CN106003306B - A kind of sizing material automatic absorption production line and its implementation for straw mat production - Google Patents
A kind of sizing material automatic absorption production line and its implementation for straw mat production Download PDFInfo
- Publication number
- CN106003306B CN106003306B CN201610644202.9A CN201610644202A CN106003306B CN 106003306 B CN106003306 B CN 106003306B CN 201610644202 A CN201610644202 A CN 201610644202A CN 106003306 B CN106003306 B CN 106003306B
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- straw mat
- guide roller
- roller
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- babinet
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/007—Straw
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of sizing material automatic absorption production lines for straw mat production, include the Song Xiji for unclamping straw mat, the sizing color spray case for shaping straw mat with color spray, the baking oven for drying straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively；It is respectively equipped with absorption pump in first collecting tank and the second collecting tank；The sizing color spray case includes that temperature sensor and humidity sensor are equipped in babinet babinet, and temperature sensor and humidity sensor are connect with controller respectively.The invention also discloses a kind of implementation methods of the sizing material automatic absorption production line for straw mat production.The present invention has the characteristics that simple in structure, low cost, production efficiency is high, time saving and energy saving and energy conservation and environmental protection.
Description
Technical field
The present invention relates to straw mat processing technique field, specifically a kind of sizing material automatic absorption lifes for straw mat production
Producing line and its implementation.
Background technology
Straw mat refers to the mat of flexible seat straw plaited, and general straw mat passes through hydraulic press high temperature press polish, for convenience all
It rolls.It is needed further according to product, is then dyed or shaped, but straw mat is first tied into pine again before dyeing or shaping
It opens, is dyed through color spray case of shaping or sizing followed by carries out high temperature drying through baking oven.These work are usual in traditional manufacturing technique
The problems such as by having been manually done, it is low that there are efficiency, of high cost, time-consuming and laborious, and product qualification rate is low.
Invention content
It is an object of the invention to overcome above the shortcomings of the prior art, a kind of simple in structure, cost is provided just
Preferably, production efficiency it is high, it is time saving and energy saving and it is energy-saving and environment-friendly for straw mat production sizing material automatic absorption production line.
Another object of the present invention is to provide a kind of realization sides of the sizing material automatic absorption production line for straw mat production
Method.
In order to achieve the above object, the present invention uses following technical scheme：A kind of sizing material for straw mat production is inhaled automatically
Midwifery producing line includes the Song Xiji for unclamping straw mat, for by the sizing color spray case of straw mat sizing and color spray, being used for will be careless
The baking oven of seat drying；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji, sizing color spray
Case, baking oven connection；The sizing color spray case includes babinet, is provided with the first guide roller above babinet side, under the first guide roller
Side is equipped with the second guide roller, and the first inclination collecting board is provided in babinet, and the one end of the first inclination collecting board is led equipped with third
To roller, it is provided with the first collecting tank below first inclination collecting board the other end, second is provided with below the first inclination collecting board
Collecting board is tilted, the 4th guide roller is provided with above second inclination collecting board one end, is set above the second inclination collecting board other end
It is equipped with the 5th guide roller, the second collecting tank is provided with below the second inclination collecting board other end, the first collecting tank and second are collected
Absorption pump is respectively equipped in slot；Setting baking oven connects roller below babinet side, and the top of the box left side is provided with exhaust blower, exhaust blower
It is provided with filter screen in the babinet of lower section, color spray device, babinet are provided on the first inclination collecting board and the second inclination collecting board
Interior to be equipped with temperature sensor and humidity sensor, temperature sensor and humidity sensor are connect with controller respectively.
The pine seat machine includes rack, and frame top is equipped with fixing axle connecting rod, and fixing axle connecting rod is fixed with fixing axle
Connection, fixed hub are equipped with the drive roll of rotation, and drive roll is connect with motor, and motor is set to below rack, and drive roll is oblique
Top is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis is connect by rotating fixed link with turning set, turning set
In rack, limitation bar is equipped with below rotation fixed link.
Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, and suction is provided with above dedusting shell
Wind turbine, dedusting shell are equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, dedusting
Outer casing underpart side is connect by pipeline with sedimentation basin；Horizontal in pipeline to be equipped with " V " shape guide groove, guide groove inner wall smooth is beaten
Mill.
Spacing between the drive roll and regulating roller is 0.5~10mm；Dedusting outer casing bottom is inclined to set；Outside dedusting
Shell bottom is arranged horizontal by 5~30 degree of angles；Suction ventilator filter screen is equipped at suction ventilator；It sprays and is equipped with sprinkler head at mouth.
Described first, which tilts collecting board and second, tilts collecting board with horizontal plane in 15~30 degree of angles；Color spray device includes
Rotation axis, rotation axis intermediate sleeve are equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level bar, the
One horizon bar is connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head with
First feed pipe connects；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, the
Two spherical plain bearing rod ends are connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second water
Flat bar is in be oppositely arranged；First collecting tank and the second collecting tank are arranged in 15~30 degree of angles with horizontal plane；Filter screen is bilayer
Filter screen；The arc-shaped structure of filter screen；Exhaust blower filter screen is equipped at exhaust blower.
The baking oven includes the first babinet, and the first babinet the right top is equipped with the first baking oven guide roller, the first box house
Lower section is provided with the first stove, and the first stove is connect with the first manifold, and the first manifold is connect with the first heat-dissipating pipe, the first heat-dissipating pipe
Top is equipped with the first poroid plate, is the first wire netting above the first poroid plate, is provided with the first fan at the first poroid plate, and first
It is the first drying guide roller group above wire netting, the first power roller and the second power roller is provided with above the first box house, the
One babinet left upper side offers channel and connects the second babinet；It is provided with the second stove below second box house, second
It is equipped with the second poroid plate above stove, is the second wire netting above the second poroid plate, the second fan is provided at the second poroid plate,
It is the second drying guide roller group above second wire netting, third power roller and the 4th power is provided with above the second box house
Roller, the second babinet left upper side offer outlet, and exit is provided with export orientation roller group.
The second stove of volume ratio of first stove it is small；Spacing between first poroid plate and the first wire netting
For 10~40cm；Spacing between second poroid plate and the second wire netting is 20~50cm；Export orientation roller group includes outlet guide
To roller, driven by motor for outlet power roller, outlet power roller above export orientation roller；First drying guide roller group includes several
Group the first drying guide roller setting up and down, the distance between adjacent first drying guide roller of horizontal direction is 5~20cm；Second
Drying guide roller group includes several groups the second drying guide roller setting up and down, and horizontal direction adjacent second is dried between guide roller
Distance be 5~20cm；First poroid plate is connect with scrap collecting tank with the second poroid plate.
The controller be PLC controller, controller respectively with motor, suction ventilator, exhaust blower, rotary electric machine, first
Paint-spraying head, the second paint-spraying head, the first fan and the connection of the second fan.
The implementation method of the above-mentioned sizing material automatic absorption production line for straw mat production, includes the following steps：
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and tune
Save the gap between roller；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in the state for pushing down straw mat always；
(3), due to the effect of limitation bar, ensure the gap sucking that straw mat can be between drive roll and regulating roller；Dust is logical
It crosses dust-extraction unit to siphon away, since dust soaks, becomes sludge, the " V " shape guide groove of setting can make sludge preferably enter precipitation
Pond, convenient for precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment and carry out dyeing processing；
(5), straw mat is tensed by the first guide roller, the second guide roller, then arrives third guide roller by straw mat, careless at this time
Seat is face-up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board through first and are collected to first
Then slot arrives pigment or shaping glue collecting tank, temperature and humidity at this time has controller control；
(7), exhaust blower starts continue working, and extra mist pigment or shaping glue will not make pigment exist by filter screen filtration
Case internal deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, the straw mat back side
Upward, color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board through second and are received to the second collecting tank, first
Collect the effect due to absorption pump in slot and the second collecting tank, arrives pigment or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the straw mat after dyeing sizing enters the first babinet by the first guide roller, and straw mat is through the first drying guide roller
Winding reaches the first power roller to group up and down, then proceedes to wind, the second power roller is reached, finally to the second babinet from channel
It is interior；
(11), the first stove heat, heat through manifold to the first heat-dissipating pipe, then up through the first poroid plate, the first iron
Silk screen radiates, and is dried to straw mat, the first fan work；
(12), straw mat enters the second babinet, and straw mat winds through the second drying guide roller group and reaches third power roller up and down, so
After continue to wind, reach the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, is carried out to straw mat secondary
Drying, the second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, and suction is provided with above dedusting shell
Wind turbine, dedusting shell are equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, dedusting
Outer casing underpart side is connect by pipeline with sedimentation basin, and dust is removed, and ensures drying coloring；Between drive roll and regulating roller
Spacing be 0.5~10mm；It sprays and is equipped with sprinkler head at mouth；The sprinkler head is 360 ° of rotary sprinklers；The color spray device
Including rotation axis, rotation axis intermediate sleeve is equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level
Bar, first level bar are connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first color spray
Head is connect with the first feed pipe；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect
It connects, the second spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and
Two horizon bars are in be oppositely arranged；First, which tilts collecting board and second, tilts collecting board with horizontal plane in 15~30 degree of angles；Filtering
Net arc-shaped structure；The second stove of volume ratio of first stove it is small；The first poroid plate and the first wire netting
Between spacing be 10~40cm；Spacing between the second poroid plate and the second wire netting is 20~50cm；The outlet
Guide roller group includes export orientation roller, is two outlet press rollers above export orientation roller；The first drying guide roller group packet
Include several groups the first drying guide roller setting up and down, adjacent first drying the distance between the guide roller of horizontal direction for 5~
20cm；The second drying guide roller group includes several groups the second drying guide roller setting up and down, horizontal direction adjacent second
It is 5~20cm to dry the distance between guide roller；The first poroid plate is connect with scrap collecting tank with the second poroid plate.
The present invention compared with the existing technology, has the following advantages and effect：
1, the present invention includes the Song Xiji for unclamping straw mat, the sizing color spray case for shaping straw mat with color spray,
Baking oven for drying straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji,
Sizing color spray case, baking oven connection；The sizing color spray case includes babinet, is provided with the first guide roller above babinet side, and first
It is equipped with the second guide roller below guide roller, the first inclination collecting board is provided in babinet, the one end of the first inclination collecting board is set
There is third guide roller, the first collecting tank is provided with below first inclination collecting board the other end, is set below the first inclination collecting board
It is equipped with the second inclination collecting board, the 4th guide roller is provided with above second inclination collecting board one end, the second inclination collecting board is another
End top is provided with the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, the first collecting tank and
It is respectively equipped with absorption pump in second collecting tank；Setting baking oven connects roller below babinet side, and the top of the box left side is provided with air draft
Machine is provided with filter screen in the babinet below exhaust blower, color spray is provided on the first inclination collecting board and the second inclination collecting board
Device, babinet is interior to be equipped with temperature sensor and humidity sensor, and temperature sensor and humidity sensor are connect with controller respectively,
Have many advantages, such as high simple in structure, low cost, production efficiency, time saving and energy saving, high degree of automation and energy conservation and environmental protection.
2, dust-extraction unit is equipped with above the regulating roller in the present invention, dust-extraction unit includes dedusting shell, dedusting shell top
It is provided with suction ventilator, dedusting shell is equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet
Mouthful, dedusting outer casing underpart side is connect by pipeline with sedimentation basin；Dust can be removed, ensures follow-up coloring, structure letter
It is single, energy conservation and environmental protection.
3, the spacing in the present invention between drive roll and regulating roller is 0.5~10mm, ensures that straw mat can smoothly unclamp, makes
It is good with effect.
4, the dedusting outer casing bottom in the present invention is inclined to set, and enters sedimentation basin convenient for the dust after getting wet.
5, the dedusting outer casing bottom in the present invention is arranged horizontal by 5~30 degree of angles, on the one hand can be convenient for after getting wet
Dust enter sedimentation basin, on the other hand the experiment proved that, dust enters conveniently, and efficiency is improved.
6, suction ventilator filter screen is equipped at the suction ventilator in the present invention, protection suction ventilator is without damage.
7, the sprinkler head in the present invention is 360 ° of rotary sprinklers, ensures its dust removing effects.
8, the sizing color spray case in the present invention includes babinet, and the first guide roller is provided with above babinet side, and first is oriented to
It is equipped with the second guide roller below roller, is provided with the first inclination collecting board in babinet, the first one end for tilting collecting board is equipped with the
Three guide rollers, first inclination collecting board the other end lower section are provided with the first collecting tank, are provided with below the first inclination collecting board
Second tilts collecting board, is provided with the 4th guide roller above second inclination collecting board one end, second tilts on the collecting board other end
Side is provided with the 5th guide roller, and the second collecting tank is provided with below the second inclination collecting board other end, is arranged below babinet side
Baking oven connects roller, and the top of the box left side is provided with exhaust blower, and filter screen is provided in the babinet below exhaust blower, and first tilts receipts
It is provided with color spray device on collection plate and the second inclination collecting board, there is simple in structure, low cost, production efficiency height, production effect
The advantages that fruit is good, pigment or shaping glue will not deposit in babinet, pigment or shaping glue recycle and double-face dyeing is shaped.
9, first in the present invention tilts collecting board and second and tilts collecting board and horizontal plane in 15~30 degree of angles, a side
On the other hand face is not easy deposited pigments or shaping glue convenient for the collection of pigment or shaping glue in babinet；Color spray device includes turning
Moving axis, rotation axis intermediate sleeve are equipped with gear, and gear connect with rotary electric machine, and rotation axis top is connected with first level bar, and first
Horizon bar is connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head and
One feed pipe connects；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, and second
Spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second level
Bar is in be oppositely arranged；Simple in structure, speed is fast, and sprinkling is uniform, is oppositely arranged, stability is good, easy to repair；First collecting tank and
Second collecting tank is obliquely installed, convenient for collecting pigment；Filter screen is double-layer filtering net, and using effect is good；Filter screen is arc-shaped
Structure, area expand, and meet the environment in babinet, effectively prevent pigment or shaping glue deposition, influence production effect；At exhaust blower
Equipped with exhaust blower filter screen, exhaust blower is protected, reduces production cost.
10, baking oven of the present invention includes the first babinet, and the first babinet the right top is equipped with the first baking oven guide roller, the first babinet
Lower inside is provided with the first stove, and the first stove is connect with the first manifold, and the first manifold is connect with the first heat-dissipating pipe, and first dissipates
It is equipped with the first poroid plate above heat pipe, is the first wire netting above the first poroid plate, the first fan is provided at the first poroid plate,
It is the first drying guide roller group above first wire netting, the first power roller and the second power is provided with above the first box house
Roller, the first babinet left upper side offer channel and connect the second babinet；It is provided with the second stove below second box house,
It is equipped with the second poroid plate above second stove, is the second wire netting above the second poroid plate, second is provided at the second poroid plate
Fan, the second wire netting top are the second drying guide roller group, and third power roller and the 4th are provided with above the second box house
Power roller, the second babinet left upper side offer outlet, and exit is provided with export orientation roller group, have it is simple in structure,
Low cost, production efficiency are high, production effect is good, good drying effect, the advantages that drying and product qualification rate are high twice.
11, the second stove of volume ratio of the first stove in the present invention is small, is dried twice, dyeing sizing
Good, product qualification rate is high；Spacing between first poroid plate and the first wire netting is 10~40cm, on the one hand for safety,
On the other hand in order to ensure drying effect；Spacing between second poroid plate and the second wire netting is 20~50cm, distance it is big it
Afterwards, drying effect can be got well；The setting of first wire netting and the second wire netting falls after preventing straw mat to be broken, plays barrier effect；
First drying guide roller group includes several groups the first drying guide roller setting up and down, the adjacent first drying guide roller of horizontal direction
The distance between be 5~20cm；Good drying effect, convenient for collecting waste liquid；It includes several groups or more to cross the second drying guide roller group
The second drying guide roller being arranged, the distance between adjacent second drying guide roller of horizontal direction is 5~20cm；It is allowed to dry completely
Dry, dyeing fixed effect is good；The setting of second stove can efficiently use the leftover pieces of straw mat production and other waste material, carry out two
It is secondary to utilize burning, saving material cost, environmental protection.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the sizing material automatic absorption production line for straw mat production；
Fig. 2 is the structural schematic diagram of loose seat machine in the present invention；
Fig. 3 is the structural schematic diagram of sizing color spray case in the present invention；
Fig. 4 is the structural schematic diagram of baking oven in the present invention；
Fig. 5 is the structural schematic diagram of color spray device in the present invention；
Fig. 6 is the structural schematic diagram of embodiment 2 in the present invention.
Figure label is as follows with title：
Specific implementation mode
For ease of it will be appreciated by those skilled in the art that making further specifically to the present invention with reference to the accompanying drawings and embodiments
It is bright.
Embodiment 1：
As shown in Fig. 1,3~6, a kind of sizing material automatic absorption production line for straw mat production, including be used for straw mat pine
The Song Xiji opened, the sizing color spray case for shaping straw mat with color spray, the baking oven for drying straw mat；Wherein, Song Xiji,
Sizing color spray case, baking oven are sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively；The sizing color spray case
Including babinet, it is provided with the first guide roller above babinet side, the second guide roller is equipped with below the first guide roller, is arranged in babinet
There are the first inclination collecting board, the first one end for tilting collecting board to be equipped with third guide roller, first tilts collecting board the other end
Lower section is provided with the first collecting tank, is provided with the second inclination collecting board below the first inclination collecting board, second tilts collecting board one
End top is provided with the 4th guide roller, and the 5th guide roller is provided with above the second inclination collecting board other end, and the second inclination is collected
It is provided with the second collecting tank below the plate other end, absorption pump is respectively equipped in the first collecting tank and the second collecting tank；Babinet side
Lower section is arranged baking oven and connects roller, and the top of the box left side is provided with exhaust blower, filter screen is provided in the babinet below exhaust blower, the
It is provided with color spray device on one inclination collecting board and the second inclination collecting board, temperature sensor and humidity sensor are equipped in babinet
Device, temperature sensor and humidity sensor are connect with controller respectively.
Loose seat machine in the present embodiment includes rack, and frame top is equipped with fixing axle connecting rod, fixing axle connecting rod with it is solid
Dead axle is fixedly connected, and fixed hub is equipped with the drive roll of rotation, and drive roll is connect with motor, and motor is set to below rack,
Drive roll oblique upper is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis is connected by rotating fixed link with turning set
It connects, turning set is set in rack, and limitation bar is equipped with below rotation fixed link；Dust-extraction unit, dust-extraction unit are equipped with above regulating roller
Including dedusting shell, suction ventilator is provided with above dedusting shell, dedusting shell is equipped with funnel filter net, and filter screen is equipped with spray
Mouth is spilt, dedusting outer casing bottom is equipped with air inlet, and dedusting outer casing underpart side is connect by pipeline with sedimentation basin；Drive roll and adjusting
Spacing between roller is 0.5mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is arranged horizontal by 5 degree of angles；It inhales
Suction ventilator filter screen is equipped at wind turbine；It sprays and is equipped with sprinkler head at mouth.
First in the present embodiment, which tilts collecting board and second, tilts collecting board with horizontal plane in 15 degree of angles；Color spray device
Including rotation axis, rotation axis intermediate sleeve is equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level
Bar, first level bar are connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first color spray
Head is connect with the first feed pipe；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect
It connects, the second spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and
Two horizon bars are in be oppositely arranged；First collecting tank and the second collecting tank are arranged in 15 degree of angles with horizontal plane；Filter screen is bilayer
Filter screen；The arc-shaped structure of filter screen；Exhaust blower filter screen is equipped at exhaust blower.
Baking oven in the present embodiment includes the first babinet, and top is equipped with the first baking oven guide roller on the right of the first babinet, and first
It is provided with the first stove below box house, the first stove is connect with the first manifold, and the first manifold is connect with the first heat-dissipating pipe, the
It is equipped with the first poroid plate above one heat-dissipating pipe, is the first wire netting above the first poroid plate, first is provided at the first poroid plate
Fan, the first wire netting top are the first drying guide roller group, and the first power roller and second are provided with above the first box house
Power roller, the first babinet left upper side offer channel and connect the second babinet；It is provided with second below second box house
Stove, the second stove top are equipped with the second poroid plate, are the second wire netting above the second poroid plate, are provided at the second poroid plate
Second fan is the second drying guide roller group above the second wire netting, be provided with above the second box house third power roller and
4th power roller, the second babinet left upper side offer outlet, and exit is provided with export orientation roller group；First stove
The second stove of volume ratio it is small；Spacing between first poroid plate and the first wire netting is 10cm；Second poroid plate and
Spacing between two wire nettings is 20cm；Export orientation roller group includes export orientation roller, is outlet power above export orientation roller
Roller, outlet power roller are driven by motor；First drying guide roller group includes several groups the first drying guide roller setting up and down, water
Square to adjacent first drying the distance between guide roller be 5cm；Second drying guide roller group includes that several groups are setting up and down
Second drying guide roller, the distance between adjacent second drying guide roller of horizontal direction is 5cm；First poroid plate and second poroid
Plate is connect with scrap collecting tank.
Controller in the present embodiment is PLC controller, and controller is electric with motor, suction ventilator, exhaust blower, rotation respectively
Machine, the first paint-spraying head, the second paint-spraying head, the first fan and the connection of the second fan.
The implementation method of the above-mentioned sizing material automatic absorption production line for straw mat production, includes the following steps：
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and tune
Save the gap between roller；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in the state for pushing down straw mat always；
(3), due to the effect of limitation bar, ensure the gap sucking that straw mat can be between drive roll and regulating roller；Dust is logical
It crosses dust-extraction unit to siphon away, since dust soaks, becomes sludge, the " V " shape guide groove of setting can make sludge preferably enter precipitation
Pond, convenient for precipitation；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment and carry out dyeing processing；
(5), straw mat is tensed by the first guide roller, the second guide roller, then arrives third guide roller by straw mat, careless at this time
Seat is face-up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board through first and are collected to first
Then slot arrives pigment or shaping glue collecting tank, temperature and humidity at this time has controller control；
(7), exhaust blower starts continue working, and extra mist pigment or shaping glue will not make pigment exist by filter screen filtration
Case internal deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, the straw mat back side
Upward, color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board through second and are received to the second collecting tank, first
Collect the effect due to absorption pump in slot and the second collecting tank, arrives pigment or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the straw mat after dyeing sizing enters the first babinet by the first guide roller, and straw mat is through the first drying guide roller
Winding reaches the first power roller to group up and down, then proceedes to wind, the second power roller is reached, finally to the second babinet from channel
It is interior；
(11), the first stove heat, heat through manifold to the first heat-dissipating pipe, then up through the first poroid plate, the first iron
Silk screen radiates, and is dried to straw mat, the first fan work；
(12), straw mat enters the second babinet, and straw mat winds through the second drying guide roller group and reaches third power roller up and down, so
After continue to wind, reach the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, is carried out to straw mat secondary
Drying, the second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
Embodiment 2
As shown in fig. 6, the present embodiment difference from Example 1 is：It is set above the regulating roller in the present embodiment
It includes dedusting shell to have dust-extraction unit, dust-extraction unit, and suction ventilator is provided with above dedusting shell, and dedusting shell is equipped with infundibulate mistake
Strainer, filter screen are equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, and dedusting outer casing underpart side passes through pipeline and precipitation
Pond connects；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is arranged horizontal by 30 degree of angles；It is equipped with and inhales at suction ventilator
Fan filter screen set；It sprays and is equipped with sprinkler head at mouth；Sprinkler head is 360 ° of rotary sprinklers；Spacing between drive roll and regulating roller
For 10mm.
The first collecting tank and the second collecting tank in the present embodiment are arranged in 30 degree of angles with horizontal plane；First poroid plate with
Spacing between first wire netting is 40cm；Spacing between second poroid plate and the second wire netting is 50cm；Horizontal direction phase
It is 20cm that neighbour first, which dries the distance between guide roller,；The distance between adjacent second drying guide roller of horizontal direction is 20cm.
Above-mentioned specific implementation mode is the preferred embodiment of the present invention, can not be limited the invention, and others are appointed
The change or other equivalent substitute modes what is made without departing from technical scheme of the present invention, are included in the protection of the present invention
Within the scope of.
Claims (8)
1. a kind of sizing material automatic absorption production line for straw mat production, it is characterised in that：It include the pine for unclamping straw mat
Seat machine, the sizing color spray case for shaping straw mat with color spray, the baking oven for drying straw mat；Wherein, Song Xiji, sizing spray
Color case, baking oven are sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively；The sizing color spray case includes case
Body, babinet side top are provided with the first guide roller, the second guide roller are equipped with below the first guide roller, first is provided in babinet
Collecting board is tilted, the first one end for tilting collecting board is equipped with third guide roller, is set below first inclination collecting board the other end
It is equipped with the first collecting tank, is provided with the second inclination collecting board below the first inclination collecting board, second tilts above collecting board one end
It is provided with the 4th guide roller, the 5th guide roller is provided with above the second inclination collecting board other end, the second inclination collecting board is another
End lower section is provided with the second collecting tank, and absorption pump is respectively equipped in the first collecting tank and the second collecting tank；It is set below babinet side
Baking oven connection roller is set, the top of the box left side is provided with exhaust blower, and filter screen is provided in the babinet below exhaust blower, and first tilts
It is provided with color spray device on collecting board and the second inclination collecting board, temperature sensor and humidity sensor, temperature are equipped in babinet
Sensor and humidity sensor are connect with controller respectively；The pine seat machine includes rack, and frame top is equipped with fixed axis connection
Bar, fixing axle connecting rod are fixedly connected with fixing axle, and fixed hub is equipped with the drive roll of rotation, and drive roll is connect with motor,
Motor is set to below rack, and drive roll oblique upper is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis is by turning
Dynamic fixed link is connect with turning set, and turning set is set in rack, and limitation bar is equipped with below rotation fixed link.
2. the sizing material automatic absorption production line according to claim 1 for straw mat production, it is characterised in that：The adjusting
Dust-extraction unit is equipped with above roller, dust-extraction unit includes dedusting shell, is provided with suction ventilator above dedusting shell, dedusting shell is equipped with
Funnel filter net, filter screen are equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, and dedusting outer casing underpart side passes through pipe
Road is connect with sedimentation basin；It is horizontal in pipeline to be equipped with " V " shape guide groove, the polishing of guide groove inner wall smooth.
3. the sizing material automatic absorption production line according to claim 2 for straw mat production, it is characterised in that：The active
Spacing between roller and regulating roller is 0.5~10mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom horizontal by
5~30 degree of angle settings；Suction ventilator filter screen is equipped at suction ventilator；It sprays and is equipped with sprinkler head at mouth.
4. the sizing material automatic absorption production line according to claim 1 for straw mat production, it is characterised in that：Described first
It tilts collecting board and second and tilts collecting board with horizontal plane in 15~30 degree of angles；Color spray device includes rotation axis, in rotation axis
Between be arranged with gear, gear is connect with rotary electric machine, and rotation axis top is connected with first level bar, first level bar and the first bar
Oscillating bearing connection, the first spherical plain bearing rod end is held to be connect with the first paint-spraying head, the first paint-spraying head is connect with the first feed pipe；Turn
Moving axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, the second spherical plain bearing rod end with
Second paint-spraying head connects, and the second paint-spraying head is connect with the second feed pipe；First level bar is in be oppositely arranged with the second horizon bar；The
One collecting tank and the second collecting tank are arranged in 15~30 degree of angles with horizontal plane；Filter screen is double-layer filtering net；Filter screen is in arc
Shape structure；Exhaust blower filter screen is equipped at exhaust blower.
5. the sizing material automatic absorption production line according to claim 3 for straw mat production, it is characterised in that：The baking oven
Including the first babinet, top is equipped with the first baking oven guide roller on the right of the first babinet, and the first fire is provided with below the first box house
Stove, the first stove are connect with the first manifold, and the first manifold is connect with the first heat-dissipating pipe, and it is poroid that first is equipped with above the first heat-dissipating pipe
Plate, the first poroid plate top is the first wire netting, and the first fan is provided at the first poroid plate, is first above the first wire netting
Guide roller group is dried, the first power roller and the second power roller, the first babinet left upper side are provided with above the first box house
While offering channel connects the second babinet；It is provided with the second stove below second box house, second is equipped with above the second stove
Poroid plate, the second poroid plate top is the second wire netting, and the second fan is provided at the second poroid plate, is above the second wire netting
Second drying guide roller group, is provided with third power roller and the 4th power roller above the second box house, on the second babinet left side
Portion side offers outlet, and exit is provided with export orientation roller group；The volume of the second stove of volume ratio of first stove
It is small；Spacing between first poroid plate and the first wire netting is 10~40cm；Between between second poroid plate and the second wire netting
Away from for 20~50cm；Export orientation roller group includes export orientation roller, is outlet power roller above export orientation roller, exports power roller
It is driven by motor；First drying guide roller group includes several groups the first drying guide roller setting up and down, horizontal direction adjacent the
The distance between one drying guide roller is 5~20cm；Second drying guide roller group includes several groups the second drying setting up and down
Guide roller, the distance between adjacent second drying guide roller of horizontal direction is 5~20cm；First poroid plate and the second poroid plate are equal
It is connect with scrap collecting tank.
6. the sizing material automatic absorption production line according to claim 5 for straw mat production, it is characterised in that：The control
Device is PLC controller, controller respectively with motor, suction ventilator, exhaust blower, rotary electric machine, the first paint-spraying head, the second color spray
Head, the first fan and the connection of the second fan.
7. the implementation method according to claim 1~6 any one of them for the sizing material automatic absorption production line of straw mat production,
It is characterized by comprising the following steps：
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and regulating roller
Between gap；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in the state for pushing down straw mat always；
(3), due to the effect of limitation bar, ensure the gap sucking that straw mat can be between drive roll and regulating roller；Dust is by removing
Dirt device siphons away, and since dust soaks, becomes sludge, the " V " shape guide groove of setting can make sludge preferably enter sedimentation basin, just
In precipitation；
(4), Song Wanhou, straw mat enter dyeing shaping equipment and carry out dyeing processing；
(5), straw mat is tensed by the first guide roller, the second guide roller, then arrives third guide roller by straw mat, and straw mat is being just at this time
Up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue tilt collecting board to the first collecting tank, so through first
Pigment or shaping glue collecting tank are arrived afterwards, and temperature and humidity at this time has controller control；
(7), exhaust blower starts continue working, and extra mist pigment or shaping glue will not make pigment in babinet by filter screen filtration
Interior deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, straw mat back side court
On, color spray device sprays pigment or shaping glue, pigment or shaping glue and tilts collecting board to the second collecting tank, the first collection through second
Due to the effect of absorption pump in slot and the second collecting tank, pigment or shaping glue collecting tank are arrived；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the straw mat after dyeing sizing enters the first babinet by the first guide roller, and straw mat is through in the first drying guide roller group
Lower winding reaches the first power roller, then proceedes to wind, and reaches the second power roller, finally in the second babinet from channel；
(11), the first stove heat, heat through manifold to the first heat-dissipating pipe, then up through the first poroid plate, the first wire netting
It radiates, straw mat is dried, the first fan work；
(12), straw mat enter the second babinet, straw mat through second drying guide roller group up and down wind reach third power roller, then after
Continuous winding, reaches the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, and secondary drying is carried out to straw mat,
Second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
8. the implementation method of the sizing material automatic absorption production line according to claim 7 for straw mat production, feature exist
In：Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, and suction ventilator is provided with above dedusting shell,
Dedusting shell is equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, under dedusting shell
Portion side is connect by pipeline with sedimentation basin, and dust is removed, and ensures drying coloring；Spacing between drive roll and regulating roller
For 0.5~10mm；It sprays and is equipped with sprinkler head at mouth；The sprinkler head is 360 ° of rotary sprinklers；The color spray device includes turning
Moving axis, rotation axis intermediate sleeve are equipped with gear, and gear connect with rotary electric machine, and rotation axis top is connected with first level bar, and first
Horizon bar is connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head and
One feed pipe connects；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, and second
Spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second level
Bar is in be oppositely arranged；First, which tilts collecting board and second, tilts collecting board with horizontal plane in 15~30 degree of angles；Filter screen is in arc
Shape structure；The second stove of volume ratio of first stove it is small；Between the first poroid plate and the first wire netting
Spacing is 10~40cm；Spacing between the second poroid plate and the second wire netting is 20~50cm；The export orientation roller
Group includes export orientation roller, is two outlet press rollers above export orientation roller；The first drying guide roller group includes several
Group the first drying guide roller setting up and down, the distance between adjacent first drying guide roller of horizontal direction is 5~20cm；It is described
Second drying guide roller group includes several groups the second drying guide roller setting up and down, the adjacent second drying guide roller of horizontal direction
The distance between be 5~20cm；The first poroid plate is connect with scrap collecting tank with the second poroid plate.
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| CN201610644202.9A CN106003306B (en) | 2016-08-04 | 2016-08-04 | A kind of sizing material automatic absorption production line and its implementation for straw mat production |
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| CN201610644202.9A CN106003306B (en) | 2016-08-04 | 2016-08-04 | A kind of sizing material automatic absorption production line and its implementation for straw mat production |
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| CN103129999A (en) * | 2013-03-05 | 2013-06-05 | 包中臣 | Straw mat unreeling device |
| CN103158182B (en) * | 2013-03-12 | 2015-08-05 | 包中臣 | A kind of tatami rush dyeing stoving process |
| CN203141609U (en) * | 2013-03-12 | 2013-08-21 | 包中臣 | Rush mat dyeing and drying equipment |
| CN103144162B (en) * | 2013-03-12 | 2015-08-05 | 包中臣 | A kind of tatami rush Dou opens, dyes and drying integrated equipment |
| CN203077421U (en) * | 2013-03-12 | 2013-07-24 | 包中臣 | Mat guiding mechanism of Chinese iris mat dyeing tank |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
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Effective date of registration: 20180723 Address after: 322100 Room 301, unit 2, Dong Xian village, Dongyang, Jinhua, Dongyang, Zhejiang, China. -1 Applicant after: Zhejiang eight flavour Health Food Co., Ltd. Address before: 322117 No. 26 Qiaotun village, Dongyang Town, Dongyang City, Zhejiang Applicant before: Li Xinxian |
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