CN206085275U - Straw mat production line with on -line measuring function - Google Patents
Straw mat production line with on -line measuring function Download PDFInfo
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- CN206085275U CN206085275U CN201620835668.2U CN201620835668U CN206085275U CN 206085275 U CN206085275 U CN 206085275U CN 201620835668 U CN201620835668 U CN 201620835668U CN 206085275 U CN206085275 U CN 206085275U
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- Prior art keywords
- collecting board
- guide roller
- casing
- roller
- straw mat
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Abstract
The utility model discloses a straw mat production line with on -line measuring function, including being used for the song xiji that unclamps the straw mat for spout the look case with straw mat design and the design of spouting the look, be used for the oven of drying the straw mat, wherein, song xiji, the look case is spouted in the design, the oven is consecutive, the controller respectively with song xiji, the look case is spouted in the design, the oven is connected, be equipped with absorption pump in first collecting vat and the second collecting vat respectively, first slope collecting board and second slope collecting board bottom are equipped with online defect detecting inductor, the design is spouted the look case and bag and is equipped with temperature sensor and humidity transducer in drawing together box, and temperature sensor and humidity transducer are connected with the controller respectively. The utility model has the characteristics of simple structure, cost are cheap, production efficiency is high, labour saving and time saving and energy -concerving and environment -protective etc.
Description
Technical field
The utility model is related to straw mat processing technique field, specifically a kind of life of the straw mat with on-line checking function
Producing line.
Background technology
Straw mat refers to the mat with flexible seat straw plaited, general straw mat through hydraulic press high temperature press polish, for convenience all
Roll.Further according to product needed, then need to be dyeed or shaped, but again first by straw mat bundle pine before dyeing or sizing
Open, Jing sizing color spray case dyeing or followed by Jing baking ovens of shaping carry out high temperature drying.These work are usual in traditional manufacturing technique
By having been manually done, there is that efficiency is low, high cost wastes time and energy, the low problem of product percent of pass.
Utility model content
The purpose of this utility model is to overcome the shortcomings of that above prior art is present, there is provided a kind of simple structure, made
Valency is cheap, production efficiency is high, time saving and energy saving and energy-conserving and environment-protective the straw mat production line with on-line checking function.
In order to achieve the above object, the utility model is employed the following technical solutions:A kind of grass with on-line checking function
Seat production line, including the Song Xiji for straw mat to be unclamped, for by the sizing color spray case of straw mat sizing and color spray, for by grass
The baking oven of seat drying;Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected;Controller respectively with Song Xiji, sizing color spray
Case, baking oven connection;The sizing color spray case includes casing, and casing side top is provided with the first guide roller, under the first guide roller
Side is provided with the second guide roller, and the first inclination collecting board is provided with casing, and the one end of the first inclination collecting board is provided with the 3rd and leads
To roller, first inclination collecting board the other end lower section is provided with the first feeder, and the first inclination collecting board lower section is provided with second
Collecting board is inclined, second inclination collecting board one end top is provided with the 4th guide roller, and the second inclination collecting board other end top sets
The 5th guide roller is equipped with, the second inclination collecting board other end lower section is provided with the second feeder, and the first feeder and second are collected
Absorption pump is respectively equipped with groove, the first inclination collecting board and the second inclination collecting board bottom are provided with online defects detection inductor;
Casing side lower section arranges baking oven connection roll, and the casing top left side is provided with exhaust blower, is provided with the casing below exhaust blower
Screen pack, first inclination collecting board and second inclination collecting board on be provided with color spray device, be provided with casing temperature sensor and
Humidity sensor, temperature sensor and humidity sensor are connected respectively with controller.
The loose seat machine includes frame, and frame top is provided with fixing axle connecting rod, and fixing axle connecting rod is fixed with fixing axle
Connection, fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located at frame lower section, and drive roll is oblique
Top is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis are connected by rotating fix bar with turning set, turning set
In frame, rotate fix bar lower section and be provided with restriction bar.
The regulating roller top is provided with dust arrester, and dust arrester includes dedusting shell, and dedusting shell top is provided with suction
Blower fan, dedusting shell is provided with funnel filter net, and screen pack is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting
Outer casing underpart side is connected by pipeline with sedimentation basin;Level is provided with " V " shape gathering sill in pipeline, and gathering sill inner wall smooth is beaten
Mill.
Spacing between the drive roll and regulating roller is 0.5~10mm;Dedusting outer casing bottom is inclined to set;Outside dedusting
Shell bottom is arranged horizontal by 5~30 degree of angles;Induced-draught fan screen pack is provided with induced-draught fan;Sprinkler head is provided with sprinkling mouth.
Described first inclines collecting board and second inclines collecting board with horizontal plane in 15~30 degree of angles;Color spray device includes
Rotary shaft, is arranged with gear in the middle of rotary shaft, gear is connected with rotary electric machine, and rotary shaft top is connected with first level bar, the
One horizon bar is connected with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connected with the first paint-spraying head, the first paint-spraying head with
First feed pipe connects;Rotary shaft bottom is connected with the second horizon bar, and the second horizon bar is connected with the second spherical plain bearing rod end, the
Two spherical plain bearing rod ends are connected with the second paint-spraying head, and the second paint-spraying head is connected with the second feed pipe;First level bar and the second water
Flat bar is in be oppositely arranged;First feeder and the second feeder are arranged with horizontal plane in 15~30 degree of angles;Screen pack is bilayer
Screen pack;The curved structure of screen pack;Exhaust blower screen pack is provided with exhaust blower.
The baking oven includes the first casing, and the first casing the right top is provided with the first baking oven guide roller, the first box house
Lower section is provided with the first stove, and the first stove is connected with the first house steward, and the first house steward is connected with the first radiating tube, the first radiating tube
Top is provided with the first poroid plate, and the first poroid plate top is the first wire netting, is provided with the first fan at the first poroid plate, and first
Wire netting top is the first drying guide roller group, and the first box house top is provided with the first power roller and the second power roller, the
One casing left upper side offers passage and connects the second casing;Second box house lower section is provided with the second stove, and second
Stove top is provided with the second poroid plate, and the second poroid plate top is the second wire netting, and at the second poroid plate the second fan is provided with,
Second wire netting top is the second drying guide roller group, and the second box house top is provided with the 3rd power roller and the 4th power
Roller, the second casing left upper side offers outlet, and exit is provided with export orientation roller group.
The small volume of the stove of volume ratio second of first stove;Spacing between first poroid plate and the first wire netting
For 10~40cm;Spacing between second poroid plate and the second wire netting is 20~50cm;Export orientation roller group includes outlet guide
To roller, export orientation roller top is outlet power roller, and outlet power roller is driven by motor;First drying guide roller group includes some
The distance between group the first drying guide roller setting up and down, the adjacent first drying guide roller of horizontal direction are 5~20cm;Second
Drying guide roller group includes some groups of the second drying guide rollers setting up and down, between the adjacent second drying guide roller of horizontal direction
Distance be 5~20cm;First poroid plate is connected with the second poroid plate with scrap collecting tank.
The controller be PLC, controller respectively with motor, induced-draught fan, exhaust blower, rotary electric machine, first
The connection of paint-spraying head, the second paint-spraying head, the first fan and the second fan.
The implementation method of the above-mentioned straw mat production line with on-line checking function, comprises the following steps:
(1), controller control motor, motor drives one of drive roll, bundled straw mat to pass through drive roll and tune
Gap between section roller;Due to the Action of Gravity Field of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect;
(2), due to the effect of rotation fix bar and turning set, regulating roller is always in the state for pushing down straw mat;
(3), due to the effect of restriction bar, it is ensured that the gap suction that straw mat can be between drive roll and regulating roller;Dust leads to
Cross dust arrester to siphon away, due to dust immersion, become sludge, the " V " shape gathering sill of setting can make sludge preferably enter precipitation
Pond, is easy to precipitation;
(4), Song Wanhou, straw mat enters dyeing/shaping equipment and carries out dyeing process;
(5), straw mat through the first guide roller, the second guide roller, straw mat is tensed, then to the 3rd guide roller, now
Straw mat is face-up;
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue Jing first incline collecting board and collect to first
Groove, then to pigment or shaping glue collecting tank, temperature and humidity now has controller control;
(7), exhaust blower starts continuous firing, and unnecessary vaporific pigment or shaping glue will not make pigment exist by filter screen filtration
Case internal deposition;
(8), the straw mat of the 3rd guide roller reaches the 5th guide roller, now, the straw mat back side through the steering of the 4th guide roller
Upward, color spray device sprinkling pigment or shaping glue, pigment or shaping glue Jing second incline collecting board to the second feeder, and first receives
Due to the effect of absorption pump in collection groove and the second feeder, to pigment or shaping glue collecting tank, online defects detection inductor inspection
Whether survey sprays uniform, if defective, reports to the police if any the control of powder injection molding device, and shutdown is processed;
(9) then, flawless straw mat, the straw mat of the guide rollers of Jing the 5th exports to baking oven connection roll;
(10) that, dyes the straw mat after sizing enters the first casing through the first guide roller, and the drying of straw mat Jing first is oriented to
Roller group is wound into up and down up to the first power roller, then proceedes to winding, the second power roller is reached, finally from passage to the second casing
It is interior;
(11), the first stove is heated, heat house steward Jing to the first radiating tube, then up the poroid plates of Jing first, the first iron
Silk screen is radiated, and straw mat is dried, the first fan work;
(12), straw mat enters the second casing, and the drying of straw mat Jing second guide roller group is wound into up and down up to the 3rd power roller, so
Continue afterwards to wind, the 4th power roller is reached, finally from exit to export orientation roller group;
(13), the second stove heating, the poroid plates of heat Jing second, the second wire netting are radiated, straw mat are carried out secondary
Drying, the second fan work;
(14) after, drying terminates, straw mat Jing export orientation roller groups form final products.
The regulating roller top is provided with dust arrester, and dust arrester includes dedusting shell, and dedusting shell top is provided with suction
Blower fan, dedusting shell is provided with funnel filter net, and screen pack is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting
Outer casing underpart side is connected by pipeline with sedimentation basin, except dust, it is ensured that drying Color;Between drive roll and regulating roller
Spacing be 0.5~10mm;Sprinkler head is provided with sprinkling mouth;The sprinkler head is 360 ° of rotary sprinklers;The color spray device
Including rotary shaft, gear is arranged with the middle of rotary shaft, gear is connected with rotary electric machine, rotary shaft top is connected with first level
Bar, first level bar is connected with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connected with the first paint-spraying head, the first color spray
Head is connected with the first feed pipe;Rotary shaft bottom is connected with the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect
Connect, the second spherical plain bearing rod end is connected with the second paint-spraying head, the second paint-spraying head is connected with the second feed pipe;First level bar and
Two horizon bars are in be oppositely arranged;First inclines collecting board and second inclines collecting board with horizontal plane in 15~30 degree of angles;Filter
Net curved structure;The small volume of the stove of volume ratio second of first stove;The first poroid plate and the first wire netting
Between spacing be 10~40cm;Spacing between the second poroid plate and the second wire netting is 20~50cm;The outlet
Guide roller group includes export orientation roller, and export orientation roller top is two outlet press rollers;The first drying guide roller group bag
The distance between some groups of first drying guide rollers setting up and down, the adjacent first drying guide roller of horizontal direction are included for 5~
20cm;The second drying guide roller group includes some groups of the second drying guide rollers setting up and down, horizontal direction adjacent second
The distance between drying guide roller is 5~20cm;The first poroid plate is connected with the second poroid plate with scrap collecting tank.
The utility model has the following advantages and effect relative to prior art:
1st, the utility model includes the Song Xiji for straw mat to be unclamped, for the sizing color spray that straw mat is shaped with color spray
Case, for the baking oven for drying on straw mat;Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected;Controller respectively with loose seat
Machine, sizing color spray case, baking oven connection;The sizing color spray case includes casing, and casing side top is provided with the first guide roller, the
One guide roller lower section is provided with the second guide roller, and the first inclination collecting board is provided with casing, and first inclines the one end of collecting board
The 3rd guide roller is provided with, first inclination collecting board the other end lower section is provided with the first feeder, and first inclines collecting board lower section
The second inclination collecting board is provided with, second inclination collecting board one end top is provided with the 4th guide roller, and the second inclination collecting board is another
One end top is provided with the 5th guide roller, and the second inclination collecting board other end lower section is provided with the second feeder, the first feeder
Be respectively equipped with absorption pump in the second feeder, the first inclination collecting board and the second inclination collecting board bottom are provided with line defect inspection
Survey inductor;Casing side lower section arranges baking oven connection roll, and the casing top left side is provided with exhaust blower, the casing below exhaust blower
Screen pack is inside provided with, on the first inclination collecting board and the second inclination collecting board color spray device is provided with, temperature is provided with casing
Sensor and humidity sensor, temperature sensor and humidity sensor are connected respectively with controller, with simple structure, cost just
Preferably, production efficiency is high, time saving and energy saving, high degree of automation and the advantages of energy-conserving and environment-protective.
2nd, the regulating roller top in the utility model is provided with dust arrester, and dust arrester includes dedusting shell, dedusting shell
Top is provided with induced-draught fan, and dedusting shell is provided with funnel filter net, and screen pack is provided with sprinkling mouth, and dedusting outer casing bottom is provided with
Air inlet, dedusting outer casing underpart side is connected by pipeline with sedimentation basin;Dust can be removed, it is ensured that follow-up Color, knot
Structure is simple, energy-conserving and environment-protective.
3rd, the spacing in the utility model between drive roll and regulating roller is 0.5~10mm, it is ensured that straw mat can be smoothly loose
Open, using effect is good.
4th, the dedusting outer casing bottom in the utility model is inclined to set, and is easy to the dust after getting wet to enter sedimentation basin.
5th, the dedusting outer casing bottom in the utility model is arranged horizontal by 5~30 degree of angles, on the one hand can be easy to be stained with
Dust after water enters sedimentation basin, on the other hand the experiment proved that, dust enters convenient, and efficiency is improved.
6th, induced-draught fan screen pack is provided with the induced-draught fan in the utility model, protection induced-draught fan is without damage.
7th, the sprinkler head in the utility model is 360 ° of rotary sprinklers, it is ensured that its dust removing effects.
8th, the sizing color spray case in the utility model includes being provided with the first guide roller above casing, casing side, and first
Guide roller lower section is provided with the second guide roller, and the first inclination collecting board is provided with casing, and the one end of the first inclination collecting board sets
There is the 3rd guide roller, first inclination collecting board the other end lower section is provided with the first feeder, and the first inclination collecting board lower section sets
The second inclination collecting board is equipped with, second inclination collecting board one end top is provided with the 4th guide roller, and the second inclination collecting board is another
End top is provided with the 5th guide roller, and the second inclination collecting board other end lower section is provided with the second feeder, casing side lower section
Baking oven connection roll is set, and the casing top left side is provided with exhaust blower, screen pack is provided with the casing below exhaust blower, and first inclines
Tiltedly color spray device is provided with collecting board and the second inclination collecting board, it is high, raw with simple structure, low cost, production efficiency
Produce that effect is good, pigment or shaping glue will not be deposited, pigment or shaping glue are recycled and the advantages of double-face dyeing is shaped in casing.
9th, in the utility model it is in 15~30 degree of angles that the first inclination collecting board and second inclines collecting board and horizontal plane,
On the one hand it is easy to the collection of pigment or shaping glue, on the other hand, deposited pigments or shaping glue is not easy in casing;Color spray device bag
Rotary shaft is included, gear is arranged with the middle of rotary shaft, gear is connected with rotary electric machine, rotary shaft top is connected with first level bar,
First level bar is connected with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connected with the first paint-spraying head, the first paint-spraying head
It is connected with the first feed pipe;Rotary shaft bottom is connected with the second horizon bar, and the second horizon bar is connected with the second spherical plain bearing rod end,
Second spherical plain bearing rod end is connected with the second paint-spraying head, and the second paint-spraying head is connected with the second feed pipe;First level bar and second
Horizon bar is in be oppositely arranged;Simple structure, speed is fast, and sprinkling is uniform, is oppositely arranged, good stability, is easy to maintenance;First collects
Groove and the second feeder are obliquely installed, and are easy to collect pigment;Screen pack is double-layer filtering net, and using effect is good;Screen pack is in
Arcuate structure, area expands, and meets the environment in casing, effectively prevents pigment or shaping glue deposition, affects production effect;Air draft
Exhaust blower screen pack is provided with machine, exhaust blower is protected, production cost is reduced.
10th, the utility model baking oven includes the first casing, and the first casing the right top is provided with the first baking oven guide roller, first
Box house lower section is provided with the first stove, and the first stove is connected with the first house steward, and the first house steward is connected with the first radiating tube, the
One radiating tube top is provided with the first poroid plate, and the first poroid plate top is the first wire netting, and at the first poroid plate first is provided with
Fan, the first wire netting top is the first drying guide roller group, and the first box house top is provided with the first power roller and second
Power roller, the first casing left upper side offers passage and connects the second casing;Second box house lower section is provided with second
Stove, the second stove top is provided with the second poroid plate, and the second poroid plate top is the second wire netting, is provided with the second poroid plate
Second fan, the second wire netting top for second drying guide roller group, the second box house top be provided with the 3rd power roller and
4th power roller, the second casing left upper side offers outlet, and exit is provided with export orientation roller group, with structure letter
List, low cost, production efficiency height, good production effect, good drying effect, twice drying and product percent of pass it is high the advantages of.
11st, the small volume of the stove of volume ratio second of the first stove in the utility model, is dried twice, and dyeing is fixed
Type is good, and product percent of pass is high;Spacing between first poroid plate and the first wire netting is 10~40cm, on the one hand for safety
Property, on the other hand in order to ensure drying effect;Spacing between second poroid plate and the second wire netting is 20~50cm, and distance is big
Afterwards, drying effect can get well;The setting of the first wire netting and the second wire netting, prevents from being dropped after straw mat fracture, plays stop and makees
With;First drying guide roller group includes some groups of the first drying guide rollers setting up and down, and adjacent first drying of horizontal direction is led
It is 5~20cm to the distance between roller;Good drying effect, is easy to collect waste liquid;Crossing the second drying guide roller group includes some groups
The distance between second drying guide roller setting up and down, the adjacent second drying guide roller of horizontal direction are 5~20cm;It has been allowed to
Full drying, dyeing fixed effect is good;Second stove arranges the leftover pieces and other waste material that can be produced with effectively utilizes straw mat, enters
Row is secondary using burning, saves material cost, environmental protection.
Description of the drawings
Fig. 1 is a kind of structural representation of the straw mat production line with on-line checking function;
Fig. 2 is the structural representation of loose seat machine in the utility model;
Fig. 3 is the structural representation of sizing color spray case in the utility model;
Fig. 4 is the structural representation of baking oven in the utility model;
Fig. 5 is the structural representation of color spray device in the utility model;
Fig. 6 is the structural representation of embodiment 2 in the utility model.
Label is as follows with title in figure:
Specific embodiment
For ease of it will be appreciated by those skilled in the art that below in conjunction with the accompanying drawings and embodiment the utility model is made it is further in detail
Describe in detail bright.
Embodiment 1:
As shown in Fig. 1,3~6, a kind of straw mat production line with on-line checking function, including for straw mat to be unclamped
Loose seat machine, for by the sizing color spray case of straw mat sizing and color spray, for the baking oven for drying on straw mat;Wherein, Song Xiji, sizing
Color spray case, baking oven are sequentially connected;Controller is connected respectively with Song Xiji, sizing color spray case, baking oven;The sizing color spray case includes
Casing, casing side top is provided with the first guide roller, and the first guide roller lower section is provided with the second guide roller, and the is provided with casing
One inclines collecting board, and the one end of the first inclination collecting board is provided with the 3rd guide roller, and first inclines collecting board the other end lower section
The first feeder is provided with, the first inclination collecting board lower section is provided with the second inclination collecting board, and second inclines on collecting board one end
Side is provided with the 4th guide roller, and the second inclination collecting board other end top is provided with the 5th guide roller, and the second inclination collecting board is another
One end lower section is provided with the second feeder, and absorption pump is respectively equipped with the first feeder and the second feeder, and first inclines collection
Plate and the second inclination collecting board bottom are provided with online defects detection inductor;Casing side lower section arranges baking oven connection roll, casing
Top left is provided with exhaust blower, and screen pack is provided with the casing below exhaust blower, and first inclines collecting board and second inclines
Color spray device is provided with collecting board, temperature sensor and humidity sensor, temperature sensor and humidity sensor are provided with casing
Device is connected respectively with controller.
Loose seat machine in the present embodiment includes frame, and frame top is provided with fixing axle connecting rod, fixing axle connecting rod with it is solid
Dead axle is fixedly connected, and fixed hub is provided with the drive roll of rotation, and drive roll is connected with motor, and motor is located at frame lower section,
Drive roll oblique upper is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis are connected by rotating fix bar with turning set
Connect, turning set rotates fix bar lower section and be provided with restriction bar in frame;Regulating roller top is provided with dust arrester, dust arrester
Including dedusting shell, dedusting shell top is provided with induced-draught fan, and dedusting shell is provided with funnel filter net, and screen pack is provided with spray
Mouth is spilt, dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is connected by pipeline with sedimentation basin;Drive roll and regulation
Spacing between roller is 0.5mm;Dedusting outer casing bottom is inclined to set;Dedusting outer casing bottom is arranged horizontal by 5 degree of angles;Inhale
Induced-draught fan screen pack is provided with blower fan;Sprinkler head is provided with sprinkling mouth.
It is in 15 degree of angles that the first inclination collecting board and second in the present embodiment inclines collecting board with horizontal plane;Color spray device
Including rotary shaft, gear is arranged with the middle of rotary shaft, gear is connected with rotary electric machine, rotary shaft top is connected with first level
Bar, first level bar is connected with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connected with the first paint-spraying head, the first color spray
Head is connected with the first feed pipe;Rotary shaft bottom is connected with the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect
Connect, the second spherical plain bearing rod end is connected with the second paint-spraying head, the second paint-spraying head is connected with the second feed pipe;First level bar and
Two horizon bars are in be oppositely arranged;First feeder and the second feeder are arranged with horizontal plane in 15 degree of angles;Screen pack is bilayer
Screen pack;The curved structure of screen pack;Exhaust blower screen pack is provided with exhaust blower.
Baking oven in the present embodiment includes the first casing, and the first casing the right top is provided with the first baking oven guide roller, first
Box house lower section is provided with the first stove, and the first stove is connected with the first house steward, and the first house steward is connected with the first radiating tube, the
One radiating tube top is provided with the first poroid plate, and the first poroid plate top is the first wire netting, and at the first poroid plate first is provided with
Fan, the first wire netting top is the first drying guide roller group, and the first box house top is provided with the first power roller and second
Power roller, the first casing left upper side offers passage and connects the second casing;Second box house lower section is provided with second
Stove, the second stove top is provided with the second poroid plate, and the second poroid plate top is the second wire netting, is provided with the second poroid plate
Second fan, the second wire netting top for second drying guide roller group, the second box house top be provided with the 3rd power roller and
4th power roller, the second casing left upper side offers outlet, and exit is provided with export orientation roller group;First stove
The small volume of the stove of volume ratio second;Spacing between first poroid plate and the first wire netting is 10cm;Second poroid plate and
Spacing between two wire nettings is 20cm;Export orientation roller group includes export orientation roller, and export orientation roller top is outlet power
Roller, outlet power roller is driven by motor;First drying guide roller group includes some groups of the first drying guide rollers setting up and down, water
Square to adjacent first drying the distance between guide roller be 5cm;Second drying guide roller group include some groups it is setting up and down
The distance between second drying guide roller, the adjacent second drying guide roller of horizontal direction are 5cm;First poroid plate is poroid with second
Plate is connected with scrap collecting tank.
Controller in the present embodiment is PLC, and controller is electric with motor, induced-draught fan, exhaust blower, rotation respectively
The connection of machine, the first paint-spraying head, the second paint-spraying head, the first fan and the second fan.
The implementation method of the above-mentioned straw mat production line with on-line checking function, comprises the following steps:
(1), controller control motor, motor drives one of drive roll, bundled straw mat to pass through drive roll and tune
Gap between section roller;Due to the Action of Gravity Field of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect;
(2), due to the effect of rotation fix bar and turning set, regulating roller is always in the state for pushing down straw mat;
(3), due to the effect of restriction bar, it is ensured that the gap suction that straw mat can be between drive roll and regulating roller;Dust leads to
Cross dust arrester to siphon away, due to dust immersion, become sludge, the " V " shape gathering sill of setting can make sludge preferably enter precipitation
Pond, is easy to precipitation;
(4), Song Wanhou, straw mat enters dyeing/shaping equipment and carries out dyeing process;
(5), straw mat through the first guide roller, the second guide roller, straw mat is tensed, then to the 3rd guide roller, now
Straw mat is face-up;
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue Jing first incline collecting board and collect to first
Groove, then to pigment or shaping glue collecting tank, temperature and humidity now has controller control;
(7), exhaust blower starts continuous firing, and unnecessary vaporific pigment or shaping glue will not make pigment exist by filter screen filtration
Case internal deposition;
(8), the straw mat of the 3rd guide roller reaches the 5th guide roller, now, the straw mat back side through the steering of the 4th guide roller
Upward, color spray device sprinkling pigment or shaping glue, pigment or shaping glue Jing second incline collecting board to the second feeder, and first receives
Due to the effect of absorption pump in collection groove and the second feeder, to pigment or shaping glue collecting tank, online defects detection inductor inspection
Whether survey sprays uniform, if defective, reports to the police if any the control of powder injection molding device, and shutdown is processed;
(9) then, flawless straw mat, the straw mat of the guide rollers of Jing the 5th exports to baking oven connection roll;
(10) that, dyes the straw mat after sizing enters the first casing through the first guide roller, and the drying of straw mat Jing first is oriented to
Roller group is wound into up and down up to the first power roller, then proceedes to winding, the second power roller is reached, finally from passage to the second casing
It is interior;
(11), the first stove is heated, heat house steward Jing to the first radiating tube, then up the poroid plates of Jing first, the first iron
Silk screen is radiated, and straw mat is dried, the first fan work;
(12), straw mat enters the second casing, and the drying of straw mat Jing second guide roller group is wound into up and down up to the 3rd power roller, so
Continue afterwards to wind, the 4th power roller is reached, finally from exit to export orientation roller group;
(13), the second stove heating, the poroid plates of heat Jing second, the second wire netting are radiated, straw mat are carried out secondary
Drying, the second fan work;
(14) after, drying terminates, straw mat Jing export orientation roller groups form final products.
Embodiment 2
As shown in fig. 6, the present embodiment difference from Example 1 is:Regulating roller top in the present embodiment sets
There is dust arrester, dust arrester includes dedusting shell, and dedusting shell top is provided with induced-draught fan, and dedusting shell is provided with infundibulate mistake
Filter screen, screen pack is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, and dedusting outer casing underpart side is by pipeline and precipitation
Pond connects;Dedusting outer casing bottom is inclined to set;Dedusting outer casing bottom is arranged horizontal by 30 degree of angles;Suction is provided with induced-draught fan
Fan filter screen set;Sprinkler head is provided with sprinkling mouth;Sprinkler head is 360 ° of rotary sprinklers;Spacing between drive roll and regulating roller
For 10mm.
The first feeder and the second feeder in the present embodiment is arranged with horizontal plane in 30 degree of angles;First poroid plate with
Spacing between first wire netting is 40cm;Spacing between second poroid plate and the second wire netting is 50cm;Horizontal direction phase
Adjacent first dries the distance between guide roller for 20cm;The distance between adjacent second drying guide roller of horizontal direction is 20cm.
Above-mentioned specific embodiment is preferred embodiment of the present utility model, and the utility model can not be defined,
Other any changes made without departing from the technical solution of the utility model or other equivalent substitute modes, are included in
Within protection domain of the present utility model.
Claims (5)
1. a kind of straw mat production line with on-line checking function, it is characterised in that:Including the Song Xiji for straw mat to be unclamped,
For by the sizing color spray case of straw mat sizing and color spray, for the baking oven for drying on straw mat;Wherein, Song Xiji, sizing color spray case,
Baking oven is sequentially connected;Controller is connected respectively with Song Xiji, sizing color spray case, baking oven;The sizing color spray case includes casing, case
Side side top is provided with the first guide roller, and the first guide roller lower section is provided with the second guide roller, the first inclination is provided with casing
Collecting board, the one end of the first inclination collecting board is provided with the 3rd guide roller, and first inclination collecting board the other end lower section is provided with
First feeder, the first inclination collecting board lower section is provided with the second inclination collecting board, and second inclines collecting board one end top is arranged
There is the 4th guide roller, the second inclination collecting board other end top is provided with the 5th guide roller, and second inclines under the collecting board other end
Side is provided with the second feeder, is respectively equipped with absorption pump in the first feeder and the second feeder, and first inclines collecting board and the
Two inclination collecting board bottoms are provided with online defects detection inductor;Casing side lower section arranges baking oven connection roll, and casing top is left
While being provided with exhaust blower, screen pack is provided with the casing below exhaust blower, first inclines collecting board and second inclines collecting board
On be provided with color spray device, be provided with temperature sensor and humidity sensor in casing, temperature sensor and humidity sensor are distinguished
It is connected with controller;The loose seat machine includes frame, and frame top is provided with fixing axle connecting rod, fixing axle connecting rod and fixing axle
It is fixedly connected, fixed hub is provided with the drive roll of rotation, drive roll is connected with motor, motor is located at frame lower section, active
Roller oblique upper is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis are connected by rotating fix bar with turning set, turns
It is dynamic to be sheathed in frame, rotate fix bar lower section and be provided with restriction bar;The baking oven includes the first casing, the first casing the right top
The first baking oven guide roller is provided with, the first box house lower section is provided with the first stove, and the first stove is connected with the first house steward, first
House steward is connected with the first radiating tube, and the first radiating tube top is provided with the first poroid plate, and the first poroid plate top is the first wire netting,
The first fan is provided with first poroid plate, the first wire netting top is the first drying guide roller group, the first box house top
The first power roller and the second power roller are provided with, the first casing left upper side offers passage and connects the second casing;Second
Box house lower section is provided with the second stove, and the second stove top is provided with the second poroid plate, and the second poroid plate top is the second iron
Silk screen, is provided with the second fan at the second poroid plate, the second wire netting top is the second drying guide roller group, the second box house
Top is provided with the 3rd power roller and the 4th power roller, and the second casing left upper side offers outlet, and exit is provided with
Export orientation roller group;The small volume of the stove of volume ratio second of first stove;Between first poroid plate and the first wire netting
Spacing be 10~40cm;Spacing between second poroid plate and the second wire netting is 20~50cm;Export orientation roller group includes
Export orientation roller, export orientation roller top is outlet power roller, and outlet power roller is driven by motor;First drying guide roller group bag
The distance between some groups of first drying guide rollers setting up and down, the adjacent first drying guide roller of horizontal direction are included for 5~
20cm;Second drying guide roller group includes some groups of the second drying guide rollers setting up and down, adjacent second drying of horizontal direction
The distance between guide roller is 5~20cm;First poroid plate is connected with the second poroid plate with scrap collecting tank.
2. the straw mat production line with on-line checking function according to claim 1, it is characterised in that:In the regulating roller
Side is provided with dust arrester, and dust arrester includes dedusting shell, and dedusting shell top is provided with induced-draught fan, and dedusting shell is provided with funnel
Shape screen pack, screen pack is provided with sprinkling mouth, and dedusting outer casing bottom is provided with air inlet, dedusting outer casing underpart side by pipeline with
Sedimentation basin connects;Level is provided with " V " shape gathering sill, the polishing of gathering sill inner wall smooth in pipeline.
3. the straw mat production line with on-line checking function according to claim 2, it is characterised in that:The drive roll with
Spacing between regulating roller is 0.5~10mm;Dedusting outer casing bottom is inclined to set;Dedusting outer casing bottom horizontal by 5~
30 degree of angles are arranged;Induced-draught fan screen pack is provided with induced-draught fan;Sprinkler head is provided with sprinkling mouth.
4. the straw mat production line with on-line checking function according to claim 1, it is characterised in that:Described first inclines
Collecting board and second inclines collecting board with horizontal plane in 15~30 degree of angles;Color spray device includes rotary shaft, rotary shaft intermediate sleeve
Gear is provided with, gear is connected with rotary electric machine, rotary shaft top is connected with first level bar, first level bar and the first rod end are closed
Bearings connect, and the first spherical plain bearing rod end is connected with the first paint-spraying head, and the first paint-spraying head is connected with the first feed pipe;Rotary shaft
Bottom is connected with the second horizon bar, and the second horizon bar is connected with the second spherical plain bearing rod end, the second spherical plain bearing rod end and second
Paint-spraying head connects, and the second paint-spraying head is connected with the second feed pipe;First level bar is in be oppositely arranged with the second horizon bar;First receives
Collection groove and the second feeder are arranged with horizontal plane in 15~30 degree of angles;Screen pack is double-layer filtering net;The curved knot of screen pack
Structure;Exhaust blower screen pack is provided with exhaust blower.
5. the straw mat production line with on-line checking function according to claim 1, it is characterised in that:The controller is
PLC, controller respectively with motor, induced-draught fan, exhaust blower, rotary electric machine, the first paint-spraying head, the second paint-spraying head,
The connection of one fan, the second fan and online defects detection inductor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620835668.2U CN206085275U (en) | 2016-08-04 | 2016-08-04 | Straw mat production line with on -line measuring function |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620835668.2U CN206085275U (en) | 2016-08-04 | 2016-08-04 | Straw mat production line with on -line measuring function |
Publications (1)
Publication Number | Publication Date |
---|---|
CN206085275U true CN206085275U (en) | 2017-04-12 |
Family
ID=58468094
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201620835668.2U Expired - Fee Related CN206085275U (en) | 2016-08-04 | 2016-08-04 | Straw mat production line with on -line measuring function |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN206085275U (en) |
-
2016
- 2016-08-04 CN CN201620835668.2U patent/CN206085275U/en not_active Expired - Fee Related
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