CN206343724U - The welding autocontrol system of trailer abs controller - Google Patents
The welding autocontrol system of trailer abs controller Download PDFInfo
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- CN206343724U CN206343724U CN201621373482.6U CN201621373482U CN206343724U CN 206343724 U CN206343724 U CN 206343724U CN 201621373482 U CN201621373482 U CN 201621373482U CN 206343724 U CN206343724 U CN 206343724U
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- tin
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- guide rod
- axis guide
- movable stand
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Abstract
The utility model discloses the welding autocontrol system of trailer abs controller, including base, send tin device, welder and exhaust gear, tin device is sent to include micro machine, two fluted discs and tin cylinder, one end of the solder passes from the opening of tin cylinder and is connected between the gear of two fluted discs, and micro machine is used to control fluted disc to rotate to drive solder to draw from tin cylinder；Welder includes tin soldering machine, movable stand, X-axis guide rod, Y-axis guide rod, Z axis guide rod, the first motor, the second motor and the 3rd motor, and the air intake of exhaust gear is corresponding with tin soldering machine position, and exhaust gear is connected with movable stand.The utility model can be set plus tin bar part by main control mechanism, and automation control system is welded to the workpiece of tin to be added, without artificial Attended Operation, ensure that each solder joint plus tin amount are consistent, it is ensured that welding quality, improve reliability, and the requirement to operating personnel is low, and applicability is wide.
Description
Technical field
The utility model is related to electronic product welding technology field, more particularly to the welding of trailer abs controller is controlled automatically
System processed.
Background technology
Trailer abs controller is also known as trailer brake wheel antilock control unit, is braking automobile wheel anti-lock braking system
The brain of system.The product mainly includes two parts in structure：Controller housing and circuit board, wherein, circuit board is used with shell
Screw is confined, and the pad on circuit board will be connected with the pad scolding tin on shell.Because its processing plot structure is narrow and small, pad pitch
Longer, it is necessary to be attached with connecting line, connecting line two ends are fixed with scolding tin, are all that this case has artificial hand on the market at present
The mode of dynamic welding is processed.The flow of manual welding is：Add tin, manually assembling, welding manually；From the point of view of previous experiences,
Solder joint adds tin quality to directly affect the quality and efficiency of rear process welding, adds tin to have following defect manually：1st, tin amount is added not manually
Stabilization, plus tin amount can excessively cause solder joint overstocked, cause to connect tin short circuit between solder joint in follow-up welding process.Plus the very few meeting of tin amount
Cause scolding tin in follow-up welding process can not wrap connecting line, cause rosin joint breaking phenomena；2nd, add the tin time unstable manually,
Plus tin overlong time causes the scaling powder inside scolding tin to volatilize, there is solder horn " eating tin " phenomenon, product weldering in follow-up welding process
Connect to form tin point, influence welding effect；Weld interval is too short, is easily caused scolding tin and is not fully adhered on pad, forms empty
The breaking hidden danger of weldering.
Utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is the welding of offer trailer abs controller certainly
Autocontrol system, it requires low to operating personnel, and automation is carried out plus tin according to preparatory condition, without artificial participation, accuracy rate
It is high.
The utility model is realized using following technical scheme：
The welding autocontrol system of trailer abs controller, including base, tin device, welder and exhaust gear are sent,
The base upper surface is provided with work top, and the work top is provided with work piece holder, and base is provided with operation button, described to send
Tin device, welder and exhaust gear are arranged on base, and main control mechanism is provided with base；
Described to send tin device to include micro machine, two fluted discs and tin cylinder, the lower ending opening of tin cylinder, tin cylinder is used to house tin
Line, one end of the solder passes from the opening of tin cylinder and is connected between the gear of two fluted discs, and with the gear of two fluted discs
Contact, the micro machine is connected with main control mechanism, and micro machine is used to control fluted disc to rotate to drive solder to draw from tin cylinder；
The welder includes tin soldering machine, movable stand, X-axis guide rod, Y-axis guide rod, Z axis guide rod, the first motor, the second electricity
Machine and the 3rd motor, the tin soldering machine, the first motor, the second motor and the 3rd motor are connected with main control mechanism, tin soldering machine
On movable stand, Z axis guide rod is connected with movable stand, and first motor is used to drive movable stand to move along X-axis guide rod, the
Two motors are used to drive movable stand to move along Y-axis guide rod, and the 3rd motor is used to drive movable stand to move along Z axis guide rod；It is described from
The solder drawn in tin cylinder is connected to tin soldering machine；
The air intake of the exhaust gear is corresponding with tin soldering machine position, and exhaust gear is connected with movable stand.
It is preferred that, in addition to temperature control device, the temperature control device includes temperature sensor be connected with main control mechanism, this
Temperature sensor is used for the heating temp for detecting tin soldering machine.
It is preferred that, the welder also includes U-shaped bar and the 4th motor, and the U-shaped bar is fixed on movable stand, the 4th electricity
Machine is connected with main control mechanism, and the 4th motor is used to drive tin soldering machine to move along U-shaped bar.
It is preferred that, the work piece holder is two, and two work piece holders are of different sizes, the quantity of the Y-axis guide rod
For two, and Y-axis guide rod is corresponded with work piece holder.
It is preferred that, in addition to the Z axis journey stop gear on movable stand, the Z axis journey stop gear includes one
Sheet metal, stopper slot, the infrared sensor being connected with main control mechanism is installed in stopper slot, stopper slot is located under sheet metal
Side, the sheet metal matches movement in the Z-axis direction with tin soldering machine, when movable stand drive tin soldering machine dropped to along Z axis guide rod and
Sheet metal is dropped in stopper slot when the location of workpiece to be welded is to correspondence.
Compared with prior art, the beneficial effects of the utility model are：
The utility model can be set plus tin bar part by main control mechanism, work of the automation control system to tin to be added
Part is welded, without artificial Attended Operation, it is ensured that each solder joint adds tin amount consistent, it is ensured that welding quality, improves reliability,
And the requirement to operating personnel is low, and applicability is wide.
Brief description of the drawings
Fig. 1 is the structural representation of the welding autocontrol system of trailer abs controller of the present utility model.
Fig. 2 is the function structure chart of the welding autocontrol system of trailer abs controller of the present utility model.
In figure：1st, base；2nd, tin device is sent；21st, fluted disc；22nd, tin cylinder；3rd, welder；31st, tin soldering machine；4th, solder；5、
X-axis guide rod；6th, work piece holder；7th, operation button；8th, exhaust gear；9th, movable stand.
Embodiment
Below, with reference to accompanying drawing and embodiment, the utility model is described further：
Shown referring to Figures 1 and 2, the utility model provides the welding autocontrol system of trailer abs controller, and it includes
Base 1, send tin device 2, welder 3 and exhaust gear 8, the upper surface of base 1 is provided with work top, the work top
Provided with work piece holder 6, base 1 is provided with operation button 7, described to send tin device 2, welder 3 and exhaust gear 8 to be arranged on bottom
On seat 1, main control mechanism is provided with base 1.Work piece holder 6 is used to fix workpiece to be welded, before welding, first places workpiece
Positioned on work piece holder 6.
Tin device 2 is sent to include micro machine, two fluted discs 21 and tin cylinder 22, the lower ending opening of tin cylinder 22, tin cylinder 22 is used for
Accommodating solder 4, one end of the solder 4 is passed from the opening of tin cylinder 22 to be connected between the gear of two fluted discs 21, and with this two
The Gear Contact of individual fluted disc 21, micro machine is connected with main control mechanism, and micro machine is used to control fluted disc 21 to rotate to drive solder 4
Drawn from tin cylinder 22.Send tin device 2 to be rotated by micro motor for driving fluted disc 21, solder 4 is pulled out and welder 3 is pushed to
In.Tin cylinder 22 plays a part of blowing cylinder, storage solder 4 or one spool of top setting in tin cylinder 22, solder 4
Around being located on spool, tin cylinder 22 has an entrance and exit, and one end of solder 4 is laid out to the entrance of tin cylinder 22 from spool, then
The gear for being connected to two fluted discs 21 is drawn from the outlet of tin cylinder 22.Micro machine drives two fluted discs 21 to rotate backward, and controls
The fluted disc 21 on the right is rotated counterclockwise, and the fluted disc 21 on the left side is rotated clockwise, and is come out so as to pull solder 4.Turn of micro machine
Dynamic speed is by main control mechanism controls.
Welder 3 includes tin soldering machine 31, movable stand 9, X-axis guide rod 5, Y-axis guide rod, Z axis guide rod, the first motor, second
Motor and the 3rd motor, the tin soldering machine 31, the first motor, the second motor and the 3rd motor are connected with main control mechanism, weldering
Tin machine 31 is arranged on movable stand 9, and Z axis guide rod is connected with movable stand 9, and first motor is used to drive movable stand 9 to lead along X-axis
Bar 5 is moved, and the second motor is used to drive movable stand 9 to move along Y-axis guide rod, and the 3rd motor is used to drive movable stand 9 along Z axis guide rod
It is mobile；The solder 4 drawn from tin cylinder 22 is connected to tin soldering machine 31.Tin soldering machine 31 generally comprises conventional solder horn, main control
Its heating of mechanism controls, melts solder 4, in addition to a cylindrical drum, for solder 4 to be led to and solder horn relevant position.It is logical
The first motor, the second motor, the collective effect of the 3rd motor are crossed, tin soldering machine 31 is moved to being welded needed for workpiece to be welded
Coordinate position, accurate welding processing is carried out to workpiece.
The air intake of exhaust gear 8 is corresponding with the position of tin soldering machine 31, and exhaust gear 8 is connected with movable stand 9.Exhaust gear
The waste gas produced in 8 pairs of welding processes is discharged.
As an improvement, the utility model also includes temperature control device, temperature control device includes the temperature being connected with main control mechanism
Sensor, the temperature sensor is used for the heating temp for detecting tin soldering machine 31.Specifically, temperature sensor is used to detect flatiron
The temperature of head, and feed back signal in main control mechanism, main control mechanism and prestore temperature threshold, when temperature is higher than the temperature threshold
During value, show that solder horn temperature is too high, control tin soldering machine 31 is stopped, to ensure machine safety.
Welder 3 can further include U-shaped bar and the 4th motor, and the U-shaped bar is fixed on movable stand 9, and the 4th
Motor is connected with main control mechanism, and the 4th motor is used to drive tin soldering machine 31 to move along U-shaped bar.Tin soldering machine 31 is moved up in U-shaped bar
It is dynamic, that is, the rotation of certain angle is completed, it can be welded with the comprehensive position to needing to weld, no dead angle.
Preferably, work piece holder 6 is two, and two work piece holders 6 are of different sizes, the quantity of the Y-axis guide rod
For two, and Y-axis guide rod is corresponded with work piece holder 6.Two workpiece to be welded can be placed on work piece holder 6 simultaneously,
The automatic welding for completing two workpiece can be operated by one-touch, different size of work piece holder 6 is convenient to be distinguished, it is not easy to
Obscure.
Z axis journey stop gear is may also include, it is arranged on movable stand 9.Z axis journey stop gear includes a metal
Piece, stopper slot, the infrared sensor being connected with main control mechanism is installed in stopper slot, stopper slot is located at the lower section of sheet metal,
The sheet metal matches movement in the Z-axis direction with tin soldering machine 31, when movable stand 9 drives tin soldering machine 31 to be dropped to along Z axis guide rod
With the location of workpiece to be welded to it is corresponding when sheet metal drop in stopper slot.Z axis journey stop gear is used to limit Z axis stroke
Excessive, when the solder horn of tin soldering machine 31 is in contact to be welded, sheet metal is also in stopper slot, and infrared sensor can be detected
To the presence of sheet metal.And when solder horn runs into barrier during decline, solder horn is moved up in free travel, make
Obtain sheet metal and also move up removal stopper slot, now infrared sensor can't detect the presence of sheet metal, thus send different
Signal to main control mechanism so that main control mechanism controls tin soldering machine 31 stops, carrying out stoppage protection.
It will be apparent to those skilled in the art that technical scheme that can be as described above and design, make other various
It is corresponding to change and deformation, and all these change and deformation should all belong to the protection of the utility model claim
Within the scope of.
Claims (5)
1. the welding autocontrol system of trailer abs controller, it is characterised in that including base, send tin device, welder and
Exhaust gear, the base upper surface is provided with work top, and the work top is provided with work piece holder, and base is pressed provided with operation
Button, it is described to send tin device, welder and exhaust gear to be arranged on base, main control mechanism is provided with base；
Described to send tin device to include micro machine, two fluted discs and tin cylinder, the lower ending opening of tin cylinder, tin cylinder is used to house solder,
One end of the solder passes from the opening of tin cylinder and is connected between the gear of two fluted discs, and is connect with the gear of two fluted discs
Touch, the micro machine is connected with main control mechanism, micro machine is used to control fluted disc to rotate to drive solder to draw from tin cylinder；
The welder include tin soldering machine, movable stand, X-axis guide rod, Y-axis guide rod, Z axis guide rod, the first motor, the second motor and
3rd motor, the tin soldering machine, the first motor, the second motor and the 3rd motor are connected with main control mechanism, and tin soldering machine is installed
On movable stand, Z axis guide rod is connected with movable stand, and first motor is used to drive movable stand to move along X-axis guide rod, the second electricity
Machine is used to drive movable stand to move along Y-axis guide rod, and the 3rd motor is used to drive movable stand to move along Z axis guide rod；It is described from tin cylinder
The solder of middle extraction is connected to tin soldering machine；
The air intake of the exhaust gear is corresponding with tin soldering machine position, and exhaust gear is connected with movable stand.
2. welding autocontrol system as claimed in claim 1, it is characterised in that also including temperature control device, the temperature control dress
The temperature sensor including being connected with main control mechanism is put, the temperature sensor is used for the heating temp for detecting tin soldering machine.
3. welding autocontrol system as claimed in claim 1, it is characterised in that the welder also include U-shaped bar and
4th motor, the U-shaped bar is fixed on movable stand, and the 4th motor is connected with main control mechanism, and the 4th motor is used to drive scolding tin
Machine is moved along U-shaped bar.
4. welding autocontrol system as claimed in claim 1, it is characterised in that the work piece holder is two, and this two
Individual work piece holder is of different sizes, and the quantity of the Y-axis guide rod is two, and Y-axis guide rod is corresponded with work piece holder.
5. welding autocontrol system as claimed in claim 1, it is characterised in that also including the Z axis on movable stand
Journey stop gear, the Z axis journey stop gear in a sheet metal, stopper slot, stopper slot including being provided with and main control mechanism
The infrared sensor of connection, stopper slot is located at the lower section of sheet metal, and the sheet metal matches shifting with tin soldering machine in the Z-axis direction
It is dynamic, when movable stand drive tin soldering machine along Z axis guide rod drop to the location of workpiece to be welded to it is corresponding when sheet metal drop to it is spacing
In groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621373482.6U CN206343724U (en) | 2016-12-14 | 2016-12-14 | The welding autocontrol system of trailer abs controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621373482.6U CN206343724U (en) | 2016-12-14 | 2016-12-14 | The welding autocontrol system of trailer abs controller |
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| Publication Number | Publication Date |
|---|---|
| CN206343724U true CN206343724U (en) | 2017-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621373482.6U Active CN206343724U (en) | 2016-12-14 | 2016-12-14 | The welding autocontrol system of trailer abs controller |
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| Country | Link |
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| CN (1) | CN206343724U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670612A (en) * | 2016-12-14 | 2017-05-17 | 广州瑞立科密汽车电子股份有限公司 | Welding automatic controlling system and method of trailer ABS controller |
-
2016
- 2016-12-14 CN CN201621373482.6U patent/CN206343724U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670612A (en) * | 2016-12-14 | 2017-05-17 | 广州瑞立科密汽车电子股份有限公司 | Welding automatic controlling system and method of trailer ABS controller |
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| GR01 | Patent grant |