CN205897844U - Aluminum alloy fusion heat preservation stove - Google Patents
Aluminum alloy fusion heat preservation stove Download PDFInfo
- Publication number
- CN205897844U CN205897844U CN201620897201.0U CN201620897201U CN205897844U CN 205897844 U CN205897844 U CN 205897844U CN 201620897201 U CN201620897201 U CN 201620897201U CN 205897844 U CN205897844 U CN 205897844U
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- China
- Prior art keywords
- heat preservation
- temperature
- burner
- room
- controller
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 15
- 238000004321 preservation Methods 0.000 title abstract description 12
- 230000004927 fusion Effects 0.000 title abstract 7
- 239000007788 liquid Substances 0.000 claims abstract description 45
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 31
- 239000004411 aluminium Substances 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 238000002844 melting Methods 0.000 claims description 43
- 230000008018 melting Effects 0.000 claims description 43
- 239000000155 melt Substances 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 10
- 235000014347 soups Nutrition 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 2
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model discloses an aluminum alloy fusion heat preservation stove relates to aluminum alloy fusion insulating technology, including liquating room, heat preservation room and getting the hot water room, burner, fusion temperature controller and runner are installed to the fusion room, liquate temperature controller and liquate room burner signal and link to each other for control fusion room burner's switch, runner and heat preservation room intercommunication, the heat preservation indoor location has heat preservation device, infrared detector and aluminium liquid temperature controller, aluminium liquid temperature controller links to each other with heat preservation device signal for the work of control heat preservation device keeps aluminium liquid temperature, infrared detector is used for detecting the temperature of the indoor aluminium liquid of heat preservation, the heat preservation room with get hot water room intercommunication. The utility model discloses can reduce the waste of liquefied gas, subtract low production costs, raise the efficiency, and carry out accurate detection to the temperature of liquating indoor aluminium liquid to the more accurate indoor temperature of control fusion, thus the quality of product, the efficiency of improving production improved.
Description
Technical field
The utility model discloses a kind of aluminium alloy melts holding furnace, it is related to aluminium alloy and melts heat preservation technology.
Background technology
Alloy melting is to ensure that the important step of alloy internal soundness and cast properties, and advocates section in current development of chemical industry
Can reduce discharging, but melt alloy in existing smelting technology stove, in order to make burning more abundant, in a large number using liquefied gas, cause
Waste, lead to production cost high.
It is seen everywhere in smelting technology high temperature, the product of high-quality to be produced, improve production efficiency simultaneously, to each production
The accurate measurement of process temperature is particularly critical.In existing technology, the control melting ignition temperature in fusion processes is inadequate
Accurately, the quality of product can be affected.
Utility model content
For the deficiencies in the prior art, the purpose of this utility model aims to provide a kind of aluminium alloy and melts holding furnace, solves
The problem of the wastage of material and raising control accuracy to temperature, improves the quality of product.
For achieving the above object, this utility model adopts the following technical scheme that
A kind of aluminium alloy melts holding furnace, including melting chamber, moist closet with take soup room;Described melting chamber is provided with burning dress
Put, melting temperature controller and runner;Described melting temperature controller is connected with melting chamber burner signal, molten for controlling
The switch of solution room burner;Described runner is connected with moist closet;Described insulation interior is provided with attemperator, infrared detection
Instrument and temperature of aluminum liquid controller;Described temperature of aluminum liquid controller is connected with attemperator signal, for controlling attemperator to work
Keep temperature of aluminum liquid;Described infrared detector is used for the temperature of the indoor aluminium liquid of detection insulation, and the control to temperature is more accurate;
Described moist closet connects with taking soup room.
As a kind of improvement of the present utility model, burner includes flame detector, liquid level controller, lighter and melts
Solution room burner, for melting chamber preheating and ignition aluminium ingot.
As a kind of improvement of the present utility model, described attemperator includes lighter, liquid level controller and moist closet and burns
Mouth, in the indoor insulation that aluminium liquid is burnt of insulation.
As of the present utility model a kind of improve, it is indoor that described flame detector is arranged on melting, for judging that flame is
No presence, is used cooperatively with lighter and is conducive to improving efficiency.
As a kind of improvement of the present utility model, the height change that described liquid level controller is used for detecting liquid level controls liquefaction
The usage amount of gas, reduces the wasting phenomenon of liquefied gas.
The beneficial effects of the utility model are:
This utility model uses liquid level controller, and the liquid level highland change melting indoor liquefied gas is detected and controlled
The usage amount of liquefied gas, reduces the waste of liquefied gas, lowers production cost, improves efficiency;With the use of infrared detector, right
The temperature melting indoor aluminium liquid is accurately detected, thus be more accurately controlled melting indoor temperature, thus improving product
The quality of product, improves the efficiency producing.
Brief description
Fig. 1 melts the structure chart of holding furnace for aluminium alloy;
Fig. 2 is to melt theory diagram;
Fig. 3 is heat preservation principle block diagram.
Reference: 1, melting chamber;2nd, feeding tower lid;3rd, melting chamber burner;4th, runner;5th, moist closet;6th, moist closet burns
Mouth;7th, take soup room;8th, melting temperature controller;9th, infrared detector;10th, temperature of aluminum liquid controller.
Specific embodiment
Below, in conjunction with accompanying drawing and specific embodiment, this utility model is described further:
A kind of aluminium alloy melts holding furnace, including melting chamber 1, moist closet 5 with take soup room 7;Described melting chamber 1 includes burning
Device, melting temperature controller 8 and runner 4;Described runner 4 is connected with moist closet 5;Described moist closet 5 includes attemperator, red
Outside line detector 9 and temperature of aluminum liquid controller 10;Described moist closet 5 connects with taking soup room 7;Described burner includes flame inspection
Survey device, liquid level controller, lighter and melting chamber burner 3, for preheating to melting chamber 1 and ignition aluminium ingot.Molten opening
After solution ignition switch, and purge 20 seconds, discharge the imflammable gas existing in burner hearth it is ensured that ignition security;After purging terminates, point
Firearm starts starting ignition;Now flame detector is started working, and detection flame whether there is, if flame does not exist, lights a fire
Think highly of new igniting;Lighter uses cooperatively improve production efficiency with flame detector;When ignition process flame occurs abnormal, meeting
Touch alarm device, after being automatically switched off ignition switch, button resets.
Liquid level controller is arranged in described melting chamber 1, and after flame presence is detected, liquid level controller detects liquid level
Height controls the usage amount of liquefied gas so that liquefied gas sprays in melting chamber 1 melting chamber burner 3 after changing, liquid level controller
Use can save liquefaction tolerance, lower production cost;Liquefied gas meets fiery after-combustion, and melting chamber 1 is preheated;Using liquid level
Controller is detected to the usage amount of liquefied gas and is controlled, and reduces liquefied gas and wastes, saves production cost;Period melting chamber 1
Interior flame size can be separately controlled, and makes the control of temperature more accurate;Described melting temperature controller 8 is arranged on melting chamber 1
Interior, described melting temperature controller 8 is connected with melting chamber 1 burner signal, for automatically controlling melting chamber 1 burner
Switch;After preheating finishes, after temperature that melting temperature controller 8 detects in melting chamber 1 reaches preheating temperature, control and close
Burner, carry out feeding intake operation, and when feeding intake after opening feeding tower lid 2, truck rises automatically, after putting into aluminium ingot on feeding vehicle
Feeding vehicle overturns and declines, and in-car material is poured in melting chamber 1, and after feeding tower lid 2 is closed, melting temperature controller 8 controls burning
Device works, and carries out melting operation.
Aluminium liquid after melting in melting chamber 1 flows in moist closet 5 through runner 4, is provided with infrared ray in described moist closet 5
Detector 9, for detecting the temperature of aluminium liquid in moist closet 5;Described moist closet 5 is provided with temperature of aluminum liquid controller 10, described aluminum
Liquid temp controller 10 is connected with attemperator signal, and described attemperator includes lighter, liquid level controller and moist closet and burns
Mouth 6, for insulation of in moist closet 5, aluminium liquid being burnt;When infrared detector 9 detect temperature of aluminum liquid relatively low when, aluminium liquid temperature
Degree controller 10 controls attemperator, and liquid level controller controls the liquefaction tolerance discharged, and allows moist closet burner 6 spray liquefied gas,
Lighter work ignition, carries out heating and thermal insulation to aluminium liquid;Aluminium liquid flows to from moist closet 5 and takes in soup room 7.
It will be apparent to those skilled in the art that can technical scheme as described above and design, make other various
Corresponding change and deformation, and all these change and deformation all should belong to the protection of this utility model claim
Within the scope of.
Claims (5)
1. a kind of aluminium alloy melts holding furnace it is characterised in that including melting chamber, moist closet and taking soup room;Described melting chamber peace
Equipped with burner, melting temperature controller and runner;Described melting temperature controller is connected with burner signal, for controlling
The switch of burner processed;Described runner is connected with moist closet;Described insulation interior is provided with attemperator, infrared detector
With temperature of aluminum liquid controller;Described temperature of aluminum liquid controller is connected with attemperator signal, for controlling attemperator work to protect
Hold temperature of aluminum liquid;Described infrared detector is used for the temperature of the indoor aluminium liquid of detection insulation;Described moist closet connects with taking soup room.
2. a kind of aluminium alloy according to claim 1 melts holding furnace it is characterised in that described burner includes flame
Detector, liquid level controller, lighter and melting chamber burner, for melting chamber preheating and ignition aluminium ingot.
3. a kind of aluminium alloy according to claim 1 melts holding furnace it is characterised in that described attemperator includes lighting a fire
Device, liquid level controller and moist closet burner, in the indoor insulation that aluminium liquid is burnt of insulation.
4. a kind of aluminium alloy according to claim 2 melts holding furnace it is characterised in that described flame detector is arranged on
Melt indoor, judge that flame whether there is for detection.
5. a kind of aluminium alloy according to Claims 2 or 3 melts holding furnace it is characterised in that described liquid level controller is used
Usage amount in the height change control liquefied gas of detecting liquid level.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620897201.0U CN205897844U (en) | 2016-08-17 | 2016-08-17 | Aluminum alloy fusion heat preservation stove |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620897201.0U CN205897844U (en) | 2016-08-17 | 2016-08-17 | Aluminum alloy fusion heat preservation stove |
Publications (1)
Publication Number | Publication Date |
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CN205897844U true CN205897844U (en) | 2017-01-18 |
Family
ID=57779814
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CN201620897201.0U Active CN205897844U (en) | 2016-08-17 | 2016-08-17 | Aluminum alloy fusion heat preservation stove |
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CN (1) | CN205897844U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111426194A (en) * | 2019-01-10 | 2020-07-17 | 吉达克精密金属科技(常熟)有限公司 | Continuous furnace empty burning prevention system and method |
CN111964439A (en) * | 2020-08-31 | 2020-11-20 | 炬鼎热能科技(苏州)有限公司 | Gas engine side furnace hearth structure with lintel |
-
2016
- 2016-08-17 CN CN201620897201.0U patent/CN205897844U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111426194A (en) * | 2019-01-10 | 2020-07-17 | 吉达克精密金属科技(常熟)有限公司 | Continuous furnace empty burning prevention system and method |
CN111964439A (en) * | 2020-08-31 | 2020-11-20 | 炬鼎热能科技(苏州)有限公司 | Gas engine side furnace hearth structure with lintel |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address |
Address after: 516200 Ganpo section, Zhenlong Town, Huiyang District, Huizhou City, Guangdong Province Patentee after: Guangdong Haowei Electronics Co.,Ltd. Country or region after: China Address before: 516227 Ganpi area, Zhenlong Town, Huiyang District, Huizhou City, Guangdong Province Patentee before: HOWWEIH TECHNOLOGY (HZ) Co.,Ltd. Country or region before: China |
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CP03 | Change of name, title or address |