CN206598089U - Full-automatic photovoltaic module aluminium frame production system - Google Patents
Full-automatic photovoltaic module aluminium frame production system Download PDFInfo
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- CN206598089U CN206598089U CN201720300794.2U CN201720300794U CN206598089U CN 206598089 U CN206598089 U CN 206598089U CN 201720300794 U CN201720300794 U CN 201720300794U CN 206598089 U CN206598089 U CN 206598089U
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Abstract
The utility model is related to photovoltaic module processing technique field, especially full-automatic photovoltaic module aluminium frame production system, including control device, first feeder equipment, second feeder equipment, and the intercept unit set gradually, for detecting the first whether qualified detection means of blank after cut-out, decompressor for carrying out punching press to qualified blank, for the punching apparatus being punched out to blank after punching press and for detecting the whether qualified second detection device of blank after punching, by setting the first detection means between intercept unit and decompressor, and second detection device is set after punching apparatus, underproof blank will be detected to pick out, qualified blank is allowed to proceed processing, so as to greatly reduce the workload of production line and the run time of equipment, substantially increase production efficiency, and substantially increase complete after blank qualification rate.
Description
Technical field
The utility model is related to photovoltaic module processing technique field, especially full-automatic photovoltaic module aluminium frame production system
System.
Background technology
Photovoltaic frame is the structural support and outward appearance chief component of photovoltaic module.All the time, frame production efficiency
Lowly, automaticity is low, and personnel and production process intervention are a lot, cause edge frame product precision low, surface tear is serious, production
Actual cost remains high.
A kind of full-automatic photovoltaic frame production line of Application No. 201320283156.6 is disclosed in the prior art, although
The automation issues of photovoltaic frame production are realized, but this production line is to carry out qualified choose after photovoltaic frame is completed again
Choosing, not only considerably increases the workload of whole production line and the run time of production built-in unit, reduces production efficiency, from
And processing cost is provided significantly, and the later stage needs to select the photovoltaic frame of machined completion, considerably increases workman
Workload.
Utility model content
The technical problems to be solved in the utility model is：It is that photovoltaic frame completes to solve existing production line
Carry out the qualified workload and the run time of production built-in unit selected, considerably increase whole production line again afterwards, reduce
The problem of production efficiency there is provided a kind of full-automatic photovoltaic module aluminium frame production system, by being filled in intercept unit and punching press
First detection means is set between putting, and second detection device is set after punching apparatus, underproof base will be detected
Material is picked out, and allows qualified blank to proceed processing, so as to greatly reduce the operation of the workload and equipment of production line
Time, substantially increase production efficiency, and substantially increase complete after blank qualification rate.
The utility model solves the technical scheme that its technical problem used：A kind of full-automatic photovoltaic module aluminium frame life
Production system, including control device, the first feeder equipment, the second feeder equipment and the intercept unit set gradually, for detecting
The first whether qualified detection means of blank after cut-out, the decompressor for carrying out punching press to qualified blank, for liquidating
Blank is punched out after pressure punching apparatus and for detecting the whether qualified second detection device of blank after punching, described first
Feeder equipment is blocked blank feeding intercept unit, and the blank after blocking is passed sequentially through first by second feeder equipment
Detection means, decompressor, punching apparatus and second detection device, the control device respectively with the first feeder equipment, block
Equipment, the first detection means, decompressor, punching apparatus and second detection device control connection.
Specifically, first detection means include the first detection case, for detect blank whether the first of flexural deformation
Scanning laser sensor, for detecting first camera and first machine for rotary billet of the blank surface with the presence or absence of cut
Tool hand, the control device is connected with first laser scanning sensor, the first camera and the first manipulator signal respectively, described
First detection case is across on the second feeder equipment.
Specifically, first detection case is provided with first crossbeam, the first crossbeam across on the second feeder equipment,
The first laser scanning sensor, which horizontally slips, to be connected on first crossbeam, and first camera is fixedly connected on the first inspection
The top of measuring tank, first manipulator is arranged on the first detection case two side.
Specifically, the second detection device include the second detection case, for detect blank whether the second of flexural deformation
Scanning laser sensor, for detecting second camera and second machine for rotary billet of the blank surface with the presence or absence of cut
Tool hand, the control device is connected with second laser scanning sensor, second camera and the second manipulator signal respectively, described
Second detection case is across on the second feeder equipment.
Specifically, second detection case is provided with second cross beam, the second cross beam across on the second feeder equipment,
The second laser scanning sensor, which horizontally slips, to be connected on second cross beam, and the second camera is fixedly connected on the second inspection
The top of measuring tank, second manipulator is arranged on the second detection case two side.
Further, the punching apparatus includes punching cutter, mould and lifts equipment.
In order to further realize automation, the labor intensity of workman is reduced, in addition to blank is put into the first feeder equipment
Feeding manipulator, the control of the control device and feeding manipulator is connected.
Underproof blank is automatically selected out for convenience, in addition to for removing the blanking device that selects of unqualified blank, institute
State and select blanking device to select blanking device and second to select blanking device including first, described first select blanking device be arranged on the first detection means and
Between decompressor；Described second selects blanking device to be arranged on after second detection device, and the control device is selected with first respectively
Blanking device and second selects blanking device control connection.
Underproof blank is automatically selected out for convenience, and described first selects blanking device to include the first cylinder, the first transmission
Underproof material base is pushed on the first conveyer belt by band and the first unqualified collection device, first cylinder, and passes through
Unqualified blank is sent in the first unqualified collection device and collected by one conveyer belt；Described second selects blanking device to include the second gas
Underproof material base is pushed to the second conveyer belt by cylinder, the second conveyer belt and the second unqualified collection device, second cylinder
On, and unqualified blank is sent to by collection in the second unqualified collection device by the second conveyer belt.
For convenience of the collection of finished product blank, prevent finished product blank from colliding, in addition to filled for the collection for collecting qualified blank
Put, the collection device is arranged on after second detection device.
The beneficial effects of the utility model are：The utility model provides full-automatic photovoltaic module aluminium frame production system,
The second detection is set to fill by setting the first detection means between intercept unit and decompressor, and after punching apparatus
Put, underproof blank will be detected and picked out, allow qualified blank to proceed processing, so as to greatly reduce production
The workload of line and the run time of equipment, add the service life of equipment, reduce the maintenance rate and accident rate of equipment, carry
High production efficiency, adds the qualification rate of finished product blank；And the later stage substantially need not be to the photovoltaic frame of machined completion
Selected, greatly reduce the workload of workman；Blanking device is selected by be provided for removing unqualified blank, can be automatic
Select underproof blank, it is ensured that production it is safe and reliable.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of full-automatic photovoltaic module aluminium frame production system of the present utility model；
Fig. 2 is the side view of full-automatic photovoltaic module aluminium frame production system of the present utility model；
Fig. 3 is the top view of full-automatic photovoltaic module aluminium frame production system of the present utility model；
Fig. 4 is the structural representation of the first detection means；
Fig. 5 is the structural representation of second detection device.
Embodiment
The utility model is described in further detail presently in connection with accompanying drawing.These accompanying drawings are simplified schematic diagram,
Only illustrate basic structure of the present utility model in a schematic way, therefore it only shows the composition relevant with the utility model.
Note：" afterwards " in text refers to the priority of the process of turned blank, rather than on direction before and after.
Embodiment 1
As shown in figures 1 and 3, a kind of full-automatic photovoltaic module aluminium frame production system, including control device 7, first give
Expect equipment 2, the second feeder equipment 16 and the intercept unit 3 set gradually, whether qualified for detecting blank after cut-out the
One detection means 4, the decompressor 6 for carrying out punching press to qualified blank, for rushing for being punched out to blank after punching press
Hole equipment 13 and for detecting the whether qualified second detection device 8 of blank after punching, the first feeder equipment 2 cuts blank feeding
Disconnected equipment 3 is blocked, the second feeder equipment 16 by the blank after blocking pass sequentially through the first detection means 4, decompressor 6,
Punching apparatus 13 and second detection device 8, control device 7 respectively with the first feeder equipment 2, intercept unit 3, the first detection means
4th, decompressor 6, punching apparatus 13 and the control connection of second detection device 8.
Wherein the first feeder equipment 2 and the second feeder equipment 16 use belt transport.
Aluminium skimmings retracting device is set below intercept unit 3, the aluminium that the cutting of intercept unit 3 is produced is absorbed using dust exhaust apparatus
Bits, intercept unit 3 has waste trolley to collect the material head cut away below, and aluminium skimmings are reclaimed up to more than 95%.
In a kind of specific embodiment, as shown in figure 4, the first detection means 4 includes the first detection case 41, for detecting base
Material whether flexural deformation first laser scanning sensor 42, for detect blank surface whether there is cut the first camera
43 and the first manipulator 44 for rotary billet, control device 7 respectively with first laser scanning sensor 42, the first camera
43 and the signal of the first manipulator 44 connection, the first detection case 41 is across on the second feeder equipment 16.
Wherein the first detection case 41 is provided with first crossbeam 45, and first crossbeam 45 is across on the second feeder equipment 16, and the
One scanning laser sensor 42, which horizontally slips, to be connected on first crossbeam 45, and the first camera 43 is fixedly connected on the first detection case
41 top, the first manipulator 44 is arranged on the two side of the first detection case 41.
In a kind of specific embodiment, as shown in figure 5, second detection device 8 includes the second detection case 81, for detecting base
Material whether flexural deformation second laser scanning sensor 82, for detect blank surface whether there is cut second camera
83 and the second manipulator 84 for rotary billet, control device 7 respectively with second laser scanning sensor 82, second camera
83 and the signal of the second manipulator 84 connection, the second detection case 81 is across on the second feeder equipment 16.
Wherein the second detection case 81 is provided with second cross beam 85, and second cross beam 85 is across on the second feeder equipment 16, and the
Dual-laser scanning sensor 82, which horizontally slips, to be connected on second cross beam 85, and second camera 83 is fixedly connected on the second detection case
81 top, the second manipulator 84 is arranged on the two side of the second detection case 81.
Preferably, as shown in Fig. 2 punching apparatus 13 includes punching cutter 401, mould 402 and lifts equipment 403.
Preferably, also including the feeding manipulator 1 that blank is put into the first feeder equipment 2, control device 7 and feeder
The control connection of tool hand 1.
Embodiment 2
Technical scheme with embodiment 1 is essentially identical, and difference is：As shown in figures 1 and 3, in addition to for going
Blanking device is selected except unqualified blank, selects blanking device to select blanking device and second to select blanking device including first, first selects blanking device to set
Put between the first detection means 4 and decompressor 6；Second selects blanking device to be arranged on after second detection device 8, control device
7 select blanking device and second to select blanking device control to be connected with first respectively.
Wherein first selects blanking device to include the first cylinder 5, the first conveyer belt 14 and the first unqualified collection device 15, first
Underproof material base is pushed on the first conveyer belt 14 by cylinder 5, and is sent to unqualified blank by the first conveyer belt 14
Collected in first unqualified collection device 15；Second selects blanking device unqualified including the second cylinder 9, the second conveyer belt 11 and second
Underproof material base is pushed on the second conveyer belt 11 by collection device 12, the second cylinder 9, and will not by the second conveyer belt 11
Qualified blank is sent to collection in the second unqualified collection device 12.
As shown in Figure 4 and Figure 5, control device 7 controls the first manipulator 44 that blank is raised into rotation, while swashing by first
The camera 43 of optical scanning sensor 42 and first is scanned to blank is taken pictures, and information transmission to the control that scanning is taken pictures is set
Standby 7 analyzing and processing, when being detected as unqualified blank, control device 7 controls the first cylinder 5 that blank is pushed into the first conveyer belt
In 14；Control device 7 controls the second manipulator 84 that blank is raised into rotation, while passing through second laser scanning sensor 82 and the
Two cameras 83 are scanned to blank is taken pictures, and information transmission to the control device 7 that scanning is taken pictures is analyzed and processed, and works as detection
During for unqualified blank, control device 7 controls the second cylinder 9 to push to blank in the second conveyer belt 11.
Preferably, also including the collection device 10 for being used to collect qualified blank, collection device 10 is arranged on the second detection
After device 8.
The course of work：By the feeding of feeding manipulator 1, intercept unit 3 is sent to by the first feeder equipment 2 and carries out severing,
Semi-finished product after severing are sent to the inspection that the first detection means 4 carries out outward appearance cut and flexural deformation through the second feeder equipment 16
Survey, after the completion of detection, underproof semi-finished product are transported to the first unqualified collection device 15, qualified half through the first conveyer belt 14
Finished product continues to be fed forward to punching apparatus 13 after the completion of continuing to be fed forward to decompressor 6, stamping procedure.Punching operation is complete
Second detection device 8 is transported to after and carries out finished product detection, the outward appearance cut of finished product is detected.It is unqualified after the completion of finished product detection
Finished product be transported to the second unqualified collection device 12 through the second conveyer belt 11, qualified finished product is fed forward to certified products collection
Packing arrangement is carried out in device 10.
Using it is above-mentioned according to desirable embodiment of the present utility model as enlightenment, pass through above-mentioned description, related work people
Member can carry out various changes and amendments in the range of without departing from this utility model technological thought completely.This reality
The content on specification is not limited to new technical scope, it is necessary to its technology is determined according to right
Property scope.
Claims (10)
1. a kind of full-automatic photovoltaic module aluminium frame production system, it is characterised in that：Including control device（7）, the first feeding sets
It is standby（2）, the second feeder equipment（16）And the intercept unit set gradually（3）, for detect cut-out after blank it is whether qualified
First detection means（4）, decompressor for carrying out punching press to qualified blank（6）, for being rushed to blank after punching press
The punching apparatus in hole（13）With for detecting the whether qualified second detection device of blank after punching（8）, first feeding sets
It is standby（2）Blank is sent into intercept unit（3）Blocked, second feeder equipment（16）Blank after blocking is passed sequentially through
First detection means（4）, decompressor（6）, punching apparatus（13）And second detection device（8）, the control device（7）Respectively
With the first feeder equipment（2）, intercept unit（3）, the first detection means（4）, decompressor（6）, punching apparatus（13）With second
Detection means（8）Control connection.
2. full-automatic photovoltaic module aluminium frame production system as claimed in claim 1, it is characterised in that：The first detection dress
Put（4）Including the first detection case（41）, for detect blank whether the first laser scanning sensor of flexural deformation（42）, be used for
Detect that blank surface whether there is the first camera of cut（43）With the first manipulator for rotary billet（44）, the control
Control equipment（7）Respectively with first laser scanning sensor（42）, the first camera（43）With the first manipulator（44）Signal is connected,
First detection case（41）Across in the second feeder equipment（16）On.
3. full-automatic photovoltaic module aluminium frame production system as claimed in claim 2, it is characterised in that：First detection case
（41）It is provided with first crossbeam（45）, the first crossbeam（45）Across in the second feeder equipment（16）On, the first laser
Scanning sensor（42）Horizontally slip and be connected to first crossbeam（45）On, first camera（43）It is fixedly connected on the first inspection
Measuring tank（41）Top, first manipulator（44）It is arranged on the first detection case（41）On two side.
4. full-automatic photovoltaic module aluminium frame production system as claimed in claim 1, it is characterised in that：The second detection dress
Put（8）Including the second detection case（81）, for detect blank whether the second laser scanning sensor of flexural deformation（82）, be used for
Detect that blank surface whether there is the second camera of cut（83）With the second manipulator for rotary billet（84）, the control
Control equipment（7）Respectively with second laser scanning sensor（82）, second camera（83）With the second manipulator（84）Signal is connected,
Second detection case（81）Across in the second feeder equipment（16）On.
5. full-automatic photovoltaic module aluminium frame production system as claimed in claim 4, it is characterised in that：Second detection case
（81）It is provided with second cross beam（85）, the second cross beam（85）Across in the second feeder equipment（16）On, the second laser
Scanning sensor（82）Horizontally slip and be connected to second cross beam（85）On, the second camera（83）It is fixedly connected on the second inspection
Measuring tank（81）Top, second manipulator（84）It is arranged on the second detection case（81）On two side.
6. full-automatic photovoltaic module aluminium frame production system as claimed in claim 1, it is characterised in that：The punching apparatus
（13）Including punching cutter（401）, mould（402）With lift equipment（403）.
7. full-automatic photovoltaic module aluminium frame production system as claimed in claim 1, it is characterised in that：Also include putting blank
Enter the first feeder equipment（2）Feeding manipulator（1）, the control device（7）With feeding manipulator（1）Control connection.
8. full-automatic photovoltaic module aluminium frame production system as claimed in claim 1, it is characterised in that：Also include being used to remove
Unqualified blank selects blanking device, and described to select blanking device to select blanking device and second to select blanking device including first, described first selects base
Device is arranged on the first detection means（4）And decompressor（6）Between；Described second selects blanking device to be arranged on second detection device
（8）Afterwards, the control device（7）Blanking device and second is selected to select blanking device control to be connected with first respectively.
9. full-automatic photovoltaic module aluminium frame production system as claimed in claim 8, it is characterised in that：Described first selects base to fill
Put including the first cylinder（5）, the first conveyer belt（14）With the first unqualified collection device（15）, first cylinder（5）Will not
Qualified material base is pushed to the first conveyer belt（14）On, and pass through the first conveyer belt（14）Unqualified blank is sent to first not
Competent collection device（15）It is interior to collect；Described second selects blanking device to include the second cylinder（9）, the second conveyer belt（11）With second not
Competent collection device（12）, second cylinder（9）Underproof material base is pushed to the second conveyer belt（11）On, and pass through
Two conveyer belts（11）Unqualified blank is sent to the second unqualified collection device（12）It is interior to collect.
10. full-automatic photovoltaic module aluminium frame production system as claimed in claim 8 or 9, it is characterised in that：Also include being used for
Collect the collection device of qualified blank（10）, the collection device（10）It is arranged on second detection device（8）Afterwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720300794.2U CN206598089U (en) | 2017-03-27 | 2017-03-27 | Full-automatic photovoltaic module aluminium frame production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720300794.2U CN206598089U (en) | 2017-03-27 | 2017-03-27 | Full-automatic photovoltaic module aluminium frame production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206598089U true CN206598089U (en) | 2017-10-31 |
Family
ID=60145121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720300794.2U Withdrawn - After Issue CN206598089U (en) | 2017-03-27 | 2017-03-27 | Full-automatic photovoltaic module aluminium frame production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206598089U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862939A (en) * | 2017-03-27 | 2017-06-20 | 江苏凯伦铝业有限公司 | Full-automatic photovoltaic module aluminium frame production system |
-
2017
- 2017-03-27 CN CN201720300794.2U patent/CN206598089U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862939A (en) * | 2017-03-27 | 2017-06-20 | 江苏凯伦铝业有限公司 | Full-automatic photovoltaic module aluminium frame production system |
| CN106862939B (en) * | 2017-03-27 | 2019-02-15 | 江苏凯伦铝业有限公司 | Full-automatic photovoltaic module aluminium frame production system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171031 Effective date of abandoning: 20190215 |