CN210121881U

CN210121881U - Plate cutting integrated equipment

Info

Publication number: CN210121881U
Application number: CN201920516489.6U
Authority: CN
Inventors: 夏伟; 邓悦康
Original assignee: Pengjiang District Jiangmen Lianchengda Technology Development Co Ltd
Current assignee: Pengjiang District Jiangmen Lianchengda Technology Development Co Ltd
Priority date: 2019-04-17
Filing date: 2019-04-17
Publication date: 2020-03-03
Anticipated expiration: 2029-04-17

Abstract

A sheet cutting integrated device comprises a feeding trolley device 2, a manipulator 3, a sucker device 4, a feeding roller conveying device 6, an upper circular knife and lower circular knife cutting device 9, a feeding rubber roller and upper and lower cutting knives 10, a receiving conveying belt 12 and a receiving trolley device 13; the continuous production line equipment is fixedly connected with each other or connected through a conveyor belt or independently arranged and fixed on the ground to form a whole set of continuous production line equipment; each part is respectively connected with a motor, and the motors are controlled by a PLC system. Therefore, the automatic plate cutting and stacking equipment can be used for feeding, cutting and stacking plates and can realize the uninterrupted and full-automatic cutting of the plates on an automatic equipment production line through the PLC program control system process, so that the automatic operation of the equipment and the automatic completion of the sizing plates are realized, manual operation or auxiliary operation is not needed, the labor force is saved, and the production efficiency is high.

Description

Plate cutting integrated equipment

Technical Field

The invention belongs to the technical field of plate processing, and particularly relates to integrated plate cutting equipment, namely an uninterrupted full-automatic shearing production line, which is particularly used for shearing a paperboard.

Background

At present, processing raw materials of paper parts required by part of enterprises are manually cut by purchasing sheets with the existing standard specifications in the market through manual equipment, however, the defects of low cutting precision, low production efficiency and the like exist in manual cutting, the production requirements of the enterprises are obviously not met, the sheets are manually sized and set in the existing production process, then longitudinal cutting and transverse cutting are respectively carried out through semi-automatic equipment, and then stacking is carried out manually. The plate material is cut to length manually, so that the ideal precision cannot be achieved, and the waste of raw materials can be possibly caused. The shearing process needs two persons to operate simultaneously, and only transverse or longitudinal unidirectional shearing can be carried out at each time, so that the working time and the yield are low in benefit.

Disclosure of Invention

In order to solve the problems, the invention provides a sheet cutting integrated device, namely an uninterrupted full-automatic shearing production line, which does not need manual operation or auxiliary operation, thereby saving labor force and having high production efficiency.

The technical means of the invention are realized in this way.

A sheet cutting integrated device comprises a feeding trolley device 2, a manipulator 3, a sucker device 4, a feeding roller conveying device 6, an upper circular knife and lower circular knife cutting device 9, a feeding rubber roller and upper and lower cutting knives 10, a receiving conveying belt 12 and a receiving trolley device 13;

according to the advancing direction of the sheet, the main components of the sheet cutting integrated equipment are a feeding trolley device 2 for containing the sheet 1, a mechanical arm 3 which is arranged independently relative to the feeding trolley device 2 and fixed on the ground, a sucker device 4 for absorbing the sheet is arranged on the mechanical arm 3, a feeding roller conveying device 6 which is arranged independently relative to the mechanical arm 3 and fixed on the ground, an upper circular knife cutting device 9, a feeding rubber roller and an upper cutting knife 10 which are arranged independently relative to the feeding roller conveying device 6, a receiving conveying belt 12 which is arranged independently relative to the ground and a receiving trolley device 13 which is arranged independently and walks back and forth on the ground;

the central lines of the conveying roller surfaces of the feeding roller conveying device 6, the upper circular cutter slitting device 9, the lower circular cutter slitting device 9, the feeding rubber roller and the upper and lower cut-off knives 10 are positioned on the same straight line; thus, the two parts are fixedly connected with each other or connected through a conveyor belt or independently arranged and fixed on the ground to form a whole set of continuous operation production line equipment; each part is respectively connected with a motor, and the motors are controlled by a PLC system. Therefore, the plate cutting integrated equipment can enable the plate to be cut in an uninterrupted and full-automatic mode on an automatic equipment production line, manual operation or auxiliary operation is not needed, the plate is cut into plates with a certain size, and full-automatic intelligent operation is achieved.

The automatic sheet cutting and stacking equipment has the advantages that sheet cutting and stacking integrated automatic sheet cutting equipment is used for feeding, cutting and stacking sheets, and the system process is controlled through a PLC program, so that automatic operation of the equipment and automatic completion of a sizing plate are achieved. The automatic shearing machine is suitable for automatic shearing of paperboards and thin steel plates.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention.

FIG. 1 is a block diagram relating to an embodiment of the present invention

Wherein: 1. the automatic feeding device comprises a plate, 2, a feeding trolley device, 3, a six-axis manipulator, 4, a sucker device, 5, a manipulator discharging left-right guiding device, 6, a feeding roller conveying device, 7, a left-right material straightening device, 8, a front baffle, 9, an upper-lower circular knife cutting device, 10, a feeding rubber roller, an upper-lower cut-off knife, 11, a waste front baffle device, 12, a receiving conveying belt, 13, a receiving trolley device and 14, a material stopping device.

Detailed Description

The present invention will now be described in detail by way of the following detailed description with reference to the accompanying drawings, which are included by way of illustration and explanation and are not intended to limit the scope of the invention in any way. Furthermore, features from embodiments in this document and from different embodiments can be combined accordingly by a person skilled in the art from the description in this document.

According to the embodiment of the integrated plate cutting equipment, the functions or the functions of all the parts are as follows:

1. sheet material

2. A feeding trolley device for containing the sheet

3. Six-shaft manipulator for replacing artificial machine

4. Sucking disc device for sucking sheet material

5. Guiding device about manipulator blowing, direction about supplementary manipulator blowing

6. Feed roller conveyor, conveying

7. Left and right material straightening devices for straightening the plates left and right

8. The front baffle plate is positioned by the sheet material, and the cylinder can control the upper part and the lower part

9. Upper and lower circular knife slitting device for longitudinally slitting

10. Feeding rubber roller, upper and lower cutters, and transversely cutting

11. Waste front baffle device for retaining waste

12. Connect the material conveyer belt, connect the conveying of finished sheet material of material

13. The material receiving trolley device is used for conveying finished plates

14. A material blocking device for blocking the blanking

The structure of the embodiment of the integrated plate cutting equipment is illustrated, and is shown in figure 1, the integrated plate cutting equipment comprises a feeding trolley device 2, a mechanical arm 3, a sucker device 4, a feeding roller conveying device 6, an upper circular knife cutting device 9, a lower circular knife cutting device 9, a feeding rubber roller, an upper cutting knife 10, a lower cutting knife 10, a receiving conveying belt 12 and a receiving trolley device 13; according to the advancing direction of the sheet, the main components of the sheet cutting integrated automatic equipment are a feeding trolley device 2 for containing the sheet 1, a mechanical arm 3 which is arranged independently relative to the feeding trolley device 2 and fixed on the ground, a sucker device 4 for absorbing the sheet is arranged on the mechanical arm 3, a feeding roller conveying device 6 which is arranged independently relative to the mechanical arm 3 and fixed on the ground, an upper circular knife cutting device 9, a feeding rubber roller and an upper cutting knife 10 which are arranged independently relative to the feeding roller conveying device 6, a receiving conveying belt 12 which is arranged independently relative to the ground and a receiving trolley device 13 which is arranged independently and walks back and forth on the ground;

the central lines of the conveying roller surfaces of the feeding roller conveying device 6, the upper circular cutter slitting device 9, the lower circular cutter slitting device 9, the feeding rubber roller and the upper and lower cut-off knives 10 are positioned on the same straight line; thus, the two parts are fixedly connected with each other or connected through a conveyor belt or independently arranged and fixed on the ground to form a whole set of continuous operation production line equipment; each part is respectively connected with a motor, and the motors are controlled by a PLC system.

The working process is illustrated, the loading trolley device 2 (one set on each of the left and right sides) bears the plate 1 to move to the material taking position of the designated manipulator 3, the manipulator 3 uses the sucker device 4 to continuously place the plate 1 on the feeding roller conveyer 6 at a certain rhythm, the plate 1 accurately reaches the designated position under the action of the left and right guide device 5 for manipulator material placing, (the feeding roller conveyer 6 always runs at a set speed), under the conveying of the feeding roller conveyer, the front baffle 8 (the cylinder can control the up and down, at the moment, the front baffle 8 is in the 'resisting' position under the action of the cylinder) stops at the front baffle, at the moment, the left and right material straightening devices 7 act, namely, the left baffle acts under the action of the cylinder, the plate 1 is aligned by taking the right baffle as a reference, after the left baffle finishes acting, the front baffle 8 rises, at the moment, the plate 1 enters the upper and lower circular knife devices 9 (longitudinal strip splitting is performed under the action of the feeding roller conveyer 6) And the sheet material enters a feeding rubber roll and an upper and lower cutting knife 10 (transverse cutting), when the front baffle 8 is lifted, the upper and lower circular knife cutting device 9 and the feeding rubber roll always act (the front baffle 8 does not act when in a position of resisting), the sheet material 1 is longitudinally divided, and when the foremost end of the divided sheet material reaches a fixed position (a sensor is additionally arranged at the position or is induced by other modes); the feeding rubber roll stops running, the upper and lower cut-off knives cut transversely once, the feeding rubber roll feeds the set length again, the upper and lower cut-off knives cut transversely once again, the finished material falls on the material receiving conveyor belt 12 and is taken away, the material receiving trolley device 13 bears the material and withdraws, the material receiving trolley with the other side no-load moves to a blanking position, and blanking continues.

The feeding rubber roller sets a shearing beat according to a system, and after shearing, clamping and conveying are carried out for one beat, so that the shearing-clamping circulation is realized.

Therefore, the plate cutting integrated equipment can enable the plate to be cut in an uninterrupted and full-automatic mode on an automatic equipment production line, manual operation or auxiliary operation is not needed, the plate is cut into plates with a certain size, and full-automatic intelligent operation is achieved.

On the basis of the above embodiment, in another embodiment of the present invention, the feeding roller conveying device 6 is provided with a manipulator feeding left and right guiding device 5, a left and right material straightening device 7, and a front baffle 8. The front baffle 8 can move up and down under the control of the air cylinder, under the transmission of the feeding roller transmission device, the original plate material is straightened at the front baffle 8, at the moment, the front baffle 8 is in a resisting position under the action of the air cylinder, at the moment, the left and right material straightening devices 7 act, namely, the left baffle acts under the action of the air cylinder, the sheet plate material 1 is aligned by taking the right baffle as a reference, after the left baffle finishes acting, the front baffle 8 is lifted, and at the moment, the sheet plate material 1 enters the upper and lower circular knife cutting devices 9 under the action of the feeding roller transmission device 6.

On the basis of the above embodiment, in another embodiment of the present invention, the apparatus is provided with a material blocking device 14, which is relatively independently fixed on the ground, and the material blocking device 14 blocks the finished material conveyed by the material receiving conveyor belt 12, so that the finished material is neatly dropped onto the cart material receiving plate of the material receiving cart device 13 with a lifting function.

On the basis of the above embodiment, in another embodiment of the present invention, a proximity switch or a sensor is installed on the material blocking device 14, and the proximity switch or the sensor is connected with the PLC control system. The material blocking device 14 blocks the plate conveyed by the material receiving conveying belt 12, so that the plate can fall onto a material receiving plate of a material receiving trolley device 13 with a lifting function neatly and accurately, the trolley material receiving plate descends along with the accumulation of the plate, every accumulated plate descends by one thickness point, the height difference of the falling material is close, the falling material positions are close, the stacking material is guaranteed to be neat, after the plate material is accumulated to a specified height, the proximity switch on the material blocking device 14 senses material information and feeds the material information back to a control system, and the PLC system controls the motor to stop the feeding rubber roller to cut. When the other material receiving trolley device 13 returns in a no-load mode, the proximity switch on the material blocking device 14 senses the material receiving plate and feeds the material receiving plate back to the control system, and the PLC system controls the motor to start the feeding rubber roller to cut. Therefore, the orderly stacking of the slabs is realized, and the stacking is stopped after the slabs are stacked to the specified height.

On the basis of the embodiment, in another embodiment of the invention, the equipment can cut the maximum width of 1550mm, the maximum length of 1540mm and the maximum thickness of 0.5mm, and can cut paperboard and thin steel plates.

On the basis of the above embodiment, in another embodiment of the present invention, the upper and lower circular knife cutting devices 9 are provided in plural numbers, so that a plate material can be longitudinally divided into plural numbers at one time, and many plates with a certain size can be cut at one time, and the number of the plates is 10.

On the basis of the above embodiment, in another embodiment of the invention, a waste front baffle device 11 is arranged behind the feeding rubber roll and the upper and lower cut-off knives 10, can automatically lift up and down, and is provided with a proximity switch. At the moment, front-end waste materials are cut off, the left and right cut waste materials fall within the distance between the conveying belt and the knife rest under the blocking of the waste material front baffle device 11, the waste materials are firstly blocked and fall into a waste material area, after the falling of a first material is detected, the first material is fed back to a control system, the waste material front baffle device 11 descends, a rear finished product smoothly reaches the receiving conveying belt 12, and when the equipment changes the plate materials again, the baffle mechanism also ascends along with the first material to return to the original position. So, baffle device 11 before the waste material can be preferred to block the waste material, falls to the waste material district, effectively distinguishes waste material and finished product.

The speed of the transmission belt with the length of 1 meter and the width of 1.6 meters can be adjusted to meet the requirements of different sizes.

The technical parameters of the equipment are as follows:

1. plate specification 1550 x 1540 0.5.

2. The material of the plate is asbestos paper (sealing paper).

3. The weight of each sheet is about 2 kg.

4. The feeding speed of the conveyer is Max40 m/min.

5. The cutting speed of the cutter is 60-80 times/min.

6. Material receiving and conveying speed: max60 m/min.

7. The length of the waste material before and after the single plate is controlled to be 5-15 mm.

8. Production capacity is 1200 and 1800 sheets/hour.

9. Six-shaft mechanical arm 20 KG.

On the basis of the above embodiment, in another embodiment of the present invention, the sheet material cutting integrated device is provided with an operation data acquisition module and a processing module, and the control system remotely controls the device and monitors the operation condition of the device. The equipment is provided with an operation data acquisition module and a processing module, and cloud service and cloud control of the equipment are realized. The device is additionally provided with a high-definition video monitoring and lighting module and an environment index monitoring module which are connected with a device control system, the software is connected with the cloud server to monitor the device debugging, so that the production device is connected with the network and is in cloud, large data analysis is continuously realized, the device debugging parameters are optimized, and the intelligent device debugging is realized. The device is additionally provided with a sensor module, a high-definition video monitoring and illuminating module, a thermal imager module and an environmental index monitoring module, the sensor module, the high-definition video monitoring and illuminating module, the thermal imager module and the environmental index monitoring module are connected with a device control system, the device operation data are collected, the data are processed, a cloud server is connected to software, and therefore the production device is connected with the network to be in cloud, real-time monitoring, statistics and analysis of the device state are achieved, and the operation and maintenance.

Compared with the prior art, the automatic feeding and cutting integrated machine has the advantages that efficient and automatic production is achieved, and the functions of automatic feeding, cutting, waste treatment, finished product stacking and the like are integrated. The two feeding trolleys feed the manipulator in turn, and the production beat can be ensured to be uninterrupted. After the raw materials are fed to the conveying device, the guiding and straightening device enables the raw materials to be accurately aligned to the reference, and the servo motor drives feeding and sizing to guarantee cutting precision. The baffle mechanism behind the cutting device can preferentially block the waste materials, fall into the waste material area, and effectively separate the waste materials from finished products. The blanking part is adjusted to a proper position through the adjusting baffle mechanism and the lifting adjustment of the blanking trolley with servo drive, so that the finished products are neatly stacked. In the whole production flow, only two nodes of feeding the raw materials to the feeding trolley and pulling away the finished product materials need workers, other processes do not need manual work, the labor force is effectively liberated, and meanwhile, the production efficiency is also improved by multiple times.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a sheet material cuts integrative equipment which characterized in that: the automatic feeding device comprises a feeding trolley device (2), a mechanical arm (3), a sucker device (4), a feeding roller conveying device (6), an upper circular knife and lower circular knife slitting device (9), a feeding rubber roller, an upper cutting knife and a lower cutting knife (10), a material receiving conveying belt (12) and a material receiving trolley device (13);

according to the advancing direction of a plate, main components of the plate cutting integrated equipment are a feeding trolley device (2) for containing the plate (1), a mechanical arm (3) which is independently arranged relative to the feeding trolley device (2) and fixed on the ground, a sucker device (4) for absorbing the plate is arranged on the mechanical arm (3), a feeding roller conveying device (6) which is independently arranged relative to the mechanical arm (3) and fixed on the ground, an upper circular knife cutting device (9), a lower circular knife cutting device (9), a feeding rubber roller and an upper cutting knife (10) which are independently arranged relative to the feeding roller conveying device (6), a receiving conveying belt (12) which is independently arranged relative and fixed on the ground, and a receiving trolley device (13) which is independently arranged and walks back and forth on the ground;

the central lines of the conveying roller surfaces of the feeding roller conveying device (6), the upper and lower circular knife slitting device (9), the feeding rubber roller and the upper and lower cut-off knives (10) are positioned on the same straight line; each part is respectively connected with a motor, and the motors are controlled by a PLC system.

2. The integrated sheet cutting device as claimed in claim 1, wherein: the feeding roller conveying device (6) is provided with a manipulator feeding left and right guide device (5), a left and right material straightening device (7) and a front baffle (8).

3. The integrated sheet cutting device as claimed in claim 1, wherein: the equipment is provided with a material blocking device (14) which is independently arranged and fixed on the ground.

4. The integrated sheet cutting device as claimed in claim 3, wherein: and a proximity switch or a sensor is arranged on the material blocking device (14) and is connected with the PLC control system.

5. The integrated sheet cutting device as claimed in claim 1, wherein: and a material receiving supporting plate is arranged on the material receiving trolley device (13).

6. The integrated sheet cutting device as claimed in claim 1, wherein: the equipment can cut 1550mm, maximum length 1540mm, maximum thickness 0.5mm of the maximum width of sheet material, the equipment can cut cardboard, sheet steel.

7. The integrated sheet cutting device as claimed in claim 1, wherein: the upper circular knife cutting device (9) and the lower circular knife cutting device (9) are provided with a plurality of circular knives.

8. The integrated sheet cutting device as claimed in claim 1, wherein: the equipment is provided with a waste front baffle device (11), is connected with the feeding rubber roll and the upper and lower cut-off knives (10), can automatically lift up and down, and is provided with a proximity switch.

9. The integrated sheet cutting device as claimed in claim 1, wherein: the equipment is provided with an operation data acquisition module and a processing module, and the control system is used for remotely controlling and operating the equipment and monitoring the operation condition of the equipment.