CN202292086U - Automatic production line of container door plate - Google Patents
Automatic production line of container door plate Download PDFInfo
- Publication number
- CN202292086U CN202292086U CN2011204484547U CN201120448454U CN202292086U CN 202292086 U CN202292086 U CN 202292086U CN 2011204484547 U CN2011204484547 U CN 2011204484547U CN 201120448454 U CN201120448454 U CN 201120448454U CN 202292086 U CN202292086 U CN 202292086U
- Authority
- CN
- China
- Prior art keywords
- belt conveyor
- sheet material
- cylinder
- automatic
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Automatic Assembly (AREA)
Abstract
The utility model relates to an automatic production line of a container door plate, which is provided with an automatic loading device, an automatic feeding device, a swing-type plate sheering machine, a 1# belt conveyer, a plate press-shaping and positioning device, a numerical control punching machine, a 2# belt conveyor, a fixed-length shearing device and a stacking device that are sequentially arranged in a plate production line; the automatic loading device comprises a stock conveying roller way and a vacuum chuck group, wherein the vacuum chuck group comprises a frame body, and a plurality of vacuum chucks, a forward shifting cylinder and a lifting cylinder are arranged on the frame; the automatic feeding device comprises a feeding frame, wherein a feedstock feeding roller and a conveying roller way are arranged on the feeding frame, and the swing-type plate shearing machine is arranged at one side of the conveying roller way; and the conveying roller is butted with the 1# belt conveyer, and the plate press-shaping and positioning device is arranged behind the 1# conveyer. The automatic production line disclosed by the utility model has the capabilities of saving labor force, reducing the labor intensity of workers, improving the production efficiency, saving materials and ensuring high and stable processing quality.
Description
Technical field
Invention relates to a kind of automatic production line of container door panel.
Background technology
The processing technology of the existing door-plate of container industry generally is made up of artificial lateral pruning, die mould, trailing edge pruning and four process routes of hand drill the good steel plate of preliminary treatment.These four routes are separate, interconnect the artificial die mould stacking from the good steel plate of preliminary treatment to press through the running operation; Be transported to the pruning operation through the workshop travelling bogie; Prune and artificial boring through plate shearing machine is artificial then, produce the container door panel part, that is:
Side shearing process: artificial material loading → side trim → stacking;
Pressure-type process: artificial material loading → hydraulic press die mould → stacking;
Trailing edge is pruned operation: artificial material loading → trailing edge pruning → stacking;
Drilling operating: in the artificial boring of welding production line
Can know that by above technology there is following defective in existing door board production technology:
1, sheet material need repeatedly be carried and operation of feeding and discharging, and the production equipment stop-and-wait time is long.
2, the workman need repeatedly carry and operation of feeding and discharging plate, and labour intensity is big.
3, through repeatedly carrying and operation of feeding and discharging cause the quality instability, production efficiency is low, human cost is higher.
4, production equipment is arranged and is disperseed, and floor space is big, requires plant area big.
Summary of the invention
The present invention is in order to overcome the deficiency of above-mentioned prior art, to provide a kind of and can save the labour, enhancing productivity, can save the automatic production line of the high and stable container door panel of material and crudy.
The present invention realizes through following technical measures: a kind of automatic production line of container door panel is disposed with automatic charging device, automatic feeding, swing-type plate shears, 1# belt conveyor, sheet material pressure shape positioner, numerical control press, 2# belt conveyor, fixed length cutting means, bunching device according to sheet material streamline direction;
Said automatic charging device comprises the rollgang of getting the raw materials ready, vacuum cup group, and said vacuum cup group comprises support body, and said support body is provided with some vacuum cups, reach cylinder and lift cylinder;
Said automatic feeding comprises the feeding frame, on the said feeding frame feeding feed roller, rollgang is installed, and rollgang one side is provided with swing-type plate shears;
Said rollgang docks with the 1# belt conveyor, and said 1# belt conveyor postposition is placed with sheet material and presses the shape positioner.
Concrete characteristics of the present invention also have, and above-mentioned sheet material presses the shape positioner to comprise to be positioned at the other sheet material location transport of planer-type hydraulic press, planer-type hydraulic press behind the 1# belt conveyor; Mould piecemeal is installed on the workbench of said planer-type hydraulic press; Said sheet material location transport comprises fixed frame; Belt conveyor and manipulator are installed on the said fixed frame; Said manipulator can clamp and/or unclamp behind the sheet material that longshore current waterline direction moves back and forth and can about make a concession, said manipulator is connected with servo drive, said belt conveyor can be delivered to numerical control press with sheet material longshore current waterline direction.
Above-mentioned numerical control press comprises automatic charging part, the drift that is installed in the numerical control press that docks with belt conveyor on the punch press workbench; Said automatic charging partly comprises and is installed in pusher cylinder, positioning cylinder, clamp on the punch press workbench; The pusher cylinder can be pushed into sheet material positioning cylinder and clamped by clamp; Said clamp is connected with X axle, Y axle servomotor, and said numerical control press is the die change punching automatically, and said punch press workbench docks with the 2# belt conveyor.
Above-mentioned fixed length cutting means comprises fixed length guillotine, scale conveyer; Said scale conveyer comprises belt conveyor, fixed length cylinder, thruster cylinder and binder frame is installed on frame, the frame; Said binder chord position is equipped with the binder cylinder on the said binder frame directly over belt conveyor.
Above-mentioned bunching device comprises the discharge pedestal that docks with the belt conveyor of scale conveyer, and said discharge pedestal is provided with discharging cylinder, the other piling bed that is provided with of said discharge pedestal.
Beneficial effect of the present invention is:
(1) owing to all manufacturing procedures of container door panel in this processing method are carried out on same production line; Saved in the former technology transhipment man-hour that material loading, stacking operation operating time and each line that each line exists are connected each other; Saved the time, productivity ratio greatly improves.
When (2) door-plate being processed owing to this production line; Door-plate does not need to circulate in the different working zone; A lot of unnecessary duplications of labour have been reduced, such as door-plate is carried out material loading, stacking, handling, discharging etc., relatively with existing processing method; It has production efficiency height, technology simple, reduced labour intensity, and reduced advantage such as production cost.
(3) the present invention enhances productivity approximately 40%, and saving personnel 70% are so owing to adopt SERVO CONTROL to increase the stability of this product.
Description of drawings
Fig. 1 is the structural representation of the specific embodiment of the invention.
Fig. 2 is the vertical view of Fig. 1.
Wherein, the rollgang of 1. getting the raw materials ready, 2. support body, 3. vacuum cup, 4. reach cylinder, 5. lift cylinder; 6. feeding frame, 7. feeding feed roller, 8. rollgang, 9. swing-type plate shears, 10.1# belt conveyor, 11. planer-type hydraulic presses; 12. mould piecemeal, 13. fixed frames, 14. belt conveyors, 15. manipulators, 16. punch press workbench, 17. automatic charging parts; 18. the pusher cylinder, 19. positioning cylinders, 20. clamps, 21.2# belt conveyor, 22. cut-to-length machines, 23. frames; 24. belt conveyor, 25. fixed length cylinders, 26. thruster cylinders, 27. binder framves, 28. binder cylinders, 29. discharge pedestals; 30. the discharging cylinder, 31. piling beds, 32. drifts, 33. pusher cylinders, 34. guide-localization edger rolls.
The specific embodiment
For clearly demonstrating the technical characterstic of this programme, through a specific embodiment, this programme is set forth below.
Shown in accompanying drawing; A kind of automatic production line of container door panel is disposed with automatic charging device, automatic feeding, swing-type plate shears, 1# belt conveyor, sheet material pressure shape positioner, numerical control press, 2# belt conveyor, fixed length cutting means, bunching device according to sheet material streamline direction.
Wherein, automatic charging device comprises the rollgang 1 of getting the raw materials ready, vacuum cup group, and said vacuum cup group comprises support body 2, and said support body 2 is provided with some vacuum cup 3, reach cylinder 4 and lift cylinder 5.
Automatic feeding comprises feeding frame 6, and feeding feed roller 7, rollgang 8 are installed on the said feeding frame 6, and rollgang 8 one sides are provided with swing-type plate shears 9.
Rollgang 8 before the swing-type plate shears 9 is provided with guide-localization edger roll 34; Said swing-type plate shears 9 is provided with pusher cylinder 33 and shear knife; Rollgang 8 docks with 1# belt conveyor 10, and said 1# belt conveyor 10 postposition are placed with sheet material and press the shape positioner.
Sheet material presses the shape positioner to comprise to be positioned at the other sheet materials location transport of planer-type hydraulic press 11 behind the 1# belt conveyor 10, planer-type hydraulic press 11; Mould 12 piecemeal is installed on the workbench of said planer-type hydraulic press; Said sheet material location transport comprises fixed frame 13; Belt conveyor 14 and manipulator 15 are installed on the said fixed frame 13; Said manipulator 15 can clamp and/or unclamp behind the sheet material that longshore current waterline direction moves back and forth and can about make a concession, said manipulator 15 is connected with servo drive, said belt conveyor 14 can be delivered to numerical control press with sheet material longshore current waterline direction.
Numerical control press comprises automatic charging part 17, the drift 32 that is installed in the numerical control press that docks with belt conveyor 14 on the punch press workbench 16; Said automatic charging part 17 comprises and is installed in pusher cylinder 18 on the punch press workbench 16, positioning cylinder 19, clamp 20; Pusher cylinder 18 can be pushed into sheet material positioning cylinder 19 and clamped by clamp 20; Said clamp 20 is connected with X axle, Y axle servomotor; Said numerical control press is the die change punching automatically, and said punch press workbench 16 docks with 2# belt conveyor 21, and 2# belt conveyor 21 is delivered to the fixed length cutting means with sheet material.
The cut-to-length device comprises cut-to-length machine 22, scale conveyer; Said scale conveyer comprises belt conveyor 24, fixed length cylinder 25, thruster cylinder 26 and binder frame 27 is installed on frame 23, the frame 23; Said binder frame 27 be positioned at belt conveyor 24 directly over, on the said binder frame 27 binder cylinder 28 is installed.
Bunching device comprises the discharge pedestal 28 that docks with the belt conveyor of scale conveyer, and said discharge pedestal 28 is provided with discharging cylinder 30, the said discharge pedestal 28 other piling beds 31 that are provided with.
Make a concession about manipulator is installed on the slide mechanism, make a concession slide mechanism about said to be connected with the yielding cylinder, said slide mechanism is installed on the fixed frame through straight-line rolling guide pin bushing pair, and said slide mechanism is connected with servomotor.
The course of work of the present invention is following:
The good sheet material of preliminary treatment is delivered to sheet material under the vacuum cup group by the rollgang of getting the raw materials ready; Through vacuum cup sheet material is picked up; And be transferred to feeding feed roller place before with sheet material through reach cylinder and lift cylinder, deliver to the swing-type plate shears place by rollgang after the feeding, after sheet material is located through pusher cylinder and guide-localization edger roll; Realize the Fixed width shearing of the width of sheet material through the shear knife on the swing-type plate shears, collect shearing the waste material that produces simultaneously in Fixed width;
Fixed width is sheared good sheet material and is clamped through 1# belt conveyor vertically guiding and the manipulator of sending into servo-drive; Manipulator positions sheet material by the figure paper size and carries out die mould by the planer-type hydraulic press; Manipulator was made a concession about unclamping also after die mould was accomplished; Deliver to the workbench of numerical control press through belt conveyor; The pusher cylinder is pushed into positioning cylinder rear side pusher cylinder with door-plate and door-plate is pushed into clamp door-plate is clamped, and under the driving of servomotor, carries out punching by figure paper size opposite house plate then, and according to pore size automatic switchover drift.The door-plate that punching is good is failed the fixed length cutting means through the 2# belt conveyor; Positioning cylinder stretches out locatees door-plate; Back, thruster cylinder push plate side location binder cylinder is pushed down door-plate; The fixed length guillotine carries out tail to door-plate and cuts then, and guarantees door-plate length and cornerwise size quality, simultaneously the waste material that produces in cut-to-length is collected.The door-plate that processes is delivered to discharge pedestal through belt conveyor, and the lifting of discharging cylinder is with door-plate blanking stacking.
The present invention can pass through or adopt existing techniques in realizing without the technical characterictic of describing; Repeat no more at this; Certainly, above-mentioned explanation is not to be limitation of the present invention, and the present invention also is not limited in above-mentioned giving an example; Variation, remodeling, interpolation or replacement that those skilled in the art are made in essential scope of the present invention also should belong to protection scope of the present invention.
Claims (5)
1. the automatic production line of a container door panel; It is characterized in that, be disposed with automatic charging device, automatic feeding, swing-type plate shears, 1# belt conveyor, sheet material pressure shape positioner, numerical control press, 2# belt conveyor, cut-to-length device, bunching device according to sheet material streamline direction;
Said automatic charging device comprises the rollgang of getting the raw materials ready, vacuum cup group, and said vacuum cup group comprises support body, and said support body is provided with some vacuum cups, reach cylinder and lift cylinder;
Said automatic feeding comprises the feeding frame, on the said feeding frame feeding feed roller, rollgang is installed, and rollgang one side is provided with swing-type plate shears;
Said rollgang docks with the 1# belt conveyor, and said 1# belt conveyor postposition is placed with sheet material and presses the shape positioner.
2. according to the automatic production line of right 1 described container door panel, it is characterized in that said sheet material presses the shape positioner to comprise to be positioned at the other sheet material location transport of planer-type hydraulic press, planer-type hydraulic press behind the 1# belt conveyor; Mould piecemeal is installed on the workbench of said planer-type hydraulic press; Said sheet material location transport comprises fixed frame; Belt conveyor and manipulator are installed on the said fixed frame; Said manipulator can clamp and/or unclamp behind the sheet material that longshore current waterline direction moves back and forth and can about make a concession, said manipulator is connected with servo drive, said belt conveyor can be delivered to numerical control press with sheet material longshore current waterline direction.
3. according to the automatic production line of right 1 described container door panel; It is characterized in that; Said numerical control press comprises automatic charging part, the drift that is installed in the numerical control press that docks with belt conveyor on the punch press workbench; Said automatic charging partly comprises and is installed in pusher cylinder, positioning cylinder, clamp on the punch press workbench, and the pusher cylinder can be pushed into sheet material positioning cylinder and clamped by clamp, and said clamp is connected with X axle, Y axle servomotor; Said numerical control press is the die change punching automatically, and said punch press workbench docks with the 2# belt conveyor.
4. according to the automatic production line of right 1 described container door panel; It is characterized in that; Said fixed length cutting means comprises fixed length guillotine, scale conveyer; Said scale conveyer comprises belt conveyor, fixed length cylinder, thruster cylinder and binder frame is installed on frame, the frame that said binder chord position is equipped with the binder cylinder on the said binder frame directly over belt conveyor.
5. according to the automatic production line of right 1 described container door panel, it is characterized in that said bunching device comprises the discharge pedestal that docks with the belt conveyor of scale conveyer, said discharge pedestal is provided with discharging cylinder, the other piling bed that is provided with of said discharge pedestal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204484547U CN202292086U (en) | 2011-11-14 | 2011-11-14 | Automatic production line of container door plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204484547U CN202292086U (en) | 2011-11-14 | 2011-11-14 | Automatic production line of container door plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202292086U true CN202292086U (en) | 2012-07-04 |
Family
ID=46361063
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204484547U Expired - Fee Related CN202292086U (en) | 2011-11-14 | 2011-11-14 | Automatic production line of container door plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202292086U (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363265A (en) * | 2011-11-14 | 2012-02-29 | 山东力丰自动化成套设备有限公司 | Automatic production line of container door plate |
| CN103273139A (en) * | 2013-05-30 | 2013-09-04 | 青岛泰萌自动化设备有限公司 | Automatic material break-off machine |
| CN103522062A (en) * | 2013-10-28 | 2014-01-22 | 乌海市弘日电力环境技术有限责任公司 | Full-automatic production device of pipeline metal heat-preservation shells |
| CN103786226A (en) * | 2014-02-19 | 2014-05-14 | 张关池 | Vacuum sucking disc and front-and-back movement lead screw used board machining method |
| CN103786216A (en) * | 2014-02-19 | 2014-05-14 | 张晓明 | Plate machining method using vacuum chuck and capable of rolling patterns |
| CN103786224A (en) * | 2014-02-19 | 2014-05-14 | 张关池 | Plate machining method using vacuum chuck and left-right moving screw rod of rolling device |
| CN104117837A (en) * | 2014-08-08 | 2014-10-29 | 杭州沃镭科技有限公司 | Material conveying device applied to steering knuckle bearing material press-fit production line |
| CN104801594A (en) * | 2014-04-25 | 2015-07-29 | 中集集团集装箱控股有限公司 | Punching device for container door vertical beam and punching method |
| CN110027104A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of gypsum sheet material automatic production line |
| CN110340674A (en) * | 2019-07-10 | 2019-10-18 | 南通荣禄机械科技有限公司 | A kind of integrated production line of plate shears punching |
| CN110842502A (en) * | 2019-11-14 | 2020-02-28 | 平湖市超凯科技有限公司 | Semi-automatic plate spring assembling equipment |
| CN113042948A (en) * | 2021-03-20 | 2021-06-29 | 寰宇东方国际集装箱(宁波)有限公司 | Container side plate production line |
-
2011
- 2011-11-14 CN CN2011204484547U patent/CN202292086U/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363265A (en) * | 2011-11-14 | 2012-02-29 | 山东力丰自动化成套设备有限公司 | Automatic production line of container door plate |
| CN102363265B (en) * | 2011-11-14 | 2013-07-03 | 山东力丰自动化成套设备有限公司 | Automatic production line of container door plate |
| CN103273139A (en) * | 2013-05-30 | 2013-09-04 | 青岛泰萌自动化设备有限公司 | Automatic material break-off machine |
| CN103273139B (en) * | 2013-05-30 | 2015-12-30 | 青岛泰萌自动化设备有限公司 | A kind of automatic material breaking-off machine |
| CN103522062A (en) * | 2013-10-28 | 2014-01-22 | 乌海市弘日电力环境技术有限责任公司 | Full-automatic production device of pipeline metal heat-preservation shells |
| CN103786226B (en) * | 2014-02-19 | 2015-03-25 | 无为县特种电缆产业技术研究院 | Vacuum sucking disc and front-and-back movement lead screw used board machining method |
| CN103786224A (en) * | 2014-02-19 | 2014-05-14 | 张关池 | Plate machining method using vacuum chuck and left-right moving screw rod of rolling device |
| CN103786216A (en) * | 2014-02-19 | 2014-05-14 | 张晓明 | Plate machining method using vacuum chuck and capable of rolling patterns |
| CN103786224B (en) * | 2014-02-19 | 2015-03-25 | 无为县特种电缆产业技术研究院 | Plate machining method using vacuum chuck and left-right moving screw rod of rolling device |
| CN103786226A (en) * | 2014-02-19 | 2014-05-14 | 张关池 | Vacuum sucking disc and front-and-back movement lead screw used board machining method |
| CN104801594A (en) * | 2014-04-25 | 2015-07-29 | 中集集团集装箱控股有限公司 | Punching device for container door vertical beam and punching method |
| CN104117837A (en) * | 2014-08-08 | 2014-10-29 | 杭州沃镭科技有限公司 | Material conveying device applied to steering knuckle bearing material press-fit production line |
| CN110027104A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of gypsum sheet material automatic production line |
| CN110027104B (en) * | 2019-05-22 | 2024-04-02 | 六盘水恒帆建筑材料有限公司 | Automatic production line for gypsum boards |
| CN110340674A (en) * | 2019-07-10 | 2019-10-18 | 南通荣禄机械科技有限公司 | A kind of integrated production line of plate shears punching |
| CN110842502A (en) * | 2019-11-14 | 2020-02-28 | 平湖市超凯科技有限公司 | Semi-automatic plate spring assembling equipment |
| CN110842502B (en) * | 2019-11-14 | 2020-10-20 | 诸暨企周企业管理有限公司 | Semi-automatic plate spring assembling equipment |
| CN113042948A (en) * | 2021-03-20 | 2021-06-29 | 寰宇东方国际集装箱(宁波)有限公司 | Container side plate production line |
| CN113042948B (en) * | 2021-03-20 | 2022-10-14 | 寰宇东方国际集装箱(宁波)有限公司 | Container side plate production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102363265B (en) | Automatic production line of container door plate | |
| CN202292086U (en) | Automatic production line of container door plate | |
| CN102490013B (en) | Automatic production line for side plate or front wall plate of container | |
| CN202292096U (en) | Automatic production line for side plates or front wall plate of container | |
| JP5882541B2 (en) | Method and system for combined shearing of steel plates | |
| CN102490019A (en) | Automatic production line of crown plate of container | |
| CN207643293U (en) | A kind of self-feeding feeding cutter | |
| KR101537757B1 (en) | Piercing system | |
| CN204430786U (en) | Full-automatic photovoltaic frame production line | |
| CN201824135U (en) | On-line automatic production line for numerically-controlled punching and cutting | |
| CN204431392U (en) | Automatic cover position die cutting mechanism | |
| CN202317673U (en) | Automatic production line of container | |
| CN209716652U (en) | A kind of automobile internal spherical cage cutting special equipment | |
| CN110961935A (en) | Steel pipe machining integrated equipment, control system and control method | |
| CN211438947U (en) | Integrative equipment of steel pipe processing | |
| CN204771560U (en) | Production line based on intelligent machine hand | |
| CN220372625U (en) | Automatic production system for sawing, punching and milling plates | |
| CN116037766A (en) | Automatic production line for stamping, shearing and folding metal plates | |
| CN203061893U (en) | Vertical material grabbing device of special two-head lathe for hydraulic conduit | |
| CN202052876U (en) | Automatic feeding-stamping mechanical arm for short materials | |
| CN205341713U (en) | Full -automatic board feeder of cutting | |
| CN111844237A (en) | Waste material removing device | |
| CN219899887U (en) | Automatic punching production line for solar water heater inner containers | |
| CN103111636A (en) | Vertical material grasping device for two-head lathe special for hydraulic pipe | |
| CN104526050A (en) | Cutting system and application method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120704 Termination date: 20141114 |
|
| EXPY | Termination of patent right or utility model |