CN106276394A - Aluminum steel automatic winding unit and control method thereof in row's equipment on a kind of aluminium section bar - Google Patents
Aluminum steel automatic winding unit and control method thereof in row's equipment on a kind of aluminium section bar Download PDFInfo
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- CN106276394A CN106276394A CN201610878938.2A CN201610878938A CN106276394A CN 106276394 A CN106276394 A CN 106276394A CN 201610878938 A CN201610878938 A CN 201610878938A CN 106276394 A CN106276394 A CN 106276394A
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- Prior art keywords
- aluminum steel
- aluminium section
- section bar
- conducting rod
- winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H81/00—Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Quality & Reliability (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention discloses on a kind of aluminium section bar aluminum steel automatic winding unit and control method thereof in row's equipment, be wound around unit and include two wrapping machines, wrapping machine is separately mounted to two conducting rod sides；Every wrapping machine includes that conducting rod detent mechanism, aluminum steel unreel and guiding mechanism and winding mechanism, described conducting rod detent mechanism is for positioning conducting rod position in the horizontal direction and fixing conducting rod to avoid rocking, and aluminum steel unreels and guiding mechanism is for being transported to winding mechanism by aluminum steel；Row's equipment is provided with at conducting rod on aluminium section bar several fixation hooks；When being wound, conducting rod is stretched out in aluminium section bar end, and aluminium section bar end is tightly wrapped by winding mechanism aluminum steel with fixation hook, and makes aluminium section bar be adjacent to conducting rod conducting surface.The present invention is wound around unit and can automatically fix aluminium section bar, thus without being manually wound, greatly reduces the labor intensity of workman, improves production efficiency.
Description
Technical field
The present invention relates to aluminium section bar process on surface (include oxidation, electrophoresis, colour, cleaning etc.) row leads on front aluminium section bar
Territory, particularly to aluminum steel automatic winding unit and control method thereof in row's equipment on a kind of aluminium section bar.
Background technology
Aluminium section bar produces and has to pass through the process of surface treatment such as oxidation, coloring, electrophoresis, cleaning.These techniques for convenience
Operation, needs that in actual production process according to desired spacing, a plurality of aluminium section bar is fixed on conduction rack and (includes crossbeam and conduction
Bar) on, and keep aluminium section bar to contact well with conducting rod surface, the row's of being formed shape rectangle rack.This process is drained through journey on being referred to as.
At present, this is drained through journey is to be realized by following proposal mostly: be provided with an elevator group on the crossbeam of workshop, lifting
Unit includes that left and right two elevator, every elevator include supporting curb girder, lifting platform, lifting motor, and lifting platform includes translation
Frame for movement, translation motor, be provided with conducting rod on each support curb girder side.On carrying out before row, first pass through workman's crawl control
Conducting rod is moved to desired location by system regulation elevator group.During work, workman's substation supports curb girder side at two, passes through hands
Work material lift, feeding, then by aluminum steel manually three-dimensional winding aluminum section bar in conducting rod, or manually with clamp clamping aluminium section bar in
Conducting rod, is in turn secured to vertical conducting rod, the halfway lifting of Artificial Control crane by root aluminium section bar so that conducting rod is in
Suitably height, facilitates workman to be wound around aluminum steel or clamp clamping.The shortcoming of the employing program is: labor intensity is big, production efficiency
Low, comb spacing is uneven, there is potential safety hazard, simultaneously need to expend a large amount of manpower, unstable product quality etc..
Therefore, aluminium section bar is drained through a kind of method safe and efficient, that steady quality, cost performance are high of Cheng Shang shortage to fill with corresponding
Put.
Summary of the invention
Present invention is primarily targeted at the shortcoming overcoming prior art with not enough, it is provided that on a kind of aluminium section bar in row's equipment
Aluminum steel automatic winding unit, it has reduction labor intensity, raising production efficiency, raising security performance, reduces aluminum steel material
Advantage.
Another object of the present invention is to provide a kind of based on aluminum steel automatic winding unit in row's equipment on above-mentioned aluminium section bar
Control method, aluminium section bar automatic winding can be realized by this control method, greatly reduce the labor intensity of workman, raising
Production efficiency.
The purpose of the present invention is realized by following technical scheme: aluminum steel automatic wrapping machine in row's equipment on a kind of aluminium section bar
Group, described winding unit includes two wrapping machines, and wrapping machine is separately mounted to two conducting rod sides；Every wrapping machine includes leading
Electric pole detent mechanism, aluminum steel unreel and guiding mechanism and winding mechanism, and described conducting rod detent mechanism is used for positioning conducting rod and exists
The position of horizontal direction and fixing conducting rod are to avoid rocking, and aluminum steel unreels and guiding mechanism for being transported to winding by aluminum steel
Mechanism；Row's equipment is provided with at conducting rod on aluminium section bar several fixation hooks；When being wound, conduction is stretched out in aluminium section bar end
Bar, aluminium section bar end is tightly wrapped by winding mechanism aluminum steel with fixation hook, and makes aluminium section bar be adjacent to conducting rod conducting surface.The present invention
It is wound around unit can aluminium section bar be fixed automatically, thus without being manually wound, the work greatly reducing workman is strong
Spend, improve production efficiency.
Preferably, described conducting rod detent mechanism includes that location funnel, positioning and guiding bar, positioning clamping body, location are driven
Galvanic electricity machine and position location testing agency, before being wound, conducting rod is inserted in the funnel of location, and positioning and guiding bar is arranged on
Side within funnel, the location, positioning clamping body is clamping conducting rod under the effect of Locating driver motor, and position location is detected
Mechanism is for differentiating the fixation hook position on current conducting rod.It is arranged on the theoretically symmetry of the fixation hook on two conducting rods
, but actual processing does not ensures that full symmetric consistent with the level height of correspondence position with installation, positions according to this
The position feedback of position detecting mechanism it is known that horizontal level deviation corresponding to the fixation hook at the whole story of two conducting rods, actual should
Used time compensates.By this structure, it is possible to achieve the location of conducting rod, it is ensured that when being wound around, conducting rod will not rock, and leads to simultaneously
Cross the cooperation of Locating driver motor and positioning clamping body, it is simple to location bar moves up and down.
Preferably, described aluminum steel unreel and guiding mechanism include unreeling motor, unreel dish, guide roller, unwrapping wire controller and
Line sending motor, unreels motor and is connected with unwrapping wire controller respectively with line sending motor, and entire volume aluminum steel is placed in unreeling wheel, by unreeling
Motor rotates and unreels；The aluminum steel unreeling dish output is led at guide roller and is downwardly into line sending motor, and line sending motor is at unwrapping wire controller
The winding head according to certain speed, the aluminum steel of certain length being transported in winding mechanism under control.By said apparatus, can
To ensure accurate shape and length and the speed of being wound around, the length to every winding aluminum steel needed for the aluminium section bar of specification of the same race simultaneously
Degree optimizes with consistent, saves aluminum steel.
Further, described aluminum steel unreels and guiding mechanism also includes that detection module, described detection module include aluminum steel
Lack line detection sensor, tension force detection module, described aluminum steel lack line detection sensor for detect aluminum steel whether occur lax and
Broken string, tension force detection module includes tension adjustment module and pressure limit level detection sensor, and pressure limit level detection sensor sets
Putting in tension adjustment module both sides, described tension adjustment module is dancer or floatingpotential meter or encoder etc.；Described aluminum steel
Lack line detection sensor, pressure limit level detection sensor is connected with unwrapping wire controller respectively.Line detection biography is lacked by arranging aluminum steel
, once there is lax and broken string in sensor, and unwrapping wire controller can receive signal and send alarm in time, reminds operator to do relevant
Process.By arranging pressure limit level detection sensor, once speed is the soonest or too slow and that cause tension force is the biggest or the least, unwrapping wire
Controller can send control signals to unreel motor, line sending motor, controls the two reduction of speed or raising speed.
As a kind of preferred version, described winding mechanism includes Y-Z axial displacement travel mechanism, aluminum steel wire feeder and winding
Head, described winding head is arranged in Y-Z axial displacement travel mechanism, and Y-Z axial displacement travel mechanism drives the aluminum steel that winding head stretches out
Aluminium section bar end and fixation hook are carried out Y-Z plane winding, and described aluminum steel wire feeder is for unreeling aluminum steel and guiding mechanism
The aluminum steel of conveying is delivered at winding head.
As another kind of preferred version, described winding mechanism include XYZ three-shaft displacement travel mechanism, aluminum steel wire feeder and
Winding head, described winding head is arranged in XYZ three-shaft displacement travel mechanism；When being wound, XYZ three-shaft displacement travel mechanism
While driving winding head to carry out Y-Z plane winding, also carry out the movement of X-direction, complete multi-turn Y-Z plane and be wound around aluminum steel
In X-direction winding displacement action, described aluminum steel wire feeder delivers to winding head for the aluminum steel unreeled by aluminum steel and guiding mechanism carries
Place.By using this structure, the more regular and firm of winding can be made.
Preferably, described each wrapping machine is additionally provided with for tightening in single required last root aluminium section bar winding being wound around
After cut off the cutting mechanism of aluminum steel, it is achieved the full automation of winding, described cutting mechanism includes severing shears and pneumatic power
But device, is fixed on the base of winding mechanism, is located near winding head does not affect on the position of winding head action.When finally
A piece aluminium section bar is wound around complete, and winding head may proceed to be wound around multi-turn on an empty fixation hook, finally aluminum steel the end of a thread is pullled
To severing shears, Pneumatic power device action, shears Guan Bi severing aluminum steel.
Preferably, each wrapping machine also includes workpiece polishing mechanism, and workpiece polishing mechanism includes that polishing video disc, polisher, polisher are put down
Moving mechanism and polishing control motor, and described polishing video disc is arranged on the front end of polisher, and polisher is arranged on polisher translation machine
On structure, polishing is controlled motor and is controlled the position of polisher by polisher translation mechanism.By arranging this workpiece polishing mechanism, can be certainly
Dynamic removing was attached to the impurity on conducting rod conducting surface in last time when surface processes soak groove, it is ensured that conductive effect.
Preferably, installing a fixing hook plate at conducting rod, fixation hook is arranged on this fixing hook plate, fixing hook plate with
Conducting rod uses removably to connect.Fixing hook plate can be reused, it is not necessary to affected by changing conducting rod, joint
Save use cost.
Further, described fixing hook plate one end is provided with initial alignment hook, and before winding aluminum section bar, aluminum steel is first wound into
On this initial alignment hook.Use this setting, it is ensured that be wound around firmly.Additionally after all aluminium section bars are wound around, aluminum steel can be automatically
It is wound to the fixation hook of next desired location after tightening up, completes entire row and be wound around.
A kind of based on the control method of aluminum steel automatic winding unit in row's equipment on above-mentioned aluminium section bar, comprise the following steps:
(1) according to the physical dimension of aluminium section bar, conducting rod distance between the position and wrapping machine of crossbeam is determined；
(2) conducting rod is positioned by conducting rod detent mechanism, and aluminum steel unreels and aluminum steel is transported to be wound around by guiding mechanism
Mechanism；Aluminum steel is first fixed on the initial alignment hook of conducting rod by winding mechanism；
(3) aluminium section bar is placed on the side of conducting rod conducting surface, and conducting rod is stretched out in aluminium section bar end, winding mechanism according to
The sectional dimension information of aluminium section bar walks winding path automatically, is twined with the fixation hook on conducting rod aluminium section bar end by aluminum steel
Tightly；
(4) being wound around complete at set all aluminium section bars, winding head is fastened aluminum steel end, then passes through cutting machine
Structure severing aluminum steel, finishes when drained on front-seat aluminium section bar.
Further, before first aluminium section bar is wound around, whole piece conducting rod conducting surface is polished by workpiece polishing mechanism, or
Person is in conducting rod lifting process, and whole piece conducting rod conducting surface is polished by workpiece polishing mechanism.
The present invention compared with prior art, has the advantage that and beneficial effect:
1, traditional upper row is substantially by be accomplished manually, and process includes that manual polishing conducting rod, artificial upper row (use aluminum
Informant's work bundlees or with clip, aluminium section bar is clipped on conducting rod), waste time and energy, labor strength is high, and upper row distribution
Uneven.The present invention is provided with workpiece polishing mechanism on wrapping machine, and polishing video disc when conducting rod lifts can be to the conduction of conducting rod
Polish automatically in face.The present invention arranges the fixing hook plate equipped with fixation hook on conducting rod, by being wound around unit to aluminium section bar
Automatically fix, thus without being manually wound.The present invention can be substantially reduced labor intensity, reduces by workman ripe simultaneously
The uncertain factor that white silk degree, mental status, mental status cause, improves the stability of production capacity and quality.
2, the present invention only needs original 1 upper emissions groove position/station just can replace the upper emissions groove position/station in original 2～6,
I.e. 2 people's (upper emissions groove position/station) replace original 4 to 12 people, save manpower in a large number.If user does not chooses simultaneously
Front end aluminium section bar Shang Pai mechanism, then need not the on-the-spot multiple techniques and equipment changed and be correlated with, only occupy a groove position/station empty
Between, save space and investment.
Accompanying drawing explanation
Fig. 1 is the front view of the present embodiment device.
Fig. 2 is the top view of the present embodiment device.
Fig. 3 is the side view of the present embodiment device.
Fig. 4 (a) is the structural representation of workpiece polishing mechanism in the present embodiment device.
Fig. 4 (b) is polisher and the schematic perspective view of polishing video disc in workpiece polishing mechanism shown in Fig. 4 (a).
Fig. 5 is the structural representation of conducting rod location structure in the present embodiment device.
Fig. 6 is the schematic diagram that in the present embodiment device, employing Y-Z axial displacement travel mechanism is wound.
Fig. 7 is that in the present embodiment device, aluminum steel unreels and the structural representation of guiding mechanism.
Fig. 8 is the flow chart of the present embodiment method.
Wherein: 1--crossbeam, the left conducting rod of 2--, the right conducting rod of 3--, 4--aluminium section bar, 5--conduction rack elevator group, 6--
Left wrapping machine, the right wrapping machine of 7--, 8--wrapping machine translation mechanism, 9--aluminium section bar feeding unit, 10--groove hole, 21--fixation hook
Plate, 22--fixation hook, 61--polisher translation mechanism, 62--polisher, 63--polishes video disc, and 71--positions funnel, and 72
One location guide post, 73 second positioning and guiding bars, 74--positioning clamping body, 75--position location testing agency, 601--twines
Around machine Z-direction mobile motor, 602--wrapping machine Y-direction mobile motor, 603---winding head, 65--unreels motor, and 66--unreels dish,
67--dancer, 68--aluminum steel lacks line detection sensor, 69--guide roller, 77--pressure limit level detection sensor, 78--line sending
Motor.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention do not limit
In this.
Embodiment 1
See Fig. 1,2,3, a kind of aluminium section bar arranges equipment, including aluminium section bar feeding unit 9, present invention aluminum steel to be protected
Automatic winding unit, conduction rack elevator group 5, wrapping machine translation mechanism 8 and conducting rod (include left conducting rod 2 and right conducting rod
3), aluminium section bar feeding unit 9 is arranged at winding unit side, for orderly for aluminium section bar 4 is transported to winding unit front end, twines
Include two wrapping machines (the most left wrapping machine 6 and right wrapping machine 7) around unit, be provided with one each conducting rod side and twine
Around machine, two wrapping machines are arranged on wrapping machine translation mechanism 8, between distance adjustable.Conduction rack elevator group 5 is for one
Root aluminium section bar is tightly wrapped rear automatic lifting conducting rod.In the present embodiment, a fixing hook plate 21 is installed at each conducting rod,
Fixing hook plate 21 is provided with fixation hook 22, and fixing hook plate 21 is connected with conducting rod employing removably, between fixation hook between
Away from presetting.Conduction rack elevator group 5 one end is arranged on crossbeam 1, controls conducting rod and carries out in upper emissions groove hole 10
Move up and down.
On the present embodiment one aluminium section bar, in row's equipment, aluminum steel automatic winding unit includes two wrapping machines, every wrapping machine
Including conducting rod detent mechanism, aluminum steel unreels and guiding mechanism, winding mechanism, cutting mechanism, workpiece polishing mechanism, and described conducting rod is fixed
Position mechanism is for positioning conducting rod position in the horizontal direction and fixing conducting rod to avoid rocking, and aluminum steel unreels and Guiding machine
Structure for being transported to winding mechanism by aluminum steel, and aluminium section bar end is tightly wrapped with fixation hook 22 by winding mechanism for aluminum steel, and makes aluminum
Section bar is adjacent to conducting rod conducting surface, and cutting mechanism is cut after being wound around tighten at single required last root aluminium section bar being wound around
Disconnected aluminum steel, workpiece polishing mechanism was attached to impurity conducting rod conducting surface in last time when surface processes soak groove for removing.
The structure of all parts used to the present embodiment is specifically described as follows below in conjunction with the accompanying drawings.
Seeing Fig. 5, conducting rod detent mechanism includes positioning funnel 71, positioning and guiding bar, location funnel positioning clamping body
74, Locating driver motor and position location testing agency 75, before being wound, conducting rod is inserted in the funnel 71 of location, fixed
Position guide post is arranged on side within funnel 71, the location, such as first positioning and guiding bar the 72, second positioning and guiding bar 73 in figure, and can
To use two fixing rollers to realize.Positioning clamping body 74 is clamping conducting rod under the effect of Locating driver motor.In order to
About guarantee, the gait of march of two conducting rods is consistent, and the present embodiment is also provided with position location below each location funnel 71
Testing agency 75, this mechanism, for differentiating the fixation hook position on current conducting rod, is adjusted according to position feedback.
Seeing Fig. 7, aluminum steel unreels and guiding mechanism includes unreeling motor 65, unreeling dish 66, guide roller 69, unwrapping wire control
Device, line sending motor 78 and detection module, unreel motor 65 and be connected with unwrapping wire controller respectively with line sending motor 78, and entire volume aluminum steel is put
Put in unreeling wheel, unreeled by unreeling motor 65 rotation；The aluminum steel unreeling dish 66 output is led at guide roller 69 and is downwardly into line sending
Motor 78, the aluminum steel of certain length is transported to wrapping machine according to certain speed under unwrapping wire controller controls by line sending motor 78
Winding head 604 in structure.Detection module includes that aluminum steel lacks line detection sensor 68, tension force detection module, and described aluminum steel lacks line inspection
Surveying sensor 68 to be used for detecting whether aluminum steel lax and broken string occurs, tension force detection module includes tension adjustment module and pressure
Limit level detection sensor 77, pressure limit level detection sensor 77 is arranged on tension adjustment module both sides.In the present embodiment, tension force is adjusted
Joint module can use dancer 67, can also use such as floatingpotential meter or encoder etc. the most in actual applications, only
The detection of tension force to be capable of and regulating.Described aluminum steel lacks line detection sensor 68, pressure limit level detection sensor 77
Be connected with unwrapping wire controller respectively, during detection the signal of detection be sent to unwrapping wire controller, unwrapping wire controller according to
Signal in real time to unreeling motor, the speed etc. of line sending motor is adjusted, break down simultaneously and can also externally report to the police, it is achieved from
Dynamic control.
Seeing Fig. 6, the present embodiment winding mechanism includes Y-Z axial displacement travel mechanism, aluminum steel wire feeder and winding head, institute
Stating winding head 603 to be arranged in Y-Z axial displacement travel mechanism, Y-Z axial displacement travel mechanism includes Z-direction guide rail, Y-direction guide rail, twines
Around machine Z-direction mobile motor 601, wrapping machine Y-direction mobile motor 602, Z-direction guide rail is arranged on the slide block of Y-direction guide rail, wrapping machine Y
The slide block driving Y-direction guide rail to mobile motor 602 moves, and winding head 603 is arranged on the slide block of Z-direction guide rail, wrapping machine Z
The slide block driving Z-direction guide rail to mobile motor 601 moves.By the movement of Y-Z axial displacement travel mechanism, winding head 603
The aluminum steel stretched out carries out Y-Z plane winding to aluminium section bar 4 end and fixation hook 22.Aluminum steel wire feeder for aluminum steel unreeled and
The aluminum steel of guiding mechanism conveying is delivered at winding head.Certainly, in actual applications, in order to make the more firm of winding, Ke Yi
On the basis of Y-Z axial displacement travel mechanism described in the present embodiment, existing three-D displacement in prior art is used to move further
Mechanism so that winding head while carrying out Y-Z plane winding, can also carry out the movement of X-direction, completes multi-turn Y-Z and puts down
Face is wound around aluminum steel in X-direction winding displacement action.
Before winding aluminum section bar, need the initial position of aluminum steel is positioned, to this end, arrange in fixing hook plate 21 one end
Initial alignment hook, aluminum steel is first wound on this initial alignment hook.Same, after single winding, need aluminum steel severing,
Here can pass through severing manually, but, in order to improve work efficiency, the present embodiment proposes a kind of automatic cutting machine structure,
This mechanism is fixed on the base of winding mechanism, and including severing shears and Pneumatic power device, severing shears is arranged on winding head
Near, but do not affect winding head action.When last root aluminium section bar is wound around complete, winding head may proceed to empty fixing
Being wound around multi-turn on hook, finally aluminum steel the end of a thread is pullled to severing shears, Pneumatic power device action, shears closes, it is achieved from
Dynamic severing aluminum steel.
Seeing Fig. 4 (a), (b), the present embodiment workpiece polishing mechanism includes polish video disc 63, polisher 62, polisher translation mechanism
61 control motor with polishing, and polishing video disc 63 is arranged on the front end of polisher 62, and polisher 62 is arranged on polisher translation mechanism
On 61, polishing is controlled motor and is controlled the position of polisher 62 by polisher translation mechanism 61.
Seeing Fig. 2, the present embodiment wrapping machine translation mechanism 8 includes translating rails and wrapping machine pan drive motor, two
Wrapping machine is arranged on above-mentioned translating rails, and the two position on translating rails is driven control by wrapping machine pan drive motor
System.
See Fig. 3, in the present embodiment, conduction rack elevator group 5 include support curb girder, lifting platform, height displacement sensor,
Lifting motor and driving etc..Lifting platform includes translating frame for movement, translation motor and driving, translation is spacing or translates sensor
Deng, the effect of this elevator is to control conducting rod under position mobile controller controls can accurately move to desired location.Rise
Fall motor and driving make conducting rod rise or fall according to required speed, and height displacement sensor guarantees that wrapping machine can essence
Really it is wound around different aluminium section bars.
Seeing Fig. 8, the control method of aluminum steel automatic winding unit in row's equipment on the present embodiment aluminium section bar, including following step
Rapid:
S1, the physical dimension of acquisition aluminium section bar；
S2, physical dimension according to aluminium section bar, send control signals to conduction rack elevator group 5 and wrapping machine translation mechanism
8, automatically adjust two conducting rods (2 in Fig. 1 and 3) and two wrapping machines (6 in Fig. 2 and the 7) distance in X-direction.
This distance is suitable with aluminium section bar length.
Conducting rod is positioned by S3, conducting rod detent mechanism, and aluminum steel unreels and aluminum steel is transported to be wound around by guiding mechanism
Mechanism；Aluminum steel is first fixed on the initial alignment hook of conducting rod by winding mechanism.
S4, whole piece conducting rod conducting surface is polished.
S5, aluminium section bar being placed on the side of conducting rod conducting surface, conducting rod is stretched out in aluminium section bar end, winding mechanism according to
The sectional dimension information of aluminium section bar walks winding path automatically, is twined with the fixation hook on conducting rod aluminium section bar end by aluminum steel
Tightly.
S6, being wound around complete at set all aluminium section bars, winding head is fastened aluminum steel end, then passes through cutting machine
Structure severing aluminum steel, finishes when drained on front-seat aluminium section bar.
Above-described embodiment is the present invention preferably embodiment, but embodiments of the present invention are not by above-described embodiment
Limit, the change made under other any spirit without departing from the present invention and principle, modify, substitute, combine, simplify,
All should be the substitute mode of equivalence, within being included in protection scope of the present invention.
Claims (10)
1. aluminum steel automatic winding unit in row's equipment on an aluminium section bar, it is characterised in that described winding unit includes that two twine
Around machine, wrapping machine is separately mounted to two conducting rod sides；Every wrapping machine includes that conducting rod detent mechanism, aluminum steel unreel and lead
To mechanism and winding mechanism, described conducting rod detent mechanism is for positioning conducting rod position in the horizontal direction and fixing conduction
Bar is to avoid rocking, and aluminum steel unreels and guiding mechanism is for being transported to winding mechanism by aluminum steel；On aluminium section bar, row's equipment conducts electricity
Several fixation hooks it are provided with at bar；When being wound, conducting rod is stretched out in aluminium section bar end, and winding mechanism aluminum steel is by aluminium section bar
End tightly wraps with fixation hook, and makes aluminium section bar be adjacent to conducting rod conducting surface.
Aluminum steel automatic winding unit in row's equipment on aluminium section bar the most according to claim 1, it is characterised in that described conduction
Bar detent mechanism includes positioning funnel, positioning and guiding bar, positioning clamping body, Locating driver motor and position location testing machine
Structure, before being wound, conducting rod is inserted in the funnel of location, and positioning and guiding bar is arranged on side within funnel, the location, fixed
Position clamping body clamping conducting rod under the effect of Locating driver motor, position location testing agency is used for differentiating current conducting rod
On fixation hook position.
Aluminum steel automatic winding unit in row's equipment on aluminium section bar the most according to claim 1, it is characterised in that described aluminum steel
Unreel and guiding mechanism includes unreeling motor, unreeling dish, guide roller, unwrapping wire controller and line sending motor, unreel motor and line sending
Motor is connected with unwrapping wire controller respectively, and entire volume aluminum steel is placed in unreeling wheel, is unreeled by unreeling motor rotation；Unreel dish output
Aluminum steel lead at guide roller and be downwardly into line sending motor, line sending motor under unwrapping wire controller controls according to certain speed by one
The aluminum steel of measured length is transported to the winding head in winding mechanism.
Aluminum steel automatic winding unit in row's equipment on aluminium section bar the most according to claim 3, it is characterised in that described aluminum steel
Unreel and guiding mechanism also include that detection module, described detection module include that aluminum steel lacks line detection sensor, tension force detection module,
Described aluminum steel lacks line detection sensor for detecting whether aluminum steel lax and broken string occurs, and tension force detection module includes tension adjustment
Module and pressure limit level detection sensor, pressure limit level detection sensor is arranged on tension adjustment module both sides；Described aluminum steel
Lack line detection sensor, pressure limit level detection sensor is connected with unwrapping wire controller respectively.
Aluminum steel automatic winding unit in row's equipment on aluminium section bar the most according to claim 3, it is characterised in that described winding
Mechanism includes Y-Z axial displacement travel mechanism, aluminum steel wire feeder and winding head, and described winding head is arranged on Y-Z axial displacement and moves
In mechanism, the aluminum steel that Y-Z axial displacement travel mechanism drives winding head to stretch out carries out Y-Z plane to aluminium section bar end and fixation hook to be twined
Around, described aluminum steel wire feeder is delivered at winding head for the aluminum steel unreeled by aluminum steel and guiding mechanism carries.
Aluminum steel automatic winding unit in row's equipment on aluminium section bar the most according to claim 3, it is characterised in that described winding
Mechanism includes XYZ three-shaft displacement travel mechanism, aluminum steel wire feeder and winding head, and described winding head is arranged on XYZ three-shaft displacement
In travel mechanism；When being wound, while XYZ three-shaft displacement travel mechanism drives winding head to carry out Y-Z plane winding, also
Carry out the movement of X-direction, complete multi-turn Y-Z plane be wound around aluminum steel in X-direction winding displacement action, described aluminum steel wire feeder is used
Deliver at winding head in aluminum steel aluminum steel unreeled and guiding mechanism carries.
Aluminum steel automatic winding unit in row's equipment on aluminium section bar the most according to claim 3, it is characterised in that described each
Wrapping machine is additionally provided with the cutting mechanism cutting off aluminum steel at single required last root aluminium section bar being wound around after being wound around and tighten, institute
State cutting mechanism and include severing shears and Pneumatic power device, be fixed on the base of winding mechanism, be located near winding head but
It is not affect on the position of winding head action.
Aluminum steel automatic winding unit in row's equipment on aluminium section bar the most according to claim 1, it is characterised in that each winding
Machine also includes workpiece polishing mechanism, and workpiece polishing mechanism includes polish video disc, polisher, polisher translation mechanism and polishing control motor, institute
Stating polishing video disc and be arranged on the front end of polisher, polisher is arranged on polisher translation mechanism, and polishing controls motor by beating
Grinding machine translation mechanism controls the position of polisher.
Aluminum steel automatic winding unit in row's equipment on aluminium section bar the most according to claim 1, it is characterised in that at conducting rod
A fixing hook plate is installed at place, and fixation hook is arranged on this fixing hook plate, and fixing hook plate and conducting rod use removably even
Connect；Described fixing hook plate one end is provided with initial alignment hook.
10. one kind based on the controlling party of aluminum steel automatic winding unit in row's equipment on aluminium section bar described in any one of claim 1-9
Method, it is characterised in that comprise the following steps:
(1) according to the physical dimension of aluminium section bar, conducting rod distance between the position and wrapping machine of crossbeam is determined；
(2) conducting rod is positioned by conducting rod detent mechanism, and aluminum steel unreels and aluminum steel is transported to winding mechanism by guiding mechanism；
Aluminum steel is first fixed on the initial alignment hook of conducting rod by winding mechanism；
(3) aluminium section bar is placed on the side of conducting rod conducting surface, and conducting rod is stretched out in aluminium section bar end, and winding mechanism is according to aluminium profiles
The sectional dimension information of material walks winding path automatically, is tightly wrapped with the fixation hook on conducting rod aluminium section bar end by aluminum steel；
(4) being wound around complete at set all aluminium section bars, winding head is fastened aluminum steel end, is then cut out by cutting mechanism
Disconnected aluminum steel, finishes when drained on front-seat aluminium section bar.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610878938.2A CN106276394B (en) | 2016-09-30 | 2016-09-30 | Automatic aluminum wire winding unit in aluminum profile upward-discharging equipment and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610878938.2A CN106276394B (en) | 2016-09-30 | 2016-09-30 | Automatic aluminum wire winding unit in aluminum profile upward-discharging equipment and control method thereof |
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| CN106276394B CN106276394B (en) | 2022-06-14 |
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| CN108441934A (en) * | 2018-05-24 | 2018-08-24 | 广东豪美新材股份有限公司 | A kind of upper arranging device |
| CN108505100A (en) * | 2018-06-14 | 2018-09-07 | 山东粤广电子科技有限公司 | Row's production line and its control method on a kind of proximate matter automatic intelligent |
| CN109277804A (en) * | 2018-11-22 | 2019-01-29 | 常州机电职业技术学院 | Automatic clamping machine |
| CN112091131A (en) * | 2020-05-30 | 2020-12-18 | 广东久量股份有限公司 | Mosquito-killing lamp electric net forming process |
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| CN106276394B (en) | 2022-06-14 |
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