CN106003305B - A kind of automatic production line and its implementation for straw mat production - Google Patents
A kind of automatic production line and its implementation for straw mat production Download PDFInfo
- Publication number
- CN106003305B CN106003305B CN201610638582.5A CN201610638582A CN106003305B CN 106003305 B CN106003305 B CN 106003305B CN 201610638582 A CN201610638582 A CN 201610638582A CN 106003305 B CN106003305 B CN 106003305B
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- roller
- straw mat
- guide roller
- connect
- drying
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- 239000010902 straw Substances 0.000 title claims abstract description 98
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000001035 drying Methods 0.000 claims abstract description 68
- 239000007921 spray Substances 0.000 claims abstract description 56
- 238000004513 sizing Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000000049 pigment Substances 0.000 claims description 29
- 238000005507 spraying Methods 0.000 claims description 29
- 230000001105 regulatory effect Effects 0.000 claims description 28
- 238000007493 shaping process Methods 0.000 claims description 28
- 239000003292 glue Substances 0.000 claims description 26
- 230000000694 effects Effects 0.000 claims description 25
- 238000004043 dyeing Methods 0.000 claims description 16
- 238000000605 extraction Methods 0.000 claims description 14
- 238000004062 sedimentation Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 7
- 230000008021 deposition Effects 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 3
- 235000011613 Pinus brutia Nutrition 0.000 claims description 3
- 241000018646 Pinus brutia Species 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 239000003595 mist Substances 0.000 claims description 3
- 238000009288 screen filtration Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims 2
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000012797 qualification Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/007—Straw
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of automatic production lines for straw mat production, including the Song Xiji for unclamping straw mat, for the baking oven by the sizing color spray case of straw mat sizing and color spray, for drying straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively.The invention also discloses a kind of implementation methods of automatic production line for straw mat production.The present invention has the characteristics that structure is simple, low cost, high production efficiency, time saving and energy saving and energy conservation and environmental protection.
Description
Technical field
The present invention relates to straw mat processing technique field, specifically a kind of automatic production line for straw mat production and
Its implementation.
Background technique
Straw mat refers to that the mat with flexible seat straw plaited, general straw mat pass through the press polish of hydraulic press high temperature, for convenience all
It rolls.It is needed further according to product, is then dyed or be formed, but straw mat is first tied into pine again before dyeing or being formed
It opens, followed by carries out high temperature drying through baking oven through the dyeing of sizing color spray case or sizing.These work are usual in traditional manufacturing technique
The problems such as by having been manually done, there are low efficiencys, at high cost, time-consuming and laborious, and product qualification rate is low.
Summary of the invention
It is an object of the invention to overcome above the shortcomings of the prior art, provide a kind of structure is simple, cost just
Preferably, high production efficiency, it is time saving and energy saving and it is energy-saving and environment-friendly for straw mat production automatic production line.
Another object of the present invention is to provide a kind of implementation methods of automatic production line for straw mat production.
In order to achieve the above object, the invention adopts the following technical scheme: a kind of automated production for straw mat production
Line, including the Song Xiji for unclamping straw mat, for by the sizing color spray case of straw mat sizing and color spray, for drying straw mat
Baking oven；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji, sizing color spray case, baking oven
Connection.
The pine seat machine includes rack, and frame top is equipped with fixing axle connecting rod, and fixing axle connecting rod is fixed with fixing axle
Connection, fixed hub are equipped with the drive roll of rotation, and drive roll is connect with motor, and motor is set to below rack, and drive roll is oblique
Top is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis is connect by rotating fixed link with turning set, turning set
In rack, limitation bar is equipped with below rotation fixed link.
Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, is provided with suction above dedusting shell
Blower, dedusting shell are equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, dedusting
Outer casing underpart side is connect by pipeline with sedimentation basin.
Spacing between the drive roll and regulating roller is 0.5~10mm；Dedusting outer casing bottom is inclined to set；Outside dedusting
Shell bottom is arranged horizontal by 5~30 degree of angles；Suction ventilator filter screen is equipped at suction ventilator；It sprays and is equipped with sprinkler head at mouth.
The sizing color spray case includes cabinet, and the first guide roller, the first guide roller lower section are provided with above the side of cabinet side
Equipped with the second guide roller, the first inclination collecting board is provided in cabinet, the one end of the first inclination collecting board is oriented to equipped with third
Roller, first inclination collecting board the other end lower section are provided with the first collecting tank, are provided with second below the first inclination collecting board and incline
Oblique collecting board, second inclination collecting board one end top are provided with the 4th guide roller, setting above the second inclination collecting board other end
There is the 5th guide roller, the second collecting tank is provided with below the second inclination collecting board other end, setting baking oven connects below cabinet side
Connect roller, the top of the box left side is provided with exhaust blower, be provided with filter screen in the cabinet below exhaust blower, the first inclination collecting board and
Color spray device is provided on second inclination collecting board.
The first inclination collecting board and the second inclination collecting board and horizontal plane are in 15~30 degree of angles；Color spray device includes
Rotation axis, rotation axis intermediate sleeve are equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level bar, the
One horizon bar is connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head with
The connection of first feed pipe；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, the
Two spherical plain bearing rod ends are connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second water
Flat bar is in be oppositely arranged；First collecting tank and the second collecting tank and horizontal plane are in that 15~30 degree of angles are arranged；Filter screen is bilayer
Filter screen；The arc-shaped structure of filter screen；Exhaust blower filter screen is equipped at exhaust blower.
The baking oven includes the first cabinet, and top is equipped with the first baking oven guide roller, the first box house on the right of the first cabinet
Lower section is provided with the first stove, and the first stove is connect with the first general pipeline, and the first general pipeline is connect with the first heat-dissipating pipe, the first heat-dissipating pipe
Top is equipped with the first poroid plate, is the first wire netting above the first poroid plate, is provided with the first fan at the first poroid plate, and first
It is the first drying guide roller group above wire netting, is provided with the first power roller and the second power roller above the first box house, the
One cabinet left upper side offers channel and connects the second cabinet；It is provided with the second stove below second box house, second
It is equipped with the second poroid plate above stove, is the second wire netting above the second poroid plate, is provided with the second fan at the second poroid plate,
It is the second drying guide roller group above second wire netting, is provided with third power roller and the 4th power above the second box house
Roller, the second cabinet left upper side offer outlet, and exit is provided with export orientation roller group.
The second stove of volume ratio of first stove it is small in size；Spacing between first poroid plate and the first wire netting
For 10~40cm；Spacing between second poroid plate and the second wire netting is 20~50cm；Export orientation roller group includes outlet guide
To roller, to export power roller above export orientation roller, outlet power roller is driven by a motor；First drying guide roller group includes several
Group the first drying guide roller setting up and down, the distance between adjacent first drying guide roller of horizontal direction is 5~20cm；Second
Drying guide roller group includes several groups the second drying guide roller setting up and down, and horizontal direction adjacent second is dried between guide roller
Distance be 5~20cm；First poroid plate is connect with scrap collecting tank with the second poroid plate.
The controller be PLC controller, controller respectively with motor, suction ventilator, exhaust blower, rotary electric machine, first
Paint-spraying head, the second paint-spraying head, the first fan and the connection of the second fan.
The implementation method of the above-mentioned automatic production line for straw mat production, comprising the following steps:
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and tune
Save the gap between roller；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in push down the state of straw mat always；
(3), due to limit bar effect, guarantee straw mat can between drive roll and regulating roller gap sucking；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment and carry out dyeing processing；
(5), process the first guide roller, the second guide roller of straw mat, straw mat is tensed, then arrives third guide roller, at this time
Straw mat is face-up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue are collected through the first inclination collecting board to first
Then slot arrives pigment or shaping glue collecting tank；
(7), exhaust blower starts to continue working, and extra mist pigment or shaping glue will not make pigment exist by filter screen filtration
Case internal deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, the straw mat back side
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives
Pigment or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the first guide roller of process of the straw mat after dyeing sizing enters the first cabinet, and straw mat is oriented to through the first drying
Roller group winds reach the first power roller up and down, then proceedes to wind, and the second power roller is reached, finally to the second cabinet from channel
It is interior；
(11), the first stove heat, heat through general pipeline to the first heat-dissipating pipe, then up through the first poroid plate, the first iron
Silk screen radiates, and dries to straw mat, the first fan work；
(12), straw mat enters the second cabinet, and straw mat winds up and down through the second drying guide roller group and reaches third power roller, so
After continue to wind, reach the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, carries out to straw mat secondary
Drying, the second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, is provided with suction above dedusting shell
Blower, dedusting shell are equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, dedusting
Outer casing underpart side is connect by pipeline with sedimentation basin, and dust is removed, and guarantees drying dyeing effect；Between drive roll and regulating roller
Spacing be 0.5~10mm；It sprays and is equipped with sprinkler head at mouth；The sprinkler head is 360 ° of rotary sprinklers；The color spray device
Including rotation axis, rotation axis intermediate sleeve is equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level
Bar, first level bar are connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first color spray
Head is connect with the first feed pipe；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar and the second spherical plain bearing rod end connect
It connects, the second spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and
Two horizon bars are in be oppositely arranged；First inclination collecting board and the second inclination collecting board and horizontal plane are in 15~30 degree of angles；Filtering
Net arc-shaped structure；The second stove of volume ratio of first stove it is small in size；The first poroid plate and the first wire netting
Between spacing be 10~40cm；Spacing between the second poroid plate and the second wire netting is 20~50cm；The outlet
Guide roller group includes export orientation roller, is two outlet press rollers above export orientation roller；The first drying guide roller group packet
Include several groups the first drying guide roller setting up and down, adjacent first drying the distance between the guide roller of horizontal direction for 5~
20cm；The second drying guide roller group includes several groups the second drying guide roller setting up and down, horizontal direction adjacent second
Drying the distance between guide roller is 5~20cm；The first poroid plate is connect with scrap collecting tank with the second poroid plate.
The present invention compared with the existing technology, have following advantages and effects
1, the present invention includes the Song Xiji for unclamping straw mat, the sizing color spray case for being formed straw mat with color spray,
Baking oven for drying straw mat；Wherein, Song Xiji, sizing color spray case, baking oven are sequentially connected；Controller respectively with Song Xiji,
Be formed color spray case, baking oven connection, have structure simple, low cost, high production efficiency, time saving and energy saving, high degree of automation and
The advantages that energy conservation and environmental protection.
2, dust-extraction unit is equipped with above the regulating roller in the present invention, dust-extraction unit includes dedusting shell, dedusting shell top
It is provided with suction ventilator, dedusting shell is equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet
Mouthful, dedusting outer casing underpart side is connect by pipeline with sedimentation basin；It can remove dust, guarantee subsequent dyeing effect, structure letter
It is single, energy conservation and environmental protection.
3, the spacing in the present invention between drive roll and regulating roller is 0.5~10mm, guarantees that straw mat can smoothly unclamp, makes
It is good with effect.
4, the dedusting outer casing bottom in the present invention is inclined to set, and enters sedimentation basin convenient for the dust after getting wet.
5, the dedusting outer casing bottom in the present invention is arranged horizontal by 5~30 degree of angles, on the one hand can be convenient for after getting wet
Dust enter sedimentation basin, on the other hand the experiment proved that, dust enters conveniently, and efficiency is improved.
6, suction ventilator filter screen is equipped at the suction ventilator in the present invention, protection suction ventilator is not damaged.
7, the sprinkler head in the present invention is 360 ° of rotary sprinklers, guarantees its dust removing effects.
8, the sizing color spray case in the present invention includes cabinet, is provided with the first guide roller above the side of cabinet side, first leads
It is equipped with the second guide roller below to roller, the first inclination collecting board is provided in cabinet, the one end of the first inclination collecting board is equipped with
Third guide roller, first inclination collecting board the other end lower section are provided with the first collecting tank, setting below the first inclination collecting board
There is the second inclination collecting board, the 4th guide roller, the second inclination collecting board other end are provided with above second inclination collecting board one end
Top is provided with the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, sets below cabinet side
Baking oven connection roller is set, the top of the box left side is provided with exhaust blower, and filter screen, the first inclination are provided in the cabinet below exhaust blower
It is provided with color spray device on collecting board and the second inclination collecting board, simple, low cost, high production efficiency, production with structure
The advantages that effect is good, pigment or shaping glue will not deposit in cabinet, pigment or shaping glue recycle and double-face dyeing is formed.
9, the first inclination collecting board in the present invention and the second inclination collecting board and horizontal plane are in 15~30 degree of angles, a side
On the other hand face is not easy deposited pigments or shaping glue in cabinet convenient for the collection of pigment or shaping glue；Color spray device includes turning
Moving axis, rotation axis intermediate sleeve are equipped with gear, and gear connect with rotary electric machine, and rotation axis top is connected with first level bar, and first
Horizon bar is connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head and
The connection of one feed pipe；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, and second
Spherical plain bearing rod end is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second level
Bar is in be oppositely arranged；Structure is simple, and speed is fast, and sprinkling uniformly, is oppositely arranged, stability is good, easy to repair；First collecting tank and
Second collecting tank is obliquely installed, convenient for collecting pigment；Filter screen is double-layer filtering net, and using effect is good；Filter screen is arc-shaped
Structure, area expand, and meet the intracorporal environment of case, effectively prevent pigment or shaping glue deposition, influence production effect；At exhaust blower
Equipped with exhaust blower filter screen, exhaust blower is protected, reduces production cost.
10, baking oven of the present invention includes the first cabinet, and top is equipped with the first baking oven guide roller, the first cabinet on the right of the first cabinet
Lower inside is provided with the first stove, and the first stove is connect with the first general pipeline, and the first general pipeline is connect with the first heat-dissipating pipe, and first dissipates
It is equipped with the first poroid plate above heat pipe, is the first wire netting above the first poroid plate, is provided with the first fan at the first poroid plate,
It is the first drying guide roller group above first wire netting, is provided with the first power roller and the second power above the first box house
Roller, the first cabinet left upper side offer channel and connect the second cabinet；It is provided with the second stove below second box house,
It is equipped with the second poroid plate above second stove, is the second wire netting above the second poroid plate, is provided with second at the second poroid plate
Fan, the second wire netting top are the second drying guide roller group, are provided with third power roller and the 4th above the second box house
Power roller, the second cabinet left upper side offer outlet, and exit is provided with export orientation roller group, simple with structure,
Low cost, high production efficiency, production effect be good, good drying effect, the advantages that drying and product qualification rate are high twice.
11, the second stove of volume ratio of the first stove in the present invention is small in size, is dried twice, dyeing sizing
Good, product qualification rate is high；Spacing between first poroid plate and the first wire netting is 10~40cm, on the one hand for safety,
On the other hand in order to guarantee drying effect；Spacing between second poroid plate and the second wire netting is 20~50cm, distance it is big it
Afterwards, drying effect can be got well；The setting of first wire netting and the second wire netting falls after preventing straw mat to be broken, plays barrier effect；
First drying guide roller group includes several groups the first drying guide roller setting up and down, the adjacent first drying guide roller of horizontal direction
The distance between be 5~20cm；Good drying effect, convenient for collecting waste liquid；Crossing the second drying guide roller group includes several groups or more
The second drying guide roller being arranged, the distance between adjacent second drying guide roller of horizontal direction is 5~20cm；It is allowed to dry completely
Dry, dyeing fixed effect is good；The setting of second stove can efficiently use the leftover pieces and other waste material of straw mat production, carry out two
It is secondary to save material cost using burning, protect environment.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of automatic production line for straw mat production；
Fig. 2 is the structural schematic diagram of loose seat machine in the present invention；
Fig. 3 is the structural schematic diagram of sizing color spray case in the present invention；
Fig. 4 is the structural schematic diagram of baking oven in the present invention；
Fig. 5 is the structural schematic diagram of color spray device in the present invention；
Fig. 6 is the structural schematic diagram of embodiment 2 in the present invention.
Figure label is as follows with title:
Specific embodiment
In order to facilitate the understanding of those skilled in the art, the present invention is made further specifically with reference to the accompanying drawings and embodiments
It is bright.
Embodiment 1:
As shown in Fig. 1~5, a kind of automatic production line for straw mat production, including the loose seat for unclamping straw mat
Machine, for the baking oven by the sizing color spray case of straw mat sizing and color spray, for drying straw mat；Wherein, Song Xiji, sizing color spray
Case, baking oven are sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively.
Loose seat machine in the present embodiment includes rack, and frame top is equipped with fixing axle connecting rod, fixing axle connecting rod and solid
Dead axle is fixedly connected, and fixed hub is equipped with the drive roll of rotation, and drive roll is connect with motor, and motor is set to below rack,
Drive roll oblique upper is provided with regulating roller, and regulating roller is set in adjustment axis, and adjustment axis is connected by rotation fixed link and turning set
It connects, turning set is set in rack, and limitation bar is equipped with below rotation fixed link；Dust-extraction unit, dust-extraction unit are equipped with above regulating roller
Including dedusting shell, suction ventilator is provided with above dedusting shell, dedusting shell is equipped with funnel filter net, and filter screen is equipped with spray
Mouth is spilt, dedusting outer casing bottom is equipped with air inlet, and dedusting outer casing underpart side is connect by pipeline with sedimentation basin；Drive roll and adjusting
Spacing between roller is 0.5mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is arranged horizontal by 5 degree of angles；It inhales
Suction ventilator filter screen is equipped at blower；It sprays and is equipped with sprinkler head at mouth.
Sizing color spray case in the present embodiment includes cabinet, is provided with the first guide roller above the side of cabinet side, first leads
It is equipped with the second guide roller below to roller, the first inclination collecting board is provided in cabinet, the one end of the first inclination collecting board is equipped with
Third guide roller, first inclination collecting board the other end lower section are provided with the first collecting tank, setting below the first inclination collecting board
There is the second inclination collecting board, the 4th guide roller, the second inclination collecting board other end are provided with above second inclination collecting board one end
Top is provided with the 5th guide roller, is provided with the second collecting tank below the second inclination collecting board other end, sets below cabinet side
Baking oven connection roller is set, the top of the box left side is provided with exhaust blower, and filter screen, the first inclination are provided in the cabinet below exhaust blower
Color spray device is provided on collecting board and the second inclination collecting board；First inclination collecting board and the second inclination collecting board and horizontal plane
It is in 15 degree of angles；Color spray device includes rotation axis, and rotation axis intermediate sleeve is equipped with gear, and gear is connect with rotary electric machine, rotation axis
Top is connected with first level bar, and first level bar is connect with the first spherical plain bearing rod end, the first spherical plain bearing rod end and first
Paint-spraying head connection, the first paint-spraying head are connect with the first feed pipe；Rotation axis bottom end is connected with the second horizon bar, the second horizon bar with
The connection of second spherical plain bearing rod end, the second spherical plain bearing rod end are connect with the second paint-spraying head, the second paint-spraying head and the second feed pipe
Connection；First level bar is in be oppositely arranged with the second horizon bar；First collecting tank and the second collecting tank and horizontal plane are in 15 degree
Angle setting；Filter screen is double-layer filtering net；The arc-shaped structure of filter screen；Exhaust blower filter screen is equipped at exhaust blower.
Baking oven in the present embodiment includes the first cabinet, and top is equipped with the first baking oven guide roller on the right of the first cabinet, and first
It is provided with the first stove below box house, the first stove is connect with the first general pipeline, and the first general pipeline is connect with the first heat-dissipating pipe, the
It is equipped with the first poroid plate above one heat-dissipating pipe, is the first wire netting above the first poroid plate, is provided with first at the first poroid plate
Fan, the first wire netting top are the first drying guide roller group, are provided with the first power roller and second above the first box house
Power roller, the first cabinet left upper side offer channel and connect the second cabinet；Second is provided with below second box house
Stove, the second stove top are equipped with the second poroid plate, are the second wire netting above the second poroid plate, are provided at the second poroid plate
Second fan is the second drying guide roller group above the second wire netting, be provided with above the second box house third power roller and
4th power roller, the second cabinet left upper side offer outlet, and exit is provided with export orientation roller group；First stove
The second stove of volume ratio it is small in size；Spacing between first poroid plate and the first wire netting is 10cm；Second poroid plate and
Spacing between two wire nettings is 20cm；Export orientation roller group includes export orientation roller, is outlet power above export orientation roller
Roller, outlet power roller are driven by a motor；First drying guide roller group includes several groups the first drying guide roller setting up and down, water
Square to adjacent first drying the distance between guide roller be 5cm；Second drying guide roller group includes that several groups are setting up and down
Second drying guide roller, the distance between adjacent second drying guide roller of horizontal direction is 5cm；First poroid plate and second poroid
Plate is connect with scrap collecting tank.
Controller in the present embodiment is PLC controller, and controller is electric with motor, suction ventilator, exhaust blower, rotation respectively
Machine, the first paint-spraying head, the second paint-spraying head, the first fan and the connection of the second fan.
The implementation method of the above-mentioned automatic production line for straw mat production, comprising the following steps:
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and tune
Save the gap between roller；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in push down the state of straw mat always；
(3), due to limit bar effect, guarantee straw mat can between drive roll and regulating roller gap sucking；
(4), Song Wanhou, straw mat enter dyeing/shaping equipment and carry out dyeing processing；
(5), process the first guide roller, the second guide roller of straw mat, straw mat is tensed, then arrives third guide roller, at this time
Straw mat is face-up；
(6), color spray device sprinkling pigment or shaping glue, pigment or shaping glue are collected through the first inclination collecting board to first
Then slot arrives pigment or shaping glue collecting tank；
(7), exhaust blower starts to continue working, and extra mist pigment or shaping glue will not make pigment exist by filter screen filtration
Case internal deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, the straw mat back side
Upward, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives
Pigment or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the first guide roller of process of the straw mat after dyeing sizing enters the first cabinet, and straw mat is oriented to through the first drying
Roller group winds reach the first power roller up and down, then proceedes to wind, and the second power roller is reached, finally to the second cabinet from channel
It is interior；
(11), the first stove heat, heat through general pipeline to the first heat-dissipating pipe, then up through the first poroid plate, the first iron
Silk screen radiates, and dries to straw mat, the first fan work；
(12), straw mat enters the second cabinet, and straw mat winds up and down through the second drying guide roller group and reaches third power roller, so
After continue to wind, reach the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, carries out to straw mat secondary
Drying, the second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
Embodiment 2
As shown in fig. 6, this embodiment differs from embodiment 1 in that: it is set above the regulating roller in the present embodiment
There is dust-extraction unit, dust-extraction unit includes dedusting shell, and suction ventilator is provided with above dedusting shell, and dedusting shell is equipped with infundibulate mistake
Strainer, filter screen are equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, and dedusting outer casing underpart side passes through pipeline and precipitating
Pond connection；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is arranged horizontal by 30 degree of angles；It is equipped with and inhales at suction ventilator
Fan filter screen set；It sprays and is equipped with sprinkler head at mouth；Sprinkler head is 360 ° of rotary sprinklers；Spacing between drive roll and regulating roller
For 10mm.
The first collecting tank and the second collecting tank and horizontal plane in the present embodiment are in that 30 degree of angles are arranged；First poroid plate with
Spacing between first wire netting is 40cm；Spacing between second poroid plate and the second wire netting is 50cm；Horizontal direction phase
It is 20cm that neighbour first, which dries the distance between guide roller,；The distance between adjacent second drying guide roller of horizontal direction is 20cm.
Above-mentioned specific embodiment is the preferred embodiment of the present invention, can not be limited the invention, and others are appointed
The change or other equivalent substitute modes what is made without departing from technical solution of the present invention, are included in protection of the invention
Within the scope of.
Claims (6)
1. a kind of automatic production line for straw mat production, it is characterised in that: including the Song Xiji for unclamping straw mat, use
In the baking oven by the sizing color spray case of straw mat sizing and color spray, for drying straw mat；Wherein, Song Xiji, sizing color spray case, baking
Case is sequentially connected；Controller is connect with Song Xiji, sizing color spray case, baking oven respectively；The pine seat machine includes rack, frame top
Equipped with fixing axle connecting rod, fixing axle connecting rod is fixedly connected with fixing axle, and fixed hub is equipped with the drive roll of rotation, drive roll
It is connect with motor, motor is set to below rack, and drive roll oblique upper is provided with regulating roller, and regulating roller is set in adjustment axis
On, adjustment axis is connect by rotating fixed link with turning set, and turning set is set in rack, is equipped with limitation below rotation fixed link
Bar；The sizing color spray case includes cabinet, and the first guide roller is provided with above cabinet side, is equipped with second below the first guide roller
Guide roller is provided with the first inclination collecting board in cabinet, and the one end of the first inclination collecting board is equipped with third guide roller, and first inclines
It is provided with the first collecting tank below oblique collecting board the other end, is provided with the second inclination collecting board below the first inclination collecting board,
It is provided with the 4th guide roller above second inclination collecting board one end, is provided with the 5th guiding above the second inclination collecting board other end
Roller, the second inclination collecting board other end lower section are provided with the second collecting tank, and setting baking oven connects roller, cabinet top below cabinet side
The portion left side is provided with exhaust blower, and filter screen is provided in the cabinet below exhaust blower, and the first inclination collecting board and the second inclination are received
Color spray device is provided on collection plate；
Dust-extraction unit is equipped with above the regulating roller, dust-extraction unit includes dedusting shell, it is provided with suction ventilator above dedusting shell,
Dedusting shell is equipped with funnel filter net, and filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, under dedusting shell
Portion side is connect by pipeline with sedimentation basin；
The first inclination collecting board and the second inclination collecting board and horizontal plane are in 15~30 degree of angles；Color spray device includes rotation
Axis, rotation axis intermediate sleeve are equipped with gear, and gear is connect with rotary electric machine, and rotation axis top is connected with first level bar, the first water
Flat bar is connect with the first spherical plain bearing rod end, and the first spherical plain bearing rod end is connect with the first paint-spraying head, the first paint-spraying head and first
Feed pipe connection；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, the second bar
End oscillating bearing is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second horizon bar
In being oppositely arranged；First collecting tank and the second collecting tank and horizontal plane are in that 15~30 degree of angles are arranged；Filter screen is double medium filtration
Net；The arc-shaped structure of filter screen；Exhaust blower filter screen is equipped at exhaust blower.
2. the automatic production line according to claim 1 for straw mat production, it is characterised in that: the drive roll and tune
Saving the spacing between roller is 0.5~10mm；Dedusting outer casing bottom is inclined to set；Dedusting outer casing bottom is horizontal by 5~30
Spend angle setting；Suction ventilator filter screen is equipped at suction ventilator；It sprays and is equipped with sprinkler head at mouth.
3. the automatic production line according to claim 1 for straw mat production, it is characterised in that: the baking oven includes the
One cabinet, top is equipped with the first baking oven guide roller on the right of the first cabinet, is provided with the first stove below the first box house, and first
Stove is connect with the first general pipeline, and the first general pipeline is connect with the first heat-dissipating pipe, is equipped with the first poroid plate above the first heat-dissipating pipe, and first
It is the first wire netting above poroid plate, the first fan is provided at the first poroid plate, is led above the first wire netting for the first drying
To roller group, it is provided with the first power roller and the second power roller above the first box house, the first cabinet left upper side opens up
There is channel to connect the second cabinet；It is provided with the second stove below second box house, is equipped with the second poroid plate above the second stove,
It is the second wire netting above second poroid plate, the second fan is provided at the second poroid plate, is dried above the second wire netting for second
Dry guide roller group, the second box house top are provided with third power roller and the 4th power roller, the second cabinet left upper side
Outlet is offered, exit is provided with export orientation roller group；The second stove of volume ratio of first stove it is small in size；First
Spacing between poroid plate and the first wire netting is 10~40cm；Spacing between second poroid plate and the second wire netting is 20~
50cm；Export orientation roller group includes export orientation roller, is outlet power roller above export orientation roller, exports power roller by motor band
It is dynamic；First drying guide roller group includes several groups the first drying guide roller setting up and down, and adjacent first drying of horizontal direction is led
It is 5~20cm to the distance between roller；Second drying guide roller group includes several groups the second drying guide roller setting up and down, water
Square to adjacent second drying the distance between guide roller be 5~20cm；First poroid plate and the second poroid plate are received with waste material
Header connection.
4. the automatic production line according to claim 1 for straw mat production, it is characterised in that: the controller is
PLC controller, controller respectively with motor, suction ventilator, exhaust blower, rotary electric machine, the first paint-spraying head, the second paint-spraying head,
One fan and the connection of the second fan.
5. the implementation method of the automatic production line according to any one of claims 1 to 4 for straw mat production, feature
It is, comprising the following steps:
(1), controller controls motor, and motor drives drive roll, and one of bundled straw mat passes through drive roll and regulating roller
Between gap；Due to the gravity of regulating roller, straw mat is pushed down, straw mat travels forward under drive roll effect；
(2), due to the effect of rotation fixed link and turning set, regulating roller is in push down the state of straw mat always；
(3), due to limit bar effect, guarantee straw mat can between drive roll and regulating roller gap sucking；
(4), Song Wanhou, straw mat enter sizing color spray case and carry out dyeing processing；
(5), straw mat passes through the first guide roller, the second guide roller, and straw mat is tensed, third guide roller is then arrived, and straw mat is being just at this time
Up；
(6), color spray device sprays pigment or shaping glue, pigment or shaping glue through the first inclination collecting board to the first collecting tank, so
Pigment or shaping glue collecting tank are arrived afterwards；
(7), exhaust blower starts to continue working, and extra mist pigment or shaping glue will not make pigment in cabinet by filter screen filtration
Interior deposition；
(8), the straw mat of third guide roller passes through the steering of the 4th guide roller, the 5th guide roller is reached, at this point, straw mat back side court
On, color spray device sprays pigment or shaping glue, pigment or shaping glue through the second inclination collecting board to the second collecting tank, then arrives face
Material or shaping glue collecting tank；
(9), the straw mat of the 5th guide roller connects roller to baking oven, then exports；
(10), the straw mat after dyeing sizing enters the first cabinet by the first guide roller, and straw mat is through in the first drying guide roller group
Lower winding reaches the first power roller, then proceedes to wind, and reaches the second power roller, finally in the second cabinet from channel；
(11), the first stove heat, heat through general pipeline to the first heat-dissipating pipe, then up through the first poroid plate, the first wire netting
It radiates, straw mat is dried, the first fan work；
(12), straw mat enter the second cabinet, straw mat through second drying guide roller group up and down wind reach third power roller, then after
Continuous winding, reaches the 4th power roller, finally from exit to export orientation roller group；
(13), the second stove heats, and heat radiates through the second poroid plate, the second wire netting, carries out secondary drying to straw mat,
Second fan work；
(14), after drying, straw mat forms final products through export orientation roller group.
6. the implementation method of the automatic production line according to claim 5 for straw mat production, it is characterised in that: described
Dust-extraction unit is equipped with above regulating roller, dust-extraction unit includes dedusting shell, is provided with suction ventilator, dedusting shell above dedusting shell
Equipped with funnel filter net, filter screen is equipped with sprinkling mouth, and dedusting outer casing bottom is equipped with air inlet, and dedusting outer casing underpart side is logical
Piping is connect with sedimentation basin, removes dust, guarantees drying dyeing effect；Spacing between drive roll and regulating roller is 0.5~
10mm；It sprays and is equipped with sprinkler head at mouth；The sprinkler head is 360 ° of rotary sprinklers；The color spray device includes rotation axis, is turned
Moving axis intermediate sleeve is equipped with gear, and gear connect with rotary electric machine, and rotation axis top is connected with first level bar, first level bar and
The connection of first spherical plain bearing rod end, the first spherical plain bearing rod end are connect with the first paint-spraying head, the first paint-spraying head and the first feed pipe
Connection；Rotation axis bottom end is connected with the second horizon bar, and the second horizon bar is connect with the second spherical plain bearing rod end, the second rod end joint
Bearing is connect with the second paint-spraying head, and the second paint-spraying head is connect with the second feed pipe；First level bar and the second horizon bar are in opposite
Setting；First inclination collecting board and the second inclination collecting board and horizontal plane are in 15~30 degree of angles；The arc-shaped structure of filter screen；Institute
State the small in size of the second stove of volume ratio of the first stove；Spacing between the first poroid plate and the first wire netting is 10~
40cm；Spacing between the second poroid plate and the second wire netting is 20~50cm；The export orientation roller group includes outlet
Guide roller, export orientation roller top is two outlet press rollers；The first drying guide roller group includes that several groups are setting up and down
The first drying guide roller, adjacent first drying the distance between the guide roller of horizontal direction is 5~20cm；Second drying is led
It include several groups the second drying guide roller setting up and down, the distance between adjacent second drying guide roller of horizontal direction to roller group
For 5~20cm；The first poroid plate is connect with scrap collecting tank with the second poroid plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610638582.5A CN106003305B (en) | 2016-08-04 | 2016-08-04 | A kind of automatic production line and its implementation for straw mat production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610638582.5A CN106003305B (en) | 2016-08-04 | 2016-08-04 | A kind of automatic production line and its implementation for straw mat production |
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| Publication Number | Publication Date |
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| CN106003305A CN106003305A (en) | 2016-10-12 |
| CN106003305B true CN106003305B (en) | 2019-05-14 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144164A (en) * | 2013-03-12 | 2013-06-12 | 包中臣 | Dyeing case mat guiding mechanism for Chinese iris mat |
| CN103144162B (en) * | 2013-03-12 | 2015-08-05 | 包中臣 | A kind of tatami rush Dou opens, dyes and drying integrated equipment |
| CN103144165B (en) * | 2013-03-12 | 2015-08-05 | 包中臣 | Tatami rush Dou opens, dye and drying integrated equipment |
| CN105642068A (en) * | 2016-04-12 | 2016-06-08 | 成都蒲江珂贤科技有限公司 | Environment-friendly forestry and agricultural residue treatment device |
| CN206085259U (en) * | 2016-08-04 | 2017-04-12 | 李新鲜 | A automation line for straw mat production |
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