CN205571916U - A flexible production transfer machine for processing automobile engine cylinder cap - Google Patents
A flexible production transfer machine for processing automobile engine cylinder cap Download PDFInfo
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- CN205571916U CN205571916U CN201620403870.8U CN201620403870U CN205571916U CN 205571916 U CN205571916 U CN 205571916U CN 201620403870 U CN201620403870 U CN 201620403870U CN 205571916 U CN205571916 U CN 205571916U
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- 238000012546 transfer Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 24
- 230000001681 protective effect Effects 0.000 claims description 46
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- 230000032258 transport Effects 0.000 description 17
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- 230000007115 recruitment Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The utility model provides a flexible production transfer machine for processing automobile engine cylinder cap, production transfer machine includes the lathe that one row of interval set up, still includes truss manipulator and material transport system, truss manipulator and lathe one -to -one, and set up the place ahead at the lathe, the transportation area of material transport system span a gang saw bed the front end, the lathe is originated prolongs in succession to the last lathe by first platform, the competent frock board of even fixture sliding seat is taken in the transportation. 100% production transfer machine flexibility is realized to the whole machining center group lines that adopt of production transfer machine, can satisfy the processing demand of different products completely, has reduced workman's intensity of labour, two workstations of every lathe configuration, two workstation work in turn make the precision of lathe keep for a long time, have improved the response speed of lathe, in addition, guarantee to overlap loading and unloading material time 100% and process time, saved the time of loading and unloading the material, improved production efficiency. But wide application in automobile engine cylinder cap processing production.
Description
Technical field
This utility model relates to a kind of auto parts machinery and is processed into product line.
Background technology
Automobile engine cylinder head automatic production line is that the gasoline for the most the most salable 1.4L discharge capacity is sent out
Motivation cylinder cap and the automatic production line product that designs, at present in the manufacturer of automobile engine cylinder head, be essentially all
Adding turntable with common stand and process part, because part is irregular, volume weight is the biggest, occupies the biggest when handling material
Time, add process time, operation is the longest, thus the lathe of sliver is the most, personnel put into increase the most accordingly,
And be all manually to load and unload material, the labor intensity of workman is the biggest.Present recruitment difficulty is big, and the management cost of personnel increases, institute
With for this production line, save people, to improve product quality and yield be a technical barrier.
Utility model content
The purpose of this utility model is to provide a kind of flexible production transfer matic for processing automobile engine cylinder head, solve
Certainly existing production line manufacturing procedure length, efficiency is low, the technical problem of waste of manpower；And solve to improve work efficiency, increase lathe
The effectively problem of work ratio.
For achieving the above object, this utility model adopts the following technical scheme that
A kind of flexible production transfer matic for processing automobile engine cylinder head, including a spaced lathe of row, also
Including truss mechanical hand and material transport system；Described truss mechanical hand and lathe one_to_one corresponding and be arranged on the front of lathe；
The conveyer belt of described material transport system initiates across the front end of row's lathe, by First lathe and is extended down to the last machine continuously
Bed, on described conveyer belt, uniform intervals connects the working plate having level.
Described lathe includes fuselage, the protective cover covering on fuselage, lathe drive system and machine tool control system.
Described lathe drive system includes lathe X-axis drive system, machine Z-axis drive system and lathe Y-axis drivetrain
System.
Described machine tool control system include lathe X-axis control system, lathe Y-axis control system, machine Z-axis control system and
Automatic tool changer control system.
Described fuselage includes lathe bed, Workbench base, workbench, lathe body of wall and tool magazine.
Described lathe bed is arranged along the bottom level of fuselage, and the centre position of described lathe bed slidably connects two side by side by Y
The Workbench base that axle drive system drives, the respectively first Workbench base and the second Workbench base, each described work
A workbench, the respectively first workbench and the second workbench it is connected on sewing platform base.
The rear end of described lathe bed is provided with the lathe body of wall of a shape, the top of described lathe body of wall across two Workbench bases
Face is provided with cross slide seat that driven, that slide along end face length to level by X-axis drive system, and the leading flank of described cross slide seat sets
Having the ram main shaft that cross slide seat that driven, relative is vertically slidable by Z axis drive system, the front end of described ram main shaft connects to be had
Knife rest.
Described tool magazine is arranged on the one side of lathe body of wall.
The end face of described lathe body of wall is provided with slideway along its length, and described slideway is slidably connected with cross slide seat.
Before described protective cover, the position of corresponding each workbench is respectively equipped with a protective door, the respectively first protection
Door and the second protective door.
Described protective door is provided with watch window.
Described lathe drive system also includes the protective door drive system driving protective door with protective cover sliding relative movement.
Described machine tool control system also includes the protective door control system controlling protective door folding.
Described Workbench base is along the elongated setting of length direction of lathe bed, and its front end is stretched out outside protective cover.
The end face of described protective cover has the strip opening through ram main shaft.
Described truss mechanical hand includes portal trestle, mechanical hand slide, mechanical hand main shaft, machine-hand driving system and machine
Tool hand control system.
Described machine-hand driving system includes mechanical hand X-axis drive system and mechanical hand Z axis drive system.
Described manipulator control system includes mechanical hand X-axis control system and mechanical hand Z axis control system.
The column of described portal trestle stands on both sides, lathe front, crossbeam respectively across in lathe front.
Described mechanical hand slide by mechanical hand X-axis drive system drive, along portal trestle crossbeam length to portal trestle
Level is slidably connected.
Described mechanical hand main shaft is driven be connected vertically slidable with mechanical hand slide by mechanical hand Z axis drive system.
The bottom of described mechanical hand main shaft connects has handgrip, described handgrip to be positioned at the top of conveyer belt.
The end face of the crossbeam of described portal trestle is provided with slideway along its length, and described slideway slides even with mechanical hand slide
Connect.
Described material transport system also includes conveyer belt support, the conveyer belt drive system driving belts movement and transport
Band control system, described conveyer belt support symmetry separates from the both sides, front end of lathe, and the top of conveyer belt support connects roller,
Described roller is slidably connected with conveyer belt.
Described material transport system also includes that slide unit, the lathe on described Automatic production line are at least divided into two groups, often organizes machine
Between Chuan, conveyer belt is by the initial most end a machine tool being extended down to this group continuously of First lathe, and the conveyer belt between two adjacent groups
Then being connected by slide unit, described slide unit plays the effect of a transport, i.e. the cylinder cap to be processed of above a group is moved on to next one
Processing is continued, it is possible to achieve an adjustment on locus in group.
Compared with prior art this utility model has the characteristics that and beneficial effect:
This utility model overcomes conventional production lines and designs unreasonable, the shortcoming of wasting manpower and material resources, solves raising work
Make efficiency, ensure work quality and the technical problem of product quality.
This utility model is on the basis of being fully understood by the function of engine cylinder cover, feature, material, manufacture and processing difficulties
Carry out industrial analysis, on the basis of industrial analysis, carry out process step combinations and arrangement, with less lathe and most economical beat
Realize the layout of whole Automatic production line.
Automatic production line all uses machining center group line, it is achieved 100% Automatic production line flexibility, can fully meet not
With the process requirements of product, remodeling and rewiring for converted products from now on reduce input；The most whole Automatic production line line
Only need line head line tail two people to operate, and reduce the labor intensity of workman, greatly reduce the recruitment spending of enterprise.
Every lathe two workbench of configuration a, it is achieved that workbench adds man-hour, and another workbench is being carried out up and down
Material, two workbench alternations, improve the utilization rate of lathe, thoroughly solving lathe loading and unloading in the course of processing to shut down
Problem, it is thus possible to make the precision of lathe be kept for a long time, also improve the response speed of lathe；Additionally, ensure handling material
Time 100% is overlapping with process time, makes processing be not to wait for, and eliminates the time of handling material, substantially increases production efficiency.
This utility model is spatially formed between each parts of lathe three-dimensional movement relation, wherein cross slide seat in X-axis
Make left right horizontal movement along lathe body of wall, lathe X-axis drive system drive；Z axis upper ram main shaft is made up and down along cross slide seat
Vertical motion, is driven by machine Z-axis drive system；Y-axis upper table moves along lathe bed as anterior-posterior horizontal, lathe Y-axis drive
System drive, each drive system is by machine tool control system control, and synergism realizes the three-dimensional of lathe and drives, automaticity
Height, work efficiency high reliability are good.
In sum, it is high that this utility model has automaticity, compatible strong, processes and loads and unloads completely overlapped, can expire
Foot saves people and saves the demand of lathe.
This utility model can be widely applied to automobile engine cylinder head processing.
Accompanying drawing explanation
The utility model is described in more detail below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of this utility model Automatic production line.
Fig. 2 is the structural representation of a station on this utility model Automatic production line.
Fig. 3 is another viewing angle constructions schematic diagram of a station on this utility model Automatic production line.
Fig. 4 is the main TV structure schematic diagram of Fig. 2.
Fig. 5 is the side-looking structural representation of Fig. 2.
Fig. 6 is the plan structure schematic diagram of Fig. 2.
Fig. 7 is the structural representation of this utility model lathe.
Fig. 8 is the internal structure schematic diagram of this utility model lathe.
Reference: 1-lathe, 2-truss mechanical hand, 3-material transport system 3,4-cross slide seat, 5-lathe wall
Body, 6-ram main shaft, 7-tool magazine, 8-Workbench base, 8.1-the first Workbench base, 8.2-the second Workbench base,
9-workbench, 9.1-the first workbench, 9.2-the second workbench, 10-protective door, 10.1-the first protective door, 10.2-second
Protective door, 11-protective cover, 12-lathe bed, 13-portal trestle, 14-mechanical hand slide, 15-mechanical hand main shaft, 16-conveyer belt prop up
Frame, 17-roller, 18-working plate, 19-conveyer belt, 20-slide unit.
Detailed description of the invention
Embodiment is shown in Figure 1, and this flexible production transfer matic for processing automobile engine cylinder head, including a row
Spaced lathe, also includes truss mechanical hand 2 and material transport system 3；Described truss mechanical hand 2 and lathe 1 one a pair
The front of lathe and should be arranged on；The conveyer belt 19 of described material transport system 3 is across the front end of row's lathe, by First
Lathe is initial is extended down to most end a machine tool continuously, and on described conveyer belt 19, uniform intervals connects the working plate 18 having level, this example
Middle Automatic production line includes 10 lathes, before 5 calculate one group, after 5 calculate one group, often group lathe between conveyer belt be continuous
Continuity, conveyer belt between two groups is then linked into an integrated entity by slide unit 20, slide unit play a translocation, will above one
The cylinder cap to be processed of group moves on to continue in rear set processing.
Protective cover 11, lathe drive system and machine shown in Figure 7, that described lathe includes fuselage, covers on fuselage
Bed control system；Described lathe drive system includes that lathe X-axis drive system, machine Z-axis drive system and lathe Y-axis drive
System；Described machine tool control system include lathe X-axis control system, lathe Y-axis control system, machine Z-axis control system and from
Move cutter control system；Described Workbench base 8 is along the elongated setting of length direction of lathe bed 12, and protective cover 11 is stretched out in its front end
Outward；The end face of described protective cover 11 has the strip opening through ram main shaft 6.
Shown in Figure 8, described fuselage includes lathe bed 12, Workbench base 8, workbench 9, lathe body of wall 5 and tool magazine
7；Described lathe bed 12 is arranged along the bottom level of fuselage, and the centre position of described lathe bed 1 slidably connects two side by side and driven by Y-axis
The Workbench base 8 of dynamic system drive, the respectively first Workbench base 8.1 and the second Workbench base 8.2, each described work
Make on sewing platform base 8, to be connected to a workbench 9, the respectively first workbench 9.1 and the second workbench 9.2；Described lathe bed 1
Rear end be provided with the lathe body of wall 5 of a shape across two Workbench bases 8, the end face of described lathe body of wall 5 is provided with and is driven by X-axis
Cross slide seat 4 that move system drive, that slide along end face length to level, the leading flank of described cross slide seat 4 is provided with and is driven by Z axis
The ram main shaft 6 that cross slide seat 4 system drive, relative is vertically slidable, the front end of described ram main shaft 6 connects knife rest；Institute
State tool magazine 7 and be arranged on the one side of lathe body of wall 5.
Shown in Figure 8, the end face of described lathe body of wall 5 is provided with slideway, described slideway and cross slide seat 4 along its length
It is slidably connected.Before described protective cover 11, the position of corresponding each workbench is respectively equipped with a protective door 10, and respectively
One protective door 10.1 and the second protective door 10.2；Described protective door 10 is provided with watch window；Described lathe drive system is also wrapped
Include the protective door drive system driving protective door 10 with protective cover 11 sliding relative movement；Described machine tool control system also includes control
The protective door control system of protective door folding processed.
Seeing shown in Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, described truss mechanical hand 2 includes portal trestle 13, mechanical hand slide
14, mechanical hand main shaft 15, machine-hand driving system and manipulator control system；Described machine-hand driving system includes mechanical hand
X-axis drive system and mechanical hand Z axis drive system；Described manipulator control system includes mechanical hand X-axis control system and machinery
Hands Z axis control system；The column of described portal trestle 13 stands on both sides, lathe front, crossbeam respectively across in lathe front；Institute
State mechanical hand slide 14 by mechanical hand X-axis drive system drive, along portal trestle 13 crossbeam length to portal trestle 13 level
It is slidably connected；Described mechanical hand main shaft 15 is driven be connected vertically slidable with mechanical hand slide 14 by mechanical hand Z axis drive system；
The bottom of described mechanical hand main shaft 15 connects has handgrip, described handgrip to be positioned at the top of conveyer belt 19.
The end face of the crossbeam of described portal trestle 13 is provided with slideway along its length, and described slideway is sliding with mechanical hand slide 14
It is dynamically connected.
Seeing shown in Fig. 2, Fig. 3, Fig. 5, Fig. 6, described material transport system 3 also includes conveyer belt support 16, drives transport
The conveyer belt drive system of band motion and conveyer belt control system, described conveyer belt support 16 symmetry separates from the front end of lathe 1
Both sides, the top of conveyer belt support 16 connects has roller 17, described roller to be slidably connected with conveyer belt 19.
A kind of method applying the described flexible production transfer matic for processing automobile engine cylinder head, concrete steps are such as
Under:
Step one, at Automatic production line initiating terminal, is placed on cylinder cap to be processed on the working plate of conveyer belt, starts conveyer belt
Cylinder cap to be processed is moved above First lathe by drive system；
Step 2, starts machine-hand driving system, and truss mechanical hand 2 captures cylinder cap to be processed and is positioned over the first workbench
On 9.1；
Step 3, starts machine tool control system, processes the cylinder cap to be processed on the first workbench, and the second workbench moves simultaneously
Going out protective cover, now, material transport system transports again a cylinder cap to be processed；
Step 4, truss mechanical hand 2 captures second cylinder cap to be processed and is positioned on the second workbench 9.2；
Step 5, the second workbench 9.2 is return in protective cover, starts waiting for processing；
Step 6, the cylinder cap to be processed on the first workbench machines, and the first workbench 9.1 removes protective cover, now,
Cross slide seat 4 slides into the operating position of the second workbench 9.2 correspondence, starts to add cylinder cap to be processed on the second workbench
Work；
Step 7, truss mechanical hand 2 captures the cylinder cap to be processed on the first workbench 9.1 work being positioned on conveyer belt
On dress plate；
Step 8, a cylinder cap to be processed transport to this lathe and will be complete this procedure by conveyer belt 19 again
Cylinder cap to be processed transport to next machine tool position；
Step 9, truss mechanical hand 2 captures new cylinder cap to be processed and is positioned on the first workbench 9.1；
Step 10, the first workbench 9.1 is return in protective cover, starts waiting for processing；
Step 11, the cylinder cap to be processed on the second workbench machines, and the second workbench 9.2 removes protective cover, this
Time, cross slide seat 4 slides into the operating position of the first workbench 9.1 correspondence, starts to enter cylinder cap to be processed on the first workbench
Row processing；
Step 12, truss mechanical hand 2 captures the cylinder cap to be processed on the second workbench 9.2 and is positioned on conveyer belt
On working plate；
Step 13, a cylinder cap to be processed transport to this lathe and will be complete this road work by conveyer belt 19 again
The cylinder cap to be processed of sequence transports to next machine tool position；
Step 14, truss mechanical hand 2 captures new cylinder cap to be processed and is positioned on the second workbench 9.2；
Step 15, the second workbench 9.2 is return in protective cover, starts waiting for processing；
Step 10 six, repetition step 6, to step 15, sequentially passes through institute on Automatic production line to cylinder cap to be processed organic
The processing of bed, so far, completes the processing of automobile engine cylinder head.
In this example, ten lathes on Automatic production line, its particular content sees following table, and cylinder cap to be processed to enter successively
The processing of ten lathes:
。
Claims (10)
1., for processing a flexible production transfer matic for automobile engine cylinder head, including a spaced lathe of row, it is special
Levy and be: also include truss mechanical hand (2) and material transport system (3)；
Described truss mechanical hand (2) and lathe (1) one_to_one corresponding and be arranged on the front of lathe；
The conveyer belt (19) of described material transport system (3) initiates across the front end of row's lathe, by First lathe and prolongs continuously
To most end a machine tool, the upper uniform intervals of described conveyer belt (19) connects the working plate (18) having level.
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 1, it is characterised in that: institute
State protective cover (11), lathe drive system and machine tool control system that lathe includes fuselage, covers on fuselage；
Described lathe drive system includes lathe X-axis drive system, machine Z-axis drive system and lathe Y-axis drive system；
Described machine tool control system includes lathe X-axis control system, lathe Y-axis control system, machine Z-axis control system and automatically
Tool change control system；
Described fuselage includes lathe bed (12), Workbench base (8), workbench (9), lathe body of wall (5) and tool magazine (7)；
Described lathe bed (12) is arranged along the bottom level of fuselage, and the centre position of described lathe bed (12) slidably connects two side by side
The Workbench base (8) driven by Y-axis drive system, the respectively first Workbench base (8.1) and the second Workbench base
(8.2), each described Workbench base (8) is connected to a workbench (9), the respectively first workbench (9.1) and
Second workbench (9.2)；
The rear end of described lathe bed (12) is provided with the lathe body of wall (5) of a shape, described lathe wall across two Workbench bases (8)
The end face of body (5) is provided with cross slide seat (4) that driven, that slide along end face length to level by X-axis drive system, and described cross is sliding
The leading flank of seat (4) is provided with the ram main shaft (6) that cross slide seat (4) that driven, relative is vertically slidable, institute by Z axis drive system
The front end connection stating ram main shaft (6) has knife rest；
Described tool magazine (7) is arranged on the one side of lathe body of wall (5).
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 2, it is characterised in that: institute
The end face stating lathe body of wall (5) is provided with slideway along its length, and described slideway is slidably connected with cross slide seat (4).
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 3, it is characterised in that: institute
State the position of corresponding each workbench before protective cover (11) and be respectively equipped with a protective door (10), the respectively first protective door
(10.1) and the second protective door (10.2)；
Described protective door (10) is provided with watch window.
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 4, it is characterised in that: institute
State the protective door drive system that lathe drive system also includes driving protective door (10) with protective cover (11) sliding relative movement；
Described machine tool control system also includes the protective door control system controlling protective door folding.
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 5, it is characterised in that: institute
Stating the Workbench base (8) the elongated setting of length direction along lathe bed (12), protective cover (11) is stretched out outward in its front end；
The end face of described protective cover (11) has the strip opening through ram main shaft (6).
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 1, it is characterised in that: institute
State truss mechanical hand (2) and include portal trestle (13), mechanical hand slide (14), mechanical hand main shaft (15), machine-hand driving system
And manipulator control system；
Described machine-hand driving system includes mechanical hand X-axis drive system and mechanical hand Z axis drive system；
Described manipulator control system includes mechanical hand X-axis control system and mechanical hand Z axis control system；
The column of described portal trestle (13) stands on both sides, lathe front, crossbeam respectively across in lathe front；
Described mechanical hand slide (14) by mechanical hand X-axis drive system drive, along portal trestle (13) crossbeam length to door shape
Support (13) level is slidably connected；
Described mechanical hand main shaft (15) is driven be connected vertically slidable with mechanical hand slide (14) by mechanical hand Z axis drive system；
The bottom of described mechanical hand main shaft (15) connects has handgrip, described handgrip to be positioned at the top of conveyer belt (19).
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 7, it is characterised in that: institute
The end face of the crossbeam stating portal trestle (13) is provided with slideway along its length, and described slideway slides even with mechanical hand slide (14)
Connect.
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 1, it is characterised in that: institute
State material transport system (3) and also include conveyer belt support (16), the conveyer belt drive system driving belts movement and conveyer belt
Control system, described conveyer belt support (16) symmetry separates from the both sides, front end of lathe (1), and the top of conveyer belt support (16) is even
Being connected to roller (17), described roller is slidably connected with conveyer belt (19).
Flexible production transfer matic for processing automobile engine cylinder head the most according to claim 9, it is characterised in that:
Described material transport system also includes slide unit (20), and the lathe on described Automatic production line is at least divided into two groups, often group lathe it
Between conveyer belt by the initial most end a machine tool being extended down to this group continuously of First lathe, the conveyer belt between two adjacent groups then leads to
Cross slide unit to connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620403870.8U CN205571916U (en) | 2016-05-06 | 2016-05-06 | A flexible production transfer machine for processing automobile engine cylinder cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620403870.8U CN205571916U (en) | 2016-05-06 | 2016-05-06 | A flexible production transfer machine for processing automobile engine cylinder cap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205571916U true CN205571916U (en) | 2016-09-14 |
Family
ID=56856189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620403870.8U Expired - Fee Related CN205571916U (en) | 2016-05-06 | 2016-05-06 | A flexible production transfer machine for processing automobile engine cylinder cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205571916U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750927A (en) * | 2016-05-06 | 2016-07-13 | 重庆威诺克智能装备股份有限公司 | Flexible automatic production line and method used for machining car engine cylinder cover |
| CN107443082A (en) * | 2017-09-06 | 2017-12-08 | 陕西柴油机重工有限公司 | Diesel engine cylinder lid for ship automatic processing system and technique based on mixes line production pattern |
-
2016
- 2016-05-06 CN CN201620403870.8U patent/CN205571916U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750927A (en) * | 2016-05-06 | 2016-07-13 | 重庆威诺克智能装备股份有限公司 | Flexible automatic production line and method used for machining car engine cylinder cover |
| CN105750927B (en) * | 2016-05-06 | 2018-05-15 | 重庆威诺克智能装备股份有限公司 | A kind of flexible production transfer matic and method for being used to process automobile engine cylinder head |
| CN107443082A (en) * | 2017-09-06 | 2017-12-08 | 陕西柴油机重工有限公司 | Diesel engine cylinder lid for ship automatic processing system and technique based on mixes line production pattern |
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Effective date of registration: 20230509 Address after: No.86-5, Shuanggao Road, economic development zone, Gaochun District, Nanjing City, Jiangsu Province, 210000 Patentee after: Nanjing Winock Equipment Manufacturing Co.,Ltd. Address before: 401260 No. 66 Fenghuang 1st Road, Chongqing Patentee before: CHONGQING WNC INTELLIGENT EQUIPMENT Co.,Ltd. |
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