CN205655668U - Automatic change reinforced electromagnetism smelting pot - Google Patents

Automatic change reinforced electromagnetism smelting pot Download PDF

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Publication number
CN205655668U
CN205655668U CN201520781754.5U CN201520781754U CN205655668U CN 205655668 U CN205655668 U CN 205655668U CN 201520781754 U CN201520781754 U CN 201520781754U CN 205655668 U CN205655668 U CN 205655668U
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CN
China
Prior art keywords
die sleeve
crucible
copper pipe
automatization
charging
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Expired - Fee Related
Application number
CN201520781754.5U
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Chinese (zh)
Inventor
黄尧宇
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Metal Products (shenzhen) Co Ltd
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Metal Products (shenzhen) Co Ltd
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Priority to CN201520781754.5U priority Critical patent/CN205655668U/en
Application granted granted Critical
Publication of CN205655668U publication Critical patent/CN205655668U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Crucibles And Fluidized-Bed Furnaces (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The utility model discloses an automatic change reinforced electromagnetism smelting pot, including furnace body, electric cabinet, crucible, die sleeve, there is the die sleeve in the furnace body, the die sleeve includes water -cooled heating electromagnetic induction coil copper pipe, and body preparation die sleeve all can be measured to crucible not branch brand size, the furnace body is connected electrogeneration magnetic energy alternating magnetic field transition heat ability through the power wire with die sleeve, crucible and electric cabinet, die sleeve system manages average wind with copper and forms a die sleeve with casting and the cladding of coating mode, and copper available circle of pipe or flat copper pipe, copper tube -surface and scribbling attach insulating coating and add the cladding of resilient insulating material places the crucible in the die sleeve after, the control of application height limitator is automatic reinforced to add the power control template cooling establish a pump water supply and to make copper guan yudian cabinet, paitangkou is offered to the die sleeve bottom, compares with the heating methods of naked light formula burning fuel, can avoid the production of pollutant and promote the environmental protection, compare with resistance -type heating methods, it is simple and convenient to possess the broken processing of lower power consumption and crucible, to the energy saving and emission reduction and automatic the implementing of enterprise, and more can reduction in production cost.

Description

A kind of electromagnetism smelting furnace of automatization charging
Technical field
This utility model relates to automatic heating mechanism technical field, it is specially a kind of heater that with exotic material grouting, average for copper pipe pitch of the laps cladding is formed a die sleeve, copper pipe can be with circle or flat copper pipe, outside cladding elastic insulating material and insulating coating, use the charging of height limitator control automatization.
Background technology
Industry manufactures product in alloy materials such as melting aluminum, zinc, magnesium at present; the biggest number still uses naked light formula: the naked light formulas such as diesel oil, natural gas, coal, biological particles or resistance wire account for about 90%, another non-naked light formula: in. higher temperature line or the copper pipe mode of high frequency melt and account for 10%.Because naked light imperfect combustion is high except manufacturing the outer the biggest relative cost of heat waste of air pollution, though impact production is the hugest when resistance wire purchases but easy fracture and broken crucible material leakage handling low with use cost.Non-naked light formula: when wind-cooling heat dissipating deficiency and crucible broken easily short circuit handling are adopted in higher temperature line heating, copper pipe is separately had to be coated in solid and outer two kinds of solid, it is coated on solid outer easy to repair, but because copper pipe distance crucible is the biggest compared with the die generation big power consumption of heat waste, it is coated with the materials such as insullac in being coated on solid endogenous cause of ill copper pipe and is easily formed obstruction, the outer uncoated elastic insulating material of copper pipe also causes short circuit to puncture copper pipe because of rising-heat contracting-cold friction, and the two is without height limitator, cannot feed for automatization, labor intensive. research and develop the electromagnetism smelting furnace of a kind of automatization charging so far, it is to provide the product that user is best.
Utility model content
The purpose of this utility model is the electromagnetism smelting furnace providing a kind of automatization to feed, with the problem solving to propose in above-mentioned background technology.
For achieving the above object, this utility model offer techniques below scheme: the electromagnetism smelting furnace of a kind of automatization charging, including body of heater 1, electricity cabinet 2, crucible 3, die sleeve 4, it is characterised in that: described crucible 3 is coated with metal shell 5 in being placed on die sleeve again;Described body of heater 1 is connected with die sleeve 4, electricity cabinet 2 by power lead 6, and body of heater 1 includes height limitator 7, tempilstick 8, protection set 9, insulation upper cover 10;Described electricity cabinet 2 includes power switch button 11, power regulating knob 12, power supply indicator 13, relay indicating light 14, material leakage alarm 15, fire box temperature table 16, feed temperature table 17, voltmeter 18, ammeter 19, malfunction coefficient table 20;Described die sleeve 4 comprises copper pipe 21, bottom row's soup mouth 22, the casting of average for copper pipe 21 pitch of the laps is formed a die sleeve 4 with coating way cladding and is provided with the outer water pump of cooling nozzle 23 24, and reserved turnover cooling nozzle 23 supplies water the power supply Control architecture cooling making copper pipe 21 with electricity cabinet 2, then crucible 3 is positioned in die sleeve 4, uses the charging of height limitator control automatization.Above perfect adaptation provides the electromagnetic melting furnace of most economical quick and convenient.
This utility model, is provided with soup position height limitator for soup position height induction alarm and auto feed control in described crucible 3.
This utility model, described crucible 3 is externally provided with two sensing rod for temperature for heating control and material leakage induction alarm.
This utility model, the row's of adding soup mouth 22 bottom described die sleeve 4.
This utility model, in described die sleeve 4, copper pipe 21 can be with circle or flat hollow rose copper pipe.
This utility model, described copper pipe 21 surface is coating insulation coating and cladding elastic insulating material.
This utility model, described copper pipe 21 and electricity cabinet 2 power supply control the module type of cooling for using outer water pump use tap water or directly cool down water-cooled.
This utility model, described body of heater 1 is internal is stainless steel stent, the outside housing using rustless steel or aluminum metal surface to be entirely coated with, and outward appearance is pressed mouth-shaped analogy on crucible 3 and amplified, and top is equiped with insulation upper cover 10.
This utility model is in use, described automatization feeds, system uses soup stop to link with burner hearth material leakage sensor and fault alarm, can prevent from rupturing material leakage because persistently feeding to material leakage and crucible and then expanding danger, the casting of average for copper pipe pitch of the laps is formed a die sleeve with coating way cladding, produce magnetic field change impacts during use crucible is uniformly heated, datumization is coordinated to feed back in time, efficiency and safety coefficient will be improved, magnetic field heating uniformly causes crucible, life-span is long, and waste residue is few, and low cost increases enterprise profit and can promote environmental protection quality.
Compared with prior art, the utility model discloses the electromagnetism smelting furnace of a kind of automatization charging, described various big monkey is all mountable to inside die sleeve;Described body of heater is connected with electricity cabinet with die sleeve and crucible by power lead;Described body of heater includes crucible, tempilstick and protection set, height limitator, die sleeve, copper pipe, water cooling hole, water pump and metal shell and upper cover; described copper pipe can be with circle or flat copper pipe outside also coating and coated insulation material; average for copper pipe pitch of the laps cladding is formed a die sleeve; reserved paddle hole also adds a water pump and supplies water and make copper pipe and electricity cabinet power-supply controller of electric cooling; offer Pai Tangkou bottom die sleeve, after crucible is positioned in die sleeve.By the disappearance that high-frequency electrical source plate is short with the phase in higher temperature line longevity with die sleeve copper pipe electricity and crucible, another installing aluminum soup stop coordinates warning control auto feed and reminds hand stock Vigilance, it is to avoid overcharge derives safety problem and produces puzzlement.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation.
Fig. 2 is die sleeve and crucible section and row's soup mouth schematic diagram.
Detailed description of the invention
Below in conjunction with the accompanying drawing of this utility model structure, the technical scheme in this utility model embodiment is clearly and completely described.
Referring to Fig. 1 and Fig. 2, this utility model apparatus, including body of heater 1, electricity cabinet 2, crucible 3, die sleeve 4, it is characterised in that: described crucible 3 is coated with closed metal shell 5 in being placed on die sleeve 4 again;Described body of heater 1 is connected with electricity cabinet 2 with die sleeve 4, crucible 3 with signal conductor 6 by power supply, and body of heater 1 includes height limitator 7, tempilstick 8, protection set 9, insulation upper cover group 10;Described electricity cabinet 2 includes power switch button 11, power regulating knob 12, power supply indicator 13, relay indicating light 14, material leakage alarm 15, fire box temperature table 16, feed temperature table 17, voltmeter 18, ammeter 19, malfunction coefficient table 20;Described die sleeve 4 includes copper pipe 21, bottom row's soup mouth 22, separately there are cooling nozzle 23 and outer water pump 24, described copper pipe can be with circle or flat copper pipe outside also coating and coated insulation material, the casting of average for copper pipe pitch of the laps is formed a die sleeve 4 with coating way cladding, reserving to pass in and out cooling nozzle 23 and add water pump 24 water supply makes die sleeve 4 cool down with electricity cabinet 2 power-supply controller of electric, offer Pai Tangkou 25 bottom die sleeve 4, then crucible 3 is positioned in die sleeve 4.
During use, utilization automatically controls module, pass through personnel setting, automatic pipe power supply rises and closes execution heating and stop, can be monitored and regulate when by the function on electricity cabinet 2 being, soup position height limitator 7 combine alarm 15 report to the police and control auto feed switch stop feed avoiding overcharge material leakage, continue chimes of doom provide hand stock vigilance, lower overcharge material leakage occur.Material leakage induction alarm is also automatically stopped heating and prevents material leakage initiation fire from occurring, thus improves safety coefficient, Electromagnetic Heating characteristic be quick heating, little power consumption, homogeneous heating, waste residue few, almost without waste gas and safe ready, be that the optimal melting unit of enterprise selects.
The present embodiment die sleeve has two kinds of selections, it can be to avoid crucible to rupture soup outflow danger that die sleeve pours into a mould full clad type (magnesium die casting machine is special), separately can offer Pai Tangkou (aluminum zinc die casting machine is special or selects) in bottom can avoid crucible to rupture, night or automated factory is undermanned or carelessness, failing to scoop material process in time causes flatulence of heat type to stick crucible, full material changes crucible inconvenience and even cannot change crucible and need to break die sleeve, more can be cost-effective.
Therefore this utility model embodiment should be exemplary and nonrestrictive, scope of the present utility model is defined by the following claims, and all changes in the implication of equivalency and scope are included in this utility model, should be simply for the claim involved by limiting.

Claims (7)

1. the electromagnetism smelting furnace of automatization's charging, including body of heater (1), electricity cabinet (2), crucible (3), die sleeve (4), it is characterised in that: described crucible (3) is put into die sleeve and is coated with metal shell (5);Described body of heater (1) is connected with die sleeve (4), electricity cabinet by power lead (6), and body of heater (1) comprises height limitator (7), tempilstick (8), protection set (9), insulation upper cover (10);Described electricity cabinet (2) comprises power switch button (11), power regulating knob (12), power supply indicator (13), relay indicating light (14), material leakage alarm (15), fire box temperature table (16), feed temperature table (17), voltmeter (18), ammeter (19), malfunction coefficient table (20);Described die sleeve (4) includes copper pipe (21), bottom row's soup mouth (22), separately there is cooling nozzle (23) outer water pump (24), average for copper pipe (21) pitch of the laps casting is formed a die sleeve (4) with coating way cladding, reserving to pass in and out cooling nozzle (23) and add water pump (24) water supply makes copper pipe (21) cool down with the power supply Control architecture of electricity cabinet (2), crucible (3) is then positioned over die sleeve (4) interior;Soup position height limitator (7) it is provided with for soup position height induction alarm and automatic feeding system control in described crucible (3).
The electromagnetism smelting furnace of a kind of automatization the most according to claim 1 charging, it is characterised in that: described crucible (3) is externally provided with two sensing rod for temperature for heating control and material leakage induction alarm.
The electromagnetism smelting furnace of a kind of automatization the most according to claim 1 charging, it is characterised in that: Pai Tangkou 22 is offered in described die sleeve (4) bottom.
The electromagnetism smelting furnace of a kind of automatization the most according to claim 1 charging, it is characterised in that: the available circle of described die sleeve (4) interior copper pipe (21) or flat hollow rose copper pipe.
The electromagnetism smelting furnace of a kind of automatization the most according to claim 1 charging, it is characterized in that: described body of heater (1) is internal for stainless steel stent, the housing that rustless steel is adopted in outside or aluminum metal surface is coated with entirely, face shaping coordinates the upper mouth-shaped analogy of crucible (3) to amplify.
The electromagnetism smelting furnace of a kind of automatization the most according to claim 1 charging, it is characterised in that: described copper pipe (21) and electricity cabinet (2) power supply control the module type of cooling for using outer water pump use tap water or directly cool down water-cooled.
The electromagnetism smelting furnace of a kind of automatization the most according to claim 1 charging, it is characterised in that: described copper pipe (21) surface is coating insulation coating and cladding elastic insulating material.
CN201520781754.5U 2015-10-08 2015-10-08 Automatic change reinforced electromagnetism smelting pot Expired - Fee Related CN205655668U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520781754.5U CN205655668U (en) 2015-10-08 2015-10-08 Automatic change reinforced electromagnetism smelting pot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520781754.5U CN205655668U (en) 2015-10-08 2015-10-08 Automatic change reinforced electromagnetism smelting pot

Publications (1)

Publication Number Publication Date
CN205655668U true CN205655668U (en) 2016-10-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108672670A (en) * 2018-06-05 2018-10-19 湖南城市学院 A kind of metal strand apparatus for continuously production that compression casting is provided and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108672670A (en) * 2018-06-05 2018-10-19 湖南城市学院 A kind of metal strand apparatus for continuously production that compression casting is provided and method

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Addressee: Patent of Zhengyao metal plastic products (Shenzhen) Co.,Ltd. The person in charge

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Granted publication date: 20161019

Termination date: 20201008