9125, and it is connected to together with the Y-axis slide rail 9122 on the X-axis connecting plate 9114.Certainly, the present embodiment
Screw mandrel can also be included and fix holder assembly 9127, it is arranged on one end of first leading screw 9125, for realizing and the Y-axis
The fixation of base 912.
Preferably, the detection unit 9 also includes at least one portal frame 913, its one end and Y-axis detection module
912 connections, the other end is fixedly installed on the workbench 21 of the frame 2 (preferably, to be reserved with the workbench 21
Multiple mounting holes, matching mounting hole is also reserved on the portal frame 913 accordingly, then realized and fixed by screw).
Portal frame 913 is preferably 2 in the present embodiment, for supporting whole detection unit 9.
Preferably, the detection unit 9 also includes reinforcement 914, and it is arranged on Y-axis detection module 912 and described
It is more steady when running whole detection unit 9 for strengthening the supporting role of portal frame 913 between portal frame 913.
Preferably, the first sensor 9115 is color sensor (preferably, for by detecting material in product
Color judges whether product is qualified), the second sensor 9116 is that displacement transducer (preferably, detects production for passing through
The distance of material judges whether product lacks material in product).
In the detection unit 9, because X-axis module 911 and Y-axis detection module 912 are set in a manner of perpendicular to one another, therefore
Detection (X-axis and Y direction and the above-mentioned X-axis module of the X-axis and Y direction to product can be realized by the cooperation of the two
911 is consistent with the in-plane where Y-axis detection module 912).Specifically, Y-axis servomotor 9123 by shaft coupling 9124 with
First screw mandrel 9125 connects, and so as to drive the first screw mandrel 9125 to rotate forward or invert, makes the group being connected on the first screw mandrel 9125
Part (X-axis module 911) advance or retreat (because the first screw mandrel fixed seat 16 is connected on the first screw mandrel 9125, and with
First slide rail 14 is connected on the X-axis connecting plate 9114 together, and the whole X-axis module 911 is also secured to the X
On axis connection plate 9114, the motion of such first screw mandrel 9125 has just driven the motion of whole X-axis module 911), parallel first slides
It is more steady that the setting of rail 14 make it that the motion of the first screw mandrel 9125 is got up.In on X-axis module 911, it passes through X-axis servomotor
The motion of 9113 control modules, whether qualified detect product using sensor.Sensor applies sight method in the industry, main application
In the detection to article, identification, sorting etc., therefore the present embodiment goes for a variety of industrial occasions, it is of course also possible to be applied to
Teaching field, facilitate observation of students and understand the detecting step in production practices.
Preferably, the visualization window 31 is transparent glass door, is easy to observe and opens maintenance, operation etc..
Preferably, the lower end of the board and/or the frame 2 is provided with four export-oriented wheels 22, easy to remove, can be applicable
Factory and the different size in laboratory.
Preferably, the shield 3 and/or the case are provided with a man-machine interaction unit.
Preferably, the man-machine interaction unit includes the one or more in touch-screen 32, button 33, indicator lamp 34.
Preferably, the button 33 is pressed including scram button 33, SR 33, start button 33, manual/auto selection
Button 33.
The relevant parameter such as the concrete composition of all parts and selection in the present embodiment is exemplified below.
(1. the specific setting of the upper surface of frame 2 can be set frame 2 according to different machining cells in the present embodiment
Meter, it can be designed that the installation position consistent with machining cell, and to achieve a fixed connection, the present embodiment is not gone to live in the household of one's in-laws on getting married to this
State, those skilled in the art should know)
Frame 2 is made up of big plate, acrylic, sheet metal shell, 4 export-oriented wheels 22.
Design parameter is as follows:
Big plate:S45C
Acrylic:Transparent acrylic
Sheet metal shell:Flat board light baking vanish white
Extroversion wheel 22:GD-100F meter Si meter
2. man-machine interaction unit
Man-machine interaction unit is mainly made up of touch-screen 32, button 33, indicator lamp 34.
Concrete model is as follows:
1) touch-screen 32 is using Mitsubishi's brand
Model:GS2110-WTBD
COM1:RS232/RS422/USB
Display size:10 cun
Resolution ratio:800*840
Program capacity:9MB
Power port:DC24V power supplys
Appearance and size (W*H*D):272*214*56(mm)
Operating temperature:0~55 DEG C
Working relative humidity:30%~85%RH (frozen-free)
Storage temperature:- 20~60 DEG C
2) button 33 obtains brand using day
Start button 33:TN2BFG-1A
SR 33:TN2BFY-1A
Scram button 33:TN2BFR-1A
3) two Omrons of switching button 33:A22W-2M-24A-10
4) three Omrons of switching button 33:A22W-3M-24A-20
5) tri coloured lantern obtains brand (model using day:OYL-3CDF60A-A)
3. sensor
1) fibre optical sensor E32-ZD200 2M
Brand:Omron
Detection mode:Reflection-type
Size:M6
Detect direction:Linear pattern
Detecting distance:300mm
Fiber amplifier E3X-NA11 2M
Brand:Omron
Supply voltage:DC12~24V ± 10% fluctuates (p-p) less than 10%
Control output:Open collector output type (NPN)
Response time:Action resets:Each below 200 μ s
Protection circuit:Reverse power connection protection, output short circuit protection
Environment temperature:During action:During -25~+45 DEG C of storages:- 30~+70 DEG C (not freezing, without condensation)
Ambient humidity:When being stored during action:Each 35~85%RH (no condensation)
2) CMOS laser displacement sensors
Sensor probe IL-030
Brand:Keyemce
Reference range:30mm
Measurement distance:20 arrive 45mm
Light source:Red semiconductor laser wavelength:655nm (visible ray)
Bright spot scope:About 200 × 750 μm
The linearity:F.S. ± 0.1% (25 arrive 35mm)
Repeatable accuracy:1μm
Action indicator 34:Laser emission warning bright lamp green LED, the orange LED of simulation coverage indicator lamp 34, benchmark
Apart from the red/green LED of indicator lamp 34
Use environment temperature:- 10 to+50 DEG C, no condensation, nothing is freezed
Amplifier unit IL-1000
Brand:Keyemce
Type:DIN guide rails are installed
The minimum unit of display:1μm
Indication range:± 99.999mm to ± 99mm (optional 4 grades)
Analog voltage exports:± 5V, 1-5V, 0-5V, the Ω of output impedance 100
Analog current exports:4-20mA, the Ω of peak load resistance 350
Judge output:Open collector exports
Warning output:Open collector exports
Supply voltage:10 arrive 30VDC
Consume power:Below 2300mW
Use environment temperature:- 10 to+50 DEG C, no condensation, nothing is freezed
Use ambient humidity, light and temperature:35 to 85%RH (no to condense)
3) opposite type sensor E3Z-T61
Brand:Omron
Detection mode:Correlation type
Control output:NPN is exported
Detecting distance:15m
Standard detection object:More than Φ 12mm opaque article
Light source (emission wavelength):Infrared optical diode (870mm)
Supply voltage:DC12~24V ± 10% fluctuates (p-p) less than 10%
Consume electric current:Below 35mA
Protection circuit:Power supply is inverse to connect protection, output short circuit protection
Response time:Action, reset:Each below 1ms
Environment temperature:During action:During -25~+55 DEG C of storages:- 40~+70 DEG C (not freezing, without condensation)
Ambient humidity, light and temperature:During action:When 35~85%RH, storage:35~95%RH (no condensation)
Indicator lamp 34:Action indicator 34 (orange), stable indicator lamp 34 (green)
Certainly, the machining cell can also include cylinder drive control unit 5 and robot cell 6, and certainly, other add
Work order member also within the protection domain of the present embodiment, asks those skilled in the art to know.
The frame 2 of wherein described cylinder drive control unit 5 is a framework, and thereon, end set has a workbench
21, the cylinder assembled unit 51 is provided with the workbench 21, the cylinder assembled unit 51 includes the first driver
Structure and the second transmission mechanism and the 3rd transmission mechanism being attached thereto, first transmission mechanism are provided with the first cylinder 52, institute
State the second transmission mechanism and be provided with the second cylinder 53 and the 3rd cylinder 54;3rd transmission mechanism is provided with the He of the 4th cylinder 55
5th cylinder 56, the 3rd transmission mechanism are connected by a connection piece with first transport mechanism, the 4th cylinder 55
It is fixed on the 5th cylinder 56 below the connector, the lower section of the 5th cylinder 56, which is provided with, to be used to clamp assembling module
Clamping device.
Preferably, first cylinder 52, the second cylinder 53, the 3rd cylinder 54, the 4th cylinder 55 and/or the 5th cylinder 56
For Rodless cylinder, thin cylinder, wide type clamping jaw cylinder, rotary cylinder, Standard Cylinder, rotary cylinder, double-rod cylinder, mini gas
One kind that cylinder, multiposition are fixed in cylinder.It is further preferable that first cylinder 52 is Rodless cylinder, second cylinder 53
For Rodless cylinder, the 3rd cylinder 54 is rotary cylinder, and the 4th cylinder 55 is thin cylinder, and the 5th cylinder 56 is
Wide type clamping jaw cylinder.Its operation principle is:Grasping mechanism under 5th cylinder 56 is used to capture product, and the 4th cylinder 55 drives
5th cylinder 56 moves up and down.Product is overturn if necessary simultaneously, (can namely be revolved by the 3rd cylinder 54
Rotaring cylinder) realize and drive the 3rd cylinder 54 to move up and down in 180 ° of product upsets, the second cylinder 53.Additionally, due to the 3rd transmission
Component is connected by connector with first transmission component, so the first cylinder 52 on the first transmission component can band
The product of dynamic crawl moves in the horizontal direction, and is passed to transportation line, is sent into next installation procedure.By being located at
State the shield 3 in frame 2 and be provided with visualization window 31, operating personnel or student can intuitively see respectively through the window
The motion process of individual component, is easy to observation of students and understanding, and personnel easy to operation pinpoint the problems and repaired in time.
The frame 2 of the robot cell 6 is provided with a six axis robot 61 and material holding structure 62;The material is deposited
The quantity of laying mechanism 62 is multiple, and is respectively fixedly disposed in frame 2, is all provided with needing on each material holding structure 62
Processing materials.
Preferably, design parameter is as follows:
Robot model:SR6-700-3
Brand:Win many six axis robots 6171
Joint number:6
Maximal rate (°/s):
First joint 330
Second joint 275
3rd joint 225
4th joint 450
5th joint 720
6th joint 720
Load:Specified 3kg, maximum 5kg
Repetitive positioning accuracy:±0.02mm
0~45 DEG C of environment temperature
Mounting means:Ground is installed, and wall hanging installation, tilts installation, suspended fixing
This body weight (is free of cable weight):33kg
Largest motion scope (P points:J4J5J6 centers):700mm
Wrist flange face:772.5mm
Largest motion scope:
First joint ± 170 °
90 °~-135 ° of second joint
3rd 190 °~-80 ° of joint
4th 190 ° of joint
5th 135 ° of joint
6th 360 ° of joint
It is environment resistant:Equivalent to IP40.
Two joints more than the axis robot of six axis robot 61 to four, therefore have more " freedom of action degree ".Six shaft mechanicals
First joint of hand 61 can rotate freely as four axis robots in horizontal plane, and latter two joint can be moved in vertical plane
It is dynamic.In addition, six axis robot 61 has one " arm ", two " wrist " joints, this allows it to have the arm of the mankind similar with wrist
Ability.61 more joints of six axis robot mean that they can pick up the part of any direction on horizontal plane, with special
Angle be put into packaging product in.They can also carry out many operations that could be completed by experienced operator.
Operation principle of the present utility model is illustrated with a specific embodiment below.
It is processing object with a robot model 7 in the present embodiment, being set on the robot model 7 multiple needs to assemble
Material (referring to the variously-shaped hollow part in robot module in Figure 10), these materials pass through different processing respectively
Unit is completed.Specific in the present embodiment, before use, first by all machining cells in producing line respectively described in the present embodiment
Flexible delivery unit 4 connect, i.e., realize and connect with the flexible delivery units 4 of other machining cells, ensure product or
Carrier can realize transmission.Multiple flexible delivery units 4 are spliced to form a supply line each other, and transport thereon has etc. to be processed
Robot model 7.Robot model 7 by adaptive pneumatic unit, after being machined by it, is transmitted by flexibility first
Unit 4 is sent to robot cell 6, then flows into radium-shine unit and the grade of detection unit 9 (because its respective operation principle is above
It has been illustrated that, therefore here is omitted).Simultaneously as the setting of flexible delivery unit 4 and adaptive lifting unit, can be incited somebody to action
Each machining cell is used separately, and can also be linked to be a producing line and be used.If there is some additional function modules in addition,
Producing line can be connected into by flexible delivery unit 4, flexibility and practicality are higher.
In addition, other annexations in the present embodiment, can be screwed connection, can also be by welding, cutting with scissors
Connect, the mode such as buckle realizes connection, due to the conventional technical means that it is those skilled in the art, therefore the present embodiment is not made to this
Repeat, those skilled in the art should know.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or new using this practicality
Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein
The General Principle of justice can be realized in other embodiments in the case where not departing from spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The most wide scope consistent with features of novelty.
Claims (10)
- A kind of 1. new production and processing streamline, it is characterised in that including:Multiple machining cells, machining cell described in each two Between connected by a flexible delivery unit, each machining cell and each flexible delivery unit include a frame With the shield being located in the frame, the shield is provided with least one visualization window, four is provided with below the frame Individual export-oriented wheel;The machining cell includes adaptive lifting unit, radium-shine unit, detection unit;The shield of wherein described flexible delivery unit is a framework, and it is located in frame, and the shield specifically includes four The lower surface of side, a upper surface and an opening, is respectively provided with the relative side of two of which and leads to for the first streamline The opening crossed, size and size and the frame of the lower surface match;The upper surface of frame is the first workbench, this first Workbench is provided with the first streamline, and the first streamline both ends are respectively equipped with connecting mechanism.
- 2. new production and processing streamline as claimed in claim 1, it is characterised in that:Adaptive lifting unit includes a lifting Component, the lifting assembly include substrate, screw mandrel, screw mandrel fixation kit, slide rail, slide rail connection cushion block, screw mandrel fixed seat, streamline Installing plate, fixed big plate, timing belt, synchronizing wheel and reducing motor, wherein the slide rail and the screw mandrel fixation kit are respectively provided with On the substrate, the slide rail is provided with slide rail connection cushion block, the lower end of the slide rail connection cushion block and the flowing water Line installing plate connects, and the plane where the streamline installing plate is vertical with the plane where the substrate;The screw mandrel and institute Slide rail is stated to be arranged in parallel, its by the screw mandrel fixation kit fix on the substrate, and by the screw mandrel fixed seat with The slide rail connection cushion block connection;The big plate of fixation is vertical with the substrate to be fixedly connected, and the big plate of fixation is provided with peace Dress portion, the synchronizing wheel and the reducing motor are fixed on the both sides of the big plate of the fixation through the installation portion;The timing belt It is set between two synchronizing wheels, the upper end of the screw mandrel is connected with a synchronizing wheel, and the reducing motor passes through the timing belt Cooperation with the synchronizing wheel drives the screw mandrel to rotate.
- 3. new production and processing streamline as claimed in claim 1, it is characterised in that:The radium-shine unit includes a laser carving group Part, the laser carving component includes laser engraving machine, laser carving connecting plate, drive mechanism, Z axis module and Y-axis module, wherein the laser engraving machine is consolidated Surely it is arranged on the laser carving connecting plate, the laser carving connecting plate is connected with the Z axis module;The drive mechanism is arranged on institute State on Z axis module, the Z axis module is lower in the Z-axis direction under the control of the drive mechanism to move;The Y-axis module bag Slide track component and bottom plate are included, the slide track component is fixedly installed on the bottom plate, and the slide track component is provided with sliding shoe, is led to Cross the sliding shoe and realize and be slidably connected with the Z axis module.
- 4. new production and processing streamline as claimed in claim 1, it is characterised in that:The detection unit includes a detection machine Structure, the testing agency includes X-axis module and Y-axis detection module, wherein the X-axis module includes X-axis base, section brace Frame, X-axis servomotor, X-axis connecting plate, first sensor, second sensor, sensor installing plate, the X-axis base and described X-axis servomotor is each attached to the side of the section brace frame, and the sensor installing plate is fixedly installed on the X-axis base The remote section brace frame side, the first sensor and the second sensor are arranged at the sensor peace In loading board, the X-axis connecting plate is fixedly installed on the lower section of the X-axis base and the section brace frame;The Y-axis detection module includes Y-axis base and the Y-axis slide rail, Y-axis servomotor, the shaft coupling that are arranged on the Y-axis base Device, the first screw mandrel, the first screw mandrel fixed seat, the Y-axis base are vertically arranged with the X-axis base, the Y-axis slide rail with it is described First screw mandrel be arranged in parallel;The Y-axis servomotor is connected by the shaft coupling with first screw mandrel;First screw mandrel Fixed seat is connected on the first screw mandrel, and is connected to together with the Y-axis slide rail on the X-axis connecting plate.
- 5. new production and processing streamline as claimed in claim 2, it is characterised in that:The adaptive lifting unit also includes One streamline component, it is arranged on the streamline installing plate.
- 6. new production and processing streamline as claimed in claim 5, it is characterised in that:The streamline component includes connection Plate, conveyer belt, sensor cluster and barrier plate, the streamline component are connected by the connecting plate and the streamline installing plate Connect, the conveyer belt is arranged on the top of the connecting plate, the sensor cluster be arranged on the conveyer belt side or Both sides, the barrier plate are arranged on the avris of the conveyer belt.
- 7. new production and processing streamline as claimed in claim 4, it is characterised in that:The detection unit also includes portal frame And reinforcement, wherein described portal frame one end is connected with Y-axis detection module, the other end is fixedly installed in the frame, The reinforcement is arranged between the Y-axis detection module and the portal frame.
- 8. new production and processing streamline as claimed in claim 6, it is characterised in that:The sensor cluster is to penetrating sensing Device.
- 9. new production and processing streamline as claimed in claim 4, it is characterised in that:The first sensor senses for color Device, the second sensor are displacement transducer.
- 10. the new production and processing streamline as described in claim 1-9 is any, it is characterised in that:The visualization window is Transparent glass door.
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CN201720287507.9U CN206747779U (en) | 2017-03-23 | 2017-03-23 | A kind of new production and processing streamline |
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CN201720287507.9U CN206747779U (en) | 2017-03-23 | 2017-03-23 | A kind of new production and processing streamline |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106735885A (en) * | 2017-03-23 | 2017-05-31 | 苏州市职业大学 | A kind of new production and processing streamline |
CN108747035A (en) * | 2018-07-27 | 2018-11-06 | 浙江今跃机械科技开发有限公司 | A kind of automatic engraving equipment of metalwork |
-
2017
- 2017-03-23 CN CN201720287507.9U patent/CN206747779U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106735885A (en) * | 2017-03-23 | 2017-05-31 | 苏州市职业大学 | A kind of new production and processing streamline |
CN106735885B (en) * | 2017-03-23 | 2018-09-04 | 苏州市职业大学 | A kind of novel production and processing assembly line |
CN108747035A (en) * | 2018-07-27 | 2018-11-06 | 浙江今跃机械科技开发有限公司 | A kind of automatic engraving equipment of metalwork |
CN108747035B (en) * | 2018-07-27 | 2024-06-25 | 浙江今飞凯达轮毂股份有限公司 | Automatic carving equipment for metal piece |
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Granted publication date: 20171215 Termination date: 20190323 |