CN106670612A - Welding automatic controlling system and method of trailer ABS controller - Google Patents
Welding automatic controlling system and method of trailer ABS controller Download PDFInfo
- Publication number
- CN106670612A CN106670612A CN201611153533.9A CN201611153533A CN106670612A CN 106670612 A CN106670612 A CN 106670612A CN 201611153533 A CN201611153533 A CN 201611153533A CN 106670612 A CN106670612 A CN 106670612A
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- China
- Prior art keywords
- welding
- motor
- guide rod
- stannum
- axis guide
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a welding automatic controlling system and method of a trailer ABS controller. The method comprises the following steps that a controlling mechanism receives the parameter setting from users through operating buttons to form the welding condition; a main controlling mechanism receives operation instructions transmitted by the operating buttons, and a tin-conveying device is started according to the welding condition to convey a tin line to a welding device; the main controlling mechanism starts the welding device and controls a first motor, a second motor and a third motor to work according to the welding condition to drive a moving frame to move to the corresponding position of a workpiece to be welded in a workpiece fixture along an X-axis guide rod, a Y-axis guide rod and a Z-axis guide rod; and the main controlling mechanism controls a tin welding machine to conduct tin welding operation on the workpiece to be welded. The tin adding condition can be set through the main controlling mechanism; the automatic controlling system welds a workpiece to be subjected to tin adding; labor is not needed to participate in the operation; it is guaranteed that the tin adding amount of each welding point is consistent; the welding quality is guaranteed; reliability is improved; the requirements for operating personnel are low; and applicability is wide.
Description
Technical field
The present invention relates to electronic product welding technology field, more particularly to the welding autocontrol system of trailer abs controller
System and method.
Background technology
Trailer abs controller is also known as trailer brake wheel antilock control unit, is braking automobile wheel anti-lock braking system
The brain of system.The product mainly includes in structure two parts：Controller housing and circuit board, wherein, circuit board is used with shell
Screw is confined, and the pad on circuit board will be connected with the pad scolding tin on shell.Because its processing plot structure is narrow and small, pad pitch
It is longer, need to be attached with connecting line, connecting line two ends are fixed with scolding tin, are all on the market at present that this case has artificial hand
The mode of dynamic welding is processed.The flow process of manual welding is：Add stannum, manually assembling, welding manually；From the point of view of previous experiences,
Solder joint adds stannum quality to directly affect the quality and efficiency of rear operation welding, adds stannum to have following defect manually：1st, stannum amount is added not manually
Stablize, plus stannum amount can excessively cause solder joint overstocked, cause to connect stannum short circuit between solder joint in follow-up welding process.Plus stannum amount crosses that I haven't seen you for ages
Cause scolding tin in follow-up welding process to wrap connecting line, cause rosin joint breaking phenomena；2nd, add the stannum time unstable manually,
Plus stannum overlong time causes the scaling powder inside scolding tin to volatilize, there is Trimeresurus mucrosquamatus (Cantor). " eating stannum " phenomenon, product weldering in follow-up welding process
Connect to form stannum point, affect welding effect；Weld interval is too short, is easily caused scolding tin and is not fully adhered on pad, forms empty
The breaking hidden danger of weldering.
The content of the invention
In order to overcome the deficiencies in the prior art, an object of the present invention be provide the welding of trailer abs controller from
Autocontrol system, it requires operator low, and automatization is carried out plus stannum according to pre-conditioned, without the need for artificial participation, accuracy rate
It is high.
The second object of the present invention is the welding autocontrol method for providing trailer abs controller, and it is to operator
Requirement is low, and automatization is carried out plus stannum according to pre-conditioned, and without the need for artificial participation, accuracy rate is high.
An object of the present invention employs the following technical solutions realization：
The welding autocontrol system of trailer abs controller, including base, stannum device, welder and exhaust gear are sent,
The base upper surface is provided with work top, and the work top is provided with work piece holder, and base is provided with operation button, described to send
Stannum device, welder and exhaust gear are arranged on base, and main control mechanism is provided with base；
Described to send stannum device to include micro machine, two fluted discs and stannum cylinder, the lower ending opening of stannum cylinder, the stannum cylinder is used to house stannum
Line, one end of the solder passes from the opening of stannum cylinder and is connected between the gear of two fluted discs, and with the gear of two fluted discs
Contact, the micro machine is connected with main control mechanism, and micro machine is used to control fluted disc rotation to drive solder to draw from stannum cylinder；
The welder includes tin soldering machine, movable stand, X-axis guide rod, Y-axis guide rod, Z axis guide rod, the first motor, second electric
Machine and the 3rd motor, the tin soldering machine, the first motor, the second motor and the 3rd motor are connected with main control mechanism, tin soldering machine
On movable stand, Z axis guide rod is connected with movable stand, and first motor is used to drive movable stand to move along X-axis guide rod, the
Two motors are used to drive movable stand to move along Y-axis guide rod, and the 3rd motor is used to drive movable stand to move along Z axis guide rod；It is described from
The solder drawn in stannum cylinder is connected to tin soldering machine；
The air intake of the exhaust gear is corresponding with tin soldering machine position, and exhaust gear is connected with movable stand.
Preferably, also including attemperating unit, the attemperating unit includes the temperature sensor being connected with main control mechanism, should
Temperature sensor is used to detect the heating temp of tin soldering machine.
Preferably, the welder also includes U-shaped bar and the 4th motor, and the U-shaped bar is fixed on movable stand, and the 4th is electric
Machine is connected with main control mechanism, and the 4th motor is used to drive tin soldering machine to move along U-shaped bar.
Preferably, the work piece holder is two, and two work piece holders are of different sizes, the quantity of the Y-axis guide rod
For two, and Y-axis guide rod is corresponded with work piece holder.
Preferably, the Z axis journey stop gear being arranged on movable stand is also included, the Z axis journey stop gear includes one
The infrared sensor being connected with main control mechanism is installed, stopper slot is located under sheet metal in sheet metal, stopper slot, stopper slot
Side, the sheet metal matches in the Z-axis direction movement with tin soldering machine, when movable stand drive tin soldering machine along Z axis guide rod drop to
The location of workpiece to be welded is dropped in stopper slot to sheet metal during correspondence.
The second object of the present invention employs the following technical solutions realization：
The welding autocontrol method of trailer abs controller, is applied to the welding autocontrol system of trailer abs controller
System, comprises the steps：
S1：Main control mechanism is received from the parameter setting of user to form welding condition by operation button；
S2：The operational order of main control authorities operation button transmission, and stannum device is sent according to welding condition startup, with
Conveying solder is to welder；
S3：Main control mechanism starts welder, and according to welding condition the first motor, the second motor, the 3rd motor are controlled
Work, it is corresponding with workpiece to be welded in work piece holder to drive movable stand to be moved to along X-axis guide rod, Y-axis guide rod, Z axis guide rod
Position；
S4：Main control mechanism controls tin soldering machine carries out soldering operation to workpiece to be welded.
Preferably, the coordinate of the welding condition including workpiece to be welded, preheating time, send stannum device send stannum speed
Degree, add add the stannum speed, tin soldering machine of stannum time, tin soldering machine of tin soldering machine add the time of staying rested on after stannum on workpiece.
Compared to existing technology, the beneficial effects of the present invention is：
The present invention can be set plus tin bar part by main control mechanism, and automation control system enters to the workpiece of stannum to be added
Row welding, without the need for artificial Attended Operation, it is ensured that each solder joint adds stannum amount consistent, it is ensured that welding quality, improves reliability, and
Requirement to operator is low, and the suitability is wide.
Description of the drawings
Fig. 1 is the structural representation of the welding autocontrol system of the trailer abs controller of the present invention.
Fig. 2 is the function structure chart of the welding autocontrol system of the trailer abs controller of the present invention.
In figure：1st, base；2nd, stannum device is sent；21st, fluted disc；22nd, stannum cylinder；3rd, welder；31st, tin soldering machine；4th, solder；5、
X-axis guide rod；6th, work piece holder；7th, operation button；8th, exhaust gear；9th, movable stand.
Specific embodiment
Below, with reference to accompanying drawing and specific embodiment, the present invention is described further：
Shown in seeing figures.1.and.2, the present invention provides the welding autocontrol system of trailer abs controller, and it includes base
1st, stannum device 2, welder 3 and exhaust gear 8, the upper surface of the base 1 is sent to be provided with work top, the work top is provided with
Work piece holder 6, base 1 is provided with operation button 7, described to send stannum device 2, welder 3 and exhaust gear 8 to be arranged on base 1
On, it is provided with main control mechanism in base 1.Work piece holder 6 is used to fix workpiece to be welded, before welding, is first placed on workpiece
Position on work piece holder 6.
Stannum device 2 is sent to include micro machine, two fluted discs 21 and stannum cylinder 22, the lower ending opening of stannum cylinder 22, the stannum cylinder 22 is used for
Accommodating solder 4, one end of the solder 4 passes from the opening of stannum cylinder 22 and is connected between the gear of two fluted discs 21, and with this two
The Gear Contact of individual fluted disc 21, micro machine is connected with main control mechanism, and micro machine rotates to drive solder 4 for controlling fluted disc 21
Draw from stannum cylinder 22.Send stannum device 2 to rotate by micro motor for driving fluted disc 21, solder 4 is pulled out and pushed to welder 3
In.Stannum cylinder 22 plays a part of blowing cylinder, deposits solder 4, or arranges a spool, solder 4 in the top of stannum cylinder 22
Around being located on spool, stannum cylinder 22 has an entrance and exit, and one end of solder 4 lays out to the entrance of stannum cylinder 22 from spool, then
The gear for being connected to two fluted discs 21 is drawn from the outlet of stannum cylinder 22.Micro machine drives two fluted discs 21 to rotate backward, and controls
The fluted disc 21 on the right is rotated counterclockwise, and the fluted disc 21 on the left side is rotated clockwise, so as to pull solder 4 out.Micro machine turn
Dynamic speed is by main control mechanism controls.
Welder 3 include tin soldering machine 31, movable stand 9, X-axis guide rod 5, Y-axis guide rod, Z axis guide rod, the first motor, second
Motor and the 3rd motor, the tin soldering machine 31, the first motor, the second motor and the 3rd motor are connected with main control mechanism, weldering
Stannum machine 31 is arranged on movable stand 9, and Z axis guide rod is connected with movable stand 9, and first motor is used to drive movable stand 9 to lead along X-axis
Bar 5 is moved, and the second motor is used to drive movable stand 9 to move along Y-axis guide rod, and the 3rd motor is used to drive movable stand 9 along Z axis guide rod
It is mobile；The solder 4 drawn from stannum cylinder 22 is connected to tin soldering machine 31.Tin soldering machine 31 generally comprises conventional Trimeresurus mucrosquamatus (Cantor)., main control
It is heated mechanism controls, melts solder 4, also including a cylindrical drum, for solder 4 to be caused and Trimeresurus mucrosquamatus (Cantor). relevant position.It is logical
The first motor, the second motor, the collective effect of the 3rd motor are crossed, tin soldering machine 31 is moved to and is welded with needed for workpiece to be welded
Coordinate position, accurate welding processing is carried out to workpiece.
The air intake of exhaust gear 8 is corresponding with the position of tin soldering machine 31, and exhaust gear 8 is connected with movable stand 9.Exhaust gear
The waste gas produced in 8 pairs of welding processes is discharged.
Used as improvement, present invention additionally comprises attemperating unit, attemperating unit includes the temperature sensing being connected with main control mechanism
Device, the temperature sensor is used to detect the heating temp of tin soldering machine 31.Specifically, temperature sensor is used to detect Trimeresurus mucrosquamatus (Cantor).
Temperature, and main control mechanism is fed back signal to, temperature threshold is prestored in main control mechanism, when temperature is higher than the temperature threshold
When, showing that Trimeresurus mucrosquamatus (Cantor). temperature is too high, control tin soldering machine 31 quits work, to ensure machine safety.
Welder 3 can further include U-shaped bar and the 4th motor, and the U-shaped bar is fixed on movable stand 9, and the 4th
Motor is connected with main control mechanism, and the 4th motor is used to drive tin soldering machine 31 to move along U-shaped bar.Tin soldering machine 31 is moved on U-shaped bar
Move, that is, complete the rotation of certain angle, can be welded with the comprehensive position to needing welding, without dead angle.
Preferably, work piece holder 6 is two, and two work piece holders 6 are of different sizes, the quantity of the Y-axis guide rod
For two, and Y-axis guide rod is corresponded with work piece holder 6.Two workpiece to be welded can be simultaneously placed on work piece holder 6,
The automatic welding of two workpiece can be completed by one-touch operation, different size of work piece holder 6 is convenient to be distinguished, it is not easy to
Obscure.
Z axis journey stop gear is may also include, it is arranged on movable stand 9.Z axis journey stop gear includes a metal
The infrared sensor being connected with main control mechanism is installed, stopper slot is located at the lower section of sheet metal in piece, stopper slot, stopper slot,
The sheet metal matches in the Z-axis direction movement with tin soldering machine 31, when movable stand 9 drives tin soldering machine 31 to drop to along Z axis guide rod
With the location of workpiece to be welded to it is corresponding when sheet metal drop in stopper slot.Z axis journey stop gear is used to limit Z axis stroke
Excessive, when the Trimeresurus mucrosquamatus (Cantor). of tin soldering machine 31 is in contact to be welded, sheet metal is also in stopper slot, and infrared sensor can be detected
To the presence of sheet metal.And work as Trimeresurus mucrosquamatus (Cantor). and barrier is run into during decline, Trimeresurus mucrosquamatus (Cantor). is moved up in free travel, is made
Obtain sheet metal and also move up removal stopper slot, now infrared sensor can't detect the presence of sheet metal, thus send different
Signal to main control mechanism, so as to main control mechanism controls tin soldering machine 31 stops, carrying out stoppage protection.
On the other hand, for the welding autocontrol system of the present invention, it is further provided welding autocontrol method, application
In the welding autocontrol system of the present invention, including step is as follows：
S1：Main control mechanism is received from the parameter setting of user to form welding condition by operation button.Welding bar
The coordinate of part including workpiece to be welded, preheating time, send stannum device send stannum speed, tin soldering machine plus stannum time, tin soldering machine
Plus stannum speed, tin soldering machine add the time of staying rested on after stannum on workpiece.Welding condition is artificially to pass through operation button pair
Main control mechanism carries out input setting.
S2：The operational order of main control authorities operation button transmission, and stannum device is sent according to welding condition startup, with
Conveying solder is to welder；Here the welding condition being applied to for example has that send stannum device to send stannum speed, according to this welding
The velocity of rotation of condition controlled motor.
S3：Main control mechanism starts welder, and according to welding condition the first motor, the second motor, the 3rd motor are controlled
Work, it is corresponding with workpiece to be welded in work piece holder to drive movable stand to be moved to along X-axis guide rod, Y-axis guide rod, Z axis guide rod
Position；Tin soldering machine is moved according to the coordinate of workpiece, coordinate here refers in actual applications the concrete coordinate of pad.
S4：Main control mechanism controls tin soldering machine carries out soldering operation to workpiece to be welded.
After completing welding, the artificial workpiece taken out on work piece holder, into the welding of next product.
It will be apparent to those skilled in the art that technical scheme that can be as described above and design, make other various
It is corresponding to change and deformation, and all these change and deformation should all belong to the protection domain of the claims in the present invention
Within.
Claims (7)
1. the welding autocontrol system of trailer abs controller, it is characterised in that including base, send stannum device, welder and
Exhaust gear, the base upper surface is provided with work top, and the work top is provided with work piece holder, base be provided with operation by
Button, it is described to send stannum device, welder and exhaust gear to be arranged on base, main control mechanism is provided with base；
Described to send stannum device to include micro machine, two fluted discs and stannum cylinder, the lower ending opening of stannum cylinder, the stannum cylinder is used to house solder,
One end of the solder passes from the opening of stannum cylinder and is connected between the gear of two fluted discs, and connects with the gear of two fluted discs
Touch, the micro machine is connected with main control mechanism, micro machine is used to control fluted disc rotation to drive solder to draw from stannum cylinder；
The welder include tin soldering machine, movable stand, X-axis guide rod, Y-axis guide rod, Z axis guide rod, the first motor, the second motor and
3rd motor, the tin soldering machine, the first motor, the second motor and the 3rd motor are connected with main control mechanism, and tin soldering machine is installed
On movable stand, Z axis guide rod is connected with movable stand, and first motor is used to drive movable stand to move along X-axis guide rod, and second is electric
Machine is used to drive movable stand to move along Y-axis guide rod, and the 3rd motor is used to drive movable stand to move along Z axis guide rod；It is described from stannum cylinder
The solder of middle extraction is connected to tin soldering machine；
The air intake of the exhaust gear is corresponding with tin soldering machine position, and exhaust gear is connected with movable stand.
2. welding autocontrol system as claimed in claim 1, it is characterised in that also including attemperating unit, the temperature control dress
Put including the temperature sensor being connected with main control mechanism, the temperature sensor is used to detect the heating temp of tin soldering machine.
3. welding autocontrol system as claimed in claim 1, it is characterised in that the welder also include U-shaped bar and
4th motor, the U-shaped bar is fixed on movable stand, and the 4th motor is connected with main control mechanism, and the 4th motor is used to drive scolding tin
Machine is moved along U-shaped bar.
4. welding autocontrol system as claimed in claim 1, it is characterised in that the work piece holder is two, and this two
Individual work piece holder is of different sizes, and the quantity of the Y-axis guide rod is two, and Y-axis guide rod is corresponded with work piece holder.
5. welding autocontrol system as claimed in claim 1, it is characterised in that also include the Z axis being arranged on movable stand
Journey stop gear, the Z axis journey stop gear includes being provided with and main control mechanism in a sheet metal, stopper slot, stopper slot
The infrared sensor of connection, stopper slot is located at the lower section of sheet metal, and the sheet metal matches in the Z-axis direction shifting with tin soldering machine
It is dynamic, when movable stand drive tin soldering machine along Z axis guide rod drop to the location of workpiece to be welded to it is corresponding when sheet metal drop to it is spacing
In groove.
6. the welding autocontrol method of trailer abs controller, is applied to trailer abs controller as claimed in claim 1
Welding autocontrol system, it is characterised in that comprise the steps：
S1：Main control mechanism is received from the parameter setting of user to form welding condition by operation button；
S2：The operational order of main control authorities operation button transmission, and stannum device is sent according to welding condition startup, to convey
Solder is to welder；
S3：Main control mechanism starts welder, and according to welding condition the first motor, the second motor, the work of the 3rd motor are controlled,
To drive movable stand to be moved to and workpiece correspondence position to be welded in work piece holder along X-axis guide rod, Y-axis guide rod, Z axis guide rod；
S4：Main control mechanism controls tin soldering machine carries out soldering operation to workpiece to be welded.
7. welding autocontrol method as claimed in claim 6, it is characterised in that the welding condition includes work to be welded
The coordinate of part, preheating time, send stannum device send stannum speed, tin soldering machine plus the stannum time, tin soldering machine plus stannum speed, scolding tin
Machine adds the time of staying rested on after stannum on workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611153533.9A CN106670612A (en) | 2016-12-14 | 2016-12-14 | Welding automatic controlling system and method of trailer ABS controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611153533.9A CN106670612A (en) | 2016-12-14 | 2016-12-14 | Welding automatic controlling system and method of trailer ABS controller |
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| Publication Number | Publication Date |
|---|---|
| CN106670612A true CN106670612A (en) | 2017-05-17 |
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ID=58869003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611153533.9A Pending CN106670612A (en) | 2016-12-14 | 2016-12-14 | Welding automatic controlling system and method of trailer ABS controller |
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Cited By (7)
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| CN108015375A (en) * | 2017-12-14 | 2018-05-11 | 无锡昌至盛机械制造有限公司 | A kind of tin soldering machine |
| CN108015377A (en) * | 2017-12-14 | 2018-05-11 | 无锡昌至盛机械制造有限公司 | A kind of automatic tin welding machine |
| CN108044218A (en) * | 2017-12-14 | 2018-05-18 | 无锡昌至盛机械制造有限公司 | Tin soldering machine |
| CN108057936A (en) * | 2017-12-14 | 2018-05-22 | 无锡昌至盛机械制造有限公司 | A kind of tin soldering equipment |
| CN110026637A (en) * | 2019-05-09 | 2019-07-19 | 广东国华人防科技有限公司 | A kind of people's air defense gas-particulate filter exciter automatic soldering device |
| CN110919127A (en) * | 2019-11-29 | 2020-03-27 | 常德博嘉电子科技有限公司 | Automatic tin adding welding automatic equipment |
| CN111203607A (en) * | 2020-01-19 | 2020-05-29 | 扬州虹扬科技发展有限公司 | Tin soldering machine and tin soldering method |
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| CN110919127A (en) * | 2019-11-29 | 2020-03-27 | 常德博嘉电子科技有限公司 | Automatic tin adding welding automatic equipment |
| CN110919127B (en) * | 2019-11-29 | 2022-05-27 | 常德富博智能科技有限公司 | Automatic tin adding welding automatic equipment |
| CN111203607A (en) * | 2020-01-19 | 2020-05-29 | 扬州虹扬科技发展有限公司 | Tin soldering machine and tin soldering method |
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Application publication date: 20170517 |
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