CN206068820U - A kind of aluminium section bar goes up arranging device automatically - Google Patents

Abstract

The utility model discloses a kind of aluminium section bar goes up arranging device, including aluminium section bar feeding unit, winding unit, conduction rack elevator group and wrapping machine translation unit automatically.Aluminium section bar feeding unit is transported to aluminium section bar by winding head；Winding unit includes two wrapping machines, installed in two conducting rod sides；Every wrapping machine includes that the conducting rod detent mechanism of position, the aluminum steel for aluminum steel to be transported to winding mechanism are unreeled and guiding mechanism and winding mechanism in the horizontal direction for positioning conducting rod；Conducting rod is provided with some fixation hooks, and when being wound, conducting rod is stretched out in aluminium section bar end, and aluminium section bar end and fixation hook are tightly wrapped by winding mechanism aluminum steel, and aluminium section bar is adjacent to conducting rod conducting surface；Conduction rack elevator group is for the automatic lifting conducting rod after single aluminium section bar is tightly wrapped；Wrapping machine translation unit is used to adjust the distance of two wrapping machines.This utility model greatly reduces labor strength, improves production efficiency without the need for being manually wound.

Description

A kind of aluminium section bar goes up arranging device automatically

Technical field

This utility model is related to aluminium section bar and arranges on aluminium section bar before being surface-treated (include oxidation, electrophoresis, coloring, cleaning etc.) Arranging device is gone up in field, more particularly to a kind of aluminium section bar automatically.

Background technology

Aluminium section bar production has to pass through the process of surface treatment such as oxidation, coloring, electrophoresis, cleaning.These techniques for convenience Operation, needs for a plurality of aluminium section bar to be fixed on conduction rack (including crossbeam and conduction according to desired spacing in actual production process Bar) on, and keep aluminium section bar to contact with conducting rod surface well, form row pattern rectangle rack.This process is drained through journey on being referred to as.

At present, journey is drained through on this to be realized by following proposal mostly：An elevator group is provided with the crossbeam of workshop, is lifted Unit includes left and right two elevator, and every elevator includes supporting curb girder, lifting platform, lifting motor, lifting platform to include translation Frame for movement, translation motor, are provided with conducting rod beside each support curb girder.Before arranging on carrying out, workman's crawl control is first passed through System adjusts elevator group and conducting rod is moved to desired location.During work, workman's substation supports curb girder side at two, by handss Work material lift, feeding, then by the artificial three-dimensional winding aluminium section bar of aluminum steel in conducting rod, or artificial clamp clamp aluminium section bar in Conducting rod, is in turn secured to vertical conducting rod, the artificial control crane lifting in midway so that conducting rod is in by root aluminium section bar Suitable height, facilitates workman's winding aluminum steel or clamp clamping.Shortcoming using the program is：High labor intensive, production efficiency Low, comb spacing is uneven, there is potential safety hazard, while needing to expend a large amount of manpowers, unstable product quality etc..

Therefore, Cheng Shang is drained through on aluminium section bar and lacks the high device of a kind of safe and efficient, steady quality, cost performance.

Utility model content

The purpose of this utility model is the shortcoming and deficiency for overcoming prior art, there is provided upper row fills a kind of aluminium section bar automatically Put, which has the advantages that to reduce labor intensity, improve production efficiency, improves security performance, reduces aluminum steel material.

The purpose of this utility model is realized by following technical scheme：A kind of aluminium section bar goes up arranging device automatically, including twining Around unit, conduction rack elevator group and conducting rod, the winding unit includes two wrapping machines, and wrapping machine is separately mounted to two Conducting rod side；Every wrapping machine includes that conducting rod detent mechanism, aluminum steel are unreeled and guiding mechanism and winding mechanism, the conduction Bar detent mechanism is used to position conducting rod position in the horizontal direction and fixed conducting rod to avoid rocking, and aluminum steel is unreeled and led To mechanism for aluminum steel is transported to winding mechanism；Several fixation hooks are provided with the conducting rod；When being wound, aluminium profiles Conducting rod is stretched out in material end, and aluminium section bar end and fixation hook are tightly wrapped by winding mechanism aluminum steel, and aluminium section bar is led with conducting rod Electric face is adjacent to；The conduction rack elevator group is for the automatic lifting conducting rod after an aluminium section bar is tightly wrapped.This utility model By fixation hook is arranged on conducting rod, aluminium section bar can be fixed automatically by winding unit, so as to without the need for manually entering Row winding, greatly reduces the labor intensity of workman, improves production efficiency.

Preferably, the conducting rod detent mechanism includes that positioning funnel, positioning and guiding bar, positioning clamping body, positioning drives Galvanic electricity machine and position location testing agency, before being wound, conducting rod is inserted in positioning funnel, and positioning and guiding bar is arranged on Side inside positioning funnel, positioning clamping body clamping conducting rod in the presence of Locating driver motor, position location detection Mechanism is used to differentiate the fixation hook position on current conducting rod.Fixation hook on two conducting rods is theoretically symmetrical , but reality processing with install do not ensure that it is full symmetric consistent with the level height of correspondence position, according to this position The position feedback of position detecting mechanism is it is known that the corresponding horizontal level deviation of whole story fixation hook of two conducting rods, actual to answer Used time compensates.By the structure, it is possible to achieve the positioning of conducting rod, it is ensured that in winding, conducting rod will not rock, while logical The cooperation of Locating driver motor and positioning clamping body is crossed, is easy to locating rod to move up and down.

Preferably, the aluminum steel unreel and guiding mechanism include unreeling motor, unreel disk, guide roller, unwrapping wire controller and Line sending motor, unreels motor and line sending motor is connected with unwrapping wire controller respectively, and entire volume aluminum steel is placed in unreeling wheel, by unreeling Motor rotation is unreeled；The aluminum steel for unreeling disk output enters line sending motor in the case where roller guide is oriented to, and line sending motor is in unwrapping wire controller The winding head aluminum steel of certain length being transported to according to certain speed under control in winding mechanism.By said apparatus, can To ensure accurate winding shape and length and speed, while the length that aluminum steel is wound per root needed for the aluminium section bar of specification of the same race Degree optimization and consistent, saving aluminum steel.

Further, the aluminum steel is unreeled and guiding mechanism also includes detection module, and the detection module includes aluminum steel Scarce line detection sensor, tension detecting module, the aluminum steel lack line detection sensor be used to detecting aluminum steel whether occur it is lax and Broken string, tension detecting module include tension adjustment module and pressure limit level detection sensor, and pressure limit level detection sensor sets Put in tension adjustment module both sides, the tension adjustment module is dancer or floatingpotential meter or encoder etc.；The aluminum steel Scarce line detection sensor, pressure limit level detection sensor are connected with unwrapping wire controller respectively.Lack line detection biography by arranging aluminum steel Sensor, once occurring lax and breaking, unwrapping wire controller can receive signal and send alarm in time, remind operator to do correlation Process.By arranging pressure limit level detection sensor, once speed is too fast or too slow and caused tension force is too big or too little, unwrapping wire Controller can send control signals to and unreel motor, line sending motor, control the reduction of speed or raising speed of the two.

Used as a kind of preferred version, the winding mechanism includes Y-Z axial displacements travel mechanism, aluminum steel wire feeder and winding Head, the winding head are arranged in Y-Z axial displacements travel mechanism, and Y-Z axial displacements travel mechanism drives the aluminum steel that winding head stretches out Carry out Y-Z plane winding to aluminium section bar end and fixation hook, the aluminum steel wire feeder is for aluminum steel is unreeled and guiding mechanism The aluminum steel of conveying is sent at winding head.

As another kind of preferred version, the winding mechanism include XYZ three-shaft displacements travel mechanism, aluminum steel wire feeder and Winding head, the winding head are arranged in XYZ three-shaft displacements travel mechanism；When being wound, XYZ three-shaft displacements travel mechanism While driving winding head to carry out Y-Z plane winding, the movement of X-direction is also carried out, complete multi-turn Y-Z plane winding aluminum steel In X-direction winding displacement action, the aluminum steel wire feeder is for unreeling aluminum steel and the aluminum steel of guiding mechanism conveying is sent to winding head Place.By using this structure, the more regular and firm of winding can be made.

Preferably, described each wrapping machine is additionally provided with and tightens for last root aluminium section bar winding in single required winding The cutting mechanism of aluminum steel is cut off afterwards, the full automation of winding is realized, the cutting mechanism includes severing shears and pneumatic power But device, is fixed on the base of winding mechanism, is located near winding head does not affect on the position of winding head action.When last A piece aluminium section bar winding is finished, and winding head may proceed to wind multi-turn on an empty fixation hook, and finally aluminum steel the end of a thread is pullled To severing shears, Pneumatic power device action, shears closure severing aluminum steel.

Preferably, each wrapping machine also includes workpiece polishing mechanism, and workpiece polishing mechanism includes that polishing video disc, polisher, polisher are put down Telephone-moving structure and polishing controlled motor, the polishing video disc are arranged on the front end of polisher, and polisher is arranged on polisher translation machine On structure, controlled motor of polishing controls the position of polisher by polisher translation mechanism.By arranging the workpiece polishing mechanism, can be certainly The dynamic impurity being attached to when last time immersion liquid bath was surface-treated on conducting rod conducting surface of removing, it is ensured that conductive effect.

Preferably, a fixed hook plate is installed, fixation hook is arranged on the fixation hook plate at the conducting rod, fixed hook plate and Conducting rod is connected using removably.Fixed hook plate is reused, it is not necessary to affected by changing conducting rod, save Save use cost.

Further, described fixed hook plate one end is provided with initial alignment hook, and before winding aluminium section bar, aluminum steel is first wound into On the initial alignment hook.Using the setting, it is ensured that winding is firm.In addition after the winding of all aluminium section bars is finished, aluminum steel can be automatic The fixation hook of next desired location is wound to after tightening up, entire row winding is completed.

Preferably, the upper arranging device includes a wrapping machine translation mechanism, and the wrapping machine translation mechanism includes that translation is led Rail and wrapping machine pan drive motor, two wrapping machines are arranged on above-mentioned translating rails, the two position on translating rails Put by wrapping machine pan drive motor drive control.By the device, can be twined according to the length adjust automatically two of aluminium section bar Around the distance between machine, to adapt to the aluminium section bar of different length specification.

Preferably, the upper arranging device includes an aluminium section bar feeding unit, and the aluminium section bar feeding unit is arranged at winding Unit side, for aluminium section bar orderly is transported to winding unit front end；The aluminium section bar feeding unit include conveying mechanism, Identification mechanism, upset and pinch mechanism, conveying mechanism are used to stack and divide row the aluminium section bar one by one that FEOL is sent, identification Mechanism is used for the sectional dimension for recognizing and calculating aluminium section bar, and upset and pinch mechanism are used to make aluminium section bar overturn to correct position, Make the side of aluminium section bar conduction parallel with conducting rod conducting surface and laminating conducting rod conducting surface is delivered in clamping.By arranging the machine Structure, can avoid workman from going to carry, arrange and position aluminium section bar, improve work efficiency, while can prevent due to arranging mistake The even mechanism's collision of aluminium section bar shape and caused winding mistake.

Further, the conveying mechanism includes conveyer belt, conveying motor, and conveyer belt is arranged on synchronizing shaft, conveys Motor is by driving the operating of synchronizing shaft driving conveying belt.

Further, some position auxiliary guide plates that are ranked are provided with according to a determining deviation on conveyer belt, while in conveyer belt Side is provided with aluminium positioning guiding plate parallel to its axis direction.When aluminium section bar is placed on conveyer belt, led by positioning auxiliary To plate and aluminium positioning guiding plate, aluminium section bar position on the conveyor belt can be positioned, keeping parallelism state is forwarded, while Certain spacing is kept between every aluminium section bar, the mechanization control for being more convenient for follow-up.

Further, the identification mechanism includes machine vision processor, and respectively with machine vision processor phase Camera even and sensor, sensor positioning aluminium section bar position on the conveyor belt, camera are reversed and clamping machine for shooting The end view drawing picture of the aluminium section bar that structure is lifted from conveyer belt, machine vision processor are cut for the extraction aluminium section bar from end view drawing picture Face geomery and position, be calculated optimum for the fixation side that contact with conducting rod conducting surface, then transmission is turned over Rotaring signal is to upset and pinch mechanism.

As one kind preferably, the upset and pinch mechanism include upset motor, rollover stand, pinch motor and pinch handss Arm, upset motor and pinch motor are connected with machine vision processor respectively, and rollover stand is arranged on the side of conveyer belt, rollover stand Overturn under the driving of upset motor, pinch arm action under the driving for pinching motor.Aluminium section bar on conveyer belt is transported to On rollover stand, machine vision processor sends energizing signal to upset motor, upset motor control rollover stand rotation, is turned to finger Stop after determining angle, pinch arm gripping aluminium section bar in the case where Motor drive is pinched and be passed to wind in front of unit, and make aluminium profiles Material conduction side is mutually adjacent to the conducting surface of conducting rod.By arranging the upset and pinch mechanism, whole winding early stage process Need not manually be participated in, there is intelligence degree height, high working efficiency, and it is slow before winding with aluminium section bar Punching is acted on.

As it is another kind of preferably, the upset and pinch mechanism include clamping and rotating mechanism, clamping cylinder, material folding lifting Mechanism, pinch slide unit, lifting motor, pinch motor, the clamping cylinder, pinch motor, lifting motor respectively with machine vision Processor is connected, and clamping and rotating mechanism clamp and rotate aluminium section bar under the driving for pinching cylinder, and clamping and rotating mechanism set Put in the lower section of material folding elevating mechanism, material folding elevating mechanism is pinching the pinch slide unit movement of Motor drive lower edge.Aluminium section bar is reached After specified location, clamping and rotating mechanism clamp aluminium section bar under the driving of clamping cylinder, afterwards turn over the angle that axle upset is calculated Degree, the clamping of material folding elevating mechanism control afterwards and rotating mechanism reach the height specified, and finally pinch motor and keep aluminium section bar What posture was constant moves in front of winding unit, and aluminium section bar conduction side and the conducting surface of conducting rod is mutually adjacent to.It is anti- Rotate when only aluminium section bar is clamped, again by identification mechanism recognizing shape, size and position after clamping lifting, calculate with it is conductive Bar conducting surface optimum contact face and the required anglec of rotation.

Further, the inwall of clamping and rotating mechanism is provided with Inner pads made by elastomeric material.To adapt to different size With the aluminium section bar in section.

This utility model compared with prior art, has the advantage that and beneficial effect：

1st, traditional upper row substantially passes through what is be accomplished manually, and process mainly includes manual polishing conducting rod, artificial loading (aluminium section bar is lifted near conducting rod from buffering dolly), artificial upper row (are pressed from both sides aluminium section bar with the artificial binding of aluminum steel or with clip To on conducting rod), artificial control conducting rod move up and down 4 steps, waste time and energy, labor strength is high, and upper row point Cloth is uneven.This utility model is provided with workpiece polishing mechanism on wrapping machine, and polishing video disc when conducting rod is lifted can be to conducting rod Conducting surface polished automatically.This utility model is provided with feeding unit, realizes aluminium section bar automatic charging, and can control The speed of feeding.This utility model arranges the fixed hook plate equipped with fixation hook on conducting rod, by winding unit to aluminium section bar Automatically fixed, so as to without the need for being manually wound.This utility model controls lifting platform by set location mobile controller Lifting, can control conducting rod after an aluminium section bar is tightly wrapped and decline automatically or rise a position, so as to without the need for artificial Control moving up and down for conducting rod.This utility model realizes automatically controlling for above-mentioned 4 steps, can substantially reduce work strong Degree, while reducing by uncertain factor caused by workman proficiency level, mental status, mental status, improves production capacity and matter The stability of amount.

2nd, this utility model aluminium section bar feeding unit is provided with position also based on position sensor, the thought of machine vision Sensor, camera, identification mechanism, conveying mechanism, upset and pinch mechanism, can determine the aluminium section bar of optimum by said mechanism For the fixation side that contacts with conducting rod conducting surface and physical dimension so that aluminium section bar reason material is neat, improves aluminium section bar Fixed mass, reduces the labor intensity of workman, realizes fully automatic feeding.

3rd, this utility model only needs original 1 upper emissions groove position/station just replace the upper emissions groove position/work in original 2～6 Position, i.e., 2 people's (upper emissions groove position/station) replace original 4 to 12 people, save manpower in a large number.If user is not simultaneously Front end aluminium section bar Shang Pai mechanisms are chosen, then live need not be changed related multiple techniques and equipment, only be occupied a groove position/work Bit space, has saved space and investment.

Description of the drawings

Fig. 1 is the front view of the present embodiment device.

Fig. 2 is the top view of the present embodiment device.

Fig. 3 is the side view of the present embodiment device.

Fig. 4 (a) is the structural representation of workpiece polishing mechanism in the present embodiment device.

Fig. 4 (b) is the schematic perspective view of polisher and polishing video disc in workpiece polishing mechanism shown in Fig. 4 (a).

Fig. 5 is the structural representation of aluminium section bar feeding unit in the present embodiment device.

Fig. 6 is the structural representation of conducting rod location structure in the present embodiment device.

Fig. 7 is the schematic diagram being wound using Y-Z axial displacements travel mechanism in the present embodiment device.

Fig. 8 be in the present embodiment device aluminum steel unreel and guiding mechanism structural representation.

Fig. 9 is the flow chart of the present embodiment method of work.

Figure 10 is the present embodiment aluminium section bar feeding unit schematic top plan view.

Figure 11 is that the present embodiment aluminium section bar feeding unit one of which pinches schematic diagram.

Wherein：1-- crossbeams, the left conducting rods of 2--, the right conducting rods of 3--, 4-- aluminium section bars, 5-- conduction rack elevator groups, 6-- Left wrapping machine, the right wrapping machines of 7--, 8-- wrapping machine translation mechanisms, 9-- aluminium section bar feeding units, 10-- grooves hole, 21-- fixation hooks Plate, 22-- fixation hooks, 61-- polisher translation mechanisms, 62-- polishers, 63-- polishing video discs, 71-- positioning funnels, 72-the One positioning guide post, the 73-the second positioning and guiding bar, 74-- positioning clamping bodies, 75-- position locations testing agency, 601-- are twined Around machine Z-direction mobile motor, 602-- wrapping machine Y-direction mobile motors, 603--- winding heads, 65-- unreel motor, and 66-- unreels disk, 67-- dancers, 68-- aluminum steels lack line detection sensor, 69-- guide rollers, 77-- pressure limit level detection sensor, 78-- line sendings Motor, 91-- conveying mechanisms, 92-identification mechanism, 93-- upsets and pinch mechanism, the left conveyer belts of 911--, the right conveyings of 912-- Band, 913-- conveyer belt inverted trapezoidal guide plates, 914-- aluminium positioning guiding plates, 921-- sensors and camera, 922-- machines are regarded Feel processor, the left upsets of 931-- and pinch mechanism, the right upsets of 932-- and pinch mechanism, 933-- material folding elevating mechanisms, 934-- Clamping and rotating mechanism, 935-- clamping cylinders, 938-- pinch slide unit, and 939-- pinches motor.

Specific embodiment

This utility model is described in further detail with reference to embodiment and accompanying drawing, but enforcement of the present utility model Mode not limited to this.

Embodiment 1

Referring to Fig. 1,2,3, a kind of aluminium section bar of the present embodiment goes up arranging device, including aluminium section bar feeding unit 9, wrapping machine automatically Group, conduction rack elevator group 5, wrapping machine translation mechanism 8 and conducting rod (including left conducting rod 2 and right conducting rod 3), on aluminium section bar Material unit 9 is arranged at winding unit side, and for aluminium section bar 4 orderly is transported to winding unit front end, winding unit includes Two wrapping machines (respectively left wrapping machine 6 and right wrapping machine 7), are provided with a wrapping machine each conducting rod side, two Wrapping machine is arranged on wrapping machine translation mechanism 8, the distance between it is adjustable.Conduction rack elevator group 5 is in an aluminium section bar Tightly wrapped rear automatic lifting conducting rod.In the present embodiment, a fixed hook plate 21 is installed at each conducting rod, in fixed hook plate 21 are provided with fixation hook 22, and fixed hook plate 21 is connected using removably with conducting rod, and the spacing between fixation hook can be pre- First set.5 one end of conduction rack elevator group is arranged on crossbeam 1, and control conducting rod is moved up and down in upper emissions groove hole 10. The main innovation point of the present embodiment is being fixed aluminum steel automatic winding by winding the cooperation of unit, conduction rack elevator group etc. On hook and aluminium section bar, aluminium section bar upper row automatically is completed.Below in conjunction with the accompanying drawings various pieces mechanism is specifically described.

Referring to Fig. 2,5,10,11, the present embodiment aluminium section bar feeding unit 9 includes conveying mechanism 91, identification mechanism 92, upset With pinch mechanism 93, conveying mechanism 91 is used to stack and divide to arrange the aluminium section bar one by one sent of FEOL, including conveyer belt, defeated Power transmission machine, conveyer belt are arranged on synchronizing shaft, and conveying motor is by driving the operating of synchronizing shaft driving conveying belt.The present embodiment is adopted Conveyer belt include two, be left conveyer belt and right conveyer belt respectively, every conveyer belt is provided with some row's inverted trapezoidal guide plates 913, aluminium section bar is placed in inverted trapezoidal guide plate, while being additionally provided with aluminium positioning parallel to its axis direction in conveyer belt side Guide plate 914.The positioning aluminium section bar of aluminium positioning guiding plate 914 one end alignment, between inverted trapezoidal guide plate 913 is positioned between aluminium section bar Every identical and parallel, so as to ensure that aluminium section bar position on the conveyor belt is relatively fixed, it is easy to subsequently realize automatic turning and folder Send.

In aluminium section bar feeding unit 9, identification mechanism 92 is used for the sectional dimension for recognizing and calculating aluminium section bar, including machine is regarded Feel and process 922 (processors such as such as PLC), and the camera that is connected with machine vision processor respectively and sensor, sensor Can be as shown in Figure 10, integrate with camera, collectively constitute part 921, it is also possible to set up separately in conveyer belt both sides difference position Put, it is therefore an objective to position aluminium section bar position on the conveyor belt, once reaching specified location, just transmit a signal to upset and pinch machine Structure 93 carries out gripping operation.Camera is, for the end view drawing picture for shooting aluminium section bar, camera to be not particularly limited, as long as energy Enough meet follow-up machine vision processor processing requirement.Machine vision processor is for extracting aluminium section bar from end view drawing picture Cross sectional shape size and position, be calculated optimum for the fixation side that contacts with conducting rod conducting surface, Ran Houfa Energizing signal is sent to upset and pinch mechanism 93.

In aluminium section bar feeding unit 9, upset and pinch mechanism 93 are used to make aluminium section bar overturn to correct position, the present embodiment After considering cost and gripping accuracy, two upsets and pinch mechanism, ginseng are set in the aluminium section bar feeding unit See Figure 10, it is respectively left to overturn and pinch mechanism 931 and right upset and pinch mechanism 932.Wherein, left upset and pinch mechanism 931 structure is referring to Figure 11, including clamping and rotating mechanism 934, clamping cylinder 935, material folding elevating mechanism 933, pinch slide unit 938th, lifting motor, pinch motor 939, the clamping cylinder 935, pinch motor 939, lifting motor respectively with machine vision at Reason device 922 is connected, and clamping and rotating mechanism 934 clamp and rotate aluminium section bar under the driving for pinching cylinder 935, clamps and rotates Mechanism 934 is arranged on the lower section of material folding elevating mechanism 933, and elevating movement is carried out under the control of the mechanism.Material folding elevating mechanism 933 drive lower edge to pinch slide unit 938 in pinch motor 939 moves.

Certainly, in practical application, upset and pinch mechanism can be realized using numerous embodiments, it is not limited to above-mentioned One kind, for example, it is also possible to including upset motor, rollover stand, pinch motor and pinch arm, upset motor and pinch motor are distinguished It is connected with machine vision processor, rollover stand is arranged on the side of conveyer belt, rollover stand is overturn under the driving of upset motor, presss from both sides Send arm action under the driving for pinching motor.

Further, since the specification of aluminium section bar is varied, and it is many and irregular, in order to avoid occurring to skid in clamping process Situations such as, a Inner pad is provided with mechanism's inwall of clamping aluminium section bar, the Inner pads are made of using elastomeric material, such that it is able to press from both sides That what is held is more firm, it is ensured that upset and the accuracy for pinching, safety.

The present embodiment winding unit includes two wrapping machines, and every wrapping machine includes that conducting rod detent mechanism, aluminum steel are unreeled And guiding mechanism, winding mechanism, cutting mechanism, workpiece polishing mechanism, the conducting rod detent mechanism be used for position conducting rod in level , to avoid rocking, aluminum steel is unreeled and guiding mechanism is for being transported to wrapping machine by aluminum steel for the position in direction and fixed conducting rod Aluminium section bar end is tightly wrapped with fixation hook 22 by structure, winding mechanism for aluminum steel, and aluminium section bar is adjacent to conducting rod conducting surface, is cut out For aluminum steel is cut off after last root aluminium section bar winding of single required winding is tightened, workpiece polishing mechanism is used to remove breaking mechanism The impurity being attached to when last time immersion liquid bath was surface-treated on conducting rod conducting surface.Below in conjunction with the accompanying drawings the present embodiment is adopted It is specifically described with the structure of all parts as follows.

Referring to Fig. 6, conducting rod detent mechanism includes positioning funnel 71, positioning and guiding bar, positioning funnel positioning clamping body 74th, Locating driver motor and position location testing agency 75, before being wound, conducting rod is inserted in positioning funnel 71, fixed Position guide post is arranged on the side inside positioning funnel 71, and the first positioning and guiding bar 72, the second positioning and guiding bar 73 such as in figure can To be realized using two fixed rollers.The clamping conducting rod in the presence of Locating driver motor of positioning clamping body 74.In order to Ensure that the gait of march of two conducting rods in left and right is consistent, the present embodiment is also provided with position location below each positioning funnel 71 Testing agency 75, the mechanism are used to differentiate the fixation hook position on current conducting rod, are adjusted according to position feedback.

Referring to Fig. 8, aluminum steel is unreeled and guiding mechanism includes unreeling motor 65, unreels disk 66, the control of guide roller 69, unwrapping wire Device, line sending motor 78 and detection module, unreel motor 65 and line sending motor 78 is connected with unwrapping wire controller respectively, and entire volume aluminum steel is put Put in unreeling wheel, unreeled by the rotation of motor 65 is unreeled；The aluminum steel for unreeling the output of disk 66 is led in guide roller 69 and is downwardly into line sending The aluminum steel of certain length is transported to wrapping machine according to certain speed under the control of unwrapping wire controller by motor 78, line sending motor 78 Winding head 604 in structure.Detection module includes that aluminum steel lacks line detection sensor 68, tension detecting module, and the aluminum steel lacks line inspection Surveying sensor 68 is used to detect whether aluminum steel occurs lax and break that tension detecting module to include tension adjustment module and pressure Spacing detection sensor 77, pressure limit level detection sensor 77 are arranged on tension adjustment module both sides.In the present embodiment, tension force is adjusted Section module can adopt dancer 67, can also adopt certainly such as floatingpotential meter or encoder etc. in actual applications, only The detection of tension force can be realized and adjusted.The aluminum steel lacks line detection sensor 68, pressure limit level detection sensor 77 Be connected with unwrapping wire controller respectively, the signal of detection be sent to into unwrapping wire controller in detection process, unwrapping wire controller according to Signal is adjusted to unreeling motor, speed of line sending motor etc. in real time, while break down externally to report to the police, is realized certainly Dynamic control.

Referring to Fig. 7, the present embodiment winding mechanism includes Y-Z axial displacements travel mechanism, aluminum steel wire feeder and winding head, institute State winding head 603 to be arranged in Y-Z axial displacements travel mechanism, Y-Z axial displacements travel mechanism includes Z-direction guide rail, Y-direction guide rail, twines Around machine Z-direction mobile motor 601, wrapping machine Y-direction mobile motor 602, Z-direction guide rail is arranged on the slide block of Y-direction guide rail, wrapping machine Y The slide block of Y-direction guide rail is driven to move to mobile motor 602, winding head 603 is arranged on the slide block of Z-direction guide rail, wrapping machine Z The slide block of Z-direction guide rail is driven to move to mobile motor 601.By the movement of Y-Z axial displacements travel mechanism, winding head 603 The aluminum steel for stretching out carries out Y-Z plane winding to 4 end of aluminium section bar and fixation hook 22.Aluminum steel wire feeder for aluminum steel is unreeled and The aluminum steel of guiding mechanism conveying is sent at winding head.Certainly, in actual applications, in order that more firm, the Ke Yi of winding On the basis of Y-Z axial displacements travel mechanism described in the present embodiment, further using existing three-D displacement movement in prior art Mechanism so that winding head can also carry out the movement of X-direction while Y-Z plane winding is carried out, and complete multi-turn Y-Z and put down Face winds aluminum steel in X-direction winding displacement action.

Before winding aluminium section bar, need to position the initial position of aluminum steel, for this purpose, arranging in fixed 21 one end of hook plate Initial alignment hook, aluminum steel are first wound on the initial alignment hook.Likewise, after single winding is finished, need aluminum steel severing, Here can be by manually severing, but, in order to improve work efficiency, the present embodiment proposes a kind of automatic cutting machine structure, The mechanism is fixed on the base of winding mechanism, and including severing shears and Pneumatic power device, severing shears are arranged on winding head Near, but do not affect winding head action.When last root aluminium section bar winding is finished, winding head is may proceed in an empty fixation Multi-turn is wound on hook, finally aluminum steel the end of a thread is pullled to severing shears, Pneumatic power device action, shears closure is realized certainly Dynamic severing aluminum steel.

Referring to Fig. 4 (a), (b), the present embodiment workpiece polishing mechanism includes polish video disc 63, polisher 62, polisher translation mechanism 61 are arranged on the front end of polisher 62 with polishing controlled motor, video disc 63 of polishing, and polisher 62 is arranged on polisher translation mechanism On 61, controlled motor of polishing controls the position of polisher 62 by polisher translation mechanism 61.

Referring to Fig. 2, the present embodiment wrapping machine translation mechanism 8 includes translating rails and wrapping machine pan drive motor, two Wrapping machine is arranged on above-mentioned translating rails, and the two position on translating rails is driven by wrapping machine pan drive motor and controlled System.

Referring to Fig. 3, in the present embodiment, conduction rack elevator group 5 include support curb girder, lifting platform, height displacement sensor, Lifting motor and driving etc..Lifting platform includes translating frame for movement, translation motor and driving, translates spacing or translation sensor Deng, the elevator effect be control under the control of position mobile controller conducting rod can accurate movement to desired location.Rise Drop motor and driving cause conducting rod to rise or fall according to required speed, and height displacement sensor guarantees that wrapping machine being capable of essence Different aluminium section bars are wound really.

Referring to Fig. 9, the present embodiment aluminium section bar is gone up automatically the method for work of arranging device, is comprised the following steps：

S1, the geometry information for obtaining current aluminium section bar to be wound, method can be independently selected according to practical application, For example pass through touch screen or industrial computer is arranged manually, or read by the identification mechanism in feeding unit automatically, Huo Zhetong Cross and 3D the or 2D figures of aluminium section bar are directed into into industrial computer acquisition etc. automatically.

Obtain geometry information, it is possible to which corresponding aluminium section bar factory formula is set, i.e., for different aluminium section bar chis It is very little, the control information of each motor of setting, such as velocity of rotation, time etc..

S2, according to the length of aluminium section bar, send control signals to conduction rack elevator group 5 and wrapping machine translation mechanism 8, from Two conducting rods (2 in Fig. 1 and 3) of dynamic adjustment and two wrapping machines (6 in Fig. 2 and 7) are in the distance of X-direction.This Distance is suitable with aluminium section bar length.

S3, conducting rod detent mechanism are positioned to conducting rod, and aluminum steel is unreeled and guiding mechanism and winding mechanism are first by aluminum Line is fixed on the initial alignment axle on conducting rod top.

S4, whole piece conducting rod conducting surface is polished.

S5, the side that aluminium section bar is placed on conducting rod conducting surface by feeding unit, here, in order that aluminium section bar with lead Electric pole conducting surface can realize the laminating of maximum area, using following process steps：

A, collection are when the end view drawing picture of aluminium section bar in front delivery mechanism 91；

B, the cross sectional shape size that aluminium section bar is extracted from end view drawing picture, be calculated optimum for conductive with conducting rod The fixation side of face contact；

C, by above-mentioned fixation with side-overturning to vertical direction；

D, above-mentioned aluminium section bar is moved to and twined according to the posture of putting that step S403 is obtained by upset and pinch mechanism 93 In front of unit.

In S6, S7, feeding unit, aluminium section bar is placed on the side of conducting rod conducting surface, aluminium profiles for upset and pinch mechanism 93 Conducting rod is stretched out in material end, and winding mechanism walks winding path automatically according to the sectional dimension information of aluminium section bar, by aluminum steel by aluminum Profiled ends are tightly wrapped with the fixation hook 22 on conducting rod, and realization is unreeled automatically and wound.

After the winding of current aluminium section bar is finished, upset and pinch mechanism 93 bleed off aluminium section bar, return to initial position.

Judge whether single set all aluminium section bars wind to finish, if it is not, conducting rod declines automatically, repeat Step S5-S7, otherwise, winding head is fastened aluminum steel end, then by cutting mechanism severing aluminum steel, then execution step S8。

S8, S9, such as user have corresponding data filing requirement, then can generate corresponding production note in touch screen or industrial computer Record, on the aluminium section bar that the sequences car that navigated be hung to relief area in a row or be fed directly to subsequent technique section.

Above-described embodiment is this utility model preferably embodiment, but embodiment of the present utility model is not by above-mentioned The restriction of embodiment, it is other it is any without departing from the change made under spirit of the present utility model and principle, modify, replace Generation, combination, simplification, should be equivalent substitute mode, are included within protection domain of the present utility model.

Claims (10)

1. a kind of aluminium section bar goes up arranging device automatically, it is characterised in that including winding unit, conduction rack elevator group and conducting rod, The winding unit includes two wrapping machines, and wrapping machine is separately mounted to two conducting rod sides；Every wrapping machine includes conduction Bar detent mechanism, aluminum steel are unreeled and guiding mechanism and winding mechanism, and the conducting rod detent mechanism is used to position conducting rod in water Square to position and fixed conducting rod to avoid rocking, aluminum steel is unreeled and guiding mechanism is for being transported to wrapping machine by aluminum steel Structure；Several fixation hooks are provided with the conducting rod；When being wound, conducting rod is stretched out in aluminium section bar end, and winding mechanism is used Aluminium section bar end and fixation hook are tightly wrapped by aluminum steel, and aluminium section bar is adjacent to conducting rod conducting surface；The conduction rack elevator group For the automatic lifting conducting rod after an aluminium section bar is tightly wrapped.

2. aluminium section bar according to claim 1 goes up arranging device automatically, it is characterised in that the conducting rod detent mechanism includes Positioning funnel, positioning and guiding bar, positioning clamping body, Locating driver motor and position location testing agency, before being wound, Conducting rod is inserted in positioning funnel, and positioning and guiding bar is arranged on the side inside positioning funnel, and positioning clamping body is in positioning Clamping conducting rod in the presence of motor, position location testing agency are used to differentiate the fixation hook position on current conducting rod.

3. aluminium section bar according to claim 1 goes up arranging device automatically, it is characterised in that the aluminum steel is unreeled and guiding mechanism Including unreeling motor, unreeling disk, guide roller, unwrapping wire controller and line sending motor, unreel motor and line sending motor respectively with unwrapping wire Controller is connected, and entire volume aluminum steel is placed in unreeling wheel, is unreeled by motor rotation is unreeled；The aluminum steel of disk output is unreeled in guide roller Lead and be downwardly into line sending motor, line sending motor will be the aluminum steel of certain length defeated according to certain speed under the control of unwrapping wire controller The winding head being sent in winding mechanism.

4. aluminium section bar according to claim 1 goes up arranging device automatically, it is characterised in that the upper arranging device includes a winding Machine translation mechanism, the wrapping machine translation mechanism include translating rails and wrapping machine pan drive motor, and two wrapping machines are all provided with Put on above-mentioned translating rails, the two position on translating rails is by wrapping machine pan drive motor drive control；

The upper arranging device includes an aluminium section bar feeding unit, and the aluminium section bar feeding unit is arranged at winding unit side, uses In being transported to winding unit front end by aluminium section bar orderly；The aluminium section bar feeding unit includes conveying mechanism, identification mechanism, turns over Turn and pinch mechanism, conveying mechanism is used to stack and divides row the aluminium section bar one by one that FEOL is sent, and identification mechanism is used to know Not with the sectional dimension for calculating aluminium section bar, upset and pinch mechanism are used to make aluminium section bar overturn to correct position, allow aluminium section bar to lead Electric side is parallel with conducting rod conducting surface and laminating conducting rod conducting surface is delivered in clamping；

Described each wrapping machine is additionally provided with for cutting off aluminum steel after last root aluminium section bar winding of single required winding is tightened Cutting mechanism, the cutting mechanism is fixed on the base of winding mechanism, including severing shears and Pneumatic power device, severing Shears are located near winding head；

Each wrapping machine also includes workpiece polishing mechanism, and workpiece polishing mechanism includes polish video disc, polisher, polisher translation mechanism and polishing Controlled motor, the polishing video disc are arranged on the front end of polisher, and polisher is arranged on polisher translation mechanism, polishing control Motor controls the position of polisher by polisher translation mechanism；

A fixed hook plate is installed at conducting rod, fixation hook is arranged on the fixation hook plate, fixed hook plate is adopted with conducting rod Removably connects；

Described fixed hook plate one end is provided with initial alignment hook.

5. aluminium section bar according to claim 3 goes up arranging device automatically, it is characterised in that aluminum steel is unreeled and guiding mechanism is also wrapped Detection module is included, the detection module includes that aluminum steel lacks line detection sensor, tension detecting module, and the aluminum steel lacks line detection and passes Sensor is used to detect whether aluminum steel occurs lax and break that tension detecting module to include tension adjustment module and the spacing inspection of pressure Sensor is surveyed, pressure limit level detection sensor is arranged on tension adjustment module both sides；The aluminum steel lacks line detection sensor, pressure Spacing detection sensor is connected with unwrapping wire controller respectively.

6. aluminium section bar according to claim 1 goes up arranging device automatically, it is characterised in that the winding mechanism includes Y-Z axles Displacement travel mechanism, aluminum steel wire feeder and winding head, the winding head are arranged in Y-Z axial displacements travel mechanism, Y-Z axle positions Moving travel mechanism drives the aluminum steel that winding head stretches out to carry out Y-Z plane winding to aluminium section bar end and fixation hook, and the aluminum steel send Silk mechanism for by aluminum steel unreel and guiding mechanism conveying aluminum steel be sent at winding head.

7. aluminium section bar according to claim 1 goes up arranging device automatically, it is characterised in that the winding mechanism includes XYZ tri- Axial displacement travel mechanism, aluminum steel wire feeder and winding head, the winding head are arranged in XYZ three-shaft displacements travel mechanism； When being wound, while XYZ three-shaft displacements travel mechanism drives winding head to carry out Y-Z plane winding, X-direction is also carried out It is mobile, complete multi-turn Y-Z plane winding aluminum steel in X-direction winding displacement action, the aluminum steel wire feeder is for aluminum steel is unreeled And the aluminum steel of guiding mechanism conveying is sent at winding head.

8. aluminium section bar according to claim 4 goes up arranging device automatically, it is characterised in that

The conveying mechanism includes conveyer belt, conveying motor, and conveyer belt is arranged on synchronizing shaft, and conveying motor is synchronous by driving Axle driving conveying belt operates；

Some position auxiliary guide plates that are ranked are provided with according to a determining deviation on conveyer belt, while in conveyer belt side parallel to its axis Direction is provided with aluminium positioning guiding plate；

The identification mechanism includes machine vision processor, and the camera that is connected with machine vision processor respectively and sensing Device, sensor positioning aluminium section bar position on the conveyor belt, camera are lifted from conveyer belt with clamp system for shooting to be reversed Aluminium section bar end view drawing picture, machine vision processor for from end view drawing picture extract aluminium section bar cross sectional shape size and position Put, be calculated optimum for the fixation side that contact with conducting rod conducting surface, then send energizing signal to overturn with Pinch mechanism.

9. the aluminium section bar according to claim 4 or 8 goes up arranging device automatically, it is characterised in that the upset and pinch mechanism Including upset motor, rollover stand, pinch motor and pinch arm, upset motor and pinch motor respectively with machine vision processor It is connected, rollover stand is arranged on the side of conveyer belt, and rollover stand is overturn under the driving of upset motor, pinches arm and pinching motor Driving under action.

10. the aluminium section bar according to claim 4 or 8 goes up arranging device automatically, it is characterised in that the upset and pinch mechanism Including clamping and rotating mechanism, clamping cylinder, material folding elevating mechanism, pinch slide unit, lifting motor, pinch motor, the clamping Cylinder, pinch motor, lifting motor are connected with machine vision processor respectively, and clamping and rotating mechanism are in the driving for pinching cylinder Lower clamping simultaneously rotates aluminium section bar, and clamping and rotating mechanism are arranged on the lower section of material folding elevating mechanism, and material folding elevating mechanism is being pinched Motor drive lower edge pinches slide unit movement.