CN205893420U - Last sand device and diamond wire production system of electrodeposited diamond line - Google Patents
Last sand device and diamond wire production system of electrodeposited diamond line Download PDFInfo
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- CN205893420U CN205893420U CN201620899808.2U CN201620899808U CN205893420U CN 205893420 U CN205893420 U CN 205893420U CN 201620899808 U CN201620899808 U CN 201620899808U CN 205893420 U CN205893420 U CN 205893420U
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- upper sand
- diamond
- sand device
- sand cylinder
- sand
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Abstract
The utility model discloses a last sand device of electrodeposited diamond line, include electrically conductive pulley, go up a sand section of thick bamboo, DC power supply, diamond base -line, wherein: it is become by the inside outer wall of closely arranging in proper order of standing by as an outsider, metal bead layer, titanium blue cloth, titanium wire net system to go up sand section of thick bamboo wall, the diamond base -line is penetrated by last sand section of thick bamboo lower part incoming line through electrically conductive pulley is vertical, is worn out by the upper portion outlet, anodal and the last sand section of thick bamboo wall connection of DC power supply, the negative pole is connected with electrically conductive pulley. The utility model also discloses a diamond wire production system, including pay -off, preceding processing apparatus, take -up to and the aforesaid sand device of going up. The utility model discloses a go up sand device simple structure, positive ion concentration is high around the base -line, and current density is big, and the last sand of diamond wire is firm even, and it is efficient to go up sand, the utility model discloses a diamond wire production system can realize diamond wire's batch continuous production.
Description
Technical field
The utility model belongs to diamond wire production equipment technical field and in particular to a kind of upper sand of electroplated diamond line
Device.
Background technology
In recent years, obtain high speed development with hard brittle material such as sapphire, silicon crystal, hard alloy, stone material etc., cut this
The technique of a little materials is also more and more paid attention to.Have that high-speed cutting, joint-cutting are less, environmental protection produces due to diamond wire,
Many advantages, such as with low cost, cost performance is high, is gradually replaced traditional mortar wire cutting method.
Electrodeposition-type diamond wire, refers to using electroplating technology, diamond particle be fixed on baseline.In order that diamond
Particulate is more firmly attached on baseline, needs to carry out metal level parcel to diamond, that is, goes up sand process.Existing upper sand work
Skill is typically all sand buring method or knockout method, and, due to being that baseline is embedded in diadust, diadust consumption is relatively for sand buring method
Greatly, easily cause diadust to pile up mutually or collide and the scarce sand in local, lead to sand uneven.Knockout rule is using gold
Hard rock micro mist neutrality drops down onto on baseline more than plating solution to its buoyancy, and in conventional flat formula, sand device is easily caused baseline upper table
The upper sand amount in face be far above lower surface, existing vertical upper sand device because around baseline cation concn low, and make metal cladding imitate
Fruit is not good to lead to diadust consolidation loosely to come off, and causes that diamond wire outer diameter tolerance scope is larger to be made it is impossible to meet market
With requiring.
Content of the invention
The utility model be directed to upper sand device present in prior art because around baseline cation concn low, and make plating
Metal level effect on driving birds is not good leads to the uneven problem of sand, provides that a kind of structure is simple, firm, the uniform Buddha's warrior attendant of sand on diamond wire
Sand device on stone line.
For achieving the above object, the technical solution of the utility model is:
A kind of upper sand device of electroplated diamond line, including conducting pulley, upper sand cylinder, dc source, diamond baseline, its
In: the barrel of described upper sand cylinder is by compact arranged outer wall, bead layer, titanium blue cloth, titanium wire network form successively from the outside to the core；Gold
Hard rock baseline is vertically penetrated by upper sand cylinder bottom incoming line through conducting pulley, is passed by top line outlet；DC power anode with
Upper sand cylinder barrel connects, and negative pole is connected with conducting pulley.
Further, upper sand device also includes being arranged at the dsah-pot above sand cylinder, micro- built with being suspended with diamond
The electroplate liquid of powder, diadust particle diameter is 10-30um.
Further, a diameter of 30-40cm of dsah-pot, barrel is solid insulating material.
Further, upper sand cylinder barrel has bead dispensing port, for supplementing bead；Upper sand cylinder bottom, has at least
One whirlwind blow valve port, tangentially inwardly opens up along upper sand cylinder barrel, is used for preventing diadust in upper sand cylinder bottom deposit.
Further, upper sand cylinder barrel has bead dispensing port.
Further, upper sand drum outer wall is Titanium.
Further, direct current power source voltage is 0-5v, and electric current is 0-500ma.
Further, diamond baseline is the steel wire of a diameter of 0.06-0.2mm.
Further, upper sand cylinder is column structure, and internal diameter is 3-7cm, and external diameter is 8-12cm.
Further, upper sand cylinder is positive even numbers prism structure, and inwall inscribed circle diameter is 3-7cm, outer wall inscribed circle diameter
For 8-12cm.
Further, bead layer is nickel bead layer, and nickel bead thickness degree is 2-3cm, and nickel bead particle diameter is 0.5-1cm.
For achieving the above object, the utility model also provides a kind of diamond wire production system, including actinobacillus device, Qian Chu
Reason device, take-up, and aforesaid upper sand device, wherein: actinobacillus device leading-out terminal connects pretreating device end of incoming cables；Before
Processing meanss leading-out terminal connects upper sand device end of incoming cables；Upper sand device leading-out terminal connects take-up end of incoming cables.
The beneficial effects of the utility model have: metal anode is evenly distributed and selects the big bead of reference area, especially
It is that so that cation concn raising in upper sand cylinder, plating solution current density increases, and realizes diadust consolidation jail using during nickel bead
Gu improving upper sand efficiency while difficult for drop-off；Open up whirlwind blow valve port, make diadust be constantly in suspended state and no roll into a ball
Poly-, it is evenly distributed, in the presence of direct current, that realizes diamond wire uniformly goes up sand；The setting of diamond wire production system is simple,
The batch enabling diamond wire continuously produces.
Brief description
The upper sand apparatus structure schematic diagram of the electroplated diamond line that Fig. 1 provides for the utility model embodiment
Upper the first structural representation of sand cylinder that Fig. 2 provides for the utility model embodiment
The upper sand cylinder second structural representation that Fig. 3 provides for the utility model embodiment
The diamond wire production system schematic diagram that Fig. 4 provides for the utility model embodiment
In figure: 1- dsah-pot, 2- conducting pulley, 3- upper sand cylinder, 4- electroplate liquid, 5- line outlet, 6- incoming line, 7- titanium silk
Net, 8- titanium blue cloth, 9- bead layer, 10- outer wall, 11- whirlwind blow valve port, 12- dc source, 13- diamond baseline, 14- gold
Belong to pearl dispensing port, 15- barrel, 16- actinobacillus device, 17- pretreating device, 18- take-up, 19- upper sand device.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model, the technical scheme in the utility model embodiment is carried out clear,
Complete description is it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole enforcement
Example.Based on the embodiment in the utility model, those skilled in the art is not on the premise of making creative work
The all other embodiment being obtained, broadly falls into protection domain of the present utility model.
As shown in figure 1, the upper sand device of the utility model electroplated diamond line, including conducting pulley 2, upper sand cylinder 3, direct current
Power supply 12, diamond baseline 13, wherein: the barrel 15 of upper sand cylinder 3 is by compact arranged outer wall 10, bead successively from the outside to the core
Layer 9, titanium blue cloth 8, titanium wire network 7 form；Diamond baseline 13 under the guiding of conducting pulley 2 vertically by sand cylinder bottom incoming line
6 penetrate, and are passed by top line outlet 5, make diamond baseline will not sideslip it is ensured that being smoothed out of upper sand process.Buddha's warrior attendant ground mass
The line selection steel wire of a diameter of 0.06-0.2mm.
Upper sand device also includes being arranged at the dsah-pot above sand cylinder, built with sufficient electroplate liquid it is therefore an objective to keep
In upper sand cylinder, electroplating reaction is normally carried out.It is suspended with diadust, diadust particle diameter is 10-30um in electroplate liquid.
The a diameter of 30-40cm of dsah-pot, barrel is solid insulating material.
Except having guide effect, change Buddha's warrior attendant is outside the traffic direction of baseline to conducting pulley 2, is also attached to dc source
12 negative pole, conductive in diamond baseline so as to as negative electrode in plating.
Upper sand cylinder 3 outer wall is Titanium, and barrel is connected with the positive pole of dc source 12, makes bead layer as metal sun
Pole, you can be uniformly plated in diadust on diamond baseline, forms diamond wire.Upper sand cylinder barrel also has bead and throws
Put mouth, to supplement the bead consuming.Further, bead selects the nickel bead that particle diameter is 0.5-1cm, and nickel bead thickness degree is 2-
3cm, the specific surface area increasing anode metal, thus increasing cation concn, makes diadust firmly be plated on diamond baseline
On.Special titanium blue cloth 8 is electroplated in setting simultaneously, and its effect is to prevent from the earth of positive pole from separating out to enter electroplate liquid.Titanium wire network 7 is in corrosion-resistant Jie
In matter environment, the oxide-film that one layer of Surface Creation is fine and close, adhesive force is strong, inertia is big, produce passivation phenomenon, protect titanium wire network
Matrix is not corroded, thus reaching anti-deep-etching effect.For the no too big requirement of mesh number of titanium wire network, its Main Function is vertical
The supporting role in direction.
In order to prevent diadust in upper sand cylinder bottom deposit, offer at least one whirlwind purging in upper sand cylinder bottom
Mouthful, its direction is tangentially inside along upper sand cylinder barrel, makes diamond particles keep suspended state soilless sticking it is ensured that diadust
Dispersed, on diamond wire, sand is uniform.
Specifically, as shown in Fig. 2 upper the first structure of sand cylinder is column structure, internal diameter is 3-7cm, and external diameter is 8-12cm.
Additionally, upper sand cylinder second structure is positive even numbers prism structure, cross section is positive even numbers polygon, as shown in Figure 3
Embodiment, cross section is regular hexagon, and inwall inscribed circle diameter is 3-7cm, and outer wall inscribed circle diameter is 8-12cm.
As shown in figure 4, being diamond wire production system schematic diagram of the present utility model, including actinobacillus device 16, pre-treatment
Device 17, take-up 18, and aforesaid upper sand device 19, wherein: actinobacillus device leading-out terminal connects pretreating device inlet wire
End；Pretreating device leading-out terminal connects upper sand device end of incoming cables；Upper sand device leading-out terminal connects take-up end of incoming cables.
Specifically, diamond baseline is derived by actinobacillus device, and carries out electricity in the upper sand device of pretreating device entrance
Plate sand, enter take-up after obtaining the diamond wire that diadust is evenly distributed and carry out take-up and enter roller, complete to meet city
The production of the diamond wire of field demand.
Additionally, the utility model does not limit to the concrete equipment of actinobacillus device, pretreating device, take-up.
By specific embodiment, the utility model has been done above further describe it should be understood that, have here
The description of body, should not be construed as the restriction to spirit and scope of the present utility model, and one of ordinary skilled in the art is readding
The various modifications after reader specification, above-described embodiment made, broadly fall into the scope that the utility model is protected.
Claims (10)
1. a kind of upper sand device of electroplated diamond line is it is characterised in that include conducting pulley (2), upper sand cylinder (3), direct current
Source (12), diamond baseline (13), wherein:
The barrel (15) of described upper sand cylinder (3) is by compact arranged outer wall (10), bead layer (9), titanium are blue successively from the outside to the core
Cloth (8), titanium wire network (7) composition；
Described diamond baseline (13) is vertically penetrated by described upper sand cylinder bottom incoming line (6) through described conducting pulley (2), by upper
Portion's line outlet (5) passes；
Described dc source (12) positive pole is connected with described upper sand cylinder (3) barrel, and negative pole is connected with described conducting pulley (2).
2. electroplated diamond line according to claim 1 upper sand device it is characterised in that: described upper sand device also includes
It is arranged at the dsah-pot (1) above described upper sand cylinder (3), built with the electroplate liquid (4) being suspended with diadust, described Buddha's warrior attendant
Stone grain size of micropowder is 10-30um.
3. electroplated diamond line according to claim 2 upper sand device it is characterised in that: described dsah-pot (1) diameter
For 30-40cm, barrel is solid insulating material.
4. electroplated diamond line according to claim 1 upper sand device it is characterised in that: described upper sand cylinder (3) barrel
Have bead dispensing port (14), for supplementing bead；Described upper sand cylinder (3) bottom has at least one whirlwind blow valve port
(11), tangentially inwardly open up along described upper sand cylinder barrel, be used for preventing diadust in upper sand cylinder bottom deposit.
5. electroplated diamond line according to claim 1 upper sand device it is characterised in that: described according to claim 1
The upper sand device of described electroplated diamond line it is characterised in that: described upper sand drum outer wall (10) is Titanium.
6. electroplated diamond line according to claim 1 upper sand device it is characterised in that: described diamond baseline (13)
Steel wire for a diameter of 0.06-0.2mm.
7. electroplated diamond line according to claim 1 upper sand device it is characterised in that: described upper sand cylinder (3) be circle
Rod structure, internal diameter is 3-7cm, and external diameter is 8-12cm.
8. electroplated diamond line according to claim 1 upper sand device it is characterised in that: described upper sand cylinder (3) be just
Even number prism structure, inwall inscribed circle diameter is 3-7cm, and outer wall inscribed circle diameter is 8-12cm.
9. the electroplated diamond line according to any one of claim 1-8 upper sand device it is characterised in that: described bead
Layer is nickel bead layer, and nickel bead thickness degree is 2-3cm, and nickel bead particle diameter is 0.5-1cm.
10. a kind of diamond wire production system is it is characterised in that include actinobacillus device (16), pretreating device (17), take-up dress
Put (18), and the upper sand device (19) as described in any one of claim 1-9, wherein:
Described actinobacillus device (16) leading-out terminal connects described pretreating device (17) end of incoming cables；
Described pretreating device (17) leading-out terminal connects described upper sand device (19) end of incoming cables；
Described upper sand device (19) leading-out terminal connects described take-up (18) end of incoming cables.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620899808.2U CN205893420U (en) | 2016-08-17 | 2016-08-17 | Last sand device and diamond wire production system of electrodeposited diamond line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620899808.2U CN205893420U (en) | 2016-08-17 | 2016-08-17 | Last sand device and diamond wire production system of electrodeposited diamond line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205893420U true CN205893420U (en) | 2017-01-18 |
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ID=57778891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620899808.2U Active CN205893420U (en) | 2016-08-17 | 2016-08-17 | Last sand device and diamond wire production system of electrodeposited diamond line |
Country Status (1)
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| CN (1) | CN205893420U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106944675A (en) * | 2017-03-28 | 2017-07-14 | *** | The preparation technology of diamond wire |
| CN107119307A (en) * | 2017-05-18 | 2017-09-01 | 杨凌美畅新材料有限公司 | A kind of electroplated diamond Wiring technology groove baffle plate |
| CN108301032A (en) * | 2018-04-13 | 2018-07-20 | 张家港天工机械制造有限公司 | One kind four stations parallel diamond wire Shang Sha mechanisms |
| CN108560031A (en) * | 2018-04-11 | 2018-09-21 | 珠海市跳跃自动化科技有限公司 | A kind of upper sand circulatory system and upper sand method |
| CN109321958A (en) * | 2018-11-30 | 2019-02-12 | 天津鑫凯建业科技有限公司 | A kind of efficient sand device of electroplating diamond wire saw |
-
2016
- 2016-08-17 CN CN201620899808.2U patent/CN205893420U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106944675A (en) * | 2017-03-28 | 2017-07-14 | *** | The preparation technology of diamond wire |
| CN107119307A (en) * | 2017-05-18 | 2017-09-01 | 杨凌美畅新材料有限公司 | A kind of electroplated diamond Wiring technology groove baffle plate |
| CN108560031A (en) * | 2018-04-11 | 2018-09-21 | 珠海市跳跃自动化科技有限公司 | A kind of upper sand circulatory system and upper sand method |
| CN108301032A (en) * | 2018-04-13 | 2018-07-20 | 张家港天工机械制造有限公司 | One kind four stations parallel diamond wire Shang Sha mechanisms |
| CN109321958A (en) * | 2018-11-30 | 2019-02-12 | 天津鑫凯建业科技有限公司 | A kind of efficient sand device of electroplating diamond wire saw |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20181107 Address after: 300385 factory 5, cedar Avenue, Xiqing District, Tianjin Patentee after: Hua Yuxin materials technology (Tianjin) Co., Ltd. Address before: 300450 303 gate 3, building 2, Minjiang lane, Guangzhou Road, Tanggu District, Tianjin. Patentee before: Zhang Shijun |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190514 Address after: 300450 Tianjin Binhai New Area, No. 303, 3rd Gate, No. 2 Building, Minjiang Li, Guangzhou Dao Patentee after: Zhang Shijun Address before: 300385 factory 5, cedar Avenue, Xiqing District, Tianjin Patentee before: Hua Yuxin materials technology (Tianjin) Co., Ltd. |
|
| TR01 | Transfer of patent right |